Semi-finished product power line injection mold
By designing semi-finished power cord injection molds, the combination of electromagnetic blocks, magnetic blocks, pressure sensors and telescopic springs has been used to solve the problem of plug mold release in existing molds, and automatic mold release and material pushing are achieved, which improves production efficiency.
Patent Information
- Application Number
- CN202411597166.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-02-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The plug after the injection molding of the existing power cord plug cannot be quickly released, and it is easy to fall off in the mold forming groove, and it needs to be picked up manually, resulting in low processing efficiency.
A semi-finished power cord injection mold is designed, including a base, support frame plate, cylinder, lower mold, reset assembly, push assembly and upper mold assembly. Through the cooperation of electromagnetic blocks, magnetic blocks, pressure sensors and telescopic springs, automatic mold release and material push functions are achieved.
The rapid automatic mold release and material push of the power cord plug is achieved, which reduces manual intervention, improves production efficiency, and promotes the drop of the plug through the cooling and impact force of the airbag.
Smart Images

Figure CN119388695A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of injection molds, and in particular to an injection mold for a semi-finished power cord. Background Art
[0002] The power cord plug is also called the power plug, which is used in various fields and countries. The power plug can be roughly divided into conversion power plug, injection power plug and assembly power plug.
[0003] When the existing power cord plug injection mold is used, the power cord plug cannot be quickly demolded after injection molding, and is very easy to fall off in the molding groove of the power cord plug injection mold, requiring operators to manually pick it up. Therefore, when the power cord plug is actually injected and molded, the efficiency of the overall power cord plug injection molding process is low. How to invent a semi-finished power cord injection mold to solve these problems has become an urgent problem to be solved by technical personnel in this field. Summary of the invention
[0004] In order to make up for the above shortcomings, the present invention provides a semi-finished power cord injection mold, which aims to solve the problem that the power cord plug after molding cannot be quickly demolded, is very easy to fall off in the molding groove of the power cord plug injection mold, and requires operators to manually take it out, which is inefficient.
[0005] The present invention is achieved in that: The present invention provides a semi-finished power cord injection mold, comprising a base, the base is connected to a support frame plate, the upper end of the base is provided with a cylinder and a lower mold, the lower mold is connected to a reset component, and further comprises: A pusher assembly, the pusher assembly is located below the lower mold, and the pusher assembly includes a push plate; The upper mold assembly is located above the lower mold, and the upper mold assembly includes a movable plate and a telescopic airbag, and a pressure sensor is provided on the upper end of the movable plate.
[0006] Preferably, a card slot is opened on the upper side wall of the base, one side of the base is fixedly connected to the support frame plate, the upper end of the support frame plate is fixedly connected to the cylinder, one end side wall of the support frame plate is fixedly connected to a fixing rod, and the lower end of the fixing rod is fixedly connected to the pressure sensor.
[0007] Preferably, the pushing assembly also includes a push rod and a telescopic spring, one end of the push rod is fixedly connected to the push plate, the other end of the push rod passes through the side wall of the support frame plate and is fixedly connected to the baffle plate, the telescopic spring is sleeved on the outer wall of the push rod, the two ends of the telescopic spring are respectively fixedly connected to the side wall of the push plate and the side wall of the baffle plate, and the push plate is slidably connected to the base.
[0008] Preferably, an electromagnetic block and a magnetic block are provided on one side of the baffle, the magnetic block is fixedly connected to the side wall of the baffle, the electromagnetic block is fixedly connected to the side wall of the support frame plate, and buffer columns are provided on both sides of the electromagnetic block, and the buffer columns are fixedly connected to the side wall of the support frame plate.
[0009] Preferably, the reset assembly comprises a vertical rod and a reset spring, the lower end of the vertical rod is fixedly connected to the base, and the upper end of the vertical rod is fixedly connected to a limiting plate.
[0010] Preferably, ear plates are fixedly connected to both ends of the lower mold, the ear plates are slidably connected to the vertical rods, and a sealing strip matched with the groove is fixedly connected to the lower side wall of the lower mold.
[0011] Preferably, the return spring is sleeved on the outer wall of the vertical rod, and the two ends of the return spring are respectively fixedly connected to the side wall of the limit plate and the side wall of the ear plate.
[0012] Preferably, the upper end of the movable plate is fixedly connected to the cylinder, the lower end of the movable plate is fixedly connected to the upper mold, the upper mold is located directly above the lower mold, the upper side wall of the movable plate is fixedly connected to the telescopic airbag, the upper end of the telescopic airbag is fixedly connected to the support frame plate, and a blowing slot is provided between the movable plate and the upper mold, and one end of the blowing slot is connected to the telescopic airbag.
[0013] The beneficial effects of the present invention are: When the moving plate moves down and separates from the pressure sensor, the action of the electromagnetic block and the magnetic block will cause the baffle to quickly move away from the support frame plate, and the push plate to quickly move to one side of the support frame plate. In the process of the moving plate moving down, the upper mold will be driven to move synchronously, and finally the lower mold will be sealed and the injection molding will be completed. After the injection molding is completed, the telescopic spring drives the push plate away from the support frame plate through elastic recovery, thereby pushing down the finished power cord that falls on the surface of the base, reducing manual picking and improving work efficiency. In the process of the moving plate moving down, the telescopic airbag is stretched, and the outside air enters the interior of the telescopic airbag through the blowing slot for storage. After the injection molding is completed, the moving plate moves up, and the telescopic airbag is squeezed, and the air inside it is compressed. At this time, the compressed gas is discharged from the blowing slot, and then blown to the inside of the lower mold, thereby cooling the temperature inside the lower mold and generating impact force to effectively promote the falling of the power cord to improve the pushing effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0015] Figure 1 It is a schematic diagram of the overall front side structure of a semi-finished power cord injection mold provided by an embodiment of the present invention; Figure 2 It is a schematic diagram of the overall rear side structure of a semi-finished power cord injection mold provided by an embodiment of the present invention; Figure 3 A semi-finished power cord injection mold provided by an embodiment of the present invention Figure 2 A schematic diagram of the structure enlargement in the middle; Figure 4 It is a right side structural schematic diagram of a semi-finished power cord injection mold provided by an embodiment of the present invention; Figure 5 It is a schematic diagram of the base structure of a semi-finished power cord injection mold provided by an embodiment of the present invention; Figure 6 It is a schematic diagram of the lower mold structure of a semi-finished power cord injection mold provided by an embodiment of the present invention; Figure 7 It is a schematic diagram of the upper mold structure of a semi-finished power cord injection mold provided by an embodiment of the present invention; Figure 8 It is a schematic diagram of the blowing slot structure of a semi-finished power cord injection mold provided by an embodiment of the present invention.
[0016] In the figure: 1. base; 2. push material assembly; 21. push rod; 22. telescopic spring; 23. electromagnetic block; 24. buffer column; 25. baffle; 26. magnetic block; 27. push plate; 3. reset assembly; 31. vertical rod; 32. reset spring; 33. limit plate; 4. support frame plate; 5. cylinder; 6. upper mold assembly; 61. movable plate; 62. telescopic airbag; 63. upper mold; 64. pressure sensor; 65. fixed rod; 66. blowing slot; 7. lower mold; 71. ear plate; 72. sealing card strip; 8. card slot. DETAILED DESCRIPTION
[0017] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0018] Example, see Figure 1-Figure 8 , a semi-finished power cord injection mold, including a base 1, the base 1 is connected to a support frame plate 4, the upper end of the base 1 is provided with a cylinder 5 and a lower mold 7, the lower mold 7 is connected to a reset component 3, and also includes: A pusher assembly 2, which is located below the lower mold 7 and includes a pusher plate 27; The upper mold assembly 6 is located above the lower mold 7 . The upper mold assembly 6 includes a movable plate 61 and a telescopic airbag 62 . A pressure sensor 64 is provided at the upper end of the movable plate 61 .
[0019] Furthermore, a card slot 8 is provided on the upper side wall of the base 1, one side of the base 1 is fixedly connected to the support frame plate 4, the upper end of the support frame plate 4 is fixedly connected to the cylinder 5, one end of the side wall of the support frame plate 4 is fixedly connected to a fixing rod 65, and the lower end of the fixing rod 65 is fixedly connected to the pressure sensor 64; the push assembly 2 also includes a push rod 21 and a telescopic spring 22, one end of the push rod 21 is fixedly connected to the push plate 27, the other end of the push rod 21 passes through the side wall of the support frame plate 4 and is fixedly connected to the baffle 25, the telescopic spring 22 is sleeved on the outer wall of the push rod 21, and the two ends of the telescopic spring 22 are respectively fixedly connected to the side wall of the push plate 27 and the side wall of the baffle 25, and the push plate 27 is slidably connected to the base 1; an electromagnetic block 23 is provided on one side of the baffle 25 And the magnetic block 26, the magnetic block 26 is fixedly connected to the side wall of the baffle 25, the electromagnetic block 23 is fixedly connected to the side wall of the support frame plate 4, and buffer columns 24 are provided on both sides of the electromagnetic block 23, and the buffer columns 24 are fixedly connected to the side walls of the support frame plate 4; the reset assembly 3 includes a vertical rod 31 and a reset spring 32, the lower end of the vertical rod 31 is fixedly connected to the base 1, and the upper end of the vertical rod 31 is fixedly connected to the limiting plate 33; the two ends of the lower mold 7 are fixedly connected with ear plates 71, and the ear plates 71 are slidably connected to the vertical rod 31, and the lower side wall of the lower mold 7 is fixedly connected with a sealing strip 72 matched with the card groove 8; the reset spring 32 is sleeved on the outer wall of the vertical rod 31, and the two ends of the reset spring 32 are respectively fixedly connected to the side walls of the limiting plate 33 and the side walls of the ear plate 71.
[0020] It should be noted that: in the process of injection molding the power cord, the cylinder 5 is first started to drive the moving plate 61 to move downward. In the initial state, the moving plate 61 squeezes the pressure sensor 64, and the pressure sensor 64 is electrically connected to the electromagnetic block 23. Therefore, when the moving plate 61 moves downward and separates from the pressure sensor 64, the pressure sensor 64 is no longer squeezed. At this time, the electromagnetic block 23 starts to be energized, and the magnetism of the end of the electromagnetic block 23 away from the support frame plate 4 after charging is the same as the magnetism of the end of the magnetic block 26 close to the support frame plate 4. Therefore, after the electromagnetic block 23 is energized, the baffle 25 will quickly move away from the support frame due to the effect of like-charge repulsion. The plate 4 is moved downwards by the baffle plate 25, and the push rod 21 is driven to slide on the support frame plate 4, and the telescopic spring 22 is compressed. At this time, the push plate 27 is also moving rapidly to the side of the support frame plate 4, and no longer affects the downward movement of the lower mold 7. In the process of the moving plate 61 moving downwards, the upper mold 63 is driven to move synchronously, and after the upper mold 63 contacts the lower mold 7, the lower mold 7 is gradually squeezed and moved downwards. In this process, the lower mold 7 can not only limit the moving position of the lower mold 7 through the sliding of the ear plate 71 on the vertical rod 31 and the stretching of the reset spring 32, but also ensure the stability during movement, thereby reducing In the case of shaking, the sealing strip 72 under the lower mold 7 is finally inserted into the card slot 8 to achieve the sealing effect of the bottom end of the lower mold 7, and the upper end of the lower mold 7 is sealed by the upper mold 63. At this time, injection molding can be started into the mold cavity through the injection tube connected to the upper mold 63 and the movable plate 61. After the injection molding is completed, the movable plate 61 is driven upward by the cylinder 5, which will first drive the upper mold 63 and the lower mold 7 to move up one end distance synchronously. After the lower mold 7 is returned to its position by the reset spring 32, the upper mold 63 continues to move up. When the movable plate 61 squeezes the pressure sensor 64, the cylinder 5 stops working, and the electromagnetic block 23 is disconnected at this time. The magnetic block 26 loses its force, and the telescopic spring 22 drives the push plate 27 away from the support frame plate 4 through elastic recovery, thereby pushing the finished power cord that falls on the surface of the base 1 down. In addition, a collection frame can be set on one side of the base 1 to directly collect the pushed-down power cord, reduce manual picking, and improve work efficiency. In order to avoid the electromagnetic block 23 and the magnetic block 26 from colliding with each other during the rebound process of the telescopic spring 22, the baffle 25 can be buffered by the buffer column 24 to avoid the contact between the magnetic block 26 and the electromagnetic block 23, thereby ensuring the use effect of both. The buffer column 24 can be made of rubber material, which can effectively absorb external impact force.
[0021] Reference Figure 7-Figure 8, further; the upper end of the movable plate 61 is fixedly connected to the cylinder 5, the lower end of the movable plate 61 is fixedly connected to the upper mold 63, the upper mold 63 is located directly above the lower mold 7, the upper side wall of the movable plate 61 is fixedly connected to the telescopic airbag 62, the upper end of the telescopic airbag 62 is fixedly connected to the support frame plate 4, and a blowing slot 66 is opened between the movable plate 61 and the upper mold 63, and one end of the blowing slot 66 is connected to the telescopic airbag 62.
[0022] It should be noted that: during the downward movement of the movable plate 61, the telescopic airbag 62 is stretched, and the outside air enters the interior of the telescopic airbag 62 through the blowing slot 66 for storage. After the injection molding is completed, the movable plate 61 moves upward, and the telescopic airbag 62 is squeezed, and the air inside it is compressed. At this time, the compressed gas is discharged from the blowing slot 66, and then blown into the interior of the lower mold 7, thereby cooling the temperature inside the lower mold 7. At the same time, the impact force generated can effectively promote the falling of the power cord to improve the pushing effect.
[0023] The working principle of the semi-finished power cord injection mold is as follows: in the process of injection molding the power cord, the cylinder 5 is first started to drive the moving plate 61 to move downward. In the initial state, the moving plate 61 squeezes the pressure sensor 64, and the pressure sensor 64 is electrically connected to the electromagnetic block 23. Therefore, when the moving plate 61 moves downward and separates from the pressure sensor 64, the pressure sensor 64 is no longer squeezed. At this time, the electromagnetic block 23 starts to be energized, and after the electromagnetic block 23 is charged, the magnetism of the end away from the support frame plate 4 is the same as the magnetism of the end of the magnetic block 26 close to the support frame plate 4. Therefore, after the electromagnetic block 23 is energized, the baffle will be repelled due to the effect of like charges. 25 quickly moves away from the support frame plate 4, and at the same time, the baffle plate 25 drives the push rod 21 to slide on the support frame plate 4, and the telescopic spring 22 is compressed. At this time, the push plate 27 also moves quickly to the side of the support frame plate 4, and no longer affects the downward movement of the lower mold 7. During the downward movement of the moving plate 61, the upper mold 63 is driven to move synchronously, and after the upper mold 63 contacts the lower mold 7, the lower mold 7 is gradually squeezed and moved downward. In this process, the lower mold 7 can not only limit the moving position of the lower mold 7 through the sliding of the ear plate 71 on the vertical rod 31 and the stretching of the reset spring 32, but also ensure the stability during movement. The sealing strip 72 under the lower mold 7 is finally inserted into the card slot 8 to achieve the sealing effect at the bottom of the lower mold 7, and the upper end of the lower mold 7 is sealed by the upper mold 63. At this time, the injection molding tube connected to the upper mold 63 and the movable plate 61 can be used to start injection molding in the mold cavity. After the injection molding is completed, the movable plate 61 is driven upward by the cylinder 5, which will first drive the upper mold 63 and the lower mold 7 to move up one end distance synchronously. After the lower mold 7 is returned to its position by the reset spring 32, the upper mold 63 continues to move up. When the movable plate 61 squeezes the pressure sensor 64, the cylinder 5 stops working, and at this time the electromagnetic block 23 is powered off, the magnetic block 26 loses its force, and the telescopic spring 22 drives the push plate 27 away from the support frame plate 4 through elastic recovery, thereby pushing the finished power cord that has fallen on the surface of the base 1 down. In addition, a collection frame can be set on one side of the base 1 to directly collect the pushed-down power cord, reduce manual picking, and improve work efficiency. In order to avoid the electromagnetic block 23 and the magnetic block 26 from colliding with each other during the rebound process of the telescopic spring 22, the baffle 25 can be buffered by the buffer column 24 to avoid the contact between the magnetic block 26 and the electromagnetic block 23, thereby ensuring the use effect of both. The buffer column 24 can be made of rubber material, which can effectively absorb external impact force.
[0024] It should be noted that the specific model and specifications of the motor need to be selected and determined based on the actual specifications of the device, and the specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.
[0025] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A semi-finished power cord injection mold, comprising a base (1), the base (1) being connected to a support frame plate (4), a cylinder (5) and a lower mold (7) being provided at the upper end of the base (1), the lower mold (7) being connected to a reset assembly (3), characterized in that: Also includes: A pusher assembly (2), the pusher assembly (2) being located below the lower mold (7), the pusher assembly (2) comprising a pusher plate (27); An upper mold assembly (6), the upper mold assembly (6) being located above the lower mold (7), the upper mold assembly (6) comprising a movable plate (61) and a telescopic airbag (62), the upper end of the movable plate (61) being provided with a pressure sensor (64).
2. The semi-finished power cord injection mold according to claim 1, characterized in that: A slot (8) is provided on the upper side wall of the base (1); one side of the base (1) is fixedly connected to a support frame plate (4); the upper end of the support frame plate (4) is fixedly connected to a cylinder (5); a fixing rod (65) is fixedly connected to a side wall of one end of the support frame plate (4); and the lower end of the fixing rod (65) is fixedly connected to a pressure sensor (64).
3. The semi-finished power cord injection mold according to claim 1, characterized in that: The push rod (2) further comprises a push rod (21) and a telescopic spring (22), one end of the push rod (21) being fixedly connected to a push plate (27), the other end of the push rod (21) passing through a side wall of a support frame plate (4) and being fixedly connected to a baffle plate (25), the telescopic spring (22) being sleeved on an outer wall of the push rod (21), the two ends of the telescopic spring (22) being fixedly connected to the side wall of the push plate (27) and the side wall of the baffle plate (25), respectively, and the push plate (27) being slidably connected to the base (1).
4. The semi-finished power cord injection mold according to claim 3, characterized in that: An electromagnetic block (23) and a magnetic block (26) are provided on one side of the baffle (25); the magnetic block (26) is fixedly connected to the side wall of the baffle (25); the electromagnetic block (23) is fixedly connected to the side wall of the support frame plate (4); buffer columns (24) are provided on both sides of the electromagnetic block (23); the buffer columns (24) are fixedly connected to the side wall of the support frame plate (4).
5. The semi-finished power cord injection mold according to claim 2, characterized in that: The reset assembly (3) comprises a vertical rod (31) and a reset spring (32); the lower end of the vertical rod (31) is fixedly connected to the base (1); and the upper end of the vertical rod (31) is fixedly connected to a limit plate (33).
6. The semi-finished power cord injection mold according to claim 5, characterized in that: Ear plates (71) are fixedly connected to both ends of the lower mold (7), the ear plates (71) are slidably connected to the upright pole (31), and a sealing clip strip (72) matched with the clip groove (8) is fixedly connected to the lower side wall of the lower mold (7).
7. The semi-finished power cord injection mold according to claim 6, characterized in that: The return spring (32) is sleeved on the outer wall of the vertical rod (31), and two ends of the return spring (32) are respectively fixedly connected to the side wall of the limit plate (33) and the side wall of the ear plate (71).
8. The semi-finished power cord injection mold according to claim 1, characterized in that: The upper end of the movable plate (61) is fixedly connected to the cylinder (5), the lower end of the movable plate (61) is fixedly connected to an upper mold (63), the upper mold (63) is located directly above the lower mold (7), the upper side wall of the movable plate (61) is fixedly connected to the telescopic airbag (62), the upper end of the telescopic airbag (62) is fixedly connected to the support frame plate (4), and an air blowing slot (66) is provided between the movable plate (61) and the upper mold (63), one end of the air blowing slot (66) is connected to the telescopic airbag (62).