Inflatable bag capable of intelligently monitoring pressure of air valve
By introducing an intelligent pressure monitoring system into the inflatable bag, the pressure in the air column is monitored and adjusted in real time, the explosion problem caused by excessive pressure in the existing air column bag is solved, and safer and more reliable packaging and transportation is achieved.
Patent Information
- Application Number
- CN202510006351.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2045-01-03
AI Technical Summary
If the existing air column bags are too stressed during use, it may cause the bulge and explode during transportation due to fall or impact, which will not meet the existing needs.
Design an inflatable bag that can intelligently monitor the pressure of the air valve. By setting a ventilator, air cylinder and pressure monitor on the inflatable bag body, the pressure inside the air cylinder is monitored in real time, and when the pressure is close to the predicted pressure, the sealing structure is closed. , ensure that the pressure is always within the threshold range.
It effectively avoids the risk of explosion of the inflatable bag caused by excessive pressure, ensures that the packaging products are not damaged during transportation, and extends the service life of the inflatable bag.
Smart Images

Figure CN119389601A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of inflatable bags, in particular to an inflatable bag capable of intelligently monitoring air valve pressure. Background Art
[0002] Air column bags, also known as cushion bags and inflatable bags, are a new type of packaging material that is inflated by natural air filling to provide protection. Currently, when using air column bags, most of them are first inflated to expand the inner chamber of the air column bag, and then the outer periphery of the article is wrapped and cut to a suitable length, so that the expanded air column can protect the article.
[0003] A Chinese patent with publication number CN221758306U discloses an air column bag for packaging corner protection for household appliances, including an air column, and an adhesive and disassembly structure is arranged on the outside of the air column, and the adhesive and disassembly structure includes a plastic connecting piece, a plastic buckle, an adhesive piece, a double-sided adhesive sticker and a protective strip. The outside of the air column is fixedly installed with a plastic connecting piece, and the front of the plastic connecting piece is fixedly installed with a plastic buckle. The outside of the air column is fixedly installed with an adhesive piece, and the front of the adhesive piece is provided with a double-sided adhesive sticker, and the front of the double-sided adhesive sticker is provided with a protective strip. The air column bag for packaging corner protection for household appliances is provided with double-sided adhesive stickers and protective strips. After tearing off the protective strip arranged on the front of the double-sided adhesive sticker, the double-sided adhesive sticker is pasted to the corners and the surface of the shell of the household appliance, so as to conveniently and quickly fix the air column bag. Compared with the method of fixing with tape, it is simpler and more firm, and will not fall off easily, so that the air column bag has the advantage of convenient fixing.
[0004] In actual use, if the pressure of the air bag in the above patent is too high, it will cause the air bag to bulge, resulting in explosion due to falling or impact during transportation; therefore, it does not meet the existing needs. In this regard, we have proposed an inflatable bag that can intelligently monitor the air valve pressure. Summary of the invention
[0005] The purpose of the present invention is to provide an inflatable bag that can intelligently monitor the pressure of the air valve. By continuously monitoring the pressure of the inflatable bag body, when the pressure in the air column is monitored to be close to the predicted pressure, the sealing structure is closed to ensure that the pressure of the inflatable bag body is always within the pressure threshold range, thereby avoiding the risk of explosion of the inflatable bag body due to excessive pressure, causing damage to the packaged product during transportation, and solving the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an inflatable bag capable of intelligently monitoring the pressure of an air valve, comprising an inflatable bag body, a ventilation tube and an air column, wherein ventilation tubes are equidistantly arranged on the surface of the inflatable bag body, the top of the ventilation tube is connected to the inflation port of the inflatable bag body, the bottom of the ventilation tube is connected to the air column, a sealing structure is provided inside the ventilation tube, an air valve is provided below the sealing structure, a pressure monitor is provided below the air valve, a Velcro fur surface is provided at one end of the inflatable bag body, and a Velcro thorn surface is provided at the other end of the inflatable bag body.
[0007] Preferably, the sealing structure includes a fixed plate, a movable plate, a hydraulic rod, a mounting piece and a fixing piece. The mounting piece is rotatably mounted on the fixed plate, the hydraulic rod is fixedly mounted on the mounting piece, one end of the hydraulic rod away from the mounting piece is mounted on the movable plate through the fixing piece, the movable plate is movably mounted in the fixed plate, and the fixed plate is fixedly mounted on the inner wall of the ventilation pipe.
[0008] Preferably, the air valve includes an outer tube, an inner tube, a core tube, a spring, a sealing gasket, a limit plate and an insertion rod. The inner tube is sleeved inside the outer tube, and the core tube is installed with an internal thread of the inner tube. A limit plate is provided at the bottom of the core tube, and a through hole is provided on the limit plate. A sealing gasket is provided on the side of the outer tube facing the air column, and a spring is fixed on the sealing gasket, and the spring is fixed on the limit plate. A plug rod is fixed on the side of the sealing gasket close to the outer tube, and the plug rod passes through the hole on the limit plate.
[0009] Preferably, a pressure plate is fixed on the outer side of the inner cylinder, a sealing strip is fixed on the lower surface of the pressure plate, and a groove is provided on the upper surface of the outer cylinder, and the sealing strip is installed in the groove.
[0010] Preferably, the pressure monitor is provided with a control system, and the control system includes: A data acquisition module, used to acquire the effective area and inflation force of the inflatable bag body, and calculate the standard pressure of the inflatable bag body according to the effective area and inflation force of the inflatable bag body; A monitoring module is used to monitor the pressure in the air bag body in real time and continuously collect pressure data, and transmit the collected pressure data to the judgment module; The analysis module is used to determine whether the real-time monitored pressure data exceeds the preset pressure threshold and transmit the judgment result to the control module.
[0011] The control module is used to feedback and adjust the pressure in the gas column through the hydraulic rod according to the air pressure data monitored by the monitoring module.
[0012] Preferably, the hydraulic rod comprises: A first control rod, one end of which is fixedly connected to the mounting member, and the first control rod is hollow inside. A second telescopic rod, one end of which is built into the first control rod and is slidably connected to the other end of the first control rod; A driving module, built into the second telescopic rod, used to provide driving force for the movement of the hydraulic rod, the driving module is electrically connected to the control system, and the control system issues instructions to control the movement of the driving module; A control module, which is in communication with the driving module, the control module issues instructions to control the movement of the driving module, and the control module is in communication with the control system; A first position distance measuring sensor, built into the inner wall of the other end of the first control rod, used to measure the sliding distance of the second telescopic rod during the process of the second telescopic rod telescopically sliding relative to the first control rod, the first position distance measuring sensor being communicatively connected with the control module; A second laser distance measuring sensor is built into the inner wall of the connecting end of the first control rod and the mounting member, and is used to measure the sliding distance of the second telescopic rod during the process of the second telescopic rod telescopically sliding relative to the first control rod, and the second laser distance measuring sensor is communicatively connected with the control module; a calculation and analysis module, configured to receive a first sliding distance detected by the first position ranging sensor, and receive a second sliding distance detected by the second laser ranging sensor, calculate an arithmetic mean of the first sliding distance and the second sliding distance, obtain a calibration sliding distance, and transmit the calibration sliding distance information to the control module; The control module adjusts the driving movement of the second telescopic rod by the driving module in combination with the calibrated sliding distance.
[0013] Preferably, the control system further comprises: A pressure value real-time monitoring module is used to monitor the pressure in the inflatable bag body in real time, and obtain the pressure change rate according to the pressure in the inflatable bag body obtained by real-time monitoring; A pressure change rate comparison module, used for comparing the pressure change rate in the inflatable bag body with a preset pressure change rate threshold; A pressure change stability coefficient acquisition module is used to retrieve the pressure value in the inflatable bag body collected each time and the current pressure change rate to obtain the pressure change stability coefficient when the pressure change rate in the inflatable bag body exceeds a preset pressure change rate threshold; The pressure change stability coefficient is obtained by the following formula: Among them, S represents the stability coefficient of pressure change; m represents the total number of pressure collections in the inflatable bag body; R b represents the standard deviation of the pressure change rate corresponding to the pressure acquisition in the air bag body for m times; R fmax It represents the maximum floating value of the pressure change rate corresponding to the pressure collection in the air bag body for m times; P brepresents the standard deviation of the pressure values corresponding to the pressure collected in the air bag body m times; P fmax represents the maximum floating value of the pressure value corresponding to the pressure collection in the inflatable bag body for m times; R represents the pressure change rate in the inflatable bag body corresponding to the pressure change rate threshold value exceeding the preset pressure change rate threshold; R y Indicates the preset pressure change rate threshold, P i Indicates the pressure value corresponding to the pressure collection in the air bag body for the i-th time; The data acquisition frequency adjustment module is used to adjust the data acquisition frequency of the current pressure in the inflatable bag body by using the pressure change stability coefficient to obtain the adjusted data acquisition frequency; wherein the adjusted data acquisition frequency is obtained by the following formula: Among them, F t represents the data acquisition frequency after adjustment; F0 represents the data acquisition frequency before adjustment; S represents the pressure change stability coefficient; S y Indicates the preset pressure change stability coefficient reference value; R fmin Indicates the minimum floating value of the pressure change rate corresponding to the pressure collection in the air bag body for m times; P fmax It indicates the maximum floating value of the pressure value corresponding to the pressure collection in the air bag body m times; P fmin Indicates the minimum floating value of the pressure value corresponding to the pressure collection in the air bag body m times; R b It represents the standard deviation of the pressure change rate corresponding to the pressure collection in the air bag body m times; The data collection control module is used to control the collection operation of the pressure value in the inflatable bag body according to the adjusted data collection frequency.
[0014] Preferably, the control module comprises: The judgment result of the receiving analysis module is received. If the judgment result is that the pressure threshold of the inflatable bag body is exceeded, the pressure control command of the inflatable bag body is triggered to control the sealing structure to close and not to inflate the inside of the inflatable bag body; If the judgment result is that the pressure does not exceed the pressure threshold of the inflatable bag body, no response is made and the sealing structure opens normally; If the judgment result is that the pressure does not exceed the pressure threshold of the inflatable bag body and is close to the pressure threshold, the sealing structure is controlled to slowly reduce the opening until the sealing structure is closed after the pressure threshold is reached.
[0015] Preferably, the analysis module comprises: A comparison module, used to compare the pressure prediction value of the inflatable bag body with the pressure threshold value of the inflatable bag body; The judgment module judges whether the pressure of the inflatable bag body exceeds the pressure threshold of the inflatable bag body according to the comparison result.
[0016] Preferably, the judgment process of the judgment module specifically includes: Setting a pressure threshold of the inflatable bag body according to the calculated standard pressure of the inflatable bag body; Predicting the next predicted pressure value of the inflatable bag according to the real-time collected pressure data value of the inflatable bag body; Comparing the predicted pressure value of the inflatable bag body with the pressure threshold value of the inflatable bag body; It is determined based on the comparison result whether the pressure of the air bag body exceeds the pressure threshold of the air bag body.
[0017] Preferably, the calculation formula of the standard pressure is as follows: P=F / V Where P is the standard pressure, F is the inflation force, and V is the effective area of the inflatable bag body.
[0018] Preferably, the working process of the control system specifically includes: Obtaining a pressure threshold of the inflatable bag body, where the pressure threshold is a continuous pressure data set with a time stamp; Acquire a real-time pressure data set of the inflatable bag body, the real-time pressure data set is the real-time pressure change in the inflatable bag body, and the real-time pressure data set and the pressure threshold have the same preset pressure and a corresponding time stamp; The pressure difference calculation module is used to calculate the pressure difference of the pressure threshold and the real-time pressure data set to obtain the pressure value difference; The pressure condition in the inflatable bag body is judged according to the pressure difference. If it is within the pressure threshold range, there is no need to control the sealing structure to work; If the pressure is close to the threshold, the sealing structure is controlled to slowly reduce the opening until the pressure reaches the threshold and then the sealing structure is closed.
[0019] Compared with the prior art, the present invention has the following beneficial effects: The present invention works through a pressure monitor to continuously monitor the pressure of the air bag body. When the pressure in the gas column is monitored to be close to the predicted pressure, the sealing structure is closed to ensure that the pressure of the air bag body is always within the pressure threshold range, thereby avoiding the risk of explosion of the air bag body due to excessive pressure, which may cause damage to the packaged products during transportation. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the inflatable bag capable of intelligently monitoring the air valve pressure of the present invention; Figure 2 A schematic diagram of the opening of an inflatable bag capable of intelligently monitoring the air valve pressure of the present invention; Figure 3 It is a schematic diagram of the inflatable bag gas column capable of intelligently monitoring the gas valve pressure of the present invention; Figure 4 It is a schematic diagram of the interior of the air column of the inflatable bag capable of intelligently monitoring the air valve pressure of the present invention; Figure 5 It is a schematic diagram of the sealing structure of the inflatable bag capable of intelligently monitoring the air valve pressure of the present invention; Figure 6 It is a schematic diagram of the decomposition of the air valve of the inflatable bag capable of intelligently monitoring the air valve pressure of the present invention; Figure 7 It is a schematic top view of an exploded air valve of an inflatable bag capable of intelligently monitoring air valve pressure according to the present invention; Figure 8 It is a schematic diagram of a module of an inflatable bag capable of intelligently monitoring the air valve pressure of the present invention.
[0021] In the figure: 1. Inflatable bag body; 2. Ventilation pipe; 3. Air column; 4. Inflation port; 5. Pressure monitor; 6. Sealing structure; 61. Fixed plate; 62. Movable plate; 63. Hydraulic rod; 64. Mounting piece; 65. Fixing piece; 7. Velcro fur surface; 8. Velcro thorn surface; 9. Air valve; 91. Outer tube; 911. Slot; 92. Inner tube; 921. Pressing plate; 922. Sealing strip; 93. Core tube; 94. Spring; 95. Sealing pad; 96. Limiting plate; 97. Insert rod. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] In order to solve the problem that the existing air bag will bulge if the pressure is too high during actual use, and then burst due to falling or impact during transportation, please refer to Figure 1-Figure 8 , this embodiment provides the following technical solutions: An inflatable bag capable of intelligently monitoring air valve pressure comprises an inflatable bag body 1, a vent pipe 2 and an air column 3. The vent pipes 2 are equidistantly arranged on the surface of the inflatable bag body 1. The top of the vent pipes 2 is communicated with the inflation port 4 of the inflatable bag body 1, and the bottom of the vent pipes 2 is communicated with the air column 3. A sealing structure 6 is arranged inside the vent pipe 2, an air valve 9 is arranged below the sealing structure 6, and a pressure monitor 5 is arranged below the air valve 9. A Velcro fur surface 7 is arranged at one end of the inflatable bag body 1, and a Velcro thorn surface 8 is arranged at the other end of the inflatable bag body 1. The Velcro thorn surface 8 and the Velcro fur surface 7 are used to bond the inflatable bag body 1. The operation is simple and convenient to use. The pressure is monitored in real time by using the pressure monitor 5 to avoid rupture or insufficient inflation of the inflatable bag body 1 due to overcharging or undercharging, thereby extending its service life.
[0024] The sealing structure 6 includes a fixed plate 61, a movable plate 62, a hydraulic rod 63, a mounting member 64 and a fixing member 65. The mounting member 64 is rotatably mounted on the fixed plate 61, and the hydraulic rod 63 is fixedly mounted on the mounting member 64. One end of the hydraulic rod 63 away from the mounting member 64 is mounted on the movable plate 62 through the fixing member 65. The movable plate 62 is movably mounted in the fixed plate 61, and the fixed plate 61 is fixedly mounted on the inner wall of the ventilation pipe 2.
[0025] During operation, the air column 3 is inflated by connecting the air pump to the inflation port 4. At this time, the hydraulic rod 63 works to shrink the movable plate 62 into the fixed plate 61, and the sealing structure 6 is opened, so that the gas can smoothly enter the air column 3. At the same time, the pressure monitor 5 works. When the pressure in the air column 3 is monitored to be close to the predicted pressure, the sealing structure 6 is closed to ensure that the pressure of the inflatable bag body 1 is always within the pressure threshold range, avoiding the risk of explosion of the inflatable bag body 1 due to excessive pressure, so that the packaged products are damaged during transportation.
[0026] The air valve 9 includes an outer tube 91, an inner tube 92, a core tube 93, a spring 94, a sealing gasket 95, a limit plate 96 and an insertion rod 97. The inner tube 92 is sleeved inside the outer tube 91, and the core tube 93 is installed on the inner thread of the inner tube 92. A limit plate 96 is provided at the bottom of the core tube 93, and a through hole is provided on the limit plate 96. A sealing gasket 95 is provided on the side of the outer tube 91 facing the gas column 3, and a spring 94 is fixed on the sealing gasket 95, and the spring 94 is fixed on the limit plate 96. A plug rod 97 is fixed on the side of the sealing gasket 95 close to the outer tube 91, and the plug rod 97 passes through the jack on the limit plate 96, and the sealing gasket 95 moves axially along the air inlet direction of the core tube 93. When the sealing gasket 95 fits with the bottom of the core tube 93, the sealing gasket 95 closes the core tube 93.
[0027] A pressure plate 921 is fixed to the outside of the inner tube 92, a sealing strip 922 is fixed to the lower surface of the pressure plate 921, and a groove 911 is provided on the upper surface of the outer tube 91. The sealing strip 922 is installed in the groove 911 to seal the air valve 9, thereby improving the sealing effect and avoiding air leakage during inflation, which affects the normal inflation of the inflatable bag body 1.
[0028] When the sealing pad 95 is in close contact with the bottom of the core tube 93, the air valve 9 is in a sealed state. When the inflatable bag body 1 is inflated, the sealing pad 95 is pushed away from the bottom of the core tube 93 under the action of air pressure, and the interior of the air column 3 is inflated. When the inflation is completed, the sealing pad 95 loses the thrust and returns to the bottom of the core tube 93 under the action of the spring 94, thereby sealing the air valve 9.
[0029] The pressure monitor 5 is provided with a control system, which includes: A data acquisition module, used to acquire the effective area and inflation force of the inflatable bag body 1, and calculate the standard pressure of the inflatable bag body 1 according to the effective area and inflation force of the inflatable bag body 1; A monitoring module, used to monitor the pressure in the inflatable bag body 1 in real time and continuously collect pressure data, and transmit the collected pressure data to the judgment module; The analysis module is used to determine whether the real-time monitored pressure data exceeds the preset pressure threshold and transmit the judgment result to the control module.
[0030] The control module is used to feedback and adjust the pressure in the gas column 3 through the hydraulic rod 63 according to the air pressure data monitored by the monitoring module.
[0031] By monitoring the pressure of the inflatable bag body 1 in real time, it is possible to understand the pressure condition of the inflatable bag body 1 during the inflation process, and adjust the gas entry pressure of the air valve 9 according to the real-time pressure condition of the inflatable bag body 1, thereby avoiding the risk of explosion of the inflatable bag body 1 due to excessive pressure, thereby causing damage to the packaged product during transportation.
[0032] Preferably, the hydraulic rod 63 comprises: A first control rod, one end of which is fixedly connected to the mounting member 64, and the first control rod is hollow inside; A second telescopic rod, one end of which is built into the first control rod and is slidably connected to the other end of the first control rod; A driving module, built into the second telescopic rod, for providing driving force for the movement of the hydraulic rod 63; A control module, which is in communication with the driving module, the control module issues instructions to control the movement of the driving module, and the control module is in communication with the control system; A first position distance measuring sensor, built into the inner wall of the other end of the first control rod, used to measure the sliding distance of the second telescopic rod during the process of the second telescopic rod telescopically sliding relative to the first control rod, the first position distance measuring sensor being communicatively connected with the control module; A second laser distance measuring sensor is built into the inner wall of the connecting end of the first control rod and the mounting member 64, and is used to measure the sliding distance of the second telescopic rod during the process of the second telescopic rod telescopically sliding relative to the first control rod. The second laser distance measuring sensor is communicatively connected with the control module; a calculation and analysis module, configured to receive a first sliding distance detected by the first position ranging sensor, and receive a second sliding distance detected by the second laser ranging sensor, calculate an arithmetic mean of the first sliding distance and the second sliding distance, obtain a calibration sliding distance, and transmit the calibration sliding distance information to the control module; The control module adjusts the driving movement of the second telescopic rod by the driving module in combination with the calibrated sliding distance.
[0033] The principle and effect of the above technical solution are as follows: by setting the hydraulic rod 63 as two parts, the first control rod and the second telescopic rod, and the second telescopic rod slidingly moves relative to the first control rod, the length of the entire hydraulic rod 63 can be adjusted. When the entire length of the hydraulic rod 63 changes, the movable plate 62 will be driven to move synchronously. Specifically, when the second telescopic rod is retracted relative to the first control rod, the second telescopic rod drives the movable plate 62 to retract into the fixed plate 61. When the movable plate 62 moves, the hydraulic rod 63 rotates along the mounting member 64, so that the sealing structure 6 can be smoothly opened, so that the gas can smoothly enter the gas column 3. When the second telescopic rod is relative to the first control rod, the movable plate 62 can be driven to move synchronously. When the first control rod is extended, the second telescopic rod drives the movable plate 62 to extend from the lower end of the fixed plate 61, gradually sealing the sealing structure 6, so that the gas can no longer enter the gas column 3. The telescopic length of the second telescopic rod corresponds to the rotation angle of the movable plate 62. Combined with the length of the entire telescopic rod and the size of the movable plate 62 and the fixed plate 61, the two have a matching relationship. The driving module is used to provide driving force to the second telescopic rod, drive the second telescopic rod to slide relative to the first control rod, thereby adjusting the length of the entire hydraulic rod 63. The driving module is controlled and started by the control module to realize intelligent opening and closing without manual operation. The control module can Accepting the command of the control system, that is, when the control system determines that the sealing structure 6 needs to be opened or closed, the control module sends a command to start the adjustment, and the control module controls the movement of the driving module to drive the second telescopic rod to slide relative to the first control rod. In this process, the sealing structure 6 is opened or closed, wherein the sliding distance of the second telescopic rod directly affects the degree of adjustment, so the sliding distance of the second telescopic rod is detected by the first position ranging sensor and the second laser ranging sensor at the same time. The two different types of ranging sensors are mainly used to calibrate the error generated in the ranging process. The first sliding distance and the second sliding distance detected by the first position ranging sensor and the second laser ranging sensor are obtained respectively, and the calibrated sliding distance is obtained by calculating the arithmetic mean. The calibrated sliding distance can be matched with the rotation angle or rotation condition of the movable plate 62 relative to the fixed plate 61 through conversion, and the matching relationship can be pre-stored in the control module. Therefore, the control module controls the driving module to drive the second telescopic rod to realize the opening and closing of the sealing structure 6 and the adjustment of the opening size, thereby improving the progress and effect of inflation, and can further realize the adjustment of the pressure in the gas column 3, which has high intelligence.
[0034] Specifically, the control system also includes: A pressure value real-time monitoring module is used to monitor the pressure in the inflatable bag body 1 in real time, and obtain the pressure change rate according to the pressure in the inflatable bag body 1 obtained by real-time monitoring; A pressure change rate comparison module, used to compare the pressure change rate in the inflatable bag body 1 with a preset pressure change rate threshold; A pressure change stability coefficient acquisition module is used to retrieve the pressure value in the inflatable bag body 1 collected each time and the current pressure change rate to obtain the pressure change stability coefficient when the pressure change rate in the inflatable bag body 1 exceeds a preset pressure change rate threshold; The pressure change stability coefficient is obtained by the following formula: Where S represents the pressure change stability coefficient; m represents the total number of pressure collection times in the inflatable bag body 1; R b represents the standard deviation of the pressure change rate corresponding to the pressure acquisition in the inflatable bag body 1 for m times; R fmax represents the maximum floating value of the pressure change rate corresponding to the pressure acquisition in the inflatable bag body 1 for m times; P b represents the standard deviation of the pressure values corresponding to the pressure collected in the inflatable bag body 1 m times; P fmax represents the maximum floating value of the pressure value corresponding to the pressure collection in the inflatable bag body 1 for m times; R represents the pressure change rate in the inflatable bag body 1 corresponding to the pressure change rate threshold value exceeding the preset pressure change rate threshold; R y Indicates the preset pressure change rate threshold, P i Indicates the pressure value corresponding to the pressure collection in the inflatable bag body 1 for the i-th time; The data acquisition frequency adjustment module is used to adjust the data acquisition frequency of the current pressure in the inflatable bag body 1 by using the pressure change stability coefficient to obtain the adjusted data acquisition frequency; wherein the adjusted data acquisition frequency is obtained by the following formula: Among them, F t represents the data acquisition frequency after adjustment; F0 represents the data acquisition frequency before adjustment; S represents the pressure change stability coefficient; S y Indicates the preset pressure change stability coefficient reference value; R fmin represents the minimum floating value of the pressure change rate corresponding to the pressure acquisition in the inflatable bag body 1 for m times; P fmax Indicates the maximum floating value of the pressure value corresponding to the pressure collection in the inflatable bag body 1 m times; P fmin Indicates the minimum floating value of the pressure value corresponding to the pressure collection in the inflatable bag body 1 for m times; R b Indicates the standard deviation of the pressure change rate corresponding to the pressure acquisition in the inflatable bag body 1 m times; The data collection control module is used to control the collection operation of the pressure value in the inflatable bag body 1 according to the adjusted data collection frequency.
[0035] The technical effect of the above technical solution is: through the real-time monitoring module of pressure value, the system can continuously and accurately monitor the pressure change in the inflatable bag body 1, and calculate the pressure change rate in real time. This function provides a real-time and reliable data basis for subsequent decision-making, ensuring that the system can respond to abnormal pressure changes in the first time. The pressure change rate comparison module compares the real-time monitored pressure change rate with the preset threshold value, and can accurately determine whether the pressure state in the inflatable bag body 1 is abnormal. This precise evaluation capability helps to avoid equipment damage or performance degradation caused by excessive pressure fluctuations, thereby improving the stability and reliability of the system. When the pressure change rate exceeds the preset threshold, the system calculates the stability coefficient through the pressure change stability coefficient acquisition module. This indicator combines multiple factors such as the standard deviation of the pressure change rate, the floating maximum value, the standard deviation of the pressure value, and the floating maximum value, and can fully reflect the stability and controllability of the pressure change in the inflatable bag body 1. This comprehensive evaluation method can more accurately reflect the actual situation than a single indicator, and helps the system make more reasonable decisions. The data acquisition frequency adjustment module uses the pressure change stability coefficient to dynamically adjust the data acquisition frequency, realizing the intelligence and adaptability of data acquisition. When the pressure changes are relatively stable, the acquisition frequency is reduced to reduce resource consumption; when the pressure changes violently, the acquisition frequency is increased to capture the pressure dynamics more accurately. This dynamic adjustment mechanism not only improves the efficiency of data acquisition, but also ensures the accuracy and integrity of the data. The data acquisition control module controls the pressure value acquisition operation in the inflatable bag body 1 according to the adjusted data acquisition frequency, realizing precise control of data acquisition. This control mechanism can ensure that the system can meet the requirements of data acquisition accuracy and real-time performance in practical applications while maintaining efficient operation. Overall, this technical solution significantly improves the overall performance of the pressure control system of the inflatable bag body 1 through multiple links such as real-time monitoring, accurate evaluation, comprehensive index calculation, dynamic adjustment and data acquisition control. It not only improves the stability and reliability of the system, but also reduces resource consumption and improves the efficiency and accuracy of data acquisition. These performance improvements are of great significance in improving product quality, extending equipment life and reducing maintenance costs.
[0036] In summary, the application of this technical solution in the pressure control system of the inflatable bag body 1 not only realizes real-time monitoring and accurate evaluation of pressure changes, but also significantly improves the overall performance and reliability of the system by dynamically adjusting the data acquisition frequency and efficient data acquisition control.
[0037] Control module, including: Receive the judgment result of the analysis module, if the judgment result is that the pressure threshold of the inflatable bag body 1 is exceeded; The pressure control command of the inflatable bag body 1 is triggered, and the sealing structure 6 is controlled to be closed, and the inside of the inflatable bag body 1 is not inflated; If the judgment result is that the pressure does not exceed the pressure threshold of the inflatable bag body 1, no response is made and the sealing structure 6 opens normally; If the judgment result is that the pressure does not exceed the pressure threshold of the inflatable bag body 1 and is close to the pressure threshold, the sealing structure 6 is controlled to slowly reduce the opening until the sealing structure 6 is closed after the pressure threshold is reached.
[0038] Analysis modules, including: A comparison module, used to compare the predicted pressure value of the inflatable bag body 1 with the pressure threshold of the inflatable bag body 1; The judgment module judges whether the pressure of the inflatable bag body 1 exceeds the pressure threshold of the inflatable bag body 1 according to the comparison result.
[0039] The judgment process of the judgment module specifically includes: Setting a pressure threshold of the inflatable bag body 1 according to the calculated standard pressure of the inflatable bag body 1; Predicting the next predicted pressure value of the inflatable bag according to the real-time collected pressure data value of the inflatable bag body 1; Comparing the predicted pressure value of the inflatable bag body 1 with the pressure threshold value of the inflatable bag body 1; It is determined based on the comparison result whether the pressure of the inflatable bag body 1 exceeds the pressure threshold of the inflatable bag body 1 .
[0040] The calculation formula of standard pressure is as follows: P=F / V Wherein, P is the standard pressure, F is the inflation force, and V is the effective area of the inflatable bag body 1.
[0041] The working process of the control system includes: Obtaining a pressure threshold of the inflatable bag body 1, where the pressure threshold is a continuous pressure data set with a time stamp; Acquire a real-time pressure data set of the inflatable bag body 1, the real-time pressure data set is the real-time pressure change in the inflatable bag body 1, and the real-time pressure data set and the pressure threshold have the same preset pressure and a corresponding time mark; The pressure difference calculation module is used to calculate the pressure difference of the pressure threshold and the real-time pressure data set to obtain the pressure value difference; The pressure condition in the inflatable bag body 1 is judged according to the pressure difference. If it is within the pressure threshold range, there is no need to control the sealing structure 6 to work; If it approaches the pressure threshold, the sealing structure 6 is controlled to slowly reduce the opening until the pressure threshold is reached and the sealing structure 6 is closed. By adjusting the inflation pressure, it can better meet the packaging needs of various goods and ensure that the goods are optimally cushioned and protected during transportation.
[0042] Working principle: When using an inflatable bag capable of intelligently monitoring the air valve pressure of the present invention, Figure 1-Figure 8 , including the following steps: Step 1: Connect the air pump to the air inlet 4 to inflate the air column 3. At this time, the hydraulic rod 63 works to shrink the movable plate 62 into the fixed plate 61, open the sealing structure 6, and allow the gas to smoothly enter the air column 3; Step 2: At this time, under the action of air pressure, the sealing pad 95 is pushed away from the bottom of the outer tube 91 to inflate the interior of the air column 3; Step 3: The pressure monitor 5 continuously monitors the pressure in the gas column 3 and analyzes and judges the monitoring results; Step 4: If the judgment result is that the pressure threshold of the inflatable bag body 1 is exceeded, the pressure control command of the inflatable bag body 1 is triggered, and the hydraulic rod 63 is controlled to work to pull the movable plate 62 out of the fixed plate 61, close the opening, and do not inflate the gas column 3; Step 5: If the judgment result is that the pressure does not exceed the pressure threshold of the inflatable bag body 1, no response is made and the sealing structure 6 opens normally; Step six: If the judgment result is that the pressure does not exceed the pressure threshold of the inflatable bag body 1 and is close to the pressure threshold, the hydraulic rod 63 is controlled to work to pull the movable plate 62 to the outside of the fixed plate 61 to reduce the opening, and the sealing structure 6 is closed after the pressure threshold is reached, so that the pressure of the inflatable bag body 1 is always within the pressure threshold range, which can not only effectively reduce the loss of the inflatable bag body 1, but also avoid rupture or insufficient inflation of the inflatable bag body 1 due to overcharging or undercharging, thereby extending its service life.
[0043] Step 7: After the inflation is completed, the sealing pad 95 loses its thrust and returns to the bottom of the outer tube 91 under the action of the spring 94 to seal the air valve 9.
[0044] In summary, the inflatable bag of the present invention can intelligently monitor the pressure of the air valve, and by real-time pressure monitoring of the inflatable bag body 1, it is possible to understand the pressure condition of the inflatable bag body 1 during the inflation process, and adjust the gas entry pressure of the air valve 9 according to the real-time pressure condition of the inflatable bag body 1. When the pressure in the gas column 3 is monitored to be close to the predicted pressure, the sealing structure 6 is closed to ensure that the pressure of the inflatable bag body 1 is always within the pressure threshold range. This can not only effectively reduce the loss of the inflatable bag body 1, avoid rupture or insufficient inflation of the inflatable bag body 1 due to overfilling or underfilling, thereby extending its service life, but also by adjusting the inflation pressure, it can better adapt to the packaging needs of various goods, ensure that the goods are optimally cushioned and protected during transportation, and avoid the risk of explosion of the inflatable bag body 1 due to excessive pressure, causing damage to the packaged products during transportation.
[0045] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0046] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the invention.
Claims
1. An inflatable bag capable of intelligently monitoring air valve pressure, comprising an inflatable bag body (1), a ventilating tube (2) and an air column (3), characterized in that The inflatable bag body (1) is provided with ventilation tubes (2) at equal intervals on its surface, the top of the ventilation tube (2) is connected to the inflation port (4) of the inflatable bag body (1), the bottom of the ventilation tube (2) is connected to the air column (3), and a sealing structure (6) is provided inside the ventilation tube (2), an air valve (9) is provided below the sealing structure (6), and a pressure monitor (5) is provided below the air valve (9), one end of the inflatable bag body (1) is provided with a Velcro fur surface (7), and the other end of the inflatable bag body (1) is provided with a Velcro thorn surface (8).
2. An inflatable bag capable of intelligently monitoring air valve pressure according to claim 1, characterized in that The sealing structure (6) comprises a fixed plate (61), a movable plate (62), a hydraulic rod (63), a mounting member (64) and a fixing member (65); the mounting member (64) is rotatably mounted on the fixed plate (61); the hydraulic rod (63) is fixedly mounted on the mounting member (64); one end of the hydraulic rod (63) away from the mounting member (64) is mounted on the movable plate (62) via the fixing member (65); the movable plate (62) is movably mounted in the fixed plate (61); and the fixed plate (61) is fixedly mounted on the inner wall of the ventilation pipe (2).
3. The inflatable bag capable of intelligently monitoring the air valve pressure according to claim 1, characterized in that The air valve (9) comprises an outer tube (91), an inner tube (92), a core tube (93), a spring (94), a sealing gasket (95), a limit plate (96) and an insertion rod (97). The inner tube (92) is sleeved inside the outer tube (91). The core tube (93) is installed with an internal thread of the inner tube (92). A limit plate (96) is provided at the bottom of the core tube (93). A through hole is provided on the limit plate (96). A sealing gasket (95) is provided on the side of the outer tube (91) facing the air column (3). The sealing gasket (95) ) is fixed with a spring (94), the spring (94) is fixed on a limit plate (96), a plug rod (97) is fixed on a side of the sealing gasket (95) close to the outer cylinder (91), the plug rod (97) passes through a plug hole on the limit plate (96), a pressure plate (921) is fixed on the outer side of the inner cylinder (92), a sealing strip (922) is fixed on the lower surface of the pressure plate (921), a groove (911) is provided on the upper surface of the outer cylinder (91), and the sealing strip (922) is installed in the groove (911).
4. The inflatable bag capable of intelligently monitoring the air valve pressure according to claim 2, characterized in that The pressure monitor (5) is provided with a control system, and the control system includes: A data acquisition module, used to acquire the effective area and inflation force of the inflatable bag body (1), and calculate the standard pressure of the inflatable bag body (1) based on the effective area and inflation force of the inflatable bag body (1); A monitoring module, used to monitor the pressure in the inflatable bag body (1) in real time and continuously collect pressure data, and transmit the collected pressure data to the analysis module; An analysis module is used to determine whether the real-time monitored pressure data exceeds a preset pressure threshold, and transmit the determination result to the control module; The control module is used to feedback-regulate the pressure in the gas column (3) through the hydraulic rod (63) according to the gas pressure data monitored by the monitoring module.
5. The inflatable bag capable of intelligently monitoring the air valve pressure according to claim 4, characterized in that , the hydraulic rod (63) comprises: A first control rod, one end of which is fixedly connected to the mounting member (64), and the first control rod is hollow inside; A second telescopic rod, one end of which is built into the first control rod and is slidably connected to the other end of the first control rod; A driving module, built into the second telescopic rod, used to provide driving force for the movement of the hydraulic rod (63); A control module, which is in communication with the driving module, the control module issues instructions to control the movement of the driving module, and the control module is in communication with the control system; A first position distance measuring sensor, built into the inner wall of the other end of the first control rod, used to measure the sliding distance of the second telescopic rod during the process of the second telescopic rod telescopically sliding relative to the first control rod, the first position distance measuring sensor being communicatively connected to the control module; A second laser distance measuring sensor is built into the inner wall of the connecting end of the first control rod and the mounting member (64), and is used to measure the sliding distance of the second telescopic rod during the process of the second telescopic rod telescopically sliding relative to the first control rod, and the second laser distance measuring sensor is communicatively connected to the control module; a calculation and analysis module, configured to receive a first sliding distance detected by the first position ranging sensor, and receive a second sliding distance detected by the second laser ranging sensor, calculate an arithmetic mean of the first sliding distance and the second sliding distance, obtain a calibration sliding distance, and transmit the calibration sliding distance information to the control module; The control module adjusts the driving movement of the second telescopic rod by the driving module in combination with the calibrated sliding distance.
6. The inflatable bag capable of intelligently monitoring the air valve pressure according to claim 4, characterized in that , the control system also includes: A pressure value real-time monitoring module, used for real-time monitoring of the pressure in the inflatable bag body (1), and obtaining a pressure change rate based on the pressure in the inflatable bag body (1) obtained through real-time monitoring; A pressure change rate comparison module, used for comparing the pressure change rate in the inflatable bag body (1) with a preset pressure change rate threshold; A pressure change stability coefficient acquisition module, used for retrieving the pressure value in the inflatable bag body (1) collected each time and the current pressure change rate to acquire the pressure change stability coefficient when the pressure change rate in the inflatable bag body (1) exceeds a preset pressure change rate threshold; The pressure change stability coefficient is obtained by the following formula: Wherein, S represents the pressure change stability coefficient; m represents the total number of pressure collections in the inflatable bag body (1); R b represents the standard deviation of the pressure change rate corresponding to the pressure collected m times in the inflatable bag body (1); R fmax represents the maximum floating value of the pressure change rate corresponding to the pressure collected m times in the inflatable bag body (1); P b represents the standard deviation of the pressure values corresponding to the pressure collected m times in the inflatable bag body (1); P fmax represents the maximum floating value of the pressure value corresponding to the pressure collection in the inflatable bag body (1) m times; R represents the pressure change rate in the inflatable bag body (1) corresponding to the pressure change rate exceeding the preset pressure change rate threshold; R y Indicates the preset pressure change rate threshold, P i Indicates the pressure value corresponding to the pressure collected in the inflatable bag body (1) for the i-th time; The data acquisition frequency adjustment module is used to adjust the data acquisition frequency of the current pressure in the inflatable bag body (1) by using the pressure change stability coefficient to obtain the adjusted data acquisition frequency; wherein the adjusted data acquisition frequency is obtained by the following formula: Among them, F t represents the data acquisition frequency after adjustment; F0 represents the data acquisition frequency before adjustment; S represents the pressure change stability coefficient; S y Indicates the preset pressure change stability coefficient reference value; R fmin represents the minimum floating value of the pressure change rate corresponding to the pressure acquisition in the inflatable bag body (1) m times; P fmax represents the maximum floating value of the pressure value corresponding to the pressure collected m times in the inflatable bag body (1); P fmin represents the minimum floating value of the pressure value corresponding to the pressure collected m times in the inflatable bag body (1); R b represents the standard deviation of the pressure change rate corresponding to the pressure collected m times in the inflatable bag body (1); A data acquisition control module is used to control the acquisition operation of the pressure value in the inflatable bag body (1) according to the adjusted data acquisition frequency.
7. The inflatable bag capable of intelligently monitoring the air valve pressure according to claim 4, characterized in that The control module includes: Receiving the judgment result of the analysis module, if the judgment result is that the pressure threshold of the inflatable bag body (1) is exceeded, triggering the pressure control command of the inflatable bag body (1), controlling the sealing structure (6) to close, and not inflating the inside of the inflatable bag body (1); If the result of the judgment is that the pressure does not exceed the pressure threshold of the inflatable bag body (1), no response is made and the sealing structure (6) opens normally; If the judgment result is that the pressure does not exceed the pressure threshold of the inflatable bag body (1) and is close to the pressure threshold, the sealing structure (6) is controlled to reduce the opening until the pressure threshold is reached and the sealing structure (6) is closed.
8. The inflatable bag capable of intelligently monitoring the air valve pressure according to claim 4, characterized in that ,The analysis module includes: A comparison module, used to compare the predicted pressure value of the inflatable bag body (1) with the pressure threshold value of the inflatable bag body (1); A judgment module, for judging whether the pressure of the inflatable bag body (1) exceeds a pressure threshold of the inflatable bag body (1) based on the comparison result; The judgment process of the judgment module specifically includes: Setting a pressure threshold of the inflatable bag body (1) according to the calculated standard pressure of the inflatable bag body (1); Predicting the next predicted pressure value of the inflatable bag based on the pressure data value of the inflatable bag body (1) collected in real time; Comparing the predicted pressure value of the inflatable bag body (1) with the pressure threshold value of the inflatable bag body (1); It is determined based on the comparison result whether the pressure of the inflatable bag body (1) exceeds a pressure threshold of the inflatable bag body (1).
9. The inflatable bag capable of intelligently monitoring the air valve pressure according to claim 4, characterized in that , the calculation formula of the standard pressure is as follows: P=F / V Wherein, P is the standard pressure, F is the inflation force, and V is the effective area of the inflatable bag body (1).
10. The inflatable bag capable of intelligently monitoring the air valve pressure according to claim 4, characterized in that ,The working process of the control system specifically includes: Obtaining a pressure threshold of the inflatable bag body (1), the pressure threshold being a continuous pressure data set with a time stamp; Acquire a real-time pressure data set of the inflatable bag body (1), the real-time pressure data set being the real-time pressure change in the inflatable bag body (1), the real-time pressure data set having the same preset pressure and a corresponding time stamp as the pressure threshold; The pressure difference calculation module is used to calculate the pressure difference of the pressure threshold and the real-time pressure data set to obtain the pressure value difference; The pressure condition in the inflatable bag body (1) is determined according to the pressure difference; if the pressure is within a pressure threshold range, there is no need to control the sealing structure (6) to operate; If the pressure is close to the threshold value, the sealing structure (6) is controlled to reduce the opening until the pressure reaches the threshold value, and then the sealing structure (6) is closed.
Citation Information
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