Sludge treatment system and treatment method based on concentration assembly
By introducing a pretreatment device into the sludge treatment system, and using the water absorption tank and box drive components to perform preliminary water absorption and flocculant addition to the sludge, the problem of insufficient concentration dehydration quality caused by the lack of pretreatment steps of the existing sludge treatment device is solved. , achieving more efficient solid-liquid separation effect.
Patent Information
- Application Number
- CN202411806409.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-02-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing sludge treatment devices lack pretreatment steps during the sludge centrifugal concentration and dehydration process, resulting in the quality of concentration and dehydration that needs to be improved.
A sludge treatment system based on a concentration assembly is designed, including a pretreatment device and a concentration dehydration device. The pretreatment device performs preliminary water absorption and flocculant addition to the sludge through the water absorption tank and box drive assembly to improve the solid-liquid separation effect.
The sludge is pre-dehydrated through the pretreatment step to absorb part of the water, improve the solid-liquid separation effect of the system, and improve the quality of sludge treatment.
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Figure CN119390313A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of sludge treatment, and in particular to a sludge treatment system and a treatment method based on a concentration component. Background Art
[0002] Sludge thickening and dehydration is a sludge treatment method that removes moisture from flowing primary, concentrated or digested sludge and converts it into semi-solid or solid mud blocks. This method requires the use of sludge treatment equipment.
[0003] The current sludge treatment equipment directly performs centrifugal concentration and dehydration on the sludge without any pretreatment step, resulting in the quality of the concentration and dehydration to be improved. Summary of the invention
[0004] In view of the above technical problems, the present invention aims to provide a sludge treatment system and treatment method based on a thickening component. To solve the above technical problems, the present invention adopts the following technical solutions:
[0005] A sludge treatment system based on a concentration component comprises a pretreatment device and a concentration and dehydration device, wherein the pretreatment device comprises an outer shell, wherein the inner wall of the outer shell is connected to a conveyor belt device and the pretreatment component, wherein a support seat is fixedly connected to the inner wall of the outer shell, wherein the support seat and the conveyor belt device abut against each other, wherein the side wall of the outer shell is connected to the top wall of the concentration and dehydration device via a guide plate, wherein a component cavity is provided in the concentration and dehydration device, wherein the concentration component is connected to the component cavity;
[0006] The pretreatment component includes a water suction box and a box driving component. The water suction box is slidably connected to the inner wall of the outer shell. A liquid storage cavity is opened on the water suction box. The bottom wall of the liquid storage cavity is connected to the bottom wall of the water suction box through more than two water inlet channels. A one-way valve is connected to the water inlet channel. The box driving component is connected to the inner wall of the outer shell, and the box driving component can be linked with the water suction box.
[0007] Further, the box driving assembly includes a motor 1, a transmission plate and a lifting bar, the motor 1 is fixedly connected to the inner wall of the housing, the transmission plate is fixedly connected to the output shaft of the motor 1, and the lifting bar is fixedly connected to the front wall of the transmission plate;
[0008] The outer wall of the water suction box is fixedly connected with a force-bearing convex plate, the side wall of the liquid storage chamber is connected with the outer wall of the water suction box through a transmission channel, the inner wall of the transmission channel is slidably connected with a wedge-shaped strip, one end of the wedge-shaped strip extends to the outside of the water suction box, and the other end of the wedge-shaped strip extends into the liquid storage chamber, the wedge-shaped strip is connected with a mounting plate through an elastic member, the mounting plate is fixedly connected to the inner wall of the liquid storage chamber, the inner wall of the liquid storage chamber is slidably connected with a floating member, the top wall of the floating member is fixedly connected with a wedge-shaped plate, the inner wall of the liquid storage chamber is connected with the outer wall of the water suction box through a water outlet channel, the outer wall of the water suction box is fixedly connected with a water outlet pipe, the water outlet pipe is connected with the water outlet channel, a knob-type valve is fixedly connected to the water outlet pipe, and a knob of the knob valve is fixedly connected to Gear one, one end of the water outlet pipe is fixedly connected with an elastic expansion tube, the movable part of the elastic expansion tube is fixedly connected with a permanent magnet one, the inner wall of the shell is fixedly connected with a rack, a permanent magnet plate, a liquid collection box and a storage box, the storage box is provided with a storage cavity, the storage cavity is filled with flocculant, the storage cavity is connected to the outer wall of the storage box through more than two discharge channels, the inner diameter of each discharge channel is different, three barrier components are connected to the outer wall of the storage box, the barrier components include a spacer, an elastic member 2 and a connecting piece, the spacer is slidably connected to the outer wall of the storage box, the spacer is connected to the connecting piece through the elastic member 2, the connecting piece is fixedly connected to the outer wall of the storage box, and the top wall of the liquid collection box is fixedly connected with a drainage plate.
[0009] Furthermore, the concentrating assembly includes a material receiving cylinder, a material delivery pipe, a horizontal concentrating and dehydrating machine, a screw conveyor assembly, a drum assembly, a differential, a first wheel, a second motor, a second wheel, a transmission belt, a liquid discharge pipe, a mud discharge pipe, a second gear, a third gear, a rotating shaft and a third motor. The horizontal concentrating and dehydrating machine, the differential, the second motor, the bearing seat and the third motor are all fixedly connected to the inner wall of the component cavity. The material receiving cylinder is fixedly connected to the concentrating and dehydrating device. The inner wall of the material receiving cylinder is connected to one end of the material delivery pipe. The other end of the material delivery pipe is connected to the horizontal concentrating and dehydrating machine. The screw conveyor assembly The components and the drum assembly are rotatably connected to the horizontal thickening and dehydrating machine, the output shaft of the differential is fixedly connected to the drum assembly, the runner one is fixedly connected to the input shaft of the differential, the runner one is connected to the runner two through a transmission belt, the runner two is fixedly connected to the output shaft of the motor two, the drain pipe and the mud discharge pipe are fixedly connected to the horizontal thickening and dehydrating machine, the lower ends of the drain pipe and the mud discharge pipe extend to the bottom of the thickening and dehydrating device, the gear two is fixedly connected to the screw conveyor assembly, the rotating shaft is fixedly connected to the output shaft of the motor three, the gear three is fixedly connected to the rotating shaft, and the gear three is meshed with the gear two.
[0010] Furthermore, a worm wheel is fixedly connected to the rotating shaft, and an insulating worm is rotatably connected to the inner wall of the component cavity. The insulating worm and the worm wheel are meshed, and a heat-conducting rotating rod is fixedly connected to the upper end of the heat-conducting rotating rod. The upper end of the heat-conducting rotating rod extends into the material receiving barrel, and a copper sheet and two or more heat-conducting stirring blades are fixedly connected to the heat-conducting rotating rod. The heat-conducting stirring blades are located in the material receiving barrel, and the copper sheet is located in the component cavity. A fixed plate is fixedly connected to the inner wall of the component cavity, and the top wall of the fixed plate is inlaid with more than two permanent magnets 2. The top walls of adjacent permanent magnets 2 are of opposite polarity, and the height of the copper sheet is higher than all permanent magnets 2.
[0011] Furthermore, the fixing plate is provided with a through hole, and the heat-insulating worm passes through the through hole.
[0012] Furthermore, a bearing seat is fixedly connected to the inner wall of the component cavity, and the rotating shaft and the bearing on the bearing seat are rotatably connected.
[0013] Furthermore, a slide rail is fixedly connected to the inner wall of the outer shell, and the water suction box is slidably connected to the slide rail.
[0014] Furthermore, the material of the water suction box includes stainless steel.
[0015] Furthermore, a guide groove is provided on the guide plate.
[0016] A sludge treatment method based on a concentration component, using the sludge treatment system to treat sludge.
[0017] The present invention has the following beneficial effects:
[0018] The present invention can carry out pre-dehydration treatment on sludge, utilize the gravity of the water suction box to initially absorb water from the sludge, absorb part of the water, and improve the solid-liquid separation effect of the system. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention is further described using the accompanying drawings, but the embodiments in the accompanying drawings do not constitute any limitation to the present invention. A person skilled in the art can obtain other drawings based on the following drawings without creative work.
[0020] Figure 1 It is a structural schematic diagram of a sludge treatment system based on a concentration component of the present invention;
[0021] Figure 2 It is a front view of a sludge treatment system based on a thickening assembly of the present invention;
[0022] Figure 3 The present invention Figure 2 An enlarged view of the medium concentration and dehydration device;
[0023] Figure 4 The present invention Figure 2 The enlarged view of point A in the middle;
[0024] Figure 5 The present invention Figure 4 The enlarged view of point B in the middle;
[0025] Figure 6 The present invention Figure 5 Right side view of the middle wedge plate, wedge strip, and mounting piece;
[0026] Figure 7 The present invention Figure 4A top view of the intermediate tank;
[0027] Figure 8 The present invention Figure 3 Schematic diagram of the structure of the fixed plate.
[0028] Figure numerals: 1. outer shell; 2. conveyor belt device; 3. support seat; 4. guide plate; 5. concentration and dehydration device; 6. motor 1; 7. transmission plate; 8. lifting bar; 9. water suction box; 10. force-bearing convex plate; 11. liquid storage chamber; 12. water inlet channel; 13. one-way valve; 14. transmission channel; 15. floating member; 16. wedge plate; 17. wedge bar; 18. mounting plate; 19. water outlet channel; 20. water outlet pipe; 21. knob valve; 22. gear 1; 23. elastic telescopic tube; 24. permanent magnet 1; 25. elastic member 1; 26. rack; 27. permanent magnet plate; 28. liquid collection box; 29. drainage plate; 30. agent storage box; 31. agent outlet channel ; 32. Spacer; 33. Elastic part 2; 34. Connecting piece; 35. Storage chamber; 36. Slide rail; 37. Receiving cylinder; 38. Feed pipe; 39. Component chamber; 40. Horizontal thickener and dehydrator; 41. Screw conveyor assembly; 42. Drum assembly; 43. Differential; 44. Rotor 1; 45. Motor 2; 46. Rotor 2; 47. Drive belt; 48. Drain pipe; 49. Mud discharge pipe; 50. Gear 2; 51. Gear 3; 52. Rotating shaft; 53. Bearing seat; 54. Worm gear; 55. Motor 3; 56. Insulating worm; 57. Heat-conducting rotating rod; 58. Heat-conducting stirring blade; 59. Copper sheet; 60. Fixed plate; 61. Permanent magnet 2; 62. Perforation. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] In the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, "first", "second", "third", and "fourth" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0031] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, it can be a mechanical connection, it can be an electrical connection, it can be a direct connection, it can be connected through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0032] like Figure 1 , 2 , 4, 5, a sludge treatment system based on a concentration component includes a pretreatment device and a concentration and dehydration device 5, the pretreatment device includes an outer shell 1, the inner wall of the outer shell 1 is connected to a conveyor belt device 2 and a pretreatment component, the inner wall of the outer shell 1 is fixedly connected to a support seat 3, the support seat 3 and the conveyor belt device 2 are against each other, the support seat 3 can strengthen the support force of the water suction box 9 when it falls, the side wall of the outer shell 1 is connected to the top wall of the concentration and dehydration device 5 through a guide plate 4, a component cavity 39 is opened in the concentration and dehydration device 5, and a concentration component is connected in the component cavity 39;
[0033] The pretreatment component includes a water suction box 9 and a box driving component. The water suction box 9 is slidably connected to the inner wall of the outer shell 1. A liquid storage chamber 11 is opened on the water suction box 9. The bottom wall of the liquid storage chamber 11 is connected to the bottom wall of the water suction box 9 through more than two water inlet channels 12. A one-way valve 13 is connected to the water inlet channel 12. The one-way valve 13 allows water to flow into the liquid storage chamber 11 in only one direction. The box driving component is connected to the inner wall of the outer shell 1. The box driving component can be linked with the water suction box 9, so that the box driving component drives the water suction box 9 to rise and fall.
[0034] like Figure 1 , 2 , 4, 5, 6, and 7, according to an optional embodiment of the present invention, the box drive assembly includes a motor 6, a transmission plate 7, and a lifting bar 8, the motor 6 is fixedly connected to the inner wall of the outer shell 1, the motor 6 can be an electromagnetic brake motor, that is, a brake motor, so that the output shaft of the motor 6 will not rotate when the power is off, the transmission plate 7 is fixedly connected to the output shaft of the motor 6, and the lifting bar 8 is fixedly connected to the front wall of the transmission plate 7;
[0035] The outer wall of the water suction box 9 is fixedly connected with a force-bearing convex plate 10, and the side wall of the liquid storage chamber 11 is connected with the outer wall of the water suction box 9 through a transmission channel 14. The inner wall of the transmission channel 14 is slidably connected with a wedge strip 17, one end of the wedge strip 17 extends to the outside of the water suction box 9, and the other end of the wedge strip 17 extends into the liquid storage chamber 11. The wedge strip 17 is connected to the mounting plate 18 through an elastic member 25, and the mounting plate 18 is fixedly connected to the inner wall of the liquid storage chamber 11. A floating member 15 is slidably connected, and a wedge-shaped plate 16 is fixedly connected to the top wall of the floating member 15. The inner wall of the liquid storage chamber 11 is connected to the outer wall of the water suction box 9 through a water outlet channel 19. The outer wall of the water suction box 9 is fixedly connected to a water outlet pipe 20, and the water outlet pipe 20 is connected to the water outlet channel 19. A knob-type valve 21 is fixedly connected to the water outlet pipe 20, and a gear 22 is fixedly connected to the knob of the knob-type valve 21. An elastic telescopic tube 23 is fixedly connected to one end of the water outlet pipe 20, and the elastic telescopic tube 23 is fixedly connected to the outer wall of the water suction box 9. The movable part of the outer shell 1 is fixedly connected with a permanent magnet 24, and the inner wall of the outer shell 1 is fixedly connected with a rack 26, a permanent magnet plate 27, a liquid collecting box 28 and a storage box 30. The storage box 30 is provided with a storage cavity 35, and the storage cavity 35 is filled with a flocculant. The flocculant is also called a coagulant, which can be used as a means of strengthening solid-liquid separation. The flocculant can be divided into an inorganic flocculant and an organic flocculant according to the chemical composition. The storage cavity 35 is connected to the storage box 30 through two or more discharge channels 31 and the storage channel 35. The outer wall of the box 30 is connected, and the inner diameter of each agent outlet channel 31 is different, increasing from the back to the front. The outer wall of the agent storage box 30 is connected with three barrier components, and the barrier components include a spacer block 32, an elastic member 33 and a connecting piece 34. The spacer block 32 is slidably connected to the outer wall of the agent storage box 30. The spacer block 32 is connected to the connecting piece 34 through the elastic member 33. The connecting piece 34 is fixedly connected to the outer wall of the agent storage box 30. The top wall of the liquid collecting box 28 is fixedly connected with a drainage plate 29.
[0036] like Figure 1 , 2As shown in , 3, according to an optional embodiment of the present invention, the concentrating component includes a material receiving cylinder 37, a material delivery pipe 38, a horizontal concentrating and dehydrating machine 40, a screw conveyor assembly 41, a drum assembly 42, a differential 43, a runner 1 44, a motor 2 45, a runner 2 46, a transmission belt 47, a liquid discharge pipe 48, a mud discharge pipe 49, a gear 2 50, a gear 3 51, a rotating shaft 52 and a motor 3 55, the horizontal concentrating and dehydrating machine 40, the differential 43, the motor 2 45, the bearing seat 53 and the motor 3 55 are all fixedly connected to the inner wall of the component cavity 39, the material receiving cylinder 37 is fixedly connected to the concentrating and dehydrating device 5, the inner wall of the material receiving cylinder 37 is connected to one end of the material delivery pipe 38, and the other end of the material delivery pipe 38 is connected to the horizontal concentrating and dehydrating machine 40, the screw conveyor assembly 41 and the drum assembly 42 are both rotatably connected to the horizontal thickening and dehydrating machine 40, the output shaft of the differential 43 is fixedly connected to the drum assembly 42, the impeller 1 44 is fixedly connected to the input shaft of the differential 43, the impeller 1 44 is connected to the impeller 2 46 through a transmission belt 47, the impeller 2 46 is fixedly connected to the output shaft of the motor 2 45, the drain pipe 48 and the mud discharge pipe 49 are both fixedly connected to the horizontal thickening and dehydrating machine 40, the lower ends of the drain pipe 48 and the mud discharge pipe 49 are both extended to the bottom of the thickening and dehydrating device 5, the gear 2 50 is fixedly connected to the screw conveyor assembly 41, the rotating shaft 52 is fixedly connected to the output shaft of the motor 3 55, the gear 3 51 is fixedly connected to the rotating shaft 52, and the gear 3 51 and the gear 2 50 are meshed.
[0037] like Figure 1 , 2 As shown in , 3, and 8, according to an optional embodiment of the present invention, a worm gear 54 is fixedly connected to the rotating shaft 52, and an insulating worm 56 is rotatably connected to the inner wall of the component cavity 39. The insulating worm 56 will not transfer too much heat, and the insulating worm 56 is meshed with the worm gear 54. A heat-conducting rotating rod 57 is fixedly connected to the upper end of the insulating worm 56, and the upper end of the heat-conducting rotating rod 57 extends into the material receiving tube 37. A copper sheet 59 and two or more heat-conducting stirring blades 58 are fixedly connected to the heat-conducting rotating rod 57. The heat-conducting stirring blades 58 are located in the material receiving tube 37, and the copper sheet 59 is located in the component cavity 39. The heat-conducting rotating rod 57 and the heat-conducting stirring blades 58 can both receive the heat of the copper sheet 59. A fixed plate 60 is fixedly connected to the inner wall of the component cavity 39, and the top wall of the fixed plate 60 is inlaid with more than two permanent magnets 61. The top walls of adjacent permanent magnets 61 are of opposite polarity, and the height of the copper sheet 59 is higher than all permanent magnets 61.
[0038] like Figure 3 , 8 As shown, according to an optional embodiment of the present invention, a through hole 62 is opened on the fixing plate 60 , and the heat-insulating worm 56 passes through the through hole 62 , and the inner diameter of the through hole 62 is larger than the outer diameter of the heat-insulating worm 56 .
[0039] like Figure 2 , 3As shown, according to an optional embodiment of the present invention, a bearing seat 53 is fixedly connected to the inner wall of the component cavity 39, and the rotating shaft 52 and the bearing on the bearing seat 53 are rotatably connected.
[0040] like Figure 1 , 2 As shown in FIG. 4 , according to an optional embodiment of the present invention, a slide rail 36 is fixedly connected to the inner wall of the outer shell 1 , and the water suction box 9 is slidably connected to the slide rail 36 .
[0041] like Figure 1 , 2 As shown in FIG. 4 , according to an optional embodiment of the present invention, the water suction box 9 is made of stainless steel. Since the water suction box 9 is in contact with sludge and water for a long time, the stainless steel can prevent the water suction box 9 from being corroded.
[0042] like Figure 1 As shown, according to an optional embodiment of the present invention, a guide groove is provided on the guide plate 4, and the guide groove plays a drainage role to prevent the sludge from flowing out of the receiving tube 37.
[0043] A sludge treatment method based on a concentration component, using the sludge treatment system to treat sludge.
[0044] Implementation process:
[0045] Initially, one end of the lifting bar 8 lifts up the force-bearing convex plate 10 to keep the water suction box 9 at a certain height.
[0046] First, pour the sludge to the right side of the top wall of the conveyor belt device 2, turn on the conveyor belt device 2 to intermittently transfer the sludge to the left. When the conveyor belt is paused, turn on the motor 6 to drive the transmission plate 7 and the lifting bar 8 to rotate clockwise. One end of the lifting bar 8 lifts the force-bearing convex plate 10, so that the water suction box 9 moves up along the slide rail 36. When the lifting bar 8 is separated from the force-bearing convex plate 10, the water suction box 9 falls onto the sludge under the action of its own gravity, so that the water on the sludge passes through the water inlet channel 12 and the one-way valve 13 into the liquid storage chamber 11. The sludge particles are large and cannot enter the water inlet channel 12, thereby achieving the effect of solid-liquid separation. The one-way valve 13 can only allow water to enter the liquid storage chamber 11, and does not allow water to flow back. The water moves so that the water remains in the liquid storage chamber 11. The water level in the liquid storage chamber 11 rises, thereby driving the floating member 15 to move upward. The wedge plate 16 moves upward with the floating member 15. The wedge plate 16 pushes the wedge bar 17 to overcome the elastic force of the elastic member 25 and move forward. When the other end of the lifting bar 8 lifts the force-bearing convex plate 10, the water suction box 9 moves upward along the slide rail 36, and the conveyor belt device 2 continues to transport the sludge to the left. When the permanent magnet 24 moves to the right side of the permanent magnet plate 27, the permanent magnet 24 is attracted by the magnetic attraction of the permanent magnet plate 27, thereby extending the elastic telescopic tube 23. The left end of the elastic telescopic tube 23 extends to the drain plate 29, so that the water flowing out of the elastic telescopic tube 23 can reach the drain plate 29.
[0047] The upward movement of the wedge-shaped bar 17 will lift up one of the spacers 32, so that one of the spacers 32 can overcome the elastic force of the elastic member 33 and move upward to release the blockage of one of the outlet channels 31, so that the flocculant in the storage chamber 35 can pass through the outlet channel 31 and flow to the sludge below, helping the solid particles in the sludge to gather together for subsequent dehydration treatment. The more sludge the suction box 9 falls and contacts, the more water enters the liquid storage chamber 11, and the higher the water level in the liquid storage chamber 11. The greater the upward movement of the floating member 15 and the wedge-shaped plate 16, the greater the forward movement of the wedge-shaped bar 17, and the wedge-shaped bar 17 will push a more forward connecting piece 34. The inner diameter of the outlet channel 31 gradually increases from back to front. When the outlet channel 31 closer to the front is connected, the faster the flocculant flows out, and the more flocculant flows out, so that more sludge can be gathered.
[0048] Then, gear 1 22 continues to move upward, gear 1 22 meshes with rack 26, and gear 1 22 rotates under the drive of rack 26, thereby rotating the knob of knob-type valve 21, and knob-type valve 21 connects water outlet pipe 20, and water in liquid storage chamber 11 passes through water outlet channel 19 and water outlet pipe 20 into elastic telescopic tube 23, and water flows from the left end of elastic telescopic tube 23 to drainage plate 29 and then enters liquid collecting box 28 for recovery.
[0049] The conveyor belt device 2 stops running, the lifting bar 8 continues to rotate to disengage from the force-bearing convex plate 10, the water suction box 9 falls on other parts of the sludge again, the gear 1 22 reverses to make the knob valve 21 re-block the outlet pipe 20, and after the permanent magnet 1 24 loses the magnetic attraction of the permanent magnet plate 27, the elastic telescopic tube 23 shortens under the action of its own elastic force to prevent the elastic telescopic tube 23 and the drainage plate 29 from colliding, and the spacer 32 moves downward and resets under the elastic force of the elastic member 2 33 to re-block the agent outlet channel 31 to prevent waste of flocculant, and the above principle is repeated to perform preliminary dehydration and addition of flocculant on the sludge.
[0050] The sludge is separated from the conveyor belt device 2 from the left side, and the sludge falls into the receiving barrel 37 through the guide of the guide plate 4. The motor 3 55 is turned on, and the motor 3 55 drives the rotating shaft 52, the gear 3 51, and the worm gear 54 to rotate. The worm gear 54 drives the heat-insulating worm 56, the heat-conducting rotating rod 57, the heat-conducting stirring blade 58, and the copper sheet 59 to rotate. The heat-conducting stirring blade 58 stirs the sludge in the receiving barrel 37 to improve the mixing degree of the flocculant and the sludge. The top walls of the adjacent permanent magnets 2 61 are of opposite polarities. When the permanent magnets 2 61 rotate rapidly, they pass through the top walls of all the permanent magnets 2 61. Due to the magnetic field When the induced current flows in the copper sheet 59, Joule heat is generated due to the resistance of the copper sheet 59, causing the copper sheet 59 to heat up. The heat of the copper sheet 59 is transferred to the heat-conducting rotating rod 57 and the heat-conducting stirring blade 58, thereby transferring the heat to the sludge. Increasing the temperature during the mixing process of the sludge and flocculant can promote the hydrolysis and flocculation effect of the flocculant, improve the dewatering performance of the sludge, increase the activity of microorganisms, reduce the content of organic matter in the sludge, and accelerate the dissolution rate of the flocculant, thereby improving the efficiency and effect of the entire sludge treatment.
[0051] Then the sludge enters the screw conveyor assembly 41 through the feed pipe 38, and the gear three 51 drives the screw conveyor assembly 41 to rotate through the gear two 50. The motor two 45 drives the impeller two 46, the transmission belt 47, and the impeller one 44 to rotate. After the speed change of the differential 43, the drum assembly 42 is driven to rotate. The drum assembly 42 and the screw conveyor assembly 41 have the same direction but different rotation speeds. Under the action of the centrifugal force generated by the rotation of the screw conveyor assembly 41, the sludge with relatively large density is thrown onto the inner wall of the drum assembly 42, and the water with relatively small density remains in the screw conveyor assembly 41. The sludge thrown onto the inner wall of the drum assembly 42 is pushed to the mud discharge pipe 49 by the spiral part of the screw conveyor assembly 41 for discharge, and the water is drained through the liquid discharge pipe 48, thereby achieving the effect of solid-liquid separation.
[0052] The present invention can pre-dehydrate the sludge, use the gravity of the water suction box 9 to initially absorb water from the sludge, absorb part of the water, and improve the solid-liquid separation effect of the system. The outlet pipe 20 is automatically driven by the rack 26 to perform drainage operation, and the elastic telescopic tube 23 is automatically extended and retracted by the magnetic force of the permanent magnetic plate 27, so that water can fall onto the drainage plate 29 and will not hinder the lifting of the water suction box 9. The water level in the liquid storage chamber 11 is detected by the floating member 15, so as to automatically detect the amount of sludge below, and automatically add the corresponding dose of flocculant to the sludge to make more sludge agglomerate without wasting too much flocculant. The drive of the motor 3 55 can not only rotate the screw conveyor assembly 41, but also cause the heat-conducting stirring blades 58 to stir the sludge while generating heat, thereby improving the mixing degree of the sludge and the flocculant and improving the subsequent solid-liquid separation effect.
[0053] The components, modules, mechanisms and devices not described in detail in the present invention are all universal standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.
[0054] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention, rather than to limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the present invention.
Claims
1. A sludge treatment system based on a thickening assembly, characterized in that: The invention comprises a pretreatment device and a concentration and dehydration device (5), wherein the pretreatment device comprises an outer shell (1), wherein the inner wall of the outer shell (1) is connected to a conveyor belt device (2) and a pretreatment component, wherein a support seat (3) is fixedly connected to the inner wall of the outer shell (1), wherein the support seat (3) and the conveyor belt device (2) are in contact with each other, wherein the side wall of the outer shell (1) is connected to the top wall of the concentration and dehydration device (5) via a guide plate (4), wherein a component cavity (39) is provided in the concentration and dehydration device (5), wherein a concentration component is connected in the component cavity (39); The pretreatment component comprises a water suction box (9) and a box driving component. The water suction box (9) is slidably connected to the inner wall of the outer shell (1). A liquid storage chamber (11) is provided on the water suction box (9). The bottom wall of the liquid storage chamber (11) is connected to the bottom wall of the water suction box (9) through more than two water inlet channels (12). A one-way valve (13) is connected to the water inlet channel (12). The box driving component is connected to the inner wall of the outer shell (1), and the box driving component can be linked to the water suction box (9).
2. A sludge treatment system based on a concentration component according to claim 1, characterized in that: The box driving assembly comprises a motor 1 (6), a transmission plate (7) and a lifting bar (8), wherein the motor 1 (6) is fixedly connected to the inner wall of the outer shell (1), the transmission plate (7) is fixedly connected to the output shaft of the motor 1 (6), and the lifting bar (8) is fixedly connected to the front wall of the transmission plate (7); The outer wall of the water suction box (9) is fixedly connected with a force-bearing convex plate (10), and the side wall of the liquid storage chamber (11) is connected to the outer wall of the water suction box (9) through a transmission channel (14). The inner wall of the transmission channel (14) is slidably connected with a wedge-shaped strip (17), one end of the wedge-shaped strip (17) extends to the outside of the water suction box (9), and the other end of the wedge-shaped strip (17) extends into the liquid storage chamber (11). The wedge-shaped strip (17) is connected to the mounting plate (18) through an elastic member (25), and the mounting plate (18) is fixedly connected to the storage chamber (11). The inner wall of the liquid chamber (11) is slidably connected to a floating member (15), the top wall of the floating member (15) is fixedly connected to a wedge plate (16), the inner wall of the liquid chamber (11) is connected to the outer wall of the water suction box (9) through a water outlet channel (19), the outer wall of the water suction box (9) is fixedly connected to a water outlet pipe (20), the water outlet pipe (20) is connected to the water outlet channel (19), a knob-type valve (21) is fixedly connected to the water outlet pipe (20), and a gear is fixedly connected to the knob of the knob-type valve (21). A water outlet pipe (20) is fixedly connected to one end thereof with an elastic telescopic pipe (23), a movable portion of the elastic telescopic pipe (23) is fixedly connected to a permanent magnet (24), an inner wall of the outer shell (1) is fixedly connected to a rack (26), a permanent magnet plate (27), a liquid collecting box (28) and a storage box (30), a storage chamber (35) is provided on the storage box (30), the storage chamber (35) is filled with flocculant, and the storage chamber (35) is connected to the storage box (30) through two or more discharge passages (31) and the storage box (30). The outer walls are connected, and the inner diameters of each of the drug outlet channels (31) are different. The outer wall of the drug storage box (30) is connected to three barrier components, and the barrier components include a spacer (32), a second elastic member (33) and a connecting piece (34). The spacer (32) is slidably connected to the outer wall of the drug storage box (30), and the spacer (32) is connected to the connecting piece (34) through the second elastic member (33), and the connecting piece (34) is fixedly connected to the outer wall of the drug storage box (30). The top wall of the liquid collecting box (28) is fixedly connected to a drainage plate (29).
3. A sludge treatment system based on a thickening component according to claim 2, characterized in that: The concentrating assembly comprises a material receiving cylinder (37), a material delivery pipe (38), a horizontal concentrating and dehydrating machine (40), a screw conveyor assembly (41), a drum assembly (42), a differential (43), a first wheel (44), a second motor (45), a second wheel (46), a transmission belt (47), a liquid discharge pipe (48), a mud discharge pipe (49), a second gear (50), a third gear (51), a rotating shaft (52) and a third motor (55). The horizontal concentrating and dehydrating machine (40), the differential (43), the second motor (45), the bearing seat (53) and the third motor (55) are all fixedly connected to the inner wall of the component cavity (39). The material receiving cylinder (37) is fixedly connected to the concentrating and dehydrating device (5). The inner wall of the material receiving cylinder (37) is connected to one end of the material delivery pipe (38). The other end of the material delivery pipe (38) is connected to the horizontal concentrating and dehydrating machine (40). The assembly (41) and the drum assembly (42) are both rotatably connected to the horizontal thickening and dehydrating machine (40), the output shaft of the differential (43) is fixedly connected to the drum assembly (42), the first wheel (44) is fixedly connected to the input shaft of the differential (43), the first wheel (44) is connected to the second wheel (46) through a transmission belt (47), the second wheel (46) is fixedly connected to the output shaft of the second motor (45), the discharge pipe (48) and the mud discharge pipe (49) are connected to the output shaft of the second motor (45), and the discharge pipe (48) and the mud discharge pipe (49) are connected to the output shaft of the second motor (45). The pipes (49) are all fixedly connected to the horizontal thickening and dehydrating machine (40), the lower ends of the liquid discharge pipe (48) and the mud discharge pipe (49) are both extended to the bottom of the thickening and dehydrating device (5), the gear 2 (50) is fixedly connected to the screw conveyor assembly (41), the rotating shaft (52) is fixedly connected to the output shaft of the motor 3 (55), the gear 3 (51) is fixedly connected to the rotating shaft (52), and the gear 3 (51) and the gear 2 (50) are meshed.
4. A sludge treatment system based on a thickening component according to claim 3, characterized in that: A worm wheel (54) is fixedly connected to the rotating shaft (52), and an insulating worm (56) is rotatably connected to the inner wall of the component cavity (39). The insulating worm (56) and the worm wheel (54) are meshed. A heat-conducting rotating rod (57) is fixedly connected to the upper end of the insulating worm (56), and the upper end of the heat-conducting rotating rod (57) extends into the material receiving barrel (37). A copper sheet (59) and two or more heat-conducting stirring blades (58) are fixedly connected to the heat-conducting rotating rod (57). The heat-conducting stirring blades (58) are located in the material receiving barrel (37), and the copper sheet (59) is located in the component cavity (39). A fixing plate (60) is fixedly connected to the inner wall of the component cavity (39), and the top wall of the fixing plate (60) is inlaid with two or more permanent magnets (61). The top walls of adjacent permanent magnets (61) are of opposite polarity, and the height of the copper sheet (59) is higher than all the permanent magnets (61).
5. A sludge treatment system based on a thickening component according to claim 4, characterized in that: The fixing plate (60) is provided with a through hole (62), and the heat-insulating worm (56) passes through the through hole (62).
6. A sludge treatment system based on a thickening component according to claim 5, characterized in that: A bearing seat (53) is fixedly connected to the inner wall of the component cavity (39), and the rotating shaft (52) is rotatably connected to the bearing on the bearing seat (53).
7. A sludge treatment system based on a thickening assembly according to claim 6, characterized in that: A slide rail (36) is fixedly connected to the inner wall of the outer shell (1), and the water suction box (9) is slidably connected to the slide rail (36).
8. A sludge treatment system based on a thickening component according to claim 7, characterized in that: The material of the water suction box (9) includes stainless steel.
9. A sludge treatment system based on a thickening assembly according to claim 8, characterized in that: The guide plate (4) is provided with a guide groove.
10. A sludge treatment method based on a thickening assembly, characterized in that: The sludge is treated using the sludge treatment system described in any one of claims 1 to 9.
Citation Information
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