Port sludge treatment device and treatment method thereof
By designing a port sludge treatment device including a rotary drum, a sludge pumping mechanism, a water spraying mechanism and a purification barrel, the problem that existing equipment cannot effectively deal with sludge water accumulation is solved, and efficient sludge cleaning and bottom-water environment purification is achieved.
Patent Information
- Application Number
- CN202411771661.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2044-12-04
AI Technical Summary
The existing port sludge cleaning equipment cannot effectively deal with the accumulated water in the sludge during the cleaning process, resulting in increased ship load and low cleaning efficiency.
A port sludge treatment device is designed, including a rotary drum, a sludge extraction mechanism, a water spray mechanism and a purification barrel. The rotating drum drives the sludge pumping and water spraying mechanism to absorb sludge and separate the accumulated water by using the impact force of the water spray, and transport it to the purification pool for multi-stage settlement purification.
The timely separation of accumulated water in the silt is achieved, the ship load is reduced, the number of round trips during the cleaning process is reduced, and the efficiency of dredging operations is improved.
Smart Images

Figure CN119392778A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of channel port silt removal, and more specifically, to a port silt treatment device and a treatment method thereof. Background Art
[0002] Port silt needs to be cleaned regularly to ensure smooth and safe navigation of ships in the waterway. Common silt cleaning methods include mechanical silt removal, blasting silt removal and suction silt removal. Among them, mechanical silt removal requires the use of large-scale shovel excavation equipment, which is large in size and difficult to transport and has high cost. In addition, mechanical silt removal causes great damage to the underwater ecological environment; blasting silt removal uses blasting technology to break up silt, which has great blasting power and causes large-scale water pollution. It also poses a great risk of damaging the underwater ecological environment; suction silt removal is more commonly used, which causes less damage to the ecological environment, has low equipment requirements, and has a good silt removal effect.
[0003] Most of the existing suction dredging equipment are unable to deal with the accumulated water in the sludge in a timely manner. The sucked-up sludge has a high water content, resulting in a heavy load on the ship. It is necessary to return to transfer the sludge to the shore to reduce the ship's load, and then sail to the dredging site again. A dredging operation requires the ship to make multiple round trips, which greatly reduces the efficiency of the dredging operation. Summary of the invention
[0004] An object of the present invention is to solve at least the above problems and to provide at least the advantages which will be described hereinafter.
[0005] Another object of the present invention is to provide a port sludge treatment device and a treatment method thereof, which at least solve the technical problems described in the background technology.
[0006] In order to achieve these purposes and other advantages according to the present invention, a port sludge processing device is provided, comprising: The rotating drum is a vertically arranged cylindrical structure with a hollow interior; the rotating drum rotates around its own axis under the drive of the driving mechanism; A plurality of mud pumping mechanisms are arranged at intervals along the circumferential direction on the periphery of the rotating drum; A plurality of water spraying mechanisms are arranged at intervals along the circumferential direction on the periphery of the rotating drum, and each water spraying mechanism and each mud pumping mechanism do not interfere with each other; A sludge purification mechanism, comprising a purification barrel with a hollow cylindrical structure arranged vertically, and a plurality of separation barrels coaxially sleeved in the purification barrel in sequence, wherein the plurality of separation barrels divide the purification barrel into a plurality of purification pools radially from the inside to the outside, and the heights of the plurality of separation barrels increase radially from the inside to the outside, and the height of the outermost separation barrel is less than the height of the purification barrel; A first sleeve, which is a double-layer tube coaxially arranged inside the drum, wherein the mud outlet of each mud pumping mechanism is connected to the lower end of the outer tube of the first sleeve, and the water inlet of each water spraying mechanism is connected to the lower end of the inner tube of the first sleeve; A second sleeve, which is a double-layer tube coaxially arranged with the first sleeve, the lower end of the outer tube of the second sleeve is in sealed rotational communication with the upper end of the outer tube of the first sleeve, and the lower end of the inner tube of the second sleeve is in sealed rotational communication with the upper end of the inner tube of the first sleeve; A mud delivery pipe, one end of which is connected to the upper end of the outer tube body of the second sleeve, and the other end of which is connected to the purification tank located at the outermost layer; a mud pump is provided on the mud delivery pipe; A water pipe, one end of which is connected to the upper end of the inner tube body of the second tube body, and the other end is connected to the water outlet at the bottom of the innermost purification pool, wherein a filter screen is connected inside the water outlet; a high-pressure water pump is arranged on the water pipe.
[0007] Preferably, the port sludge treatment device further includes a counterweight block, which is a cylindrical structure coaxially rotatably arranged at the bottom of the rotating drum, and a plurality of anchor rods are circumferentially spaced at the bottom of the counterweight block, and the center of a circular structure formed by the plurality of anchor rods is located on the axis of the counterweight block, and the top of each anchor rod is slidably connected to the counterweight block in a vertical direction, and a tip of a conical structure is provided at the bottom; the anchor rod moves downward relative to the counterweight block under the drive of the driving mechanism.
[0008] Preferably, in the port sludge treatment device, each mud pumping mechanism comprises a mud pumping main pipe extending radially along the drum and a plurality of mud pumping branch pipes arranged on the mud pumping main pipe at intervals along the axial direction of the mud pumping main pipe, one end of each mud pumping main pipe is connected to the outer tube body of the first sleeve, and the other end extends horizontally to the outside of the drum along the radial direction of the drum; a plurality of mud pumping branch pipes are located outside the drum, and the upper end of each mud pumping branch pipe is connected to the corresponding mud pumping main pipe; A mud suction hopper is provided at the other end of each mud pumping main pipe and the lower end of each mud pumping branch pipe.
[0009] Preferably, in the port sludge treatment device, each water spray mechanism comprises a water spray main pipe extending radially along the rotating drum and water spray branch pipes arranged at intervals along the axial direction of the water spray main pipe at the bottom of the water spray main pipe, one end of each water spray main pipe is connected to the lower end of the inner tube body of the first sleeve, and the other end is sealed; the upper end of each water spray branch pipe is connected to the corresponding water spray main pipe, and the lower end extends vertically downward and is provided with a high-pressure nozzle.
[0010] Preferably, the port sludge treatment device further comprises a plurality of dispersing mechanisms, which are arranged at intervals along the circumferential direction on the periphery of the rotating drum, and each dispersing mechanism does not interfere with each sludge pumping mechanism and each water spraying mechanism; Each dispersing mechanism comprises a stirring main rod, one end of which is connected to the circumferential side surface of the rotating drum, and a plurality of stirring supporting rods which are arranged on the stirring main rod at intervals.
[0011] Preferably, in the port sludge treatment device, the stirring main rod is a telescopic rod body in which an inner rod and an outer rod are slidably sleeved inside and outside, and the free end of each outer rod is hinged to the side wall of the rotating drum; a plurality of stirring support rods are arranged at intervals on the outer rod and the inner rod; The outer part of the counterweight block is rotatably sleeved with a sleeve ring; each breaking mechanism is correspondingly provided with a telescopic cylinder, the cylinder body of each telescopic cylinder is arranged on the sleeve ring, and the free end of the telescopic rod of the telescopic cylinder extends horizontally along the radial direction of the rotating cylinder and is hinged with the free end of the corresponding inner rod.
[0012] Preferably, in the port sludge treatment device, the driving mechanism comprises: A double-shaft motor is arranged inside the counterweight block, the two output shafts of the double-shaft motor are coaxial with the rotating drum, and the free ends of the two output shafts extend upward and downward respectively; the free ends of the two output shafts of the double-shaft motor are both provided with iron blocks; A first rotating shaft is coaxially fixed to the bottom of the rotating drum; a first electromagnet in contact with the upper iron block is provided at the bottom of the first rotating shaft; A second rotating shaft is coaxially rotatably arranged in the counterweight block; a first gear plate is coaxially fixedly sleeved on the second rotating shaft; a second electromagnet in contact with the lower iron block is arranged on the top of the second rotating shaft; A plurality of sleeves, one sleeve is provided for each anchor rod, the top of the sleeve is rotatably connected to the counterweight block, the upper end of each anchor rod is inserted into the interior of the corresponding sleeve and is rotatably connected to the inner wall of the sleeve by thread, and a slide groove is provided on the side of the anchor rod in the vertical direction; a second gear plate is coaxially fixedly provided on each sleeve, and each second gear plate is meshed with the first gear plate; A plurality of slide blocks are provided, one slide block is provided for each anchor rod, one side of each slide block is connected to the counterweight block, and the other end is slidably provided in a slide groove.
[0013] The present invention also provides a port sludge treatment method, which adopts the above-mentioned port sludge treatment device; the port sludge treatment method comprises the following steps: S1. Place the port sludge treatment device on a ship, and move the ship to the location of the sludge to be treated in the port or waterway; then lower the drum to the bottom of the water by a winch; S2, start the driving mechanism to drive the drum to rotate around its own axis; then start the sludge pump, suck the sludge through the sludge pumping mechanism, and transport the sludge to the outermost purification tank through the first casing, the second casing and the sludge pipe; for any purification tank, the sludge settles in the purification tank, and the upper water overflows to an adjacent purification tank; S3. When the water level in the innermost purification pool reaches a preset height, the high-pressure water pump is started to spray high-pressure water through the water spray mechanism to transport the water in the innermost purification pool that has undergone multiple stages of purification back to the port or the sea.
[0014] The present invention has at least the following beneficial effects: The port sludge treatment device provided by the present invention can efficiently pump out the sludge while separating the accumulated water in the sludge in time, and recycle the separated filtered water to the bottom of the water. At the same time, the impact force of the recycled water flow is used to break up the sludge, thereby reducing the load of the ship, reducing the number of round trips of the ship during the sludge treatment process, and improving the efficiency of the dredging operation.
[0015] Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through study and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of a port sludge treatment device described in a technical solution of the present invention; Figure 2 It is a structural schematic diagram of a port sludge treatment device described in another technical solution of the present invention; Figure 3 For the present invention Figure 2 A partial enlarged view of Figure 4 A top view of the drum in another technical solution of the present invention; Figure 5 This is a diagram of a purification barrel in another technical solution of the present invention; Figure 6 It is a top view of the second rotating shaft and multiple sleeves in another technical solution of the present invention.
[0017] Explanation of the reference numerals: 1-drum; 21-mud suction main pipe; 22-mud suction branch pipe; 23-mud suction bucket; 24-mud delivery pipe; 25-mud suction pump; 31-water spray main pipe; 32-water spray branch pipe; 33-high-pressure nozzle; 34-water delivery pipe; 35-high-pressure water pump; 4-first sleeve; 5-second sleeve; 6-counterweight; 61-anchor rod; 71-stirring main rod; 72-stirring support rod; 73-cylinder body; 74-telescopic rod; 81-dual-axis motor; 811-output shaft; 812-iron block; 82-first rotating shaft; 821-first electromagnet; 83-second rotating shaft; 831-second electromagnet; 832-first gear plate; 84-sleeve; 841-second gear plate; 85-slider; 91-purification barrel; 92-partitioning cylinder; 93-purification tank; 94-filter mesh body; 95-baffle. DETAILED DESCRIPTION
[0018] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments so that those skilled in the art can implement the invention with reference to the description.
[0019] It should be understood that the terms such as “having”, “including” and “comprising” used herein do not exclude the existence or addition of one or more other elements or combinations thereof.
[0020] It should be noted that the experimental methods described in the following embodiments are conventional methods unless otherwise specified, and the reagents and materials can be obtained from commercial channels unless otherwise specified.
[0021] In the description of the present invention, the terms "lateral", "longitudinal", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc. to indicate directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0022] like Figures 1 to 6 As shown, the present invention provides a port sludge treatment device, which includes: The rotating drum 1 is a vertically arranged cylindrical structure with a hollow interior; the rotating drum 1 rotates around its own axis under the drive of the driving mechanism; A plurality of mud extraction mechanisms are arranged at intervals along the circumferential direction on the periphery of the rotating drum 1; A plurality of water spraying mechanisms are arranged at intervals along the circumferential direction on the periphery of the drum 1, and each water spraying mechanism and each mud pumping mechanism do not interfere with each other; The sludge purification mechanism comprises a purification barrel 91 of a hollow cylindrical structure arranged vertically, and a plurality of separation barrels 92 coaxially sleeved in the purification barrel 91 in sequence, wherein the plurality of separation barrels 92 separate the purification barrel 91 into a plurality of purification pools 93 radially from the inside to the outside, and the heights of the plurality of separation barrels 92 increase radially from the inside to the outside, and the height of the outermost separation barrel 92 is less than the height of the purification barrel; The first sleeve 4 is a double-layer tube coaxially arranged inside the drum 1, the mud outlet of each mud pumping mechanism is connected to the lower end of the outer tube of the first sleeve 4, and the water inlet of each water spraying mechanism is connected to the lower end of the inner tube of the first sleeve 4; (the top of the first sleeve 4 is flush with the top surface of the drum 1); The second sleeve 5 is a double-layer tube coaxially arranged with the first sleeve 4, the lower end of the outer tube of the second sleeve 5 is in sealed rotational communication with the upper end of the outer tube of the first sleeve 4, and the lower end of the inner tube of the second sleeve 5 is in sealed rotational communication with the upper end of the inner tube of the first sleeve 4 (the second sleeve 5 is rotationally connected to the top surface of the drum 1); A mud delivery pipe 24, one end of which is connected to the upper end of the outer tube body of the second sleeve 5, and the other end of which is connected to the purification tank 93 located at the outermost layer; a mud pump 25 is provided on the mud delivery pipe 24; A water pipe 34 has one end connected to the upper end of the inner tube body of the second tube body, and the other end connected to the water outlet at the bottom of the innermost purification pool 93, wherein a filter screen is connected to the water outlet; a high-pressure water pump 35 is provided on the water pipe 34.
[0023] In the above technical scheme, the present invention provides a port sludge treatment device, which can be used to remove the sludge deposited at the bottom of the port water. The port sludge treatment device includes a vertically arranged drum 1, and a plurality of sludge pumping mechanisms and a plurality of water spraying mechanisms are arranged on the periphery of the drum 1. The sludge pumping mechanism is used to suck the sludge from the bottom of the water, and the water spraying mechanism is used to spray water into the sludge at the bottom of the water, and the sludge is crushed and dispersed by the impact force of the sprayed water. The plurality of sludge pumping mechanisms and the plurality of water spraying mechanisms rotate with the drum 1, and can also play a role in stirring the sludge during the process of sludge pumping and water spraying; the port sludge treatment device also includes a sludge purification mechanism, which includes a vertically arranged purification barrel 91 with a hollow cylindrical structure and a plurality of separation barrels 92 coaxially sleeved inside and outside the purification barrel in sequence, the plurality of separation barrels 92 radially divide the purification barrel 91 from the inside to the outside into a plurality of purification pools 93, the heights of the plurality of separation barrels 92 increase radially from the inside to the outside, the height of the outermost separation barrel 92 is less than the height of the purification barrel 91, and the bottom of each separation barrel 92 is adjacent to the purification barrel 91. The bottom surface of the barrel 91 is sealed and connected, and an annular filter mesh body 94 is preferably arranged between the top of each separation cylinder 92 and the top surface of the purification barrel. When the water in the purification tank 93 located on the outside is full, it overflows to the adjacent purification tank 93 on the inside, so as to achieve the sedimentation and purification of the sludge and sewage; an annular first mud extraction channel is formed between the inner tube body and the outer tube body of the first sleeve 4, and an annular second mud extraction channel is formed between the inner tube body and the outer tube body of the second sleeve 5. The inner tube body of the first sleeve 4 is the first water delivery channel, and the inner tube body of the second sleeve 5 is The second water delivery channel, the first sleeve 4 rotates with the drum 1, and the second sleeve 5 is coaxially located on the top of the first sleeve 4. Preferably, the second sleeve 5 can be connected to the purification barrel 91 by providing a bracket connected to the outer wall of the purification barrel 91. The mud pump 25 and the high-pressure water pump 35 can also adopt existing technical means. The mud pump 25 and the high-pressure water pump 35 are connected to the outer wall of the purification barrel 91 by providing a connecting piece. The water delivery direction of the high-pressure water pump 35 is to deliver the water of the innermost purification pool 93 to the water delivery pipe 34;The lower circumferential side surface of the second sleeve 5 is rotatably connected to the top surface of the drum 1, and the bottom of the second sleeve 5 is sealed and rotatably connected to the bottom of the first sleeve 4 (ensuring that the rotation of the drum 1 drives the mud pumping mechanism and the water spraying mechanism to rotate around the axis of the drum 1 without affecting the normal transportation of sludge and filtered water), the first mud pumping channel is connected to the second mud pumping channel to form a sludge transportation channel, the first water transportation channel is connected to the second water transportation channel to form a water transportation channel, and the transportation channel is connected to the outermost purification tank 93 through the mud transportation pipe 24. Preferably, the mud transportation pipe 24 is connected to the water inlet hole set at the bottom of one side of the outermost purification tank 93 (a baffle 95 is provided in the outermost purification tank 93, which corresponds to the water inlet hole, and the baffle 95 is provided to reduce the impact force of the sludge entering the outermost purification tank 93 near the inner side), and the mud pump 25 is started. , the sludge sucked by the sludge pumping mechanism is driven to be transported to the outermost purification pool 93 through the sludge conveying channel and the sludge conveying pipe 24. The sludge and impurities in the mixture of sludge and water in the outermost purification pool 93 are settled at the bottom of the outermost purification pool 93. When the water level in the outermost purification pool 93 is higher than the outermost separation tube 92, the water overflows to an adjacent purification pool 93 located in the second outer layer. The water flow overflows to the next level (inside) purification pool 93 in turn, realizing the sedimentation purification of the sewage. The purified water is collected in the innermost purification pool 93. The high-pressure water pump 35 is started to convey the purified water to each water spraying mechanism through the water conveying pipe 34 and the water conveying channel. The water spraying mechanism sprays the water separated from the sludge back to the bottom of the water, and uses the impact force of the sprayed water to break up the sludge. The port sludge treatment device provided by the present invention can efficiently pump out the sludge while separating the accumulated water in the sludge in time, and recycle the separated filtered water to the bottom of the water. At the same time, the impact force of the recycled water flow is used to break up the sludge, thereby reducing the load of the ship, reducing the number of round trips of the ship during the sludge treatment process, and improving the efficiency of the dredging operation.
[0024] The port sludge treatment device provided by the present invention is placed on a ship during navigation or port dredging. The ship sails in the channel or port to the area to be dredged, and the drum 1 is lowered to the bottom of the water by a winch. The mud pumping mechanism and the water spraying mechanism are lowered to the bottom of the water together with the drum 1. The sealing of each pipeline is checked, and then the driving mechanism is started to drive the drum 1 to rotate around its own axis, thereby driving the mud pumping mechanism and the water spraying mechanism to rotate around the axis of the drum 1. Then, the mud pump 25 is started to drive the mud pumping mechanism to suck the sludge. The sludge is sucked by the suction mechanism and enters the final sludge through the sludge conveying pipeline and the mud conveying pipe 24. In the outer purification pool 93, the sludge is purified by multi-stage sedimentation in multiple purification pools 93, and the purified and filtered water is collected in the innermost purification pool 93. When the water level in the innermost purification pool 93 reaches a preset height (such as the water level is higher than 0.5m), the high-pressure water pump 35 is started, and the water in the innermost purification pool 93 is further filtered and purified through the filter screen in the water outlet, and then transported to the water spraying mechanism through the water pipe 34 and the water delivery pipeline, and sprayed to the bottom of the water by the water spraying mechanism. The sprayed water flow can generate impact force on the bottom sludge, thereby breaking up the sludge and preventing the agglomerated sludge from clogging the pipeline.
[0025] In another technical solution, the port sludge treatment device further includes a counterweight block 6, which is a cylindrical structure coaxially rotatably arranged at the bottom of the rotating drum 1, and a plurality of anchor rods 61 are circumferentially spaced at the bottom of the counterweight block 6. The center of a circular structure formed by the plurality of anchor rods 61 is located on the axis of the counterweight block 6. The top of each anchor rod 61 is slidably connected to the counterweight block 6 in a vertical direction, and a tip of a conical structure is provided at the bottom; the anchor rod 61 moves downward relative to the counterweight block 6 under the drive of the driving mechanism. A counterweight block 6 is arranged at the bottom of the rotating drum 1, and a plurality of anchor rods 61 which can be inserted into the bottom mud are arranged at the bottom of the rotating drum 1. The counterweight block 6 is rotatably connected to the rotating drum 1, and the counterweight block 6 does not interfere with the rotation of the rotating drum 1 around its own axis. A plurality of anchor rods 61 are arranged at the bottom of the counterweight block 6, and the upper part of each anchor rod 61 is slidably connected to the counterweight block 6 in the vertical direction, that is, the anchor rod 61 can move in the vertical direction relative to the counterweight block 6, and a conical structure is arranged at the bottom of the anchor rod 61, which is convenient for the anchor rod 61 to be inserted into the bottom mud to realize the positioning of the counterweight block 6; the counterweight block 6 and the anchor rod 61 can play a role in lateral positioning of the rotating drum 1, so as to avoid lateral displacement of the rotating drum 1 due to water buoyancy or lateral flow of water, thereby affecting the normal progress of the dredging operation.
[0026] In another technical solution, in the port sludge treatment device, each mud pumping mechanism comprises a mud pumping main pipe 21 extending radially along the drum 1 and a plurality of mud pumping branch pipes 22 arranged on the mud pumping main pipe 21 at intervals along the axial direction of the mud pumping main pipe 21, one end of each mud pumping main pipe 21 is connected to the outer tube body of the first sleeve 4, and the other end extends horizontally along the radial direction of the drum 1 to the outside of the drum 1; a plurality of mud pumping branch pipes 22 are located outside the drum 1, and the upper end of each mud pumping branch pipe 22 is connected to the corresponding mud pumping main pipe 21; A mud suction hopper 23 is provided at the other end of each mud suction main pipe 21 and at the lower end of each mud suction branch pipe 22 .
[0027] In the above technical scheme, the present invention discloses a specific structure of a mud pumping mechanism, each mud pumping mechanism includes a mud pumping main pipe 21 horizontally arranged along the radial direction of the drum 1, one end of each mud pumping main pipe 21 is located inside the drum 1 and communicated with the outer tube body of the first sleeve 4 (the annular space between the outer tube body and the inner tube body), and the other end extends horizontally along the radial direction of the drum 1, and a plurality of mud pumping branch pipes 22 are arranged at intervals along the axial direction of the bottom of the mud pumping main pipe 21, and the upper end of each mud pumping branch pipe 22 is connected to the mud pumping main pipe 21, and the mud pumping branch pipe 22 can be arranged vertically, or the mud pumping branch pipe 22 can be arranged non-vertically, and can be arranged on the mud pumping main pipe 21 at different inclination angles. Preferably, a plurality of mud pumping holes can be arranged at intervals on the circumferential side surfaces of the mud pumping main pipe 21 and the mud pumping branch pipe 22, and a mud suction bucket 23 is arranged at the other end of the mud pumping main pipe 21 and the mud pumping branch pipe 22. The mud pumping main pipe 21 and the mud pumping branch pipe 22 are provided with a plurality of mud pumping branch pipes 22 and a mud pumping main pipe 21 that collects the sludge in the plurality of mud pumping branch pipes 22, so as to improve the suction rate.
[0028] In another technical solution, the port sludge treatment device, each water spray mechanism includes a water spray main pipe 31 extending radially along the drum 1 and a water spray branch pipe 32 arranged at intervals at the bottom of the water spray main pipe 31 along the axial direction of the water spray main pipe 31, one end of each water spray main pipe 31 is connected to the lower end of the inner tube body of the first sleeve 4, and the other end is sealed; the upper end of each water spray branch pipe 32 is connected to the corresponding water spray main pipe 31, and the lower end extends vertically downward and is provided with a high-pressure nozzle 33. Each water spray mechanism includes a water spray main pipe 31 extending radially along the drum 1 and a plurality of water spray branch pipes 32 connected to the water spray main pipe 31, the water spray branch pipe 32 extends vertically downward and is provided with a high-pressure nozzle 33 at the lower end, the water in the innermost purification pool 93 is transported to the water spray main pipe 31 through the water delivery pipe 34 and the water delivery channel, and is divided into each water spray branch pipe 32, and finally sprayed into the bottom sludge through the high-pressure nozzle 33, and the sludge can be crushed and dispersed while the water is recycled.
[0029] In another technical solution, the port sludge treatment device further comprises a plurality of dispersing mechanisms, which are arranged at intervals along the circumferential direction on the periphery of the drum 1, and each dispersing mechanism does not interfere with each sludge pumping mechanism and each water spraying mechanism; Each dispersing mechanism includes a stirring main rod 71 connected to the circumferential side of the drum 1 at one end, and a plurality of stirring support rods 72 arranged at intervals on the stirring main rod 71. A plurality of dispersing mechanisms are arranged on the periphery of the drum 1, and the dispersing mechanism includes a stirring main rod 71 connected to the circumferential side of the drum 1, and stirring support rods 72 arranged at intervals on the stirring main rod 71. The drum 1 rotates while driving the dispersing mechanism to rotate, and the dispersing mechanism can stir and disperse the agglomerated sludge.
[0030] In another technical solution, the port sludge treatment device, the stirring main rod 71 is a telescopic rod body with an inner rod and an outer rod slidably sleeved inside and outside, and the free end of each outer rod is hinged to the side wall of the drum 1; a plurality of stirring support rods 72 are spaced apart on the outer rod and the inner rod; The outer part of the counterweight block 6 is rotatably sleeved with a ring; each breaking mechanism is correspondingly provided with a telescopic cylinder, the cylinder body 73 of each telescopic cylinder is arranged on the ring, and the free end of the telescopic rod 74 of the telescopic cylinder extends horizontally along the radial direction of the rotating drum 1 and is hinged with the free end of the corresponding inner rod.
[0031] In the above technical solution, the present invention further sets the stirring main rod 71 as a telescopic rod body, which can be retracted when in an idle state (no stirring), reducing the overall volume of the drum 1 when lowering and lifting, and facilitating the lowering of the main body of the drum 1; specifically, the stirring main rod 71 is extended and unfolded by driving the telescopic cylinder. Preferably, two mud pumping mechanisms are provided, and are symmetrically arranged on the left and right sides of the drum 1 (such as Figure 4 As shown in the left and right), two water spraying mechanisms are provided and symmetrically arranged at the front and rear of the drum 1 (as shown in the left and right). Figure 4 A dispersing mechanism is arranged between any adjacent mud pumping mechanism and water spraying mechanism (as shown in the upper and lower parts), that is, there are four dispersing mechanisms, and each dispersing mechanism is located below the mud pumping mechanism and the water spraying mechanism.
[0032] In another technical solution, the port sludge treatment device, the driving mechanism comprises: A double-shaft motor 81 is disposed inside the counterweight block 6. The two output shafts 811 of the double-shaft motor 81 are coaxial with the drum 1. The free ends of the two output shafts 811 extend upward and downward respectively. The free ends of the two output shafts 811 of the double-shaft motor 81 are both provided with iron blocks 812. A first rotating shaft 82 is coaxially fixed to the bottom of the rotating drum 1; a first electromagnet 821 in contact with the upper iron block 812 is provided at the bottom of the first rotating shaft 82; A second rotating shaft 83 is coaxially rotatably disposed in the counterweight block 6; a first gear plate 832 is coaxially fixedly sleeved on the second rotating shaft 83; a second electromagnet 831 in contact with the lower iron block 812 is disposed on the top of the second rotating shaft 83; A plurality of sleeves 84, one sleeve 84 is provided for each anchor rod 61, the top of the sleeve 84 is rotatably connected to the counterweight block 6, the upper end of each anchor rod 61 is inserted into the corresponding sleeve 84 and is rotatably connected to the inner wall of the sleeve 84 by thread, and a slide groove is provided on the side of the anchor rod 61 in the vertical direction; a second gear plate 841 is coaxially fixedly sleeved on each sleeve 84, and each second gear plate 841 is meshed with the first gear plate 832; A plurality of sliders 85 are provided, and each anchor rod 61 is provided with a slider 85 correspondingly. One side of each slider 85 is connected to the counterweight block 6 , and the other end is slidably provided in a slide groove.
[0033] In the above technical scheme, the present invention further discloses a specific structure of a driving mechanism for driving the rotating drum 1 to rotate and also for driving the anchor rods 61 to move up and down. The driving mechanism includes a double-axis motor 81 arranged inside the counterweight block 6, a first rotating shaft 82 coaxially fixed to the bottom of the rotating drum 1, a second rotating shaft 83 coaxially arranged in the counterweight block 6, a sleeve 84 corresponding to a plurality of anchor rods 61, and a plurality of sliders 85 for slidingly connecting the anchor rods 61 and the counterweight block 6 in a vertical direction. Preferably, the first rotating shaft 82 is fixed to the bottom of the rotating drum 1, and a second rotating shaft 83 coaxially arranged in the counterweight block 6 is fixed to the bottom of the rotating drum 1, and a sleeve 84 is arranged corresponding to a plurality of anchor rods 61 in a one-to-one manner. A plurality of accommodating chambers are provided in the weight block 6 for arranging the dual-axis motor 81, the second rotating shaft 83 and the plurality of sleeves 84. The corresponding accommodating chambers are interconnected so that the components are connected in a coordinated manner. The two output shafts 811 of the dual-axis motor 81 are coaxially rotated with the rotating drum 1 and are arranged in the corresponding accommodating chambers. The free ends of the two output shafts 811 extend upward and downward respectively, pass through the corresponding accommodating chambers and are both provided with iron blocks 812. The first rotating shaft 82 is coaxially arranged with the rotating drum 1 and the upper end of the first rotating shaft 82 is connected to the rotating drum 1. The bottom of the cylinder 1 is fixed, and the lower end is provided with a first electromagnet 821 in contact with the upper iron block 812. The second rotating shaft 83 is coaxially arranged in the counterweight block 6 and is located below the dual-axis motor 81. The upper end of the second rotating shaft 83 is provided with a second electromagnet 831 in contact with the lower iron block 812, and the lower end is rotatably connected to the bottom of the corresponding accommodating cavity. The first gear plate 832 is coaxially fixedly sleeved on the second rotating shaft 83; a sleeve 84 is rotatably sleeved on the upper thread of each anchor rod 61, and each sleeve 84 is rotatably connected to the corresponding accommodating cavity. Then, each anchor rod 61 is slidably connected with the corresponding accommodation cavity along the vertical direction through the slider 85, so the rotation of the sleeve 84 around its own axis can drive the corresponding anchor rod 61 to move in the vertical direction relative to the counterweight block 6, and a second gear plate 841 is coaxially fixedly sleeved on each sleeve 84, and each second gear plate 841 is meshed with the first gear plate 832, and then all the sleeves 84 can be driven to rotate by rotating the second rotating shaft 83, thereby driving all the anchor rods 61 to move in the vertical direction relative to the counterweight block 6; If the first electromagnet 821 is energized, the upper output shaft 811 and the lower end of the first rotating shaft 82 are connected by the magnetic attraction of the first electromagnet 821 and the upper iron block 812. Starting the dual-axis motor 81 can drive the first rotating shaft 82 to rotate around its own axis, and then drive the rotating drum 1 to rotate around its own axis. If the second electromagnet 831 is energized, the lower output shaft 811 and the upper end of the second rotating shaft 83 are connected by the magnetic attraction of the second electromagnet 831 and the lower iron block 812. Starting the dual-axis motor 81 can drive the second rotating shaft 83 to rotate around its own axis, and then drive multiple sleeves 84 to rotate, thereby driving multiple anchor rods 61 to move in the vertical direction relative to the counterweight block 6. By setting the dual-axis motor 81, the first electromagnet 821, the second electromagnet 831, and the two iron blocks 812, it is achieved that the driving mechanism can selectively drive the rotating drum 1 to rotate and drive multiple anchor rods 61 to move in the vertical direction.
[0034] The present invention also provides a port sludge treatment method, which adopts the above-mentioned port sludge treatment device; the port sludge treatment method comprises the following steps: S1. The port sludge treatment device is placed on a ship, and the ship moves to the location of the sludge to be treated in the port or waterway; then the drum 1 is lowered to the bottom of the water by a winch; S2, start the driving mechanism to drive the drum 1 to rotate around its own axis; then start the sludge pump 25, suck the sludge through the sludge pumping mechanism, and transport the sludge to the outermost purification tank 93 through the first sleeve 4, the second sleeve 5 and the sludge pipe 24; for any purification tank 93, the sludge settles in the purification tank 93, and the upper layer of water overflows to an adjacent purification tank 93; S3. When the water level of the innermost purification pool 93 reaches a preset height, the high-pressure water pump 35 is started to spray high-pressure water through the water spray mechanism to transport the multi-stage purified water in the innermost purification pool 93 back to the port or the sea.
[0035] In the above technical scheme, the present invention utilizes the above port sludge treatment device to treat the port bottom sludge, which can achieve efficient dredging while timely separating the accumulated water in the sludge and recycling the accumulated water for reuse, greatly improving the dredging efficiency.
[0036] The number of devices and processing scales described here are used to simplify the description of the present invention. Applications, modifications and variations of the present invention will be obvious to those skilled in the art.
[0037] Although the embodiments of the present invention have been disclosed as above, they are not limited to the applications listed in the specification and the implementation modes, and they can be fully applied to various fields suitable for the present invention. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the present invention is not limited to the specific details and the illustrations shown and described herein.
Claims
1. A port sludge treatment device, characterized in that: include: The rotating drum is a vertically arranged cylindrical structure with a hollow interior; the rotating drum rotates around its own axis under the drive of the driving mechanism; A plurality of mud pumping mechanisms are arranged at intervals along the circumferential direction on the periphery of the rotating drum; A plurality of water spraying mechanisms are arranged at intervals along the circumferential direction on the periphery of the rotating drum, and each water spraying mechanism and each mud pumping mechanism do not interfere with each other; A sludge purification mechanism, comprising a purification barrel with a hollow cylindrical structure arranged vertically, and a plurality of separation barrels coaxially sleeved in the purification barrel in sequence, wherein the plurality of separation barrels divide the purification barrel into a plurality of purification pools radially from the inside to the outside, and the heights of the plurality of separation barrels increase radially from the inside to the outside, and the height of the outermost separation barrel is less than the height of the purification barrel; A first sleeve, which is a double-layer tube coaxially arranged inside the drum, wherein the mud outlet of each mud pumping mechanism is connected to the lower end of the outer tube of the first sleeve, and the water inlet of each water spraying mechanism is connected to the lower end of the inner tube of the first sleeve; A second sleeve, which is a double-layer tube coaxially arranged with the first sleeve, the lower end of the outer tube of the second sleeve is in sealed rotational communication with the upper end of the outer tube of the first sleeve, and the lower end of the inner tube of the second sleeve is in sealed rotational communication with the upper end of the inner tube of the first sleeve; A mud delivery pipe, one end of which is connected to the upper end of the outer tube body of the second sleeve, and the other end of which is connected to the purification tank located at the outermost layer; a mud pump is provided on the mud delivery pipe; A water pipe, one end of which is connected to the upper end of the inner tube body of the second tube body, and the other end is connected to the water outlet at the bottom of the innermost purification pool, wherein a filter screen is connected inside the water outlet; a high-pressure water pump is arranged on the water pipe.
2. The port sludge treatment device according to claim 1, characterized in that: It also includes a counterweight block, which is a cylindrical structure coaxially rotatable at the bottom of the rotating drum, a plurality of anchor rods are circumferentially spaced at the bottom of the counterweight block, the center of a circular structure formed by the plurality of anchor rods is located on the axis of the counterweight block, the top of each anchor rod is slidably connected to the counterweight block in a vertical direction, and a tip of a conical structure is provided at the bottom; the anchor rod moves downward relative to the counterweight block when driven by a driving mechanism.
3. The port sludge treatment device according to claim 2, characterized in that: Each mud pumping mechanism comprises a mud pumping main pipe extending radially along the drum and a plurality of mud pumping branch pipes arranged on the mud pumping main pipe at intervals along the axial direction of the mud pumping main pipe, one end of each mud pumping main pipe is connected to the outer tube body of the first sleeve, and the other end extends horizontally along the radial direction of the drum to the outside of the drum; a plurality of mud pumping branch pipes are located outside the drum, and the upper end of each mud pumping branch pipe is connected to the corresponding mud pumping main pipe; A mud suction hopper is provided at the other end of each mud pumping main pipe and the lower end of each mud pumping branch pipe.
4. The port sludge treatment device according to claim 3, characterized in that: Each water spray mechanism includes a water spray main pipe extending radially along the rotating drum and water spray branch pipes arranged at intervals at the bottom of the water spray main pipe along the axial direction of the water spray main pipe. One end of each water spray main pipe is connected to the lower end of the inner tube body of the first sleeve, and the other end is sealed; the upper end of each water spray branch pipe is connected to the corresponding water spray main pipe, and the lower end extends vertically downward and is provided with a high-pressure nozzle.
5. The port sludge treatment device according to claim 4, characterized in that: It also includes a plurality of dispersing mechanisms, which are arranged at intervals along the circumferential direction on the periphery of the rotating drum, and each dispersing mechanism does not interfere with each mud pumping mechanism and each water spraying mechanism; Each dispersing mechanism comprises a stirring main rod, one end of which is connected to the circumferential side surface of the rotating drum, and a plurality of stirring supporting rods which are arranged on the stirring main rod at intervals.
6. The port sludge treatment device according to claim 5, characterized in that: The stirring main rod is a telescopic rod body with an inner rod and an outer rod slidably sleeved inside and outside, and the free end of each outer rod is hinged to the side wall of the rotating drum; a plurality of stirring support rods are arranged at intervals on the outer rod and the inner rod; The outer part of the counterweight block is rotatably sleeved with a sleeve ring; each breaking mechanism is correspondingly provided with a telescopic cylinder, the cylinder body of each telescopic cylinder is arranged on the sleeve ring, and the free end of the telescopic rod of the telescopic cylinder extends horizontally along the radial direction of the rotating cylinder and is hinged with the free end of the corresponding inner rod.
7. The port sludge treatment device according to claim 6, characterized in that: The driving mechanism comprises: A double-shaft motor is arranged inside the counterweight block, the two output shafts of the double-shaft motor are coaxial with the rotating drum, and the free ends of the two output shafts extend upward and downward respectively; the free ends of the two output shafts of the double-shaft motor are both provided with iron blocks; A first rotating shaft is coaxially fixed to the bottom of the rotating drum; a first electromagnet in contact with the upper iron block is provided at the bottom of the first rotating shaft; A second rotating shaft is coaxially rotatably arranged in the counterweight block; a first gear plate is coaxially fixedly sleeved on the second rotating shaft; a second electromagnet in contact with the lower iron block is arranged on the top of the second rotating shaft; A plurality of sleeves, one sleeve is provided for each anchor rod, the top of the sleeve is rotatably connected to the counterweight block, the upper end of each anchor rod is inserted into the interior of the corresponding sleeve and is rotatably connected to the inner wall of the sleeve by thread, and a slide groove is provided on the side of the anchor rod in the vertical direction; a second gear plate is coaxially fixedly provided on each sleeve, and each second gear plate is meshed with the first gear plate; A plurality of slide blocks are provided, one slide block is provided for each anchor rod, one side of each slide block is connected to the counterweight block, and the other end is slidably provided in a slide groove.
8. A method for treating port sludge, characterized in that: The port sludge treatment device according to any one of claims 1 to 7 is used; the port sludge treatment method comprises the following steps: S1. Place the port sludge treatment device on a ship, and move the ship to the location of the sludge to be treated in the port or waterway; then lower the drum to the bottom of the water by a winch; S2, start the driving mechanism to drive the drum to rotate around its own axis; then start the sludge pump, suck the sludge through the sludge pumping mechanism, and transport the sludge to the outermost purification tank through the first casing, the second casing and the sludge pipe; for any purification tank, the sludge settles in the purification tank, and the upper water overflows to an adjacent purification tank; S3. When the water level in the innermost purification pool reaches a preset height, the high-pressure water pump is started to spray high-pressure water through the water spray mechanism to transport the water in the innermost purification pool that has undergone multiple stages of purification back to the port or the sea.
Citation Information
Patent Citations
Desludging device for hydraulic engineering
CN109469146A
Port sludge cleaning device
CN110206089A
Water conservancy ecological desilting and decontamination dehydration treatment method
CN111606529A
Port sludge suction treatment device
CN212582771U
Port channel sludge removing device
CN213173902U
Cited By
Harbor sediment treatment apparatus and method
WO2026118832A1