Alloy material wear resistance detection equipment and detection process

By designing wear resistance detection equipment for alloy materials, using components such as jacking parts, heating parts and nozzles to simulate high temperature environments and apply dynamic loads, the problem that existing detection methods cannot intuitively detect boron permeation layer thickness and distinguish wear differences is solved. Achieve efficient and accurate wear resistance evaluation.

CN119394826AActive Publication Date: 2025-02-07WUHAN HL ENG TOOL CO LTD
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Patent Information

Application Number
CN202411520602.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-02-07
Estimated Expiration
2044-10-29

AI Technical Summary

Technical Problem

The existing wear resistance detection methods of alloy materials cannot intuitively detect the thickness changes of the boron-permeable layer, and it is difficult to accurately distinguish the wear difference between the boron-permeable layer and the friction matrix, which affects the material's wear resistance evaluation.

Method used

An alloy material wear resistance detection device is designed, using mounting components, drive components, friction components and load components, simulate high temperature environments through jacking and heating components, apply complex dynamic loads, and use nozzles and color sensors to achieve intuitive detection.

Benefits of technology

The device can intuitively detect the thickness of the boron layer without additional testing equipment, significantly improving the accuracy and efficiency of the wear resistance evaluation of alloy materials and reducing the detection cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of alloy material wear resistance detection, and particularly discloses alloy material wear resistance detection equipment and a detection process. The wear resistance detection device comprises a mounting assembly used for mounting and fixing an alloy material sample, a driving assembly used for driving the wear resistance detection device, a friction assembly used for rubbing the alloy material sample and a load assembly used for applying a dynamic load, and the mounting assembly comprises a mounting plate, a bearing plate and a sliding seat; the driving assembly, the friction assembly and the load assembly are all mounted on the mounting plate, the driving assembly is located below the friction assembly, and the load assembly is located above the friction assembly. The method has the advantages that the thickness of the boronizing layer can be visually detected without additional detection equipment, complex dynamic load conditions can be applied, the detection and use cost is effectively reduced, and the detection efficiency is remarkably improved.
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Description

Technical Field

[0001] The present application relates to the technical field of alloy material wear resistance testing, and in particular to an alloy material wear resistance testing device and a testing process. Background Art

[0002] At present, with the rapid development of modern industry, alloy materials are widely used in machinery, construction, aerospace and other fields. Especially in the environment of high strength and high wear resistance, the wear resistance of alloy materials has become one of the key factors. In particular, alloy materials treated by the boriding process diffuse the boron element into the surface of the alloy material to form a high-hardness boride layer, thereby significantly improving the wear resistance and corrosion resistance of the material. They are widely used in the manufacture of drilling tools, cutting tools and other equipment that withstand high friction and high stress. However, during use, the wear resistance of alloy materials is directly affected by the thickness of the boriding layer. Therefore, accurately detecting the wear resistance of alloy materials has become an important link in ensuring the durability and life of the materials.

[0003] Existing methods for testing the wear resistance of alloy materials are generally divided into the following categories: one is a friction and wear test based on laboratory conditions, such as evaluating the wear resistance by rubbing the alloy material against a standard material and measuring its surface loss or mass change; the other is a wear test that simulates actual working conditions, such as performing a wear test on the alloy material under high temperature, acid or other specific environments; finally, the alloy material after the test is subjected to a microscopic observation of the wear marks to provide wear-related detection information, and the wear resistance and hardness of the material surface can be evaluated by combining this information.

[0004] Although the existing detection methods can provide more intuitive material wear resistance data, these material wear resistance data need to be measured by other equipment in the subsequent operation to be accurately obtained, especially the thickness change of the boriding layer after the detection is completed, which often requires microscopic thickness measurement to obtain detailed data, and cannot intuitively display the thickness change of the boriding layer. The thickness of the boriding layer is one of the important factors affecting the wear resistance of alloy materials. Its thickness change is of great significance to the attenuation of material wear resistance, especially under extreme working conditions such as drilling tools, the actual wear amount of alloy materials is difficult to evaluate; secondly, the friction and wear test can only obtain overall wear resistance data, but cannot accurately distinguish the wear difference between the boriding layer and the friction matrix, and cannot provide the specific wear process of the boriding layer. Summary of the invention

[0005] The present application provides an alloy material wear resistance testing device and testing process. The testing device can intuitively detect the thickness of the boride layer without the need for additional testing equipment, and can also apply complex dynamic load conditions, effectively reducing the cost of testing and use, and significantly improving the evaluation effect of the alloy material's wear resistance.

[0006] In the first aspect, the present application provides an alloy material wear resistance testing device that adopts the following technical solution: An alloy material wear resistance testing device, comprising: 1. An alloy material wear resistance testing device, characterized by comprising: An installation component, the installation component comprises an installation plate, a bearing plate and a slide seat, the bearing plate is fixedly mounted on the installation plate, a slide rail is fixedly mounted on the bearing plate, the slide seat is slidably connected to the slide rail, the slide seat is slidably mounted on the bearing plate through the slide rail, a mounting hole is provided on the slide seat, an avoidance groove is provided on the bearing plate, the mounting hole and the avoidance groove overlap, the alloy test sample can be plugged and matched with the mounting hole, and the alloy test sample is mounted on the slide seat through the mounting hole; A driving assembly, the driving assembly includes a motor, a transmission crankshaft, a transmission member and a controller, a mounting seat is fixedly provided on the mounting plate, the mounting seat is located below the carrying plate, the motor is fixedly provided on the mounting seat, one end of the transmission crankshaft is rotatably passed through the mounting seat, and the other end of the transmission crankshaft is rotatably passed through the carrying plate, a toggle lever is provided on the transmission crankshaft, one end of the toggle lever is rotatably connected with the transmission crankshaft, and the other end of the toggle lever is rotatably connected with the slide seat, the transmission crankshaft can drive the slide seat to slide back and forth on the carrying plate through the toggle lever, the transmission member is provided on the mounting seat, and one end of the transmission crankshaft passing through the mounting seat is connected to the output end of the motor through the transmission member; the controller is fixedly provided on the mounting plate, and the controller is electrically connected to the motor; A friction assembly, wherein the friction assembly comprises a liquid accumulation barrel, a friction member, a lifting member and a heating member, wherein the liquid accumulation barrel is fixedly mounted on the mounting seat, the friction member is arranged in the liquid accumulation barrel, the lifting member is fixedly mounted on the mounting seat, the lifting member is located below the friction member, the driving end of the lifting member is connected to the friction member, the friction member can move up and down in a vertical direction under the drive of the lifting member, the heating member is rotatably mounted on the inner wall of the liquid accumulation barrel, the heating member is transmission-connected to the motor, and the heating member can heat the alloy material sample by rotating, thereby simulating high-temperature environmental conditions; The friction member comprises a friction base and a friction substrate, the friction base is fixedly connected to the driving end of the lifting member, the friction substrate is fixedly embedded in the friction base, a nozzle is fixedly provided on the liquid accumulation barrel, the nozzle is located above one side in the width direction of the friction base, and a plurality of nozzles are arranged on the nozzle; a liquid storage tank is arranged on the mounting plate, a pressure pump is arranged on the liquid storage tank, the pressure pump is transmission-connected to one end of the nozzle, the pressure pump is electrically connected to the controller, the liquid storage tank is filled with silver nitrate solution, a color sensor is arranged on the inner wall of the liquid accumulation barrel, the color sensor is located on the side of the friction base away from the nozzle, and the color sensor is electrically connected to the controller; when the color sensor detects that the color of the silver nitrate solution flowing through the alloy material sample becomes black, the controller controls the motor to stop rotating, and at the same time, the controller controls the pressure pump to turn off; A load assembly, the load assembly includes a rotating plate, a pressure piece and an abutment plate, a vertical plate is fixedly provided on the load-bearing plate, one end of the rotating plate is rotatably connected to the vertical plate, the pressure piece is arranged on the rotating plate, the abutment plate is arranged on the pressure piece, a side of the abutment plate facing away from the pressure piece abuts against the alloy sample, the pressure piece presses the alloy material sample onto the friction piece through the abutment plate, and after the wear resistance performance test is completed, the pressure piece can intuitively display the worn thickness of the alloy material sample.

[0007] By adopting the above technical solution, the combination of the lifting piece and the heating piece can not only simulate the actual friction environment, but also heat the sample to simulate the wear resistance of the alloy material under high temperature. At the same time, the alloy material sample is pressed onto the friction piece by the pressure piece, so that the pressure applied during the detection process is more accurate and controllable, ensuring that the pressure during the friction process is evenly distributed, further improving the accuracy of the test results, and the pressure piece intuitively displays the wear thickness of the sample after the test, which provides an intuitive basis for subsequent data analysis and enhances the reliability of the test results. In addition, the nozzles and multiple groups of nozzles ensure that the silver nitrate solution can be evenly sprayed on the friction substrate and alloy material samples during the test, which not only simulates the working conditions of the alloy material in a wet environment, but also helps to detect the wear resistance of the material in a corrosive environment through the solution penetration and friction process. The design of multiple groups of nozzles increases the coverage of the liquid, ensuring that the solution can fully act on the sample surface, improving the comprehensiveness and accuracy of the test; at the same time, the silver nitrate solution is used as the detection medium, which can produce color changes (such as blackening) through chemical reactions when it rubs with the alloy material sample, which provides an intuitive visual signal for the detection. Compared with the conventional measurement of the sample after a specified time or a specified number of frictions, this can not only effectively judge the degree and time of wear of the sample under friction and corrosion conditions, avoid relying on complex instrument detection, simplify the operation process, but also can accurately detect the thickness of the boronized layer on the sample while detecting wear resistance; in addition, the color sensor can promptly prompt that the sample has reached the critical state of wear, avoid excessive friction or damage to the sample, and ensure the accuracy of the test results.

[0008] Preferably, the pressure-applying member comprises a hydraulic cylinder, a clamping rod and a liquid display tube, the hydraulic cylinder is fixedly mounted on the rotating plate, the clamping rod is coaxially slidably penetrated on the hydraulic cylinder, a piston block is fixedly mounted on the clamping rod, the piston block is located in the hydraulic cylinder, the piston block divides the hydraulic cylinder into two independent chambers, a pressure chamber and a regulating chamber, the pressure chamber is located at one end of the hydraulic cylinder close to the rotating plate, and the pressure chamber is filled with hydraulic oil; one end of the clamping rod is fixedly connected to the abutment plate, the other end of the clamping rod is fixedly provided with an anti-slip portion, a clamping spring is sleeved on the clamping rod, one end of the clamping spring is fixedly connected to one end of the hydraulic cylinder away from the rotating plate, and the other end of the clamping spring is fixedly connected to the anti-slip portion; the liquid display tube is fixedly mounted on the hydraulic cylinder, one end of the liquid display tube is connected to the pressure chamber, the liquid display tube is made of transparent material, a scale is provided on the liquid display tube, and the diameter of the liquid display tube is much smaller than the diameter of the hydraulic cylinder.

[0009] By adopting the above technical scheme, the hydraulic cylinder, clamping rod and clamping spring are set so that the alloy material sample can be evenly stressed during the detection process. At the same time, the liquid display tube is made of transparent material and is provided with a scale, which can intuitively display the height change of the hydraulic oil in the pressure chamber, so that the operator can not only conveniently monitor the changes in the applied pressure during the detection process, but also intuitively display the wear thickness of the alloy material sample after the detection is completed; conventional wear thickness measurements require additional detection equipment, and the transfer of alloy material samples is involved in this process, which invisibly increases data errors and also increases the detection cost. By adopting the above technical scheme, by utilizing Pascal's principle, the thickness of the boride layer can be intuitively detected without additional detection equipment, effectively reducing the cost of detection and use, reducing unnecessary measurement errors, simplifying the operation process, and significantly improving the evaluation effect of the wear resistance of alloy materials.

[0010] Preferably, the load assembly also includes a toggle rod and a connecting rod, the toggle rod is arranged above the rotating plate, one end of the toggle rod is rotatably connected to the mounting plate, the connecting rod is arranged at an end of the rotating plate away from the vertical plate, one end of the connecting rod is rotatably connected to the rotating plate, and the other end of the connecting rod is rotatably connected to an end of the toggle rod away from the mounting plate. The rotating plate can be driven to rotate by the toggle rod, thereby controlling the pressing of the pressure piece on the alloy material sample, thereby facilitating the installation of the alloy material sample.

[0011] By adopting the above technical scheme, the linkage structure of the set rotating rod and the connecting rod not only allows the user to flexibly adjust the pressing position of the pressure piece according to alloy material samples of different sizes and shapes, so as to adapt to diverse testing needs, but also avoids the cumbersome adjustment process when installing the sample, and ensures that the pressure piece presses the alloy material sample onto the friction piece while only needing to lift the rotating rod to easily release the pressing of the alloy material sample by the pressure piece, so that the alloy material sample can be quickly and accurately installed in place, greatly improving the operating efficiency, and can effectively avoid the risk of misoperation that may occur during the installation process, improve the safety of operation, and avoid experimental errors caused by human factors, thereby ensuring the reliability and accuracy of detection.

[0012] Preferably, the load assembly also includes a load part, which includes an impact cylinder, a load crankshaft, an impact rod, a driving bevel gear, a driven bevel gear and a transmission rod. The impact cylinder is fixedly arranged on the rotating plate, and an impact block is slidably arranged in the impact cylinder. A rotating seat is fixedly arranged on the dial rod, and the load crankshaft is rotatably arranged on the dial rod through the rotating seat. One end of the impact rod is rotatably connected to the load crankshaft, and the other end of the impact rod is rotatably connected to the impact block; the driving bevel gear is arranged on the end of the connecting shaft away from the bearing plate, and the driving bevel gear is connected to the transmission The crankshaft is connected through one end of the bearing plate, and a rotating shaft is coaxially fixed to one end of the driven bevel gear. The driven bevel gear is rotatably arranged on the dial rod through the rotating shaft. The active bevel gear is meshed with the driven bevel gear. One end of the transmission rod is rotatably connected to an end of the driven bevel gear away from the rotating shaft, and the other end of the transmission rod is rotatably connected to the load crankshaft. The transmission crankshaft is meshed with the active bevel gear and the driven bevel gear to rotate the load crankshaft, so that the impact block can slide back and forth in the impact cylinder, thereby realizing the application of dynamic load to the alloy material sample.

[0013] By adopting the above technical solution, the impact cylinder, impact rod, load crankshaft, bevel gear, transmission rod and other components are set, so that the equipment can apply dynamic load to the alloy material sample, so as to simulate the periodic impact and variable load that the alloy material is subjected to in the actual use environment, which helps to more realistically reproduce the wear resistance performance of the alloy material under complex working conditions. At the same time, the speed and frequency of the reciprocating sliding of the impact block in the impact cylinder can be adjusted, so as to realize accurate detection of the wear resistance of different materials under different load conditions. This dynamic load is more representative than the conventional dynamic pressure method, so that the test results are closer to the actual working conditions, thereby improving the accuracy of the detection.

[0014] Preferably, an adjusting member is provided on the transmission crankshaft, and the adjusting member is located below the load component, and the adjusting member includes a locking plate, a rotating block, a connecting shaft, a locking rod and an adjusting spring, the locking plate is rotatably arranged on the bearing plate, the locking plate is fixedly connected to one end of the transmission crankshaft passing through the bearing plate, a locking groove is provided on the locking plate, the locking groove is arranged in a ratchet shape, the rotating block is rotatably arranged in the locking groove, a fixing seat is fixedly provided on the mounting plate, the connecting shaft is rotatably penetrated on the fixing seat, one end of the connecting shaft is fixedly connected to a surface of the rotating block facing away from the locking groove, and the connecting shaft The other end is coaxially fixedly connected with the active bevel gear, a receiving groove is provided on a surface of the rotating block close to the connecting shaft, a rotating shaft is fixedly arranged in the receiving groove, one end of the locking rod is rotatably connected with the rotating shaft, the locking rod is rotatably arranged in the receiving groove by the rotating shaft, the adjusting spring is arranged in the receiving groove, one end of the adjusting spring is fixedly connected to the locking rod, and the other end of the adjusting spring is fixedly connected to the inner wall of the receiving groove, when the rotating block rotates, one end of the locking rod can be plugged into the inner wall of the locking groove under the action of the adjusting spring, so that the connecting shaft and the transmission crankshaft rotate synchronously.

[0015] By adopting the above technical solution, the set adjustment member can allow the applied load to be dynamically adjusted during the detection process, that is, when the motor rotates forward, since the locking groove is set in a ratchet shape, one end of the locking rod can be engaged with the inner wall of the locking groove under the action of the adjustment spring, and the connecting shaft and the transmission crankshaft rotate synchronously; when the motor is reversed, the locking rod and the inner wall of the locking groove cannot be smoothly engaged, and the transmission crankshaft cannot drive the connecting shaft to rotate, thereby controlling the start of the load member, allowing the detection equipment to adapt to different types of alloy materials and test requirements, and also allowing the load member to generate more complex dynamic loads. This dynamic adjustment capability makes the detection more flexible and can cope with various complex test conditions.

[0016] Preferably, a calibration component is provided in the liquid accumulation barrel, and the calibration component includes a calibration plate, a driving plate, a first telescopic rod and a second telescopic rod. A support plate is provided on the mounting seat, and one end of the bearing plate away from the mounting plate is overlapped on the support plate, and one end of the calibration plate passes through the support plate and the barrel wall of the liquid accumulation barrel in sequence, and the end of the calibration plate located in the liquid accumulation barrel is provided with a first wedge-shaped surface, and the calibration plate is slidably connected to the support plate and the liquid accumulation barrel; one end of the driving plate passes through the support plate and the barrel wall of the liquid accumulation barrel in sequence, and the end of the driving plate located in the liquid accumulation barrel is provided with a second wedge-shaped surface, and the second wedge-shaped surface is in contact with the outer side of the friction member. The first telescopic rod and the second telescopic rod are fixed on the support frame, the extended end of the first telescopic rod is fixedly connected to the end of the calibration plate away from the liquid accumulation barrel, the extended end of the second telescopic rod is fixedly connected to the end of the driving plate away from the liquid accumulation barrel, and the tail end of the first telescopic rod is transmission-connected to the tail end of the second telescopic rod. When the lifting member drives the friction member to move downward, the extended end of the second telescopic rod will be compressed, so that the extended end of the first telescopic rod will push the calibration plate out to support the alloy material sample.

[0017] By adopting the above technical solution, the purpose of setting the calibration piece is to distinguish the wear amount between the alloy material sample and the friction matrix used for detection. The conventional detection method is to measure the two separately, which cannot intuitively display the wear amount and wear thickness of the two. The set calibration piece is equivalent to setting a reference benchmark. When the lifting part drives the friction part to slide downward, the calibration plate simultaneously supports the alloy material sample. At this time, there is a value in the liquid display tube. By comparing and analyzing this value with the value of the liquid display tube when the motor stops, the thickness of the boriding layer can be intuitively detected, and the wear difference between the boriding layer of the alloy material and the friction matrix can also be distinguished, which significantly improves the evaluation effect of the wear resistance of the alloy material. In addition, when the lifting part drives the friction part to move downward, the second telescopic rod is compressed, thereby pushing the first telescopic rod to extend, so that the calibration plate supports the alloy material sample. This linkage setting avoids the errors that may be introduced by manual operation. The automatic calibration mechanism helps to reduce the influence of human errors on the wear resistance test results, ensures the standardization of the detection process, and improves the accuracy and reliability of the detection.

[0018] Preferably, the heating element includes a turntable, a driving gear, a driven gear and a magnetic block. The turntable is fixedly provided with a rotating part, and the rotating part is rotatably connected to the liquid accumulation bucket and the mounting seat respectively. The driving end of the lifting member passes through the mounting seat, the rotating part and the turntable in sequence and is fixedly connected to the friction member. The rotating part is slidably connected to the driving end of the lifting member, and the driven gear is fixedly sleeved on the rotating part. The driving gear is fixedly connected to the output end of the motor, and the driving gear is meshed with the driven gear. The magnetic blocks are provided in several groups, and the magnetic blocks are embedded in the turntable, and the magnetic poles of two adjacent magnetic blocks on the turntable are opposite. When the motor drives the turntable to rotate, the alloy material sample will be heated by the magnetic block.

[0019] By adopting the above technical solution, the structure of the turntable and the magnetic block is set, and the characteristic of the conductor being able to quickly heat up the conductor is utilized according to the principle of electromagnetic induction, so that the alloy material can be heated to a preset temperature in a short time, while ensuring that the surface and interior of the alloy material sample maintain a uniform temperature distribution during the entire friction test, thereby providing more accurate wear resistance test results, which not only improves the detection efficiency, but also makes the entire test process more compact and reduces waiting time; in addition, the transmission system of the active gear and the driven gear is connected to the controller, and the working state of the heating element can be accurately adjusted through the control system, and the heating temperature of the sample can be easily controlled. The conductor is heated according to the principle of electromagnetic induction, so that the heating effect can be flexibly adjusted according to different material properties to meet the testing needs of different alloy materials.

[0020] Preferably, the toggle rod and the connecting rod are each provided with two groups, and the two groups of the toggle rod and the connecting rod are symmetrically arranged along the width direction of the bearing plate, and an elastic telescopic rod is arranged on the toggle rod, one end of the elastic telescopic rod is rotatably connected to the toggle rod, and the other end of the elastic telescopic rod is rotatably connected to the mounting plate, when the abutment plate presses the alloy material sample onto the friction part, the elastic telescopic rod can limit the rotation of the toggle rod, thereby ensuring that the alloy material sample is in full contact with the friction part.

[0021] By adopting the above technical solution, the turning rod and the connecting rod are set into two groups and are symmetrically set, which improves the uniformity of pressure, effectively improves the stability of the rotating plate, avoids the error caused by uneven force on the sample, and ensures that the pressure piece and the load piece can stably act on the alloy material sample; the set elastic telescopic rod can ensure that during the entire detection process, the abutment plate can always press the sample against the friction piece, so that the sample and the friction piece are in full contact, and can reduce the interference of vibration generated during the pressure and friction process on the detection result. The stable pressure state and friction force can more truly reflect the wear resistance of the alloy material.

[0022] On the other hand, the present application provides a detection process of an alloy material wear resistance detection device, comprising the following steps: S1. Lift the end of the lever away from the mounting plate, and the lifting member lifts the friction base into place. The alloy material sample is installed on the slide seat through the mounting hole. Then, lower the lever to make the abutment plate press the alloy material sample. Start the pressure pump, and the silver nitrate solution flows out of the nozzle. S2, start the motor to rotate, the transmission crankshaft drives the alloy material sample to rub against the friction substrate, and at the same time the turntable rotates to heat the alloy material, the locking plate drives the rotating shaft to rotate, the driven bevel gear drives the load crankshaft to rotate through the transmission rod, and the impact block continuously applies impact pressure to the alloy material sample; S3. The color sensor detects that the color of the silver nitrate solution flowing through the alloy material sample turns black, the motor stops rotating, and the level change of the hydraulic oil in the liquid display tube is recorded. The lifting member drives the friction base to move downward, and the calibration plate extends to support the alloy material sample, and the level change of the hydraulic oil in the liquid display tube is recorded again; S4. Based on the liquid level results of the two liquid display tubes, combined with the changes in load, temperature and friction, analyze the wear resistance of the alloy material and evaluate its performance in high temperature environment.

[0023] In summary, the present application includes at least one of the following beneficial technical effects: 1. The hydraulic cylinder, the clamping rod and the clamping spring are arranged so that the alloy material sample can be uniformly stressed during the detection process. At the same time, the liquid display tube is made of transparent material and is provided with a scale, which can intuitively display the height change of the hydraulic oil in the pressure chamber, so that the operator can not only conveniently monitor the change of the pressure applied during the detection process, but also can intuitively display the wear thickness of the alloy material sample after the detection is completed; conventional wear thickness measurement requires additional detection equipment, and the transfer of alloy material samples is involved in this process, which invisibly increases the data error and also increases the detection cost. The above technical solution, by using the Pascal principle, can intuitively detect the thickness of the boride layer without additional detection equipment, effectively reducing the cost of detection and use, reducing unnecessary measurement errors, simplifying the operation process, and significantly improving the evaluation effect of the wear resistance of alloy materials; 2. The impact cylinder, impact rod, load crankshaft, bevel gear, transmission rod and other components are set up, so that the equipment can apply dynamic load to the alloy material sample, so as to simulate the periodic impact and variable load that the alloy material bears in the actual use environment, which helps to more realistically reproduce the wear resistance performance of the alloy material under complex working conditions. At the same time, the speed and frequency of the reciprocating sliding of the impact block in the impact cylinder can be adjusted, so as to realize the accurate detection of the wear resistance of different materials under different load conditions. This dynamic load is more representative than the conventional dynamic pressure method, making the test results closer to the actual working conditions, thereby improving the accuracy of the detection; 3. The purpose of setting the calibration piece is to distinguish the wear amount between the alloy material sample and the friction matrix used for testing. The conventional testing method is to measure the two separately, which cannot intuitively display the wear amount and wear thickness of the two. The calibration piece is equivalent to setting a reference benchmark. When the lifting piece drives the friction piece to slide downward, the calibration plate simultaneously supports the alloy material sample. At this time, there is a value in the liquid display tube. By comparing and analyzing this value with the value of the liquid display tube when the motor stops, the thickness of the boriding layer can be intuitively detected. At the same time, the wear difference between the boriding layer of the alloy material and the friction matrix can also be distinguished, which significantly improves the evaluation effect of the wear resistance of the alloy material. In addition, when the lifting piece drives the friction piece to move downward, the second telescopic rod is compressed, thereby pushing the first telescopic rod to extend, so that the calibration plate supports the alloy material sample. This linkage setting avoids the errors that may be introduced by manual operation. The automatic calibration mechanism helps to reduce the influence of human errors on the wear resistance test results, ensure the standardization of the test process, and improve the accuracy and reliability of the test. 4. The nozzles and multiple groups of nozzles ensure that the silver nitrate solution can be evenly sprayed on the friction substrate and alloy material samples during the test. This not only simulates the working conditions of the alloy material in a wet environment, but also helps to detect the wear resistance of the material in a corrosive environment through the solution penetration and friction process. The design of multiple groups of nozzles increases the coverage of the liquid, ensuring that the solution can fully act on the sample surface, improving the comprehensiveness and accuracy of the test; at the same time, the silver nitrate solution is used as the detection medium, which can produce color changes (such as blackening) through chemical reactions when rubbing with the alloy material sample, which provides an intuitive visual signal for the detection. Compared with the conventional measurement of samples after a specified time or a specified number of frictions, this can not only effectively judge the degree and time of wear of the sample under friction and corrosion conditions, avoid relying on complex instrument detection, simplify the operation process, but also can accurately detect the thickness of the boronized layer on the sample while detecting wear resistance; in addition, the color sensor can promptly prompt that the sample has reached the critical state of wear, avoid excessive friction or damage to the sample, and ensure the accuracy of the test results. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of an alloy material wear resistance testing device according to an embodiment of the present application.

[0025] Figure 2 It is a schematic diagram of the overall structure of the installation components of the embodiment of the present application.

[0026] Figure 3 It is a schematic diagram of the overall structure of the adjusting member according to the embodiment of the present application.

[0027] Figure 4 It is a schematic diagram of the partial cross-sectional structure of an alloy material wear resistance testing device according to an embodiment of the present application.

[0028] Figure 5 yes Figure 4 Enlarged schematic diagram of part A.

[0029] Figure 6 It is a schematic diagram of the overall structure of the friction assembly and the load assembly of the embodiment of the present application.

[0030] Figure 7 yes Figure 4 Schematic diagram of the enlarged portion B.

[0031] Reference numerals: 1, mounting assembly; 11, mounting plate; 111, mounting seat; 112, fixing seat; 113, supporting plate; 114, supporting frame; 12, bearing plate; 121, slide rail; 122, avoidance groove; 123, vertical plate; 13, slide seat; 131, mounting hole; 2. Driving assembly; 21. Motor; 22. Drive crankshaft; 221. Toggle lever; 23. Transmission member; 231. Active pulley; 232. Driven pulley; 233. Transmission belt; 24. Controller; 25. Adjustment member; 251. Locking plate; 2511. Locking groove; 252. Rotating block; 2521. Accommodating groove; 2522. Rotating shaft; 253. Connecting shaft; 254. Locking lever; 255. Adjustment spring; 3. Friction assembly; 31. Liquid storage barrel; 32. Friction member; 321. Friction base; 322. Friction substrate; 33. Lifting member; 34. Heating member; 341. Turntable; 3411. Rotating member; 342. Driving gear; 343. Driven gear; 344. Magnetic block; 35. Calibration member; 351. Calibration plate; 3511. First wedge-shaped surface; 352. Driving plate; 3521. Second wedge-shaped surface; 353. First telescopic rod; 354. Second telescopic rod; 355. Reset spring; 36. Nozzle; 361. Nozzle; 37. Liquid storage tank; 38. Pressure pump; 39. Color sensor; 4. Load assembly; 41. Rotating plate; 42. Pressure member; 421. Hydraulic cylinder; 4211. Pressure chamber; 4212. Adjusting chamber; 422. Clamping rod; 4221. Piston block; 4222. Anti-slip portion; 423. Liquid display tube; 424. Clamping spring; 43. Abutting plate; 44. Turning rod; 441. Rotating seat; 45. Connecting rod; 46. Load member; 461. Impact cylinder; 4611. Impact block; 462. Load crankshaft; 463. Impact rod; 464. Active bevel gear; 465. Driven bevel gear; 4651. Rotating shaft; 466. Transmission rod; 47. Elastic telescopic rod. DETAILED DESCRIPTION

[0032] The following is combined with Figure 1-7 This application is described in further detail.

[0033] The embodiment of the present application discloses a device for testing the wear resistance of alloy materials.

[0034] Reference Figure 1 and Figure 2 The alloy material wear resistance performance testing equipment includes a mounting assembly 1, a driving assembly 2, a friction assembly 3 and a load assembly 4. The driving assembly 2, the friction assembly 3 and the load assembly 4 are all mounted on the mounting assembly 1, the driving assembly 2 is located below the friction assembly 3, and the load assembly 4 is located above the friction assembly 3. The mounting assembly 1 is not only the installation base of the entire testing device, but also a fixing mechanism for fixing the alloy material sample to be tested; the driving assembly 2 is the power core of the entire testing device, which can not only drive the friction movement between the alloy material sample to be tested and the friction assembly 3, but also drive the load assembly 4 while the alloy material sample to be tested is moving; the friction assembly 3 is the actual working mechanism for the installation of wear resistance testing, and can also simulate a specific high temperature environment; the load assembly 4 can apply different dynamic loads to the alloy material sample to be tested while it is moving.

[0035] Reference Figure 1 and Figure 2 In the embodiment of the present application, the alloy material sample is an alloy material that has been subjected to boronization treatment. The mounting assembly 1 includes a mounting plate 11, a mounting seat 111, a bearing plate 12, a slide rail 121 and a slide seat 13. The mounting seat 111 and the bearing plate 12 are both fixed on the mounting plate 11. The mounting seat 111 is located above the bearing plate 12. The bearing plate 12 and the mounting plate 11 are arranged perpendicular to each other. An avoidance groove 122 is opened on the bearing plate 12, and the avoidance groove 122 is arranged as a rectangular groove.

[0036] The slide rail 121 is fixed on the carrier plate 12. The slide rail 121 is located on the side of the carrier plate 12 facing the mounting seat 111. Two groups of slide rails 121 are provided. The two groups of slide rails 121 are symmetrically arranged along the width direction of the carrier plate 12. The slide seat 13 is slidably connected to the slide rail 121. The slide seat 13 is slidably arranged on the carrier plate 12 through the slide rail 121. A mounting hole 131 is opened on the slide seat 13. The mounting hole 131 coincides with the avoidance groove 122, and the length of the avoidance groove 122 is greater than the aperture of the mounting hole 131. The alloy material sample to be tested can be inserted into the mounting hole 131, so as to achieve its installation on the slide seat 13.

[0037] Reference Figure 2 , Figure 3 and Figure 4 In the embodiment of the present application, the driving assembly 2 includes a motor 21, a transmission crankshaft 22, a toggle lever 221, a transmission member 23, an adjusting member 25 and a controller 24. The transmission member 23 is configured as a driving pulley 231, a driven pulley 232 and a transmission belt 233. The motor 21 is fixed on the mounting seat 111. One end of the transmission crankshaft 22 is rotatably penetrated on the mounting seat 111, and the other end of the transmission crankshaft 22 is rotatably penetrated on the bearing plate 12. The driving pulley 231 is fixed on the output end of the motor 21, and the driven pulley 232 is fixed on one end of the transmission crankshaft 22 passing through the mounting seat 111. The transmission belt 233 is wound around the driving pulley 231 and the driven pulley 232. One end of the toggle lever 221 is rotatably connected to the transmission crankshaft 22, and the other end of the toggle lever 221 is rotatably connected to the slide 13. The transmission crankshaft 22 can drive the slide 13 to slide back and forth on the bearing plate 12 through the toggle lever 221.

[0038] The adjusting member 25 includes a locking plate 251, a rotating block 252, a connecting shaft 253, a locking rod 254 and an adjusting spring 255. The locking plate 251 is rotatably arranged on the bearing plate 12. The locking plate 251 is coaxially fixedly connected with one end of the transmission crankshaft 22 passing through the bearing plate 12. A locking groove 2511 is provided on the locking plate 251. The locking groove 2511 is arranged in a ratchet shape. A rotating portion is fixedly arranged at one end of the rotating block 252 close to the bearing plate 12. A fixing seat 112 is fixedly arranged on the mounting plate 11. The connecting shaft 253 is rotatably arranged through the fixing seat 112. The end of the swivel block 252 facing away from the rotating part is fixedly connected to the connecting shaft 253, and the connecting shaft 253 is coaxially arranged with the locking plate 251. The swivel block 252 is rotatably arranged in the locking groove 2511 through the rotating part. One end of the swivel block 252 fixed with the connecting shaft 253 is provided with a receiving groove 2521, and a rotating shaft 2522 is fixed in the receiving groove 2521. One end of the locking rod 254 is rotatably connected to the rotating shaft 2522, and the locking rod 254 is rotatably arranged in the receiving groove 2521 through the rotating shaft 2522. The rotating part is not shown in the drawings of the present application specification.

[0039] The adjusting spring 255 is arranged in the accommodating groove 2521, one end of the adjusting spring 255 is fixedly connected to the locking rod 254, and the other end of the adjusting spring 255 is fixedly connected to the inner wall of the accommodating groove 2521. During the rotation of the rotating block 252, one end of the locking rod 254 can be engaged with the inner wall of the locking groove 2511 under the action of the adjusting spring 255. When the motor 21 rotates forward, the locking rod 254 is engaged with the inner circumferential wall of the locking groove 2511, and the connecting shaft 253 and the transmission crankshaft 22 rotate synchronously; when the motor 21 rotates reversely, the locking rod 254 cannot be smoothly engaged with the inner circumferential wall of the locking groove 2511, and the transmission crankshaft 22 cannot drive the connecting shaft 253 to rotate.

[0040] The controller 24 is fixed on the mounting plate 11 . The controller 24 is electrically connected to the motor 21 . The controller 24 can control the rotation direction of the motor 21 and the start and stop of the motor 21 .

[0041] Reference Figure 4 , Figure 5 and Figure 6 In the embodiment of the present application, the friction assembly 3 includes a liquid accumulation barrel 31, a friction member 32, a lifting member 33, a heating member 34, a calibration member 35, a nozzle 36, a liquid storage tank 37 and a pressure pump 38. The friction member 32 includes a friction base 321 and a friction substrate 322. The lifting member 33 is configured as a cylinder. The lifting member 33 is located on one side of the motor 21. The liquid accumulation barrel 31 and the lifting member 33 are both fixedly mounted on the mounting seat 111. The lifting member 33 is located below the liquid accumulation barrel 31. The friction base 321 is arranged in the liquid accumulation barrel 31. The friction base 321 is fixedly connected to the protruding end of the lifting member 33. The friction substrate 322 is fixedly embedded in the friction base 321.

[0042] The heating element 34 includes a rotating disk 341, a driving gear 342, a driven gear 343 and a magnetic block 344. A rotating portion 3411 is fixedly disposed at one end of the rotating disk 341. The rotating portion 3411 is rotatably connected to the liquid accumulation barrel 31 and the mounting seat 111 respectively. The extended end of the lifting member 33 passes through the mounting seat 111, the rotating portion 3411 and the rotating disk 341 in sequence and is fixedly connected to the friction base 321. The rotating portion 3411 is slidably connected to the extended end of the lifting member 33. The driven gear 343 is fixedly sleeved on the rotating portion 3411 and is located between the liquid accumulation barrel 31 and the mounting seat 111. The driving gear 342 is fixedly connected to the output end of the motor 21, and the driving gear 342 is meshed with the driven gear 343. There are several groups of magnetic blocks 344, which are embedded on the turntable 341, and the magnetic poles of two adjacent magnetic blocks 344 on the turntable 341 are opposite. When the motor 21 drives the turntable 341 to rotate, since the alloy material sample is a conductor, according to the principle of electromagnetic induction, the conductor will generate eddy currents in the alternating magnetic field, so that the conductor will generate Joule heat, thereby realizing the heating of the alloy material sample, thereby simulating the wear resistance test of the alloy material in a high temperature environment.

[0043] The calibration member 35 includes a calibration plate 351, a driving plate 352, a first telescopic rod 353 and a second telescopic rod 354. The mounting seat 111 is provided with a support plate 113. The end of the bearing plate 12 away from the mounting plate 11 is overlapped on the support plate 113. One end of the calibration plate 351 passes through the support plate 113 and the barrel wall of the liquid accumulation barrel 31 in sequence. The end of the calibration plate 351 located in the liquid accumulation barrel 31 is provided with a first wedge-shaped surface 3511. The calibration plate 351 and the support plate 113 are connected. 13 and the fluid storage barrel 31 are both slidably connected, and the height of the calibration plate 351 is the same as the limit lifting position of the friction base material 322; one end of the driving plate 352 passes through the support plate 113 and the barrel wall of the fluid storage barrel 31 in turn, and the end of the driving plate 352 located in the fluid storage barrel 31 is provided with a second wedge surface 3521, and the second wedge surface 3521 abuts against the outer wall of the friction base 321, and the driving plate 352 is slidably connected to the support plate 113 and the fluid storage barrel 31.

[0044] A support frame 114 is fixed on the support plate 113, and a first telescopic rod 353 and a second telescopic rod 354 are both fixed on the support frame 114. The first telescopic rod 353 is located above the second telescopic rod 354. The first telescopic rod 353 and the second telescopic rod 354 are both configured as hydraulic telescopic rods, and a diameter of the first telescopic rod 353 is multiple smaller than a diameter of the second telescopic rod 354.

[0045] The extended end of the first telescopic rod 353 is fixedly connected to the end of the calibration plate 351 away from the liquid accumulation barrel 31, the extended end of the second telescopic rod 354 is fixedly connected to the end of the driving plate 352 away from the liquid accumulation barrel 31, and the tail end of the first telescopic rod 353 is connected to the tail end of the second telescopic rod 354. A return spring 355 is also provided on the extended end of the second telescopic rod 354, and the return spring 355 is sleeved on the extended end of the second telescopic rod 354, one end of the return spring 355 is fixedly connected to the end of the driving plate 352 away from the liquid accumulation barrel 31, and the other end of the return spring 355 is fixedly connected to the second compression rod.

[0046] When the lifting member 33 drives the friction base 321 to move downward, the friction base 321 will abut against the second wedge surface 3521, and the protruding end of the second telescopic rod 354 will be compressed, so that the protruding end of the first telescopic rod 353 will push out the calibration plate 351, and the calibration plate 351 supports the alloy material sample; when the lifting member 33 drives the friction base 321 to move upward, under the action of the reset spring 355, the protruding end of the first telescopic rod 353 drives the calibration plate 351 to retract.

[0047] The nozzle 36 is fixed on the liquid storage barrel 31, and the nozzle 36 is located above one side in the width direction of the friction base material 322. The nozzle 36 is provided with multiple groups of nozzles 361. The liquid storage tank 37 is fixed on the mounting plate 11. The pressure pump 38 is installed on the liquid storage tank 37. The pressure pump 38 is electrically connected to the controller 24. The pressure pump 38 is transmission-connected to one end of the nozzle 36. The liquid storage tank 37 is filled with silver nitrate solution. A color sensor 39 is provided on the inner wall of the liquid storage barrel 31. The color sensor 39 is located on the side of the friction base 321 away from the nozzle 36. The color sensor 39 is electrically connected to the controller 24.

[0048] When the color sensor 39 detects that the silver nitrate solution flowing through the alloy material sample turns black, the controller 24 controls the motor 21 to stop rotating, and the controller 24 controls the pressure pump 38 to turn off. This means that the boronized layer on the surface of the alloy material is worn away, and the base material inside the alloy material reacts chemically with the silver nitrate solution, causing the silver nitrate solution flowing through to turn black.

[0049] Of course, in other embodiments of the present application, the lifting member 33 can also be set as an electric push rod, which only needs to be a linear drive member that can drive the friction base 321 to move in the vertical direction.

[0050] Reference Figure 6 and Figure 7 In the embodiment of the present application, the load assembly 4 includes a rotating plate 41, an abutting plate 43, a toggle rod 44, a connecting rod 45, an elastic telescopic rod 47, a pressure member 42 and a load member 46, the pressure member 42 includes a hydraulic cylinder 421, a tightening rod 422, a tightening spring 424 and a liquid display tube 423, a vertical plate 123 is fixed on the bearing plate 12, one end of the rotating plate 41 is rotatably connected to the end of the vertical plate 123 away from the bearing plate 12, the toggle rod 44 is arranged above the rotating plate 41, one end of the toggle rod 44 is rotatably connected to the mounting plate 11, and the connecting rod 45 is arranged on the rotating plate 41. The plate 41 is at one end away from the vertical plate 123, one end of the connecting rod 45 is rotatably connected to the rotating plate 41, and the other end of the connecting rod 45 is rotatably connected to the end of the dial rod 44 away from the mounting plate 11; the elastic telescopic rod 47 is arranged on the dial rod 44, one end of the elastic telescopic rod 47 is rotatably connected to the dial rod 44, and the other end of the elastic telescopic rod 47 is rotatably connected to the mounting plate 11, and the dial rod 44, the connecting rod 45 and the elastic telescopic rod 47 are all arranged in two groups, and the two groups of the dial rod 44, the connecting rod 45 and the elastic telescopic rod 47 are symmetrically arranged along the width direction of the bearing plate 12. When the abutting plate 43 presses the alloy material sample against the friction member 32, the elastic telescopic rod 47 can limit the rotation of the dial rod 44 to ensure that the alloy material sample is fully in contact with the friction member 32.

[0051] Two groups of pressure applying members 42 are provided, and the two groups of pressure applying members 42 are symmetrically arranged along the length direction of the rotating plate 41 . The hydraulic cylinder 421 is fixed on the rotating plate 41, and the clamping rod 422 is coaxially slidably penetrated on the hydraulic cylinder 421. A piston block 4221 is fixed on the clamping rod 422, and the piston block 4221 is located in the hydraulic cylinder 421. The piston block 4221 divides the hydraulic cylinder 421 into two independent chambers, a pressure chamber 4211 and an adjustment chamber 4212. The pressure chamber 4211 is located at one end of the hydraulic cylinder 421 close to the rotating plate 41, and the pressure chamber 4211 is filled with hydraulic oil; one end of the clamping rod 422 is fixedly connected to the abutment plate 43, and the other end of the clamping rod 422 is fixedly provided with an anti-slip portion 4222, and a clamping spring 424 is sleeved on the clamping rod 422, and one end of the clamping spring 424 is fixedly connected to one end of the hydraulic cylinder 421 away from the rotating plate 41, and the other end of the clamping spring 424 is fixedly connected to the anti-slip portion 4222. The liquid display tube 423 is fixed on the hydraulic cylinder 421, and one end of the liquid display tube 423 is connected to the pressure chamber 4211. The diameter of the liquid display tube 423 is much smaller than the diameter of the hydraulic cylinder 421, and the length of the liquid display tube 423 is greater than the length of the pressure chamber 4211. Two groups of liquid display tubes 423 are connected in parallel.

[0052] Therefore, the rotating plate 41 can be driven to rotate by the turning rod 44, thereby controlling the abutment of the abutment plate 43 against one end of the alloy material sample. At the same time, according to Pascal's principle, in the connected pipes, the pressure of the fluid at the same height is the same. Since the diameter of the liquid display tube 423 is much smaller than the diameter of the hydraulic cylinder 421, a slight change in the hydraulic oil level in the hydraulic cylinder 421 will cause a relatively large change in the fluid level in the liquid display tube 423, thereby "magnifying" the slight change in the hydraulic cylinder 421.

[0053] The load member 46 includes an impact cylinder 461, a load crankshaft 462, an impact rod 463, an active bevel gear 464, a driven bevel gear 465 and a transmission rod 466. The impact cylinder 461 is fixed on the rotating plate 41. The impact cylinder 461 is located between the two groups of hydraulic cylinders 421, and the impact cylinder 461 and the hydraulic cylinder 421 are arranged in parallel. An impact block 4611 is slidably arranged in the impact cylinder 461, and hydraulic oil is sealed and injected into the impact cylinder 461. A rotating seat 441 is fixed on the toggle rod 44. Since the toggle rod 44 is provided with two groups, the rotating seat 441 is also provided with two groups. One end of the load crankshaft 462 is rotatably connected to the rotating seat 441, and the load crankshaft 462 is rotatably mounted on the toggle rod 44 through the rotating seat 441. One end of the impact rod 463 is rotatably connected to the load crankshaft 462, and the other end of the impact rod 463 is rotatably connected to the impact block 4611.

[0054] The driving bevel gear 464 is arranged at one end of the connecting shaft 253 away from the bearing plate 12, the driving bevel gear 464 is fixedly connected to the connecting shaft 253, one end of the driven bevel gear 465 is coaxially fixed with a rotating shaft 4651, the driven bevel gear 465 is rotatably arranged on the dial rod 44 through the rotating shaft 4651, the driving bevel gear 464 is meshed with the driven bevel gear 465, one end of the transmission rod 466 is rotatably connected to one end of the driven bevel gear 465 away from the rotating shaft 4651, and the other end of the transmission rod 466 is rotatably connected to the load crankshaft 462, and the transmission crankshaft 22 is meshed with the driven bevel gear 465 through the driving bevel gear 464, so that the load crankshaft 462 can be rotated, so that the impact block 4611 can slide back and forth in the impact cylinder 461, thereby realizing the application of periodic load to the alloy material sample.

[0055] The implementation principle of the wear resistance testing equipment of the alloy material of the embodiment of the present application is as follows: lift the end of the dial lever 44 away from the mounting plate 11, and the lifting member 33 lifts the friction base 321 into place, and the alloy material sample is installed on the slide seat 13 through the mounting hole 131, and then lower the dial lever 44 to make the abutment plate 43 press the alloy material sample, start the pressure pump 38, and the spray head 361 flows out the silver nitrate solution; start the motor 21 to rotate, and the transmission crankshaft 22 drives the alloy material sample and the friction substrate 322 to rub against each other, and at the same time, the turntable 341 rotates to heat the alloy material , the locking plate 251 drives the rotating shaft 2522 to rotate, the driven bevel gear 465 drives the load crankshaft 462 to rotate through the transmission rod 466, and the impact block 4611 continuously applies impact pressure to the alloy material sample; when the color sensor 39 detects that the silver nitrate solution flowing through the alloy material sample turns black, the motor 21 stops rotating, and the change in the liquid level of the hydraulic oil in the liquid display tube 423 is recorded, the lifting member 33 drives the friction base 321 to move downward, and the calibration plate 351 extends to support the alloy material sample, and the change in the liquid level of the hydraulic oil in the liquid display tube 423 is recorded once.

[0056] The present application also discloses a detection process of an alloy material wear resistance detection device, which includes the following steps: S1 installs the sample, lifts the end of the lever 44 away from the mounting plate 11, and the lifting member 33 lifts the friction base 321 to the right position, and the alloy material sample is installed on the slide 13 through the mounting hole 131, and then the lever 44 is lowered to make the abutment plate 43 press the alloy material sample, and the pressure pump 38 is started, and the spray head 361 flows out the silver nitrate solution; S2 Wear resistance test, start the motor 21 to rotate, the transmission crankshaft 22 drives the alloy material sample and the friction substrate 322 to rub against each other, and at the same time the turntable 341 rotates to heat the alloy material, the locking plate 251 drives the rotating shaft 2522 to rotate, the driven bevel gear 465 drives the load crankshaft 462 to rotate through the transmission rod 466, and the impact block 4611 continuously applies impact pressure to the alloy material sample; S3 detection is finished, the color sensor 39 detects that the color of the silver nitrate solution flowing through the alloy material sample turns black, the motor 21 stops rotating, and the change of the liquid level of the hydraulic oil in the liquid display tube 423 is recorded. The lifting member 33 drives the friction base 321 to move downward, and the calibration plate 351 extends to support the alloy material sample, and the change of the liquid level of the hydraulic oil in the liquid display tube 423 is recorded again; S4 data analysis, based on the liquid level results of the liquid display tube 423 twice, combined with the changes in load, temperature and friction, analyzes the wear resistance of the alloy material and evaluates its performance in a high temperature environment.

[0057] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. An alloy material wear resistance testing device, characterized in that: include: An installation component (1), the installation component (1) comprising a mounting plate (11), a bearing plate (12) and a slide seat (13), the bearing plate (12) being fixedly mounted on the mounting plate (11), a slide rail (121) being fixedly mounted on the bearing plate (12), the slide seat (13) being slidably connected to the slide rail (121), the slide seat (13) being slidably mounted on the bearing plate (12) via the slide rail (121), a mounting hole (131) being formed on the slide seat (13), an avoidance groove (122) being formed on the bearing plate (12), the mounting hole (131) being overlapped with the avoidance groove (122), an alloy test sample being able to be plugged into and matched with the mounting hole (131), and the alloy test sample being mounted on the slide seat (13) via the mounting hole (131); A drive assembly (2), the drive assembly (2) comprising a motor (21), a transmission crankshaft (22), a transmission member (23) and a controller (24); a mounting seat (111) is fixedly provided on the mounting plate (11), the mounting seat (111) is located below the bearing plate (12); the motor (21) is fixedly provided on the mounting seat (111); one end of the transmission crankshaft (22) is rotatably mounted on the mounting seat (111); the other end of the transmission crankshaft (22) is rotatably mounted on the bearing plate (12); a toggle rod (221) is provided on the transmission crankshaft (22); one end of the toggle rod (221) is rotatably mounted on the mounting seat (111); the other end of the transmission crankshaft (22) is rotatably mounted on the bearing plate (12); The first end of the driving crankshaft (22) is rotationally connected to the driving crankshaft (22); the other end of the toggle rod (221) is rotationally connected to the slide seat (13); the driving crankshaft (22) can drive the slide seat (13) to slide back and forth on the bearing plate (12) through the toggle rod (221); the transmission member (23) is arranged on the mounting seat (111); one end of the driving crankshaft (22) passes through the mounting seat (111) and is connected to the output end of the motor (21) through the transmission member (23); the controller (24) is fixedly arranged on the mounting plate (11); and the controller (24) is electrically connected to the motor (21); A friction assembly (3), the friction assembly (3) comprising a liquid accumulation barrel (31), a friction member (32), a lifting member (33) and a heating member (34), the liquid accumulation barrel (31) being fixedly mounted on the mounting seat (111), the friction member (32) being arranged in the liquid accumulation barrel (31), the lifting member (33) being fixedly mounted on the mounting seat (111), the lifting member (33) being located below the friction member (32), the driving end of the lifting member (33) being connected to the friction member (32), the friction member (32) being able to move up and down in a vertical direction under the drive of the lifting member (33), the heating member (34) being rotatably mounted on the inner wall of the liquid accumulation barrel (31), the heating member (34) being transmission-connected to the motor (21), and the heating member (34) being able to heat the alloy material sample by rotating, thereby simulating high temperature environment conditions; The friction member (32) comprises a friction base (321) and a friction substrate (322); the friction base (321) is fixedly connected to the driving end of the lifting member (33); the friction substrate (322) is fixedly embedded in the friction base (321); a nozzle (36) is fixedly provided on the liquid storage barrel (31); the nozzle (36) is located above one side in the width direction of the friction base (321); a plurality of nozzles (361) are provided on the nozzle (36); a liquid storage tank (37) is provided on the mounting plate (11); a pressure pump (38) is provided on the liquid storage tank (37); the pressure pump (38) is connected to the nozzle (36) ) is transmission-connected at one end, the pressure pump (38) is electrically connected to the controller (24), the liquid storage tank (37) is filled with silver nitrate solution, a color sensor (39) is arranged on the inner wall of the liquid storage barrel (31), the color sensor (39) is located on the side of the friction base (321) away from the nozzle (36), and the color sensor (39) is electrically connected to the controller (24); when the color sensor (39) detects that the color of the silver nitrate solution flowing through the alloy material sample turns black, the controller (24) controls the motor (21) to stop rotating, and at the same time, the controller (24) controls the pressure pump (38) to turn off; A load assembly (4), the load assembly (4) comprising a rotating plate (41), a pressure piece (42) and an abutment plate (43), a vertical plate (123) being fixedly provided on the bearing plate (12), one end of the rotating plate (41) being rotatably connected to the vertical plate (123), the pressure piece (42) being arranged on the rotating plate (41), the abutment plate (43) being arranged on the pressure piece (42), a side of the abutment plate (43) facing away from the pressure piece (42) being in abutment with the alloy sample, the pressure piece (42) pressing the alloy material sample onto the friction piece (32) via the abutment plate (43), and after the wear resistance test is completed, the pressure piece (42) can intuitively display the worn thickness of the alloy material sample.

2. The wear resistance testing equipment for alloy materials according to claim 1, characterized in that: The pressure-applying member (42) comprises a hydraulic cylinder (421), a clamping rod (422) and a liquid display tube (423); the hydraulic cylinder (421) is fixedly mounted on the rotating plate (41); the clamping rod (422) is coaxially slidably mounted on the hydraulic cylinder (421); a piston block (4221) is fixedly mounted on the clamping rod (422); the piston block (4221) is located in the hydraulic cylinder (421); the piston block (4221) separates the hydraulic cylinder (421) into two independent chambers, namely a pressure chamber (4211) and an adjustment chamber (4212); the pressure chamber (4211) is located at one end of the hydraulic cylinder (421) close to the rotating plate (41); the pressure chamber (4211) is filled with hydraulic oil; the clamping rod (422) is provided at one end of the hydraulic cylinder (421) close to the rotating plate (41); and the pressure chamber (4211) is filled with hydraulic oil. The end of the clamping rod (422) is fixedly connected to the abutting plate (43); the other end of the clamping rod (422) is fixedly provided with an anti-slipping portion (4222); a clamping spring (424) is sleeved on the clamping rod (422); one end of the clamping spring (424) is fixedly connected to one end of the hydraulic cylinder (421) away from the rotating plate (41); the other end of the clamping spring (424) is fixedly connected to the anti-slipping portion (4222); the liquid display tube (423) is fixedly provided on the hydraulic cylinder (421); one end of the liquid display tube (423) is communicated with the pressure chamber (4211); the liquid display tube (423) is made of transparent material; a scale is provided on the liquid display tube (423); and the diameter of the liquid display tube (423) is much smaller than the diameter of the hydraulic cylinder (421).

3. The wear resistance testing equipment for alloy materials according to claim 1, characterized in that: The load assembly (4) further comprises a toggle rod (44) and a connecting rod (45), wherein the toggle rod (44) is arranged above the rotating plate (41), one end of the toggle rod (44) is rotatably connected to the mounting plate (11), and the connecting rod (45) is arranged at an end of the rotating plate (41) away from the vertical plate (123), one end of the connecting rod (45) is rotatably connected to the rotating plate (41), and the other end of the connecting rod (45) is rotatably connected to an end of the toggle rod (44) away from the mounting plate (11), and the rotating plate (41) can be driven to rotate by the toggle rod (44), thereby controlling the pressing of the pressure member (42) on the alloy material sample, thereby facilitating the installation of the alloy material sample.

4. The wear resistance testing equipment for alloy materials according to claim 3 is characterized in that: The load assembly (4) further comprises a load member (46), the load member (46) comprising an impact cylinder (461), a load crankshaft (462), an impact rod (463), a driving bevel gear (464), a driven bevel gear (465) and a transmission rod (466); the impact cylinder (461) is fixedly mounted on the rotating plate (41); an impact block (4611) is slidably mounted in the impact cylinder (461); a rotating seat (441) is fixedly mounted on the rotating rod (44); the load crankshaft (462) is rotatably mounted on the rotating rod (44) via the rotating seat (441); one end of the impact rod (463) is rotatably connected to the load crankshaft (462); and the other end of the impact rod (463) is rotatably connected to the impact block (4611); the driving bevel gear (464) is mounted on an end of the transmission crankshaft (22) away from the bearing plate (12); the driving bevel gear (464) is mounted on the rotating plate (12); and ... (464) is connected to one end of the transmission crankshaft (22) passing through the bearing plate (12); one end of the driven bevel gear (465) is coaxially fixed with a rotating shaft (4651); the driven bevel gear (465) is rotatably arranged on the dial rod (44) through the rotating shaft (4651); the active bevel gear (464) is meshed with the driven bevel gear (465); one end of the transmission rod (466) is rotatably connected to one end of the driven bevel gear (465) away from the rotating shaft (4651); the other end of the transmission rod (466) is rotatably connected to the load crankshaft (462); the transmission crankshaft (22) is meshed with the driven bevel gear (465) through the active bevel gear (464) to enable the load crankshaft (462) to rotate, thereby enabling the impact block (4611) to slide back and forth in the impact cylinder (461), thereby realizing the application of dynamic load to the alloy material sample.

5. The wear resistance testing equipment for alloy materials according to claim 4, characterized in that: An adjusting member (25) is provided on the transmission crankshaft (22). The adjusting member (25) is located below the load assembly (4). The adjusting member (25) comprises a locking plate (251), a rotating block (252), a connecting shaft (253), a locking rod (254) and an adjusting spring (255). The locking plate (251) is rotatably disposed on the bearing plate (12). The locking plate (251) is fixedly connected to one end of the transmission crankshaft (22) passing through the bearing plate (12). The locking plate (251) is provided with a locking groove (2511), the locking groove (2511) is arranged in a ratchet shape, the rotating block (252) is rotatably arranged in the locking groove (2511), a fixing seat (112) is fixedly arranged on the mounting plate (11), the connecting shaft (253) is rotatably arranged on the fixing seat (112), one end of the connecting shaft (253) is fixedly connected to a surface of the rotating block (252) away from the locking groove (2511), and the connecting shaft (253) is fixedly connected to a surface of the rotating block (252) away from the locking groove (2511). 3) is coaxially fixedly connected to the active bevel gear (464), a receiving groove (2521) is provided on a surface of the rotating block (252) close to the connecting shaft (253), a rotating shaft (2522) is fixedly arranged in the receiving groove (2521), one end of the locking rod (254) is rotatably connected to the rotating shaft (2522), the locking rod (254) is rotatably arranged in the receiving groove (2521) through the rotating shaft (2522), and the adjusting spring (255) is arranged In the accommodating groove (2521), one end of the adjusting spring (255) is fixedly connected to the locking rod (254), and the other end of the adjusting spring (255) is fixedly connected to the inner wall of the accommodating groove (2521). When the rotating block (252) is rotating, one end of the locking rod (254) can be plugged into the inner wall of the locking groove (2511) under the action of the adjusting spring (255), thereby causing the connecting shaft (253) and the transmission crankshaft (22) to rotate synchronously.

6. The wear resistance testing equipment for alloy materials according to claim 1, characterized in that: A calibration piece (35) is arranged in the liquid accumulation barrel (31), and the calibration piece (35) comprises a calibration plate (351), a drive plate (352), a first telescopic rod (353) and a second telescopic rod (354). A support plate (113) is arranged on the mounting seat (111), and one end of the bearing plate (12) away from the mounting plate (11) is overlapped on the support plate (113). One end of the calibration plate (351) passes through the support plate (113) and the liquid accumulation barrel (31) in sequence. The barrel wall of the liquid accumulation barrel (31), one end of the calibration plate (351) located in the liquid accumulation barrel (31) is provided with a first wedge-shaped surface (3511), and the calibration plate (351) is slidably connected to the support plate (113) and the liquid accumulation barrel (31); one end of the drive plate (352) passes through the support plate (113) and the barrel wall of the liquid accumulation barrel (31) in sequence, and one end of the drive plate (352) located in the liquid accumulation barrel (31) is provided with a second wedge-shaped surface (3521), and the second wedge-shaped surface ( The first telescopic rod (353) and the second telescopic rod (354) are fixedly mounted on the support frame (114), and the protruding end of the first telescopic rod (353) is fixedly connected to the end of the calibration plate (351) facing away from the liquid accumulation barrel (31). The extended end of the second telescopic rod (354) is fixedly connected to an end of the driving plate (352) away from the liquid accumulation barrel (31), and the tail end of the first telescopic rod (353) is transmission-connected to the tail end of the second telescopic rod (354); when the lifting member (33) drives the friction member (32) to move downward, the extended end of the second telescopic rod (354) will be compressed, thereby causing the extended end of the first telescopic rod (353) to push out the calibration plate (351) to support the alloy material sample.

7. The wear resistance testing equipment for alloy materials according to claim 1, characterized in that: The heating element (34) comprises a rotating disk (341), a driving gear (342), a driven gear (343) and a magnetic block (344); a rotating portion (3411) is fixedly provided on the rotating disk (341); the rotating portion (3411) is rotatably connected to the liquid accumulation barrel (31) and the mounting seat (111) respectively; a driving end of the lifting element (33) passes through the mounting seat (111), the rotating portion (3411) and the rotating disk (341) in sequence and is fixedly connected to the friction element (32); the rotating portion (3411) and the driving end of the lifting element (33) are slidably connected to each other. The driven gear (343) is fixedly sleeved on the rotating part (3411), the driving gear (342) is fixedly connected to the output end of the motor (21), the driving gear (342) is meshed with the driven gear (343), a plurality of groups of magnetic blocks (344) are provided, the magnetic blocks (344) are embedded on the turntable (341), and the magnetic poles of two adjacent magnetic blocks (344) on the turntable (341) are opposite, and when the motor (21) drives the turntable (341) to rotate, the alloy material sample will be heated by the magnetic blocks (344).

8. The wear resistance testing equipment for alloy materials according to claim 4 is characterized in that: The rotating rod (44) and the connecting rod (45) are each provided with two groups, and the two groups of the rotating rod (44) and the connecting rod (45) are symmetrically arranged along the width direction of the bearing plate (12). The rotating rod (44) is provided with an elastic telescopic rod (47), one end of the elastic telescopic rod (47) is rotatably connected to the rotating rod (44), and the other end of the elastic telescopic rod (47) is rotatably connected to the mounting plate (11). When the abutting plate (43) presses the alloy material sample onto the friction member (32), the elastic telescopic rod (47) can limit the rotation of the rotating rod (44), thereby ensuring that the alloy material sample is in full contact with the friction member (32).

9. A detection process applicable to the alloy material wear resistance detection equipment according to any one of claims 1 to 8, characterized in that: The following steps are involved: S1, lift the end of the toggle rod (44) away from the mounting plate (11), the lifting member (33) lifts the friction base (321) into place, the alloy material sample is installed on the slide seat (13) through the mounting hole (131), and then the toggle rod (44) is lowered to make the abutment plate (43) press the alloy material sample, start the pressure pump (38), and the spray head (361) flows out the silver nitrate solution; S2, the starter motor (21) rotates, the transmission crankshaft (22) drives the alloy material sample and the friction substrate (322) to rub against each other, and at the same time the turntable (341) rotates to heat the alloy material, the locking plate (251) drives the rotating shaft (2522) to rotate, the driven bevel gear (465) drives the load crankshaft (462) to rotate through the transmission rod (466), and the impact block (4611) continuously applies impact pressure to the alloy material sample; S3, the color sensor (39) detects that the color of the silver nitrate solution flowing through the alloy material sample turns black, the motor (21) stops rotating, the change in the liquid level of the hydraulic oil in the liquid display tube (423) is recorded once, the lifting member (33) drives the friction base (321) to move downward, the calibration plate (351) extends to support the alloy material sample, and the change in the liquid level of the hydraulic oil in the liquid display tube (423) is recorded once again; S4. Based on the liquid level results of the two liquid display tubes (423), combined with the changes in load, temperature and friction, the wear resistance of the alloy material is analyzed and its performance in a high temperature environment is evaluated.

Citation Information

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