Corrosion-resistant cable

By introducing a pneumatic system and automatic replacement mechanism into the corrosion-resistant cable, the problem of corrosion of the outer sleeve caused by existing corrosion-resistant cables in harsh environments is solved, extending the service life of the cable and reducing the replacement cost.

CN119400491APending Publication Date: 2025-02-07河北金力电缆有限公司
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Patent Information

Application Number
CN202411937530.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-02-07

AI Technical Summary

Technical Problem

After the existing corrosion-resistant cable is used in harsh environments, the outer casing is prone to corrosion, resulting in full replacement, resulting in shutdown and high costs.

Method used

A corrosion-resistant cable is designed, which includes a flexible quad tube, a hollow support detection plate, an inner protective sleeve, an outer corrosion-resistant sleeve, an air intake assembly and an air outlet assembly. Through the monitoring and control of the pneumatic pressure system, the automatic replacement of the external corrosion-resistant sleeve is achieved, and the replacement of the leather-mounted cable body is avoided.

Benefits of technology

It extends the service life of the leather cable body, reduces replacement costs, avoids shutdowns, and improves the reliability of the cable in harsh environments.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention relates to the technical field of corrosion-resistant cables, and provides a corrosion-resistant cable which comprises a plurality of cable bodies with skins and further comprises a flexible square pipe, a plurality of hollow supporting detection plates, an inner protection sleeve, an outer corrosion-resistant sleeve, an air inlet assembly and an air outlet assembly. The plurality of hollow supporting detection plates are sealed at equal intervals and are arranged on the flexible square tube in a communicating and sleeving manner, each hollow supporting detection plate is provided with a cable threading hole, the cable threading holes are in one-to-one correspondence with the sheathed cable bodies, and the sheathed cable bodies are arranged in the corresponding cable threading holes in a penetrating manner; the inner protective sleeve is sealed and sleeves the plurality of hollow support detection plates. The inner protective sleeve is provided with a plurality of detection through holes communicated with the hollow support detection plates. According to the technical scheme, the problem that a corrosion-resistant cable in the prior art needs to be comprehensively replaced after being seriously corroded is solved.
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Description

Technical Field

[0001] The present invention relates to the technical field of corrosion-resistant cables, and in particular to a corrosion-resistant cable. Background Art

[0002] Corrosion-resistant cable is a special cable that can maintain stable and safe transmission of electrical signals or power in harsh environments. This cable is usually used in industrial and mining enterprises such as petroleum, chemical, power generation, and metallurgy.

[0003] The difference between corrosion-resistant cables and ordinary cables is not only in the obvious difference in structural settings, but also the materials need to be selected with acid and alkali resistance, so there is a higher cost in the production process.

[0004] The corrosion-resistant cables in the prior art, although they have strong corrosion resistance, can only extend the service life of the cables themselves during actual use. If used in harsh environments for a long time, the surface of the corrosion-resistant cables will still be corroded and the cables have to be replaced. Replacing the cable body will not only cause downtime, but also bring great costs. For this reason, we propose a corrosion-resistant cable. Summary of the invention

[0005] The present invention provides a corrosion-resistant cable, which is used to solve the problem in the background art that the corrosion-resistant cables in the prior art need to be completely replaced after being severely corroded.

[0006] The technical solution of the present invention is as follows: a corrosion-resistant cable, comprising a plurality of cable bodies with skin, a flexible square tube, a hollow support detection plate, an inner protective casing, an outer corrosion-resistant casing, an air inlet assembly and an air outlet assembly; A plurality of skin-changing power components are arranged at equal distances on the flexible square tube; There are multiple hollow support detection plates, and the multiple hollow support detection plates are sealed at equal distances and connected and sleeved on the flexible square tube. Each of the hollow support detection plates is provided with a cable threading hole, and the cable threading holes correspond to the sheathed cable bodies one by one, and the sheathed cable bodies are penetrated and arranged in the corresponding cable threading holes; The inner protective sleeve is sealed and sleeved on the plurality of hollow support detection plates, the inner protective sleeve is provided with a plurality of detection through holes connected with the hollow support detection plates, a sealed cavity is formed between two adjacent hollow support detection plates and the inner protective sleeve, the skin-changing power assembly corresponds to the sealed cavity one by one, the skin-changing power assembly is located in the sealed cavity, the inner protective sleeve is provided with a plurality of sleeve-changing grooves, and one end of the skin-changing power assembly passes through the corresponding sleeve-changing groove; A plurality of anti-skid soft racks are arranged on the inner wall of the outer corrosion-resistant casing, and the anti-skid soft racks correspond to the sleeve-changing grooves one by one. The outer corrosion-resistant casing is slidably sleeved on the inner protective casing, and the anti-skid soft racks are located in the sleeve-changing grooves. The anti-skid soft racks are meshed with the skin-changing power assembly; The air intake assembly is arranged in communication with one side of the flexible square tube; The air outlet assembly is arranged in communication with the other side of the flexible square tube.

[0007] As a preferred technical solution of the present application, the skin-changing power assembly includes a power rotating rod, a power fan blade, a power worm, a power frame and a power worm gear; The power rotating rod penetrates and is rotatably arranged on the flexible square tube; The power fan blades are arranged on the power rotating rod, and the power fan blades are located in the flexible square tube; The power worm is arranged on a side of the power rotating rod away from the flexible square tube; The power frame is arranged on the outer surface of the flexible square tube; The power worm wheel is rotatably arranged on the power frame, the power worm wheel is meshed with the power worm, one end of the power worm wheel penetrates into the sleeve replacement groove, and the power worm wheel is meshed with the anti-slip soft rack.

[0008] On the basis of the above scheme, the air intake assembly comprises an air intake pipe, an air intake check valve and a quick-connect flange; One end of the air inlet pipe is sealed and connected to one side of the flexible square tube; The air intake check valve is arranged on the air intake pipe; The quick-connect flange is arranged at the other end of the air inlet pipe.

[0009] On the basis of the above scheme, the gas outlet assembly includes a gas outlet pipe and a gas outlet control part; The air outlet pipe is sealed and connected to the other end of the flexible square tube; The air outlet control unit is arranged in communication with the air outlet pipe at a side away from the flexible square tube, and is used for regulating the air pressure in the flexible square tube.

[0010] Further on the basis of the above scheme, the air outlet control unit includes an air control box, an exhaust pipe, an exhaust valve and an air pressure detection sensor; The air control box is connected to and arranged at one end of the air outlet pipe away from the flexible square tube; The exhaust pipe is connected and arranged on the air control box; The exhaust valve is arranged on the exhaust pipe; The air pressure detection sensor is installed on the air control box.

[0011] On the basis of the above scheme, sealant is filled between both sides of the outer corrosion-resistant sleeve and the inner protective sleeve, so that a detection cavity is formed between the inner protective sleeve and the outer corrosion-resistant sleeve.

[0012] The working principle and beneficial effects of the present invention are: 1. When the present invention is used in a harsh environment, the corrosion-resistant cable covered with the outer corrosion-resistant casing is placed in the corrosion-resistant environment, and multiple cable bodies with skin are electrically connected to corresponding power supply and use equipment respectively, and then the exhaust valve is closed, one end of the air inlet pipe is connected to the external air supply equipment, and the gas is slowly filled into the flexible square tube through the air supply device, and the gas pressure in the flexible square tube is detected by the air pressure detection sensor. As the air pressure in the flexible square tube continues to increase, the gas will enter the hollow support detection plate. As the air pressure in the hollow support detection plate increases, the gas will be filled between the inner protective casing and the outer corrosion-resistant casing through the detection through hole. During the long-term use of the cable body with skin, when the surface of the outer corrosion-resistant casing is damaged due to corrosion, the gas between the outer corrosion-resistant casing and the inner protective casing will be repelled through the damaged position. When the air pressure detection sensor detects that the air pressure in the flexible square tube is reduced, it proves that the outer corrosion-resistant casing has reached the upper limit of use. 2. In the present invention, when replacing the outer corrosion-resistant casing that has reached the upper limit of use, the exhaust valve is opened, the sealant filled between the outer corrosion-resistant casing and the inner protective casing is removed, and then gas is introduced into the flexible square tube through the external gas supply equipment. When the gas moves rapidly in the flexible square tube toward the direction of the gas outlet pipe, the flowing gas will drive the power fan blades to rotate, the rotation of the power fan blades will drive the power rotating rod to rotate, and the rotation of the power rotating rod will drive the power worm to rotate, and the rotation of the power worm will drive the power worm gear to rotate. When the power worm gear rotates, the power fan blades will rotate, and the power fan blades will rotate. The worm gear meshes with the anti-slip soft rack to drive the movement of the anti-slip soft rack. The movement of the anti-slip soft rack will drive the outer corrosion-resistant casing to move toward the direction of the air outlet pipe, so that the outer corrosion-resistant casing is separated from the inner protective casing. When replacing the discarded outer corrosion-resistant casing, a new outer corrosion-resistant casing is pre-installed on the air supply equipment, and the new outer corrosion-resistant casing is re-installed on the inner protective tube. The replacement of the outer corrosion-resistant casing can be achieved without replacing the skinned cable body, which can not only greatly improve the service life of the skinned cable body, but also greatly reduce the cost of replacement. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0014] Figure 1 It is a schematic diagram of the structure of a partial cross-section of the present invention; Figure 2 For the present invention Figure 1 A schematic diagram of the local enlarged structure at point A in the middle; Figure 3 For the present invention Figure 1 A schematic diagram of the local enlarged structure at B in the middle; Figure 4 It is a schematic diagram of the structure of the flexible square tube, the hollow support detection plate and the skin-changing power assembly in the present invention; Figure 5 It is a schematic diagram of the structure of the foreign corrosion-resistant casing and the anti-skid soft rack in the present invention; Figure 6 It is a schematic diagram of the structure of the inner protective sleeve and the sleeve replacement groove in the present invention; Figure 7 It is a schematic diagram of the overall structure of the present invention.

[0015] In the figure: 001, skin-changing power assembly; 002, air intake assembly; 003, air outlet assembly; 1. Cable body with skin; 2. Flexible square tube; 3. Hollow support detection plate; 4. Cable threading hole; 5. Inner protective casing; 6. Replacement groove; 7. Outer corrosion-resistant casing; 8. Anti-slip soft rack; 9. Power rotating rod; 10. Power fan blades; 11. Power worm; 12. Power frame; 13. Power worm gear; 14. Inlet pipe; 15. Inlet check valve; 16. Quick-connect flange; 17. Outlet pipe; 18. Air control box; 19. Exhaust pipe; 20. Exhaust valve; 21. Air pressure detection sensor. DETAILED DESCRIPTION

[0016] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0017] like Figures 1 to 7 As shown, this embodiment proposes a corrosion-resistant cable, including multiple sheathed cable bodies 1, a flexible square tube 2, a hollow support detection plate 3, an inner protective sleeve 5, an outer corrosion-resistant sleeve 7, an air inlet component 002 and an air outlet component 003.

[0018] As mentioned above, a plurality of skin-changing power components 001 are arranged at equal distances on the flexible square tube 2. The skin-changing power components 001 include a power rotating rod 9, a power blade 10, a power worm 11, a power frame 12 and a power worm gear 13. The power rotating rod 9 penetrates and is rotatably arranged on the flexible square tube 2. The power blade 10 is arranged on the power rotating rod 9. The power blade 10 is located in the flexible square tube 2. The power worm 11 is arranged on the side of the power rotating rod 9 away from the flexible square tube 2. The power frame 12 is arranged on the outer surface of the flexible square tube 2. The power worm gear 13 is rotatably arranged on the power frame 12. The power worm gear 13 is meshed with the power worm 11.

[0019] Specifically, when there is fast-flowing gas in the flexible square tube 2, the airflow drives the power blades 10 to rotate, the rotation of the power blades 10 drives the power rotating rod 9 to rotate, the rotation of the power rotating rod 9 drives the power worm 11 to rotate, and the rotation of the power worm 11 drives the power worm wheel 13 to rotate.

[0020] As mentioned above, there are multiple hollow support detection plates 3, and the multiple hollow support detection plates 3 are evenly sealed and connected and sleeved on the flexible square tube 2. Each hollow support detection plate 3 is provided with a cable threading hole 4, and the cable threading hole 4 corresponds to the sheathed cable body 1 one by one. The sheathed cable body 1 is arranged in the corresponding cable threading hole 4.

[0021] Among them, the inner protective sleeve 5 is sealed and sleeved on multiple hollow support detection plates 3. The inner protective sleeve 5 is provided with multiple detection through holes connected to the hollow support detection plates 3. A sealed cavity is formed between two adjacent hollow support detection plates 3 and the inner protective sleeve 5. The skin-changing power component 001 corresponds to the sealed cavity one by one. The skin-changing power component 001 is located in the sealed cavity. The inner protective sleeve 5 is provided with multiple sleeve-changing grooves 6. One end of the power worm gear 13 penetrates into the sleeve-changing groove 6, and the power worm gear 13 is meshed with the anti-slip soft rack 8. Multiple anti-slip soft racks 8 are arranged on the inner wall of the outer corrosion-resistant sleeve 7. The anti-slip soft racks 8 correspond to the sleeve-changing grooves 6 one by one. The outer corrosion-resistant sleeve 7 is slidably sleeved on the inner protective sleeve 5. The anti-slip soft rack 8 is located in the sleeve-changing groove 6. The anti-slip soft rack 8 is meshed with the skin-changing power component 001.

[0022] In the above, the air inlet component 002 is connected and arranged on one side of the flexible square tube 2, and the air outlet component 003 is connected and arranged on the other side of the flexible square tube 2. The air inlet component 002 includes an air inlet pipe 14, an air inlet check valve 15 and a quick-connect flange 16. One end of the air inlet pipe 14 is sealed and connected and arranged on one side of the flexible square tube 2. The air inlet check valve 15 is arranged on the air inlet pipe 14, and the quick-connect flange 16 is arranged on the other end of the air inlet pipe 14. The air outlet component 003 includes an air outlet pipe 17 and an air outlet control unit. The air outlet pipe 17 is sealed and connected and arranged on one side of the flexible square tube 2. Located at the other end of the flexible square tube 2, the air outlet control unit is connected and arranged on the side of the air outlet pipe 17 away from the flexible square tube 2, and is used to regulate the air pressure in the flexible square tube 2. The air outlet control unit includes an air control box 18, an exhaust pipe 19, an exhaust valve 20 and an air pressure detection sensor 21. The air control box 18 is connected and arranged on the end of the air outlet pipe 17 away from the flexible square tube 2, the exhaust pipe 19 is connected and arranged on the air control box 18, the exhaust valve 20 is arranged on the exhaust pipe 19, and the air pressure detection sensor 21 is installed on the air control box 18.

[0023] It is additionally explained that sealant is filled between both sides of the outer corrosion-resistant sleeve 7 and the inner protective sleeve 5 , so that a detection cavity is formed between the inner protective sleeve 5 and the outer corrosion-resistant sleeve 7 .

[0024] Specifically, when used in a harsh environment, the corrosion-resistant cable covered with the outer corrosion-resistant casing 7 is placed in a corrosion-resistant environment, and multiple cable bodies 1 with skins are electrically connected to corresponding power supply and use equipment respectively, and then the exhaust valve 20 is closed, and one end of the air inlet pipe 14 is connected to the external air supply equipment, and the gas is slowly filled into the flexible square tube 2 through the air supply setting, and the gas pressure in the flexible square tube 2 is detected by the air pressure detection sensor 21. As the air pressure in the flexible square tube 2 continues to increase, the gas It will enter the hollow support detection plate 3. As the air pressure in the hollow support detection plate 3 increases, the gas will be filled between the inner protective sleeve 5 and the outer corrosion-resistant sleeve 7 through the detection through hole. During the long-term use of the sheathed cable body 1, when the surface of the outer corrosion-resistant sleeve 7 is damaged due to corrosion, the gas between the outer corrosion-resistant sleeve 7 and the inner protective sleeve 5 will be repelled through the damaged position. When the air pressure detection sensor 21 detects that the air pressure in the flexible square tube 2 is reduced, it proves that the outer corrosion-resistant sleeve 7 has reached the upper limit of use.

[0025] Furthermore, when replacing the outer corrosion-resistant casing 7 that has reached its upper limit of use, the exhaust valve 20 is opened, the sealant filled between the outer corrosion-resistant casing 7 and the inner protective casing 5 is removed, and then gas is introduced into the flexible square tube 2 through the external gas supply equipment. When the gas moves rapidly in the flexible square tube 2 toward the direction of the gas outlet pipe 17, it drives the power worm gear 13 to rotate. When the power worm gear 13 rotates, the power worm gear 13 engages with the anti-skid soft rack 8 to drive the anti-skid soft rack 8 to move. The movement of 8 will drive the outer corrosion-resistant sleeve 7 to move toward the direction of the air outlet pipe 17, so that the outer corrosion-resistant sleeve 7 is separated from the inner protective sleeve 5. When the discarded outer corrosion-resistant sleeve 7 is replaced, the new outer corrosion-resistant sleeve 7 is pre-installed on the air supply equipment, and the new outer corrosion-resistant sleeve 7 is re-installed on the inner protective tube. The replacement of the outer corrosion-resistant sleeve 7 can be achieved without replacing the skinned cable body 1, which can not only greatly improve the service life of the skinned cable body 1, but also greatly reduce the cost of replacement.

[0026] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A corrosion-resistant cable, comprising a plurality of sheathed cable bodies (1), characterized in that: Also includes: A flexible square tube (2), wherein a plurality of skin-changing power components (001) are arranged at equal distances on the flexible square tube (2); A hollow support detection plate (3), wherein a plurality of the hollow support detection plates (3) are provided, and the plurality of hollow support detection plates (3) are sealed and connected and sleeved on the flexible square tube (2) at equal distances, and each of the hollow support detection plates (3) is provided with a cable threading hole (4), and the cable threading holes (4) correspond to the sheathed cable body (1) one by one, and the sheathed cable body (1) is penetrated and arranged in the corresponding cable threading hole (4); An inner protective sleeve (5), the inner protective sleeve (5) is sealed and sleeved on the plurality of hollow support detection plates (3), the inner protective sleeve (5) is provided with a plurality of detection through holes connected to the hollow support detection plates (3), a sealed cavity is formed between two adjacent hollow support detection plates (3) and the inner protective sleeve (5), the skin-changing power assembly (001) corresponds to the sealed cavity one by one, the skin-changing power assembly (001) is located in the sealed cavity, the inner protective sleeve (5) is provided with a plurality of sleeve-changing grooves (6), one end of the skin-changing power assembly (001) penetrates into the corresponding sleeve-changing groove (6); An outer corrosion-resistant sleeve (7), wherein a plurality of anti-skid soft racks (8) are arranged on the inner wall of the outer corrosion-resistant sleeve (7), wherein the anti-skid soft racks (8) correspond one-to-one to the sleeve replacement groove (6), wherein the outer corrosion-resistant sleeve (7) is slidably sleeved on the inner protective sleeve (5), wherein the anti-skid soft racks (8) are located in the sleeve replacement groove (6), and wherein the anti-skid soft racks (8) are meshed with the skin replacement power assembly (001); An air intake component (002), the air intake component (002) being arranged in communication with one side of the flexible square tube (2); An air outlet component (003), the air outlet component (003) being arranged in communication with the other side of the flexible square tube (2).

2. A corrosion-resistant cable according to claim 1, characterized in that: The skin-changing power assembly (001) comprises: A power rotating rod (9), the power rotating rod (9) penetrates through and is rotatably disposed on the flexible square tube (2); A power fan blade (10), wherein the power fan blade (10) is arranged on the power rotating rod (9), and the power fan blade (10) is located inside the flexible square tube (2); A power worm gear (11), the power worm gear (11) being arranged on a side of the power rotating rod (9) away from the flexible square tube (2); A power frame (12), the power frame (12) being arranged on the outer surface of the flexible square tube (2); A power worm wheel (13), the power worm wheel (13) is rotatably arranged on the power frame (12), the power worm wheel (13) is meshed with the power worm (11), one end of the power worm wheel (13) penetrates into the sleeve replacement groove (6), and the power worm wheel (13) is meshed with the anti-slip soft rack (8).

3. A corrosion-resistant cable according to claim 2, characterized in that: The air intake assembly (002) comprises: An air intake pipe (14), one end of the air intake pipe (14) being sealed and connected to one side of the flexible square tube (2); An air intake check valve (15), the air intake check valve (15) being arranged on the air intake pipe (14); A quick-connect flange (16) is arranged at the other end of the air inlet pipe (14).

4. A corrosion-resistant cable according to claim 3, characterized in that: The gas outlet component (003) comprises: An air outlet pipe (17), the air outlet pipe (17) being sealed and connected to the other end of the flexible square tube (2); An air outlet control unit, the air outlet control unit is arranged in communication with the air outlet pipe (17) on a side away from the flexible square tube (2), and is used to control the air pressure in the flexible square tube (2).

5. A corrosion-resistant cable according to claim 4, characterized in that: The gas outlet control unit comprises: An air control box (18), the air control box (18) being arranged in communication with an end of the air outlet pipe (17) away from the flexible square tube (2); an exhaust pipe (19), the exhaust pipe (19) being arranged in communication with the air control box (18); An exhaust valve (20), the exhaust valve (20) being arranged on the exhaust pipe (19); An air pressure detection sensor (21), wherein the air pressure detection sensor (21) is mounted on the air control box (18).

6. A corrosion-resistant cable according to claim 5, characterized in that: Sealant is filled between both sides of the outer corrosion-resistant sleeve (7) and the inner protective sleeve (5), so that a detection cavity is formed between the inner protective sleeve (5) and the outer corrosion-resistant sleeve (7).