Kitchen and bath flue environment-friendly production material processing device and manufacturing method thereof
By designing an environmentally friendly production material processing device for kitchen and bathroom flue including a crushing mechanism and sorting mechanism, the problems of poor coconut shell crushing effect and dust pollution in the prior art are solved, and the coconut fiber silk and coconut shell block are realized. Efficient separation and effective dust collection improve product quality and working environment safety.
Patent Information
- Application Number
- CN202411725525.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-02-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The prior art has poor crushing effect when crushing coconut shells, resulting in the mixing of coconut fiber silk with unmilled coconut shell blocks, resulting in poor quality and manual sorting, which increases the problems of cumbersome operation and low crushing efficiency. After crushing, dust is scattered, contaminating the production workshop and reducing the quality of coconut fiber silk.
A kitchen and bathroom flue environmentally friendly production material processing device is designed, including a crushing mechanism and a sorting mechanism, and efficient crushing of coconut shells is achieved through the combination of crushing rollers and meshing gears. The sorting mechanism separates the coconut fiber wire from the unmilled coconut shell block through the linkage assembly and the blowing assembly, and collects and guides the dust to avoid dust contamination by collecting the assembly and the oblique guide assembly.
The efficient separation of coconut fiber silk and unmilled coconut shell blocks is achieved, which reduces the amount of manual labor, reduces the dusting of coconut fiber silk after crushing, and ensures product quality and the breathing health of staff.
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Figure CN119406492A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of filling material processing, and in particular relates to a kitchen and bathroom flue environmental protection production material processing device and a manufacturing method thereof. Background Art
[0002] The hole of the kitchen flue is usually called the chimney mouth or flue mouth. It is the outlet connecting the kitchen flue system and the outdoors, used to remove smoke, fumes and odors generated during cooking. The chimney mouth is usually located on the kitchen wall or roof, with a special design and structure to ensure effective exhaust and prevent backflow. It is usually made of metal materials and has fireproof and high temperature resistant characteristics. The design and installation of the chimney mouth is crucial to the ventilation effect and safety of the kitchen. At present, there is an environmentally friendly filler with coconut fiber filaments as raw materials to fill and wrap around the kitchen and bathroom flues. The filler can play the role of energy saving and environmental protection, high hardness, high strength, cost saving, and fire resistance. However, in the processing of the filler, a crusher is used to crush large pieces of coconut shells into filaments to facilitate subsequent mixing with concrete.
[0003] In the prior art, when the filler is crushed, there are the following disadvantages: 1. In the process of crushing coconut shells by the crusher, the crushing effect is not good. The coconut fiber shreds are mixed with the coconut shells that are not completely crushed. Not only does it result in poor quality of coconut fiber shreds, but it also requires manual sorting of the coconut shells that are not completely crushed, which makes the operation cumbersome. The selected coconut shells need to be recycled, and the operation has the problem of low efficiency in crushing fillers during the selection process.
[0004] 2. When the dried coconut shells are crushed and fed, dust is scattered everywhere, which not only makes the overall quality of the coconut fiber filaments seriously dusty in subsequent use, but also causes dust pollution in the production workshop, causing discomfort to the staff. Summary of the invention
[0005] The purpose of the present invention is to provide a kitchen and bathroom flue environmental protection production material processing device and a manufacturing method thereof, which has the advantages of helping to separate the crushed coconut fiber shreds from the incompletely crushed coconut shell blocks, distinguishing the existing labor of manual picking and reducing the amount of manual labor; reducing the dust flying due to the presence of dust when the crushed coconut fiber shreds are unloaded, ensuring the breathing conditions of the staff, and also ensuring the quality of the coconut fiber shreds.
[0006] The above technical purpose of the present invention is achieved through the following technical solutions: a kitchen and bathroom flue environmental protection production material processing device, including a crushing mechanism, the crushing mechanism includes a shell one, a shell two is fixedly installed on the bottom of the shell one, the interior of the shell two is rotatably connected with a crushing roller one and a crushing roller two through bearings, one end of the crushing roller one and the crushing roller two are both inserted into one side of the shell one and fixedly sleeved with mutually meshing gears, a sorting mechanism is respectively provided at the bottom of the shell one, the sorting mechanism includes a sorting component, a linkage component and a blowing component, a powder collecting mechanism is provided at the bottom of the sorting mechanism, and the powder collecting mechanism includes a collecting component and an inclined guide component.
[0007] By adopting the above technical scheme, when the environmental protection production material processing device for kitchen and bathroom flues is used, the operator preferentially puts the coconut into the sorting mechanism, and the coconut shell is crushed by the sorting mechanism. Among the crushed coconut fiber filaments, there are coconut shell blocks that are not completely crushed. The coconut fiber filaments and the coconut shell blocks on the sorting component are sorted by the linkage component, so that the coconut shell blocks are tilted and concentrated to one side by the sorting component, and the coconut fiber filaments are concentrated to the other side of the sorting component under the action of the blowing component. Through this setting, it is convenient to help the crushed coconut fiber filaments and the coconut shell blocks that are not completely crushed to separate, distinguish the fatigue of existing manual picking, reduce the inconvenience and cumbersomeness of manual picking, reduce the amount of manual labor, and reduce the mixing of the processed coconut fiber filaments and coconut shell blocks discharged by the device. At the same time, in the use of the environmental protection production material processing device for kitchen and bathroom flues, the dust screened by the sorting component is supported and collected by the collecting component. And the use of the inclined guide component is used to realize the guided collection of dust, so as to avoid the dust from adhering to and adsorbing on the collecting component. This setting can reduce the dust caused by the presence of dust when the crushed coconut fiber shreds are fed, reduce the dust in the production workshop, thereby ensuring the breathing conditions of the workers, and at the same time reduce the dust in the coconut fiber shreds while ensuring the quality of the coconut fiber shreds.
[0008] The present invention is further configured as follows: a rotating motor is fixedly installed on the other side of the shell one, the output end of the rotating motor is fixedly connected to the crushing roller two through a coupling, an inspection plate is bolted to one side of the shell two, a guide plate located on the inner side of the shell two is fixedly installed on one side of the inspection plate, and a partition is fixedly installed on the top of the guide plate.
[0009] By adopting the above technical scheme, the operation of the rotating motor will drive the crushing roller 2 to rotate, and the inspection plate is convenient for the inspection and maintenance of the inner side of the shell 2, wherein the guide plate guides the crushed coconut fiber filaments in the shell 2, and the partition plate separates the coconut fiber filaments on the guide plate from the coconut shell blocks.
[0010] The present invention is further configured as follows: the sorting component includes a sieve plate, which is of inclined design and located on the top of the guide plate, the sieve plate is located on the inner side of shell body 2, a baffle plate 1 is fixedly installed on the top of the sieve plate, and the two sides of the baffle plate 1 are respectively provided with a plate body 1 and a plate body 2 located on both sides of shell body 2, both ends of the plate body 1 and the plate body 2 are fixedly installed with side blocks that penetrate into the inner side of shell body 2, and guide rails are fixedly installed on both sides of the baffle plate 1.
[0011] By adopting the above technical solution, the sieve plate will support the crushed coconut fiber filaments. At this time, the coconut fiber filaments and the coconut shells that are not completely crushed will fall on the sieve plate together. The baffle plate cooperates with the coconut fiber filaments and the coconut shells to limit them and prevent them from sliding to the outside of the sieve plate. At the same time, when the sieve plate needs to be cleaned or replaced, the sieve plate can be pulled out horizontally, so that the sieve plate drives the guide rail to slide on the inside of the side block.
[0012] The present invention is further configured as follows: a guide groove for cooperating with the guide rail for sliding is opened at one end of the side block, a fixed block fixedly connected to the shell body 2 is provided at the top of both ends of the plate body 1 and the plate body 2, a guide rod penetrating to the top of the fixed block is fixedly installed at the top of both ends of the plate body 1 and the plate body 2, the guide rod and the fixed block are slidably connected to each other, and a spring fixedly sleeved on the surface of the guide rod is fixedly connected to the bottom of the fixed block.
[0013] By adopting the above technical solution, the side block and the guide rail are slidably connected through the guide groove, wherein during the longitudinal movement of plate body one and plate body two, the guide rod will be driven to slide and guide on the inner side of the fixed block, and the spring cooperates with the movement, contraction and extension of plate body one and plate body two, and plate body one and plate body two return to their initial positions after movement.
[0014] The present invention is further configured as follows: the linkage assembly includes a rotating rod 1, the number of the rotating rods 1 is two and they are respectively located on both sides of the shell 2, both ends of the surface of the rotating rod 1 are fixedly sleeved with an eccentric wheel 1 respectively contacting the bottom of the plate body 1 and the plate body 2, both ends of the rotating rod 1 are rotatably connected to a support plate fixedly connected to the shell 2 through bearings, and one end of the two rotating rods 1 is respectively provided with a rod body 1 and a rod body 2 rotatably connected to the shell 2.
[0015] With the above technical solution, the rotation of the rotating rod 1 will drive the eccentric wheel 1 to rotate, and the eccentric wheel 1 will squeeze and move the plate 1 and the plate 2 due to its eccentric setting. The support plate will support the rotating rod 1 and cooperate with it to rotate smoothly.
[0016] The present invention is further configured as follows: the surfaces of the rod body 1 and the rod body 2 are fixedly sleeved with a bevel gear 1, the surface of the bevel gear 1 is meshed with a bevel gear 2 fixedly sleeved with one end of the rotating rod 1, one end of the rod body 1 and the crushing roller 1 are fixedly sleeved with a synchronous wheel 1, and the front surfaces of the two synchronous wheels 1 are mutually connected by a synchronous belt 1 for transmission.
[0017] By adopting the above technical solution, the rotation of rod body 1 and rod body 2 will drive bevel gear 1 to rotate, wherein bevel gear 1 will drive bevel gear 2 to rotate synchronously, and bevel gear 2 will drive rotating rod 1 to rotate. At the same time, the rotation of crushing roller 1 will be realized through the setting of synchronous wheel 1 and synchronous belt 1, so as to realize the synchronous rotation of crushing roller 1 and rod body 1.
[0018] The present invention is further configured as follows: the blowing assembly includes a connecting block, the connecting block and plate body one are fixedly connected to each other, the top of the connecting block is provided with an outer shell fixedly connected to one side of shell body two, the top of the connecting block is fixedly installed with a piston slidably connected to the inner side of the outer shell, the top of the outer shell is respectively connected to a one-way valve one and a one-way valve two, one end of the one-way valve one is connected to an air outlet pipe, one end of the one-way valve two is connected to an air inlet pipe, one end of the air outlet pipe passes through the inner side of shell body two and is connected to a ventilation plate fixedly connected to the inner side of shell body two, and the bottom of the ventilation plate is equidistantly connected to an air outlet.
[0019] With the above technical solution, the movement of the plate body 1 will drive the connecting block to realize synchronous longitudinal movement, and the connecting block will drive the piston to realize piston-like movement inside the shell and change the air pressure inside the shell. The air inlet pipe cooperates with the shell and the piston to compensate for the air intake. The one-way valve 2 cooperates with the air inlet pipe to only take in air but not let out air. As the piston pushes, the gas between the piston and the shell will be pushed into the air outlet pipe through the one-way valve 1. The one-way valve 2 only lets out air but not takes in air. The air outlet pipe blows the gas to the ventilation plate, and then it is ejected from the air outlet.
[0020] The present invention is further configured as follows: the collecting assembly includes an inclined plate, the inclined plate is located at the bottom of the screen plate, a baffle plate 2 is fixedly installed on the top of the inclined plate, both ends of the two sides of the baffle plate 2 are provided with vertical plates fixedly connected to the inner side of the shell 2, both ends of the two sides of the baffle plate 2 are fixedly installed with sliders, one side of the vertical plate is provided with a sliding groove for cooperating with the sliding of the slider, the bottom of one end of the inclined plate is provided with a collecting frame that penetrates to one side of the shell 2, one side of the collecting frame is fixedly installed with a snap-in strip, the interior of the shell 2 is provided with a snap-in groove for cooperating with the snap-in strip, and a handle is fixedly installed at one end of the collecting frame.
[0021] With the above technical solution, the inclined plate is used to support and collect dust and guide the dust with its inclined design. The second baffle cooperates with the dust on the inclined plate to limit the position to prevent the dust from sliding to the outside of the inclined plate. In the longitudinal movement of the inclined plate, the sliding connection between the slider and the slide groove is used to guide the movement of the inclined plate. As the inclined plate moves back and forth, the guidance and inclination of the inclined plate on the dust on its surface will be increased to prevent the dust from adhering to the surface of the inclined plate. As the inclined plate moves back and forth, the dust will be gradually guided into the collection frame. When the collection frame is full of dust and needs to be cleaned, the collection frame can be pulled by setting the handle. At this time, the snap-in strip will be moved and positioned in the snap-in groove to help achieve the positioning and installation effect between the collection frame and the second shell.
[0022] The present invention is further configured as follows: the inclined guide assembly includes a rotating rod two and a rotating rod three, the rotating rod two and the rotating rod three are rotatably connected to each other through bearings and the shell two, the surfaces of both ends of the rotating rod two and the rotating rod three are fixedly sleeved with an eccentric wheel two that contacts the bottom of the inclined plate, one end of the rotating rod one and the rotating rod two penetrates through one side of the shell two and is fixedly sleeved with a synchronous wheel two, the surfaces of the two synchronous wheels two are mutually transmission-connected with a synchronous belt two, one end of the rod body one and the rod body two and the two ends of the rotating rod one are fixedly sleeved with a synchronous wheel three, and two adjacent synchronous wheels three are mutually transmission-connected with a synchronous belt three.
[0023] By adopting the above technical solution, during the rotation of the rod body 1 and the rod body 2, the synchronous rotation with the rotating rod 2 will be realized through the setting of the synchronous belt 3 and the synchronous wheel 3, and the synchronous rotation of the rotating rod 2 and the rotating rod 3 will be realized through the setting of the synchronous belt 2 and the synchronous wheel 2. During the rotation of the rotating rod 2 and the rotating rod 3, the eccentric wheel 2 will be driven to rotate, wherein the eccentric setting of the eccentric wheel 2 will cause the inclined plate to be squeezed and moved, and the inclined plate can return to the initial position according to its own weight, so that the bottom of the inclined plate is always in contact with the eccentric wheel 2, and is used in conjunction with the next cycle of extrusion of the eccentric wheel 2.
[0024] A method for manufacturing a kitchen and bathroom flue environmental protection production material processing device, comprising the following steps: S1. The operator first puts the coconut into the sorting mechanism, and the sorting mechanism crushes the coconut shell. The crushed coconut fiber is mixed with un-crushed coconut shell pieces, and the linkage component drives the blowing component to sort the coconut fiber and coconut shell pieces on the sorting component; S2, the coconut shell blocks will be tilted and concentrated to one side under the action of the sorting component, while the coconut fiber filaments will be concentrated to the other side of the sorting component under the action of the blowing component. This setting is convenient for helping to separate the crushed coconut fiber filaments from the incompletely crushed coconut shell blocks; S3. The dust screened by the sorting component is supported and collected by the collecting component. The inclined guide component is used to guide and collect the dust, so as to prevent the dust from sticking and adsorbing on the collecting component. This reduces the dust flying when the crushed coconut fiber is discharged due to the presence of dust.
[0025] In summary, the present invention has the following beneficial effects: 1. The operator puts the coconut into the sorting mechanism first, and crushes the coconut shell through the sorting mechanism. The crushed coconut fiber filaments are mixed with incompletely crushed coconut shell blocks, and the linkage component drives the blowing component to sort the coconut fiber filaments and coconut shell blocks on the sorting component, so that the coconut shell blocks are tilted and concentrated to one side by the sorting component, and the coconut fiber filaments will be concentrated to the other side of the sorting component under the action of the blowing component. This setting facilitates the separation of the crushed coconut fiber filaments from the incompletely crushed coconut shell blocks, distinguishes the fatigue of existing manual picking, reduces the inconvenience and tediousness of manual picking, reduces the amount of manual labor, and reduces the mixing of the processed coconut fiber filaments and coconut shell blocks discharged by the device; 2. The dust screened by the sorting component is supported and collected by the collecting component. The inclined guide component is used to guide and collect the dust, so as to prevent the dust from sticking and adsorbing on the collecting component. This setting can reduce the dust flying when the coconut fiber shreds are discharged due to the presence of dust, reduce the dust in the production workshop, and thus ensure the breathing conditions of the workers. At the same time, while reducing the dust in the coconut fiber shreds, it also ensures the quality of the coconut fiber shreds.
[0026] 3. The coconut fiber filaments processed and produced by this device are mixed with sand and cement to form environmentally friendly production materials, which are used as flue production materials to replace traditional concrete production materials and are used to make flues to achieve waste utilization, energy saving, environmental protection, and fire resistance. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a three-dimensional structural schematic diagram of the present invention; Figure 2 is an enlarged schematic cross-sectional view of a housing of the present invention; Figure 3 is an enlarged schematic cross-sectional view of the housing of the present invention; Figure 4 It is an enlarged schematic diagram of the sorting mechanism and the powder collecting mechanism of the present invention; Figure 5 It is an exploded and enlarged schematic diagram of the sorting component of the present invention; Figure 6 is an exploded and enlarged schematic diagram of the blowing assembly of the present invention; Figure 7It is an enlarged schematic diagram of the linkage assembly and the oblique guide assembly of the present invention; Figure 8 is an enlarged schematic diagram of the sorting assembly of the present invention; Fig. 9 It is an enlarged schematic diagram of the collecting assembly and the oblique guide assembly of the present invention; Fig.10 It is an exploded and enlarged schematic diagram of the collecting assembly and the oblique guide assembly of the present invention.
[0028] Reference numerals: 1. Crushing mechanism; 101. Shell 1; 102. Shell 2; 103. Crushing roller 1; 104. Crushing roller 2; 105. Rotating motor; 106. Meshing gear; 107. Inspection plate; 108. Guide plate; 109. Partition plate; 2. Sorting mechanism; 201. Sorting assembly; 2011. Screen plate; 2012. Baffle plate 1; 2013. Guide rail; 2014. Side block; 2015. Guide groove; 2016. Plate body 1; 2017. Plate body 2; 2018. Fixed block; 2019. Guide rod; 20110. Spring; 202. Linkage assembly; 2021. Rotating rod 1; 2022. Eccentric wheel 1; 2023. Support plate; 2024. Rod body 1; 2025, rod body 2; 2026, bevel gear 1; 2027, bevel gear 2; 2028, synchronous wheel 1; 2029, synchronous belt 1; 203, blowing assembly; 2031, connecting block; 2032, housing; 2033, piston; 2034, one-way valve 1; 2035, one-way valve 2; 2036, air inlet pipe; 2037, air outlet pipe; 2038, ventilation plate; 2039, wind outlet; 3. Powder collecting mechanism; 301. Collecting assembly; 3011. Inclined plate; 3012. Baffle plate 2; 3013. Vertical plate; 3014. Sliding block; 3015. Slide groove; 3016. Collecting frame; 3017. Snap-in strip; 3018. Snap-in groove; 3019. Handle; 302. Inclined guide assembly; 3021. Turning rod 2; 3022. Turning rod 3; 3023. Eccentric wheel 2; 3024. Synchronous wheel 2; 3025. Synchronous belt 2; 3026. Synchronous wheel 3; 3027. Synchronous belt 3. DETAILED DESCRIPTION
[0029] The present invention is further described in detail below in conjunction with the accompanying drawings. Example 1
[0030] refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8A kitchen and bathroom flue environmental protection production material processing device includes a crushing mechanism 1, the crushing mechanism 1 includes a shell 101, a shell 2 102 is fixedly installed at the bottom of the shell 101, and the interior of the shell 2 102 is rotatably connected with a crushing roller 103 and a crushing roller 104 through bearings, one end of the crushing roller 103 and the crushing roller 104 are both penetrated to one side of the shell 101 and fixedly sleeved with mutually meshing meshing gears 106, and a sorting mechanism 2 is respectively provided at the bottom of the shell 101, and the sorting mechanism 2 includes a sorting component 201, a linkage component 202 and a blowing component 203. When the kitchen and bathroom flue environmental protection production material processing device is used, the operator preferentially puts coconuts into the sorting mechanism 2, and the coconut shells are crushed by the sorting mechanism 2. The crushed coconut fiber filaments are mixed with incompletely crushed coconut shell pieces, and the linkage component 202 drives the blowing component 203 to sort the coconut fiber filaments and the coconut shell pieces on the sorting component 201, so that the coconut shell pieces are tilted and concentrated to one side by the sorting component 201, and the coconut fiber filaments are concentrated to the other side of the sorting component 201 under the action of the blowing component 203. This setting facilitates the separation of the crushed coconut fiber filaments and the incompletely crushed coconut shell pieces, distinguishes the fatigue of the existing manual picking, reduces the inconvenience and tediousness of manual picking, reduces the amount of manual labor, and reduces the mixing of the processed coconut fiber filaments and coconut shell pieces discharged by the device.
[0031] refer to Figure 1 , Figure 2 , Figure 3 A rotating motor 105 is fixedly installed on the other side of the shell 101, and the output end of the rotating motor 105 is fixedly connected to the crushing roller 104 through a coupling. An inspection plate 107 is bolted to one side of the shell 102, and a guide plate 108 located on the inner side of the shell 102 is fixedly installed on one side of the inspection plate 107. A partition 109 is fixedly installed on the top of the guide plate 108. The operation of the rotating motor 105 will drive the crushing roller 104 to rotate, and the inspection plate 107 is convenient for inspection and maintenance of the inner side of the shell 102, wherein the guide plate 108 guides the crushed coconut fiber filaments in the shell 102, and the partition 109 separates the coconut fiber filaments on the guide plate 108 from the coconut shell blocks.
[0032] refer to Figure 3 , Figure 4 , Figure 5The sorting component 201 includes a sieve plate 2011, which is inclined and located on the top of the guide plate 108. The sieve plate 2011 is located on the inner side of the second shell 102. A baffle plate 2012 is fixedly installed on the top of the sieve plate 2011. The two sides of the baffle plate 2012 are respectively provided with a plate body 1 2016 and a plate body 2017 located on both sides of the second shell 102. Both ends of the plate body 1 2016 and the plate body 2 2017 are fixedly installed with side blocks 2014 that penetrate the inner side of the second shell 102. Guide rails 2013 are fixedly installed on both sides of 2012, and the sieve plate 2011 will support the crushed coconut fiber filaments. At this time, the coconut fiber filaments and the coconut shells that are not completely crushed will fall on the sieve plate 2011 together. The baffle 2012 cooperates with the coconut fiber filaments and the coconut shells to limit them and prevent them from sliding to the outside of the sieve plate 2011. At the same time, when the sieve plate 2011 needs to be cleaned or replaced, the sieve plate 2011 can be horizontally extracted so that the sieve plate 2011 drives the guide rails 2013 to slide on the inside of the side block 2014.
[0033] refer to Figure 4 , Figure 5 , Figure 8 A guide groove 2015 is provided at one end of the side block 2014 for sliding with the guide rail 2013. The tops of both ends of the plate body 1 2016 and the plate body 2 2017 are provided with a fixed block 2018 fixedly connected to the shell 2 102. The tops of both ends of the plate body 1 2016 and the plate body 2 2017 are fixedly installed with a guide rod 2019 that penetrates to the top of the fixed block 2018. The guide rod 219 and the fixed block 2018 are slidably connected to each other, and the surface of the guide rod 2019 is fixedly sleeved with a fixing block The spring 20110 fixedly connected at the bottom of 2018 will slidely connect the matching side block 2014 and the guide rail 2013 through the guide groove 2015, wherein during the longitudinal movement of plate body 1 2016 and plate body 2 2017, the guide rod 2019 will be driven to slide and guide on the inner side of the fixed block 2018, and the spring 20110 will cooperate with the movement, contraction and extension of plate body 1 2016 and plate body 2 2017, and cooperate with plate body 1 2016 and plate body 2 2017 to return to the initial position after the movement.
[0034] refer to Figure 1 , Figure 4 , Figure 7The linkage assembly 202 includes a rotating rod 1 2021, and the number of the rotating rod 1 2021 is two and they are respectively located on both sides of the housing 2 102. The two ends of the surface of the rotating rod 1 2021 are fixedly sleeved with eccentric wheels 1 2022 that are in contact with the bottom of the plate 1 2016 and the plate 2 2017 respectively. The two ends of the rotating rod 1 2021 are rotatably connected with a support plate 2023 that is fixedly connected to the housing 2 102 through a bearing. One end of the two rotating rods 1 2021 is respectively provided with a rod 1 2024 and a rod 2 2025 that are rotatably connected to the housing 2 102. When the rotating rod 1 2021 rotates, the eccentric wheel 1 2022 will be driven to rotate. The eccentric wheel 1 2022 will squeeze and move the plate 1 2016 and the plate 2 2017 due to its eccentric setting. The support plate 2023 will support the rotating rod 1 2021 and cooperate with it to rotate smoothly.
[0035] refer to Figure 1 , Figure 4 , Figure 7 The surfaces of the rod body 1 2024 and the rod body 2025 are fixedly sleeved with a bevel gear 1 2026, and the surface of the bevel gear 1 2026 is meshed with a bevel gear 2027 fixedly sleeved with one end of the rotating rod 1 2021. The rod body 1 2024 and one end of the crushing roller 103 are fixedly sleeved with a synchronous wheel 1 2028, and the front surfaces of the two synchronous wheels 2028 are mutually connected with a synchronous belt 1 2029 for transmission. When the rod body 1 2024 and the rod body 2025 rotate, the bevel gear 1 2026 will be driven to rotate, wherein the bevel gear 1 2026 will drive the bevel gear 2027 to rotate synchronously, and the bevel gear 2027 will drive the rotating rod 1 2021 to rotate. At the same time, the rotation of the crushing roller 103 will be realized through the setting of the synchronous wheel 1 2028 and the synchronous belt 1 2029, so as to realize the synchronous rotation of the crushing roller 103 and the rod body 1 2024.
[0036] refer to Figure 4 , Figure 6 , Figure 8The blowing component 203 includes a connecting block 2031, which is fixedly connected to the plate body 1 2016, and a shell 2032 fixedly connected to one side of the shell body 102 is provided on the top of the connecting block 2031. A piston 2033 slidably connected to the inner side of the shell body 2032 is fixedly installed on the top of the connecting block 2031. The top of the shell body 2032 is respectively connected to a one-way valve 1 2034 and a one-way valve 2 2035, one end of the one-way valve 1 2034 is connected to an outlet pipe 2037, one end of the one-way valve 2035 is connected to an inlet pipe 2036, one end of the outlet pipe 2037 passes through the inner side of the shell body 102 and is connected to a ventilation plate 2038 fixedly connected to the inner side of the shell body 102. The bottom of the plate 2038 is connected to the outlet 2039 at an equal distance. When the plate body 1 2016 moves, it will drive the connecting block 2031 to achieve synchronous longitudinal movement. The connecting block 2031 will drive the piston 2033 to achieve piston-like movement inside the shell 2032 and change the air pressure inside the shell 2032. The air inlet pipe 2036 cooperates with the shell 2032 and the piston 2033 to perform air intake compensation. The one-way valve 2035 cooperates with the air inlet pipe 2036 to only take in air but not let out air. As the piston 2033 pushes, the gas between the piston 2033 and the shell 2032 will be pushed to the outlet pipe 2037 through the one-way valve 1 2034. The one-way valve 2035 only lets out air but not lets in air. The outlet pipe 2037 blows the gas to the ventilation plate 2038, and then it is ejected from the outlet 2039.
[0037] Brief description of the use process: When using the environmentally friendly production material processing device for kitchen and bathroom flues, the operator first puts the coconut into the shell 101. At this time, the operation of the rotating motor 105 will drive the crushing roller 2 104 to rotate. The transmission of the meshing gear 106 will realize the synchronous rotation of the crushing roller 103 and the crushing roller 2 104, and their rotation is opposite, ensuring the twisting and crushing effect of the coconut shell. The sieve plate 2011 will support the crushed coconut fiber filaments. At this time, the coconut fiber filaments and the coconut shell that is not completely crushed will fall on the sieve plate 2011 together. In addition, when the sieve plate 2011 needs to be cleaned or replaced, the sieve plate 2011 can be horizontally extracted so that the sieve plate 2011 drives the guide rail 2013 to slide inside the side block 2014. The rotation of the crushing roller 103 will realize the synchronous rotation of the crushing roller 103 and the rod body 1 2024 through the setting of the synchronous wheel 1 2028 and the synchronous belt 1 2029. The rotation of rod body 1 2024 and rod body 2 2025 will drive bevel gear 1 2026 to rotate, wherein bevel gear 1 2026 will drive bevel gear 2 2027 to rotate synchronously, and bevel gear 2 2027 will drive rotating rod 1 2021 to rotate. The rotation of rotating rod 1 2021 will drive eccentric wheel 1 2022 to rotate, and eccentric wheel 1 2022 will squeeze and move plate body 1 216 and plate body 2 217 due to its eccentric setting. The support plate 2023 will support the rotating rod 1 2021 and cooperate with it to rotate smoothly, thereby realizing the longitudinal reciprocating movement of the screen plate 2011. During the longitudinal movement of the plate body 1 2016 and the plate body 2 2017, the guide rod 2019 will be driven to slide and guide inside the fixed block 2018, and the spring 20110 will contract and stretch in coordination with the movement of the plate body 1 2016 and the plate body 2 2017, and will return to the initial position after the movement in coordination with the plate body 1 2016 and the plate body 2 2017. This setting can be used to coordinate with the inclined screen plate 2011 to cause the coconut shell block to tilt, and the screen plate 2011 will tilt downward toward the ventilation plate. Therefore, with the reciprocating motion of the screen plate 2011, the coconut shell will move closer to the ventilation plate. Then, the movement of the plate body 1 2016 will drive the connecting block 2031 to realize synchronous longitudinal movement, and the connecting block 2031 will drive the piston 2033 to realize piston-like movement inside the shell 2032, and change the air pressure inside the shell 2032. The air inlet pipe 2036 cooperates with the shell 2032 and the piston 2033 to perform air intake compensation. The one-way valve 2035 cooperates with the air inlet pipe 2036 to only take in air but not let out air. With the push of the piston 2033, the gas between the piston 2033 and the shell 2032 will be pushed to the air outlet pipe 2037 through the one-way valve 1 2034. The one-way valve 2035 only lets out air but not lets in air. The air outlet pipe 2037 blows the gas to the ventilation plate 2038, and then it is ejected from the air outlet head 2039.Through this arrangement, coconut fiber silk can be blown to the other side of the screen plate 2011, so that the coconut fiber silk is concentrated on the other side of the top of the screen plate 2011. Baffle 1 2012 cooperates with coconut fiber silk and coconut shell to limit, and avoids it from sliding to the outside of the screen plate 2011. Inspection plate 107 is convenient for inspecting and maintaining the inside of housing 2 102, wherein along with the reciprocating operation of the screen plate 2011, guide plate 108 will support and guide the coconut fiber silk and coconut shell that come to one end of the screen plate 2011. And the air volume blown out by the wind outlet 2039 will not affect the blanking movement of coconut fiber silk. Divider 109 will separate the coconut fiber silk and coconut shell block on the guide plate 108, which is more convenient for the partition blanking of coconut fiber silk and coconut shell block. This arrangement facilitates separation of crushed coconut fiber shreds from incompletely crushed coconut shell blocks, distinguishes the labor of existing manual sorting, reduces the inconvenience and tediousness of manual sorting, reduces manual labor, and reduces the mixing of processed coconut fiber shreds and coconut shell blocks discharged by the device. Example 2
[0038] refer to Figure 1 , Figure 3 , Figure 4 , Figure 7 , Fig. 9 , Fig.10 A kitchen and bathroom flue environmental protection production material processing device includes a crushing mechanism 1, and a powder collecting mechanism 3 is provided at the bottom of a sorting mechanism 2. The powder collecting mechanism 3 includes a collecting component 301 and an inclined guide component 302. When the kitchen and bathroom flue environmental protection production material processing device is used, the dust screened by the sorting component 201 is supported and collected by the collecting component 301. And the use of the inclined guide component 302 is used to guide and collect the dust, so as to avoid the dust from adhering to and being adsorbed on the collecting component 301. This setting can reduce the dust flying caused by the presence of dust when the crushed coconut fiber filaments are discharged, reduce the dust in the production workshop, thereby ensuring the breathing condition of the staff, and at the same time, while reducing the dust in the coconut fiber filaments, it also ensures the quality of the coconut fiber filaments.
[0039] refer to Figure 4 , Fig. 9 , Fig.10The collecting assembly 301 includes an inclined plate 3011, which is located at the bottom of the sieve plate 2011. A baffle plate 3012 is fixedly installed on the top of the inclined plate 3011. Both ends of the baffle plate 3012 are provided with vertical plates 3013 fixedly connected to the inner side of the shell 2 102. Both ends of the baffle plate 3012 are fixedly installed with sliders 3014. One side of the vertical plate 3013 is provided with a slide groove 3015 for sliding with the slider 3014. The bottom of one end of the inclined plate 3011 is provided with a The collecting frame 3016 on one side of the second housing 102 is fixedly installed with a snap-on strip 3017 on one side of the collecting frame 3016. A snap-on slot 3018 for snapping with the snap-on strip 3017 is provided inside the second housing 102. A handle 3019 is fixedly installed at one end of the collecting frame 3016. The inclined plate 3011 is used to support and collect dust and guide the dust with its inclined design. The second baffle 3012 is used to limit the dust on the inclined plate 3011 to prevent the dust from sliding to the outside of the inclined plate 3011. In the longitudinal movement of the inclined plate 3011, the sliding connection between the slider 3014 and the slide groove 3015 is used to realize the movement and guidance of the inclined plate 3011. As the inclined plate 3011 moves back and forth, the guidance and inclination of the inclined plate 3011 on the dust on its surface will increase, preventing the dust from adhering to the surface of the inclined plate 3011. As the inclined plate 3011 moves back and forth, the dust will be gradually guided into the collection frame 3016. When the collection frame 3016 is full of dust and needs to be cleaned, the collection frame 3016 can be pulled by the setting of the handle 3019. At this time, the snap-in strip 3017 will be moved and positioned in the snap-in groove 3018, helping to achieve a positioning and installation effect between the collection frame 3016 and the shell 2 102.
[0040] refer to Figure 7 , Fig. 9 , Fig.10The inclined guide assembly 302 includes a second rotating rod 3021 and a third rotating rod 3022. The second rotating rod 3021 and the third rotating rod 3022 are rotatably connected to the housing 102 through a bearing. The surfaces of both ends of the second rotating rod 3021 and the third rotating rod 3022 are fixedly sleeved with an eccentric wheel 2 3023 in contact with the bottom of the inclined plate 3011. One end of the first rotating rod 2021 and the second rotating rod 3021 penetrates one side of the housing 102 and is fixedly sleeved with a synchronous wheel 2 3024. The surfaces of the two synchronous wheels 2 3024 are mutually connected with a synchronous belt 2 3025. One end of the rod body 1 2024 and the rod body 2025 and the two ends of the rotating rod 1 2021 are fixedly connected with a synchronous wheel 3026, and a synchronous belt 3027 is connected to each other for transmission between two adjacent synchronous wheels 3026. During the rotation of the rod body 1 2024 and the rod body 2 2025, the synchronous rotation with the rotating rod 2 3021 will be achieved through the setting of the synchronous belt 3027 and the synchronous wheel 3026, and the synchronous rotation of the rotating rod 2 3021 and the rotating rod 3 3022 will be achieved through the setting of the synchronous belt 2 3025 and the synchronous wheel 2 3024. The rotation of the second rotating rod 3021 and the third rotating rod 3022 will drive the second eccentric wheel 3023 to rotate, wherein the eccentric setting of the second eccentric wheel 3023 will cause the inclined plate 3011 to be squeezed and moved, and the inclined plate 3011 can return to the initial position according to its own weight, so that the bottom of the inclined plate 3011 is always in contact with the second eccentric wheel 3023, and is used in conjunction with the next cycle of extrusion of the second eccentric wheel 3023.
[0041] Brief description of the use process: In the use of the environmental protection production material processing device for kitchen and bathroom flues, the dust leaking down through the screen plate 2011 will be collected on the inclined plate 3011. The inclined plate 3011 guides the dust with its inclined design, and the baffle plate 2 3012 limits the dust on the inclined plate 3011 to prevent the dust from sliding to the outside of the inclined plate 3011. In the rotation of the rod body 1 2024 and the rod body 2 2025, the synchronous rotation with the rotating rod 2 3021 will be realized through the setting of the synchronous belt 3 3027 and the synchronous wheel 3 3026, and the synchronous rotation of the rotating rod 2 3021 and the rotating rod 3 3022 will be realized through the setting of the synchronous belt 2 3025 and the synchronous wheel 2 3024. The rotation of the second rotating rod 3021 and the third rotating rod 3022 will drive the second eccentric wheel 3023 to rotate, wherein the eccentric setting of the second eccentric wheel 3023 will cause the inclined plate 3011 to move by extrusion, and the inclined plate 3011 can return to the initial position according to its own weight, so that the bottom of the inclined plate 3011 is always in contact with the second eccentric wheel 3023, and is used in the next cycle of extrusion of the second eccentric wheel 3023. The longitudinal movement of the inclined plate 3011 will be guided by the sliding connection between the slider 3014 and the slide groove 3015 to achieve movement of the inclined plate 3011. As the inclined plate 3011 moves back and forth, the guiding property and inclination property of the inclined plate 3011 to the dust on its surface will be increased, so as to prevent the dust from adhering to the surface of the inclined plate 3011. As the inclined plate 3011 moves back and forth, the dust will be gradually guided to the collecting frame 3016. When the collecting frame 3016 is full of dust and needs to be cleaned, the collecting frame 3016 can be pulled by the setting of the handle 3019. At this time, the clamping strip 3017 will realize the mobile positioning in the clamping groove 3018, so as to help the collecting frame 3016 and the housing 2 102 to realize the positioning and installation effect. This setting can reduce the dust flying situation caused by the existence of dust when the crushed coconut fiber silk is unloaded, reduce the dust situation in the production workshop, thereby ensuring the breathing condition of the staff, and at the same time, while reducing the dust situation in the coconut fiber silk, it also ensures the quality of the coconut fiber silk.
[0042] The coconut fiber filaments processed and produced by the device are mixed with sand and cement to form environmentally friendly production materials, which are used as flue production materials to replace traditional concrete production materials and are used to make flues to achieve waste utilization, energy saving, environmental protection, and fire resistance.
[0043] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by the patent law.
Claims
1. A kitchen and bathroom flue environmental protection production material processing device and a manufacturing method thereof, comprising a crushing mechanism (1), characterized in that: The pulverizing mechanism (1) comprises a shell 1 (101), a shell 2 (102) is fixedly mounted on the bottom of the shell 1 (101), a pulverizing roller 1 (103) and a pulverizing roller 2 (104) are rotatably connected to the inside of the shell 2 (102) via bearings, one end of each of the pulverizing rollers 1 (103) and pulverizing rollers 2 (104) penetrates through one side of the shell 1 (101) and is fixedly sleeved with mutually meshing gears (106), a sorting mechanism (2) is provided at the bottom of the shell 1 (101), the sorting mechanism (2) comprises a sorting component (201), a linkage component (202) and a blowing component (203), a powder collecting mechanism (3) is provided at the bottom of the sorting mechanism (2), the powder collecting mechanism (3) comprises a collecting component (301) and an inclined guide component (302).
2. The kitchen and bathroom flue environmental protection production material processing device according to claim 1 is characterized by: A rotating motor (105) is fixedly mounted on the other side of the shell one (101), and the output end of the rotating motor (105) is fixedly sleeved with the crushing roller two (104) via a coupling. An inspection plate (107) is bolted to one side of the shell two (102), and a guide plate (108) located inside the shell two (102) is fixedly mounted on one side of the inspection plate (107), and a partition plate (109) is fixedly mounted on the top of the guide plate (108).
3. The environmentally friendly material processing device for kitchen and bathroom flues according to claim 2 is characterized by: The sorting component (201) comprises a sieve plate (2011), the sieve plate (2011) is of inclined design and is located on the top of the guide plate (108), the sieve plate (2011) is located on the inner side of the second shell (102), a baffle plate 1 (2012) is fixedly installed on the top of the sieve plate (2011), and the two sides of the baffle plate 1 (2012) are respectively provided with a plate body 1 (2016) and a plate body 2 (2017) located on the two sides of the second shell (102), and the two ends of the plate body 1 (2016) and the plate body 2 (2017) are fixedly installed with side blocks (2014) that penetrate the inner side of the second shell (102), and the two sides of the baffle plate 1 (2012) are fixedly installed with guide rails (2013).
4. The environmentally friendly material processing device for kitchen and bathroom flues according to claim 3 is characterized by: One end of the side block (2014) is provided with a guide groove (2015) for sliding with the guide rail (2013); the tops of both ends of the plate body 1 (2016) and the plate body 2 (2017) are provided with fixed blocks (2018) fixedly connected to the shell body 2 (102); the tops of both ends of the plate body 1 (2016) and the plate body 2 (2017) are fixedly installed with guide rods (2019) that penetrate through the top of the fixed block (2018); the guide rods (2019) and the fixed block (2018) are slidably connected to each other, and the surface of the guide rods (2019) is fixedly sleeved with a spring (20110) fixedly connected to the bottom of the fixed block (2018).
5. The environmentally friendly production material processing device for kitchen and bathroom flues according to claim 4 is characterized by: The linkage assembly (202) comprises a rotating rod (2021), wherein the number of the rotating rods (2021) is two and they are respectively located on both sides of the shell (102), and both ends of the surface of the rotating rod (2021) are fixedly sleeved with an eccentric wheel (2022) respectively in contact with the bottom of the plate (216) and the plate (217), and both ends of the rotating rod (2021) are rotatably connected to a support plate (2023) fixedly connected to the shell (102) via a bearing, and one end of the two rotating rods (2021) is respectively provided with a rod (2024) and a rod (2025) rotatably connected to the shell (102).
6. The environmentally friendly production material processing device for kitchen and bathroom flues according to claim 5 is characterized by: The surfaces of the rod body 1 (2024) and the rod body 2 (2025) are both fixedly sleeved with a bevel gear 1 (2026), the surface of the bevel gear 1 (2026) is meshed with a bevel gear 2 (2027) fixedly sleeved with one end of the rotating rod 1 (2021), the rod body 1 (2024) and one end of the crushing roller 1 (103) are both fixedly sleeved with a synchronous wheel 1 (2028), and the front surfaces of the two synchronous wheels 1 (2028) are mutually transmission-connected with a synchronous belt 1 (2029).
7. The environmentally friendly production material processing device for kitchen and bathroom flues according to claim 3 is characterized by: The blowing assembly (203) comprises a connecting block (2031), wherein the connecting block (2031) and the plate body 1 (2016) are fixedly connected to each other, a shell (2032) fixedly connected to one side of the shell body 2 (102) is provided on the top of the connecting block (2031), a piston (2033) slidably connected to the inner side of the shell (2032) is fixedly mounted on the top of the connecting block (2031), and the top of the shell (2032) is respectively connected to a one-way valve 1 ( One end of the one-way valve (2034) is connected to an air outlet pipe (2037), one end of the one-way valve (2035) is connected to an air inlet pipe (2036), one end of the air outlet pipe (2037) passes through the inner side of the shell body (102) and is connected to a ventilation plate (2038) fixedly connected to the inner side of the shell body (102), and the bottom of the ventilation plate (2038) is equidistantly connected to an air outlet (2039).
8. The environmentally friendly material processing device for kitchen and bathroom flues according to claim 5 is characterized by: The collecting assembly (301) comprises an inclined plate (3011), the inclined plate (3011) being located at the bottom of the sieve plate (2011), a second baffle plate (3012) being fixedly mounted on the top of the inclined plate (3011), both ends of both sides of the second baffle plate (3012) being provided with vertical plates (3013) fixedly connected to the inner side of the second shell (102), both ends of both sides of the second baffle plate (3012) being fixedly mounted with sliding blocks (3014), and one side of the vertical plate (3013) being provided with a A slide groove (3015) is used to cooperate with the sliding block (3014) for sliding, and a collection frame (3016) is provided at the bottom of one end of the inclined plate (3011) and extends to one side of the second shell (102). A clamping strip (3017) is fixedly installed on one side of the collection frame (3016), and a clamping groove (3018) is provided inside the second shell (102) for clamping with the clamping strip (3017), and a handle (3019) is fixedly installed on one end of the collection frame (3016).
9. The kitchen and bathroom flue environmental protection production material processing device according to claim 8 is characterized by: The inclined guide assembly (302) comprises a second rotating rod (3021) and a third rotating rod (3022), wherein the second rotating rod (3021) and the third rotating rod (3022) are rotatably connected to the second housing (102) via a bearing, and the surfaces at both ends of the second rotating rod (3021) and the third rotating rod (3022) are fixedly sleeved with an eccentric wheel (3023) in contact with the bottom of the inclined plate (3011), and the first rotating rod (2021) and the second rotating rod (3021) are connected to each other. The ends of the two rod bodies (2024) are connected to one side of the housing (102) and are fixedly sleeved with a synchronous wheel (3024). The surfaces of the two synchronous wheels (3024) are connected to each other by a synchronous belt (3025). One end of the rod body (2024) and the rod body (2025) and the two ends of the rotating rod (2021) are fixedly sleeved with a synchronous wheel (3026). Two adjacent synchronous wheels (3026) are connected to each other by a synchronous belt (3027).
10. A method for manufacturing a kitchen and bathroom flue environmental protection production material processing device, comprising the following steps, characterized in that: S1. The operator first puts the coconut into the sorting mechanism (2), and the sorting mechanism (2) crushes the coconut shell. The crushed coconut fiber filaments are mixed with incompletely crushed coconut shell pieces, and the linkage component (202) drives the blowing component (203) to sort the coconut fiber filaments and coconut shell pieces on the sorting component (201); S2, the coconut shell blocks will be tilted and concentrated to one side under the action of the sorting component (201), while the coconut fiber filaments will be concentrated to the other side of the sorting component (201) under the action of the blowing component (203). This arrangement facilitates the separation of the crushed coconut fiber filaments from the incompletely crushed coconut shell blocks; S3. The dust screened by the sorting component (201) is supported and collected by the collecting component (301). The inclined guide component (302) is used to guide and collect the dust, thereby preventing the dust from adhering to and being adsorbed on the collecting component (301). This reduces the dust flying when the crushed coconut fiber filaments are discharged due to the presence of dust.
Citation Information
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