Glue coating device and glue coating method for main layer bridging plate
By designing a main layer bridge plate glue coating device including a coating platform, a moving roller and an automatic adjustment coating mechanism, the shortcomings in positioning and adaptability of the existing glue coating equipment are solved, and automatic positioning and adaptation are achieved. Strong glue coating effect.
Patent Information
- Application Number
- CN202411735316.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2044-11-29
AI Technical Summary
The existing glue coating equipment has shortcomings in glue coating positioning and adaptability, and it is difficult to meet the glue coating requirements on main layer bridge boards of different specifications.
A main layer bridge plate glue coating device is designed, including a coating platform, a moving roller, a hose supply fixing frame, a glue coating support frame and a glue coating mechanism. The device realizes automatic positioning and height adjustment of the glue coating mechanism through a slide rail adjustment mechanism, and can be adjusted according to the main layer bridge plate of different specifications.
It realizes automatic positioning and adaptability during the glue coating process of the main layer bridge plate, can meet the glue coating requirements of different specifications, and improves the efficiency and quality of glue coating.
Smart Images

Figure CN119406678A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of LNG ship containment systems, and in particular to a main layer bridge plate glue coating device and a glue coating method. Background Art
[0002] At present, some LNG transport ships, LNG bunkering ships, and LNG-powered ship fuel tanks use Mark III membrane type containment systems. The Mark III membrane type containment system usually includes a secondary insulation layer, a secondary shielding layer, a main insulation layer, and a main shielding layer. During production, the main insulation layer is prefabricated on the secondary insulation layer. The secondary shielding layer includes a rigid secondary shielding layer and a flexible secondary shielding layer. The rigid secondary shielding layer is prefabricated between the main insulation layer and the secondary insulation layer. The main layer bridge plate is filled between adjacent main insulation modules, and the main layer bridge plate is pressed onto the flexible secondary shielding layer above the secondary insulation layer. Prior art, such as a membrane type cryogenic liquid cargo containment system disclosed in the invention patent disclosure document with publication number CN117842286A, installs a bridge module on the flexible secondary shielding, and the bridge module is also the main layer bridge plate.
[0003] Before the main bridge board is installed, it needs to be watered and coated, and fixed by bonding. At present, the main bridge board is mainly coated with glue by glue coating equipment after manual positioning. Different main bridge boards have different glue coating widths, and glue coating equipment cannot meet the glue coating requirements of different main bridge boards. Summary of the invention
[0004] In order to solve the problems of poor glue positioning and glue adaptability of existing glue coating equipment, the present invention provides a main layer bridge plate glue coating device and glue coating method, which can realize automatic positioning of the main layer bridge plate during the gluing process, and can also be adjusted according to main layer bridge plates of different specifications to meet gluing requirements of different specifications.
[0005] The technical objectives of the present invention are achieved through the following technical solutions:
[0006] A main layer bridge plate glue coating device comprises a coating platform, the coating platform comprises a coating platform frame, a movable roller, a glue supply hose fixing frame, a glue coating support frame, and a glue coating mechanism;
[0007] The mobile roller is arranged above the coating platform frame to realize the transfer of the main layer bridge plate;
[0008] The gluing support frame includes a door-type bracket and a slide-type adjustment mechanism for adjusting the position of the gluing mechanism. The door-type bracket is installed on the coating platform frame, and the moving roller passes under the door-type bracket; the gluing mechanism is installed on the door-type bracket above the moving roller through the slide-type adjustment mechanism;
[0009] The rubber supply hose fixing frame includes a first bearing seat, a support rod, and a fixing ring for supporting the rubber supply hose. The vertically arranged support rod is rotatably connected to the coating platform frame through the first bearing seat, and the fixing ring is installed at the upper end of the support rod; the rubber supply hose passes through the fixing ring and is connected to the glue coating mechanism;
[0010] The glue coating mechanism includes a glue mixer and a glue coating pipe connected to the glue mixer. The glue supply pipe includes a first glue supply pipe and a second glue supply pipe. The first glue supply pipe and the second glue supply pipe are connected to one end of the glue mixer. The other end of the glue mixer is connected to the middle of the glue coating pipe. The glue coating pipe and the glue mixer are arranged in a T shape. A glue cavity is formed in the glue coating pipe. A glue outlet is arranged along the length direction of the glue coating pipe. The glue outlet is connected to the glue cavity.
[0011] A first positioning plate for positioning the main layer bridge plate is also provided on one side of the moving roller. The height of the first positioning plate is higher than the moving roller. When the main layer bridge plate moves along the moving roller, it moves close to the first positioning plate.
[0012] Furthermore, the glue coating tube includes an upper cover plate and a tube body with an opening, the glue mixer is connected to the upper cover plate, and the upper cover plate and the opening of the tube body are detachably connected.
[0013] Furthermore, a first driving block and a second driving block are respectively arranged at both ends of the glue coating tube in the glue cavity, and the first driving block and the second driving block are respectively connected to driving units that drive the first driving block and the second driving block to move in the glue cavity along the length direction of the glue coating tube; the first driving block and the second driving block are arranged in contact with the inner wall of the glue cavity, and the driving module drives the first driving block and the second driving block to move to adjust the size of the glue outlet.
[0014] Furthermore, the glue outlet includes a first glue outlet, a second glue outlet and a third glue outlet, the third glue outlet is arranged between the first glue outlet and the second glue outlet, and the first driving block and the second driving block are used to adjust the length of the first glue outlet and the second glue outlet respectively.
[0015] Furthermore, the width of the third glue outlet is greater than the width of the first glue outlet and the second glue outlet.
[0016] Furthermore, a conveying platform is also arranged adjacent to the coating platform at one end of the movable roller, and the conveying platform includes a conveying platform frame, a conveying roller, a second positioning plate, and a side push plate. The second positioning plate is arranged on one side of the conveying roller, and the side push plate is arranged on the other side of the conveying roller. The side push plate is connected to a linear drive device for driving the side push plate to move toward the second positioning plate; the second positioning plate and the side push plate are arranged at the conveying starting end of the conveying roller, and the conveying end of the conveying roller is arranged to receive the movable roller.
[0017] Furthermore, a third positioning plate is also provided at the conveying end of the conveyor roller, and the third positioning plate is flip-set at the end of the conveyor roller; when there is no main layer bridging plate on the moving roller, the third positioning plate flips to be lower than the upper surface of the conveyor roller; when there is a main layer bridging plate on the moving roller, the third positioning plate flips to be higher than the upper surface of the conveyor roller.
[0018] Furthermore, a cleaning device for removing dust from the surface of the main layer bridge plate is provided above the middle area of the conveyor roller.
[0019] Furthermore, a first positioning block is provided on the side of the coating platform frame of the coating platform, and a second positioning block is provided on the side of the conveying platform frame of the conveying platform corresponding to the first positioning block. The first positioning block is provided with a protruding plug, and the second positioning block is provided with a slot adapted to the plug; the plug is provided with a jack, and a jack is provided at the bottom of the slot corresponding to the slot of the plug. When the plug is inserted into the slot, the jack of the plug is aligned with the jack at the bottom of the slot, and a pin is inserted into the aligned jack to connect the plug with the slot.
[0020] The present invention also provides a method for applying glue to a main layer bridge plate, wherein the method applies glue by means of the above-mentioned glue applying device, and the method comprises:
[0021] Step 1: adjusting the lateral position of the gluing mechanism through the slide rail adjustment mechanism according to the width of the main layer bridge plate to be glued, so that the center of the gluing mechanism is aligned with the width center of the main layer bridge plate;
[0022] Step 2: When the main layer bridge plate to be coated with glue moves along the moving roller to approach the bottom of the glue coating mechanism, the height of the glue coating mechanism is adjusted according to the thickness of the main layer bridge plate so that the glue coating mechanism is close to the upper surface of the main layer bridge plate;
[0023] Step 3, when the main layer bridge plate moves to the bottom of the glue coating mechanism, the glue coating mechanism releases glue toward the upper surface of the main layer bridge plate. During the glue release process, the main layer bridge plate moves at a uniform speed under the action of the moving roller. The glue coating mechanism forms three glue paths on the upper surface of the main layer bridge plate. The thickness of the middle glue path is greater than the thickness of the glue paths on both sides. The glue paths extend from one end of the main layer bridge plate to the other end along the length direction of the main layer bridge plate. The glue paths on both sides leave a margin gap from the width edge of the main layer bridge plate.
[0024] Step 4: After the main layer bridge plate completely passes under the glue coating mechanism, the glue coating mechanism stops dispensing glue and moves upward to reset through the slide rail adjustment mechanism, and executes step 3 when the next main layer bridge plate moves under the glue coating mechanism.
[0025] Compared with the prior art, the present invention has the following beneficial effects:
[0026] 1. The main layer bridge plate glue coating device of the present invention realizes the movement and positioning of the main layer bridge plate through the cooperation of the mobile roller and the first positioning plate. When the main layer bridge plate moves to the bottom of the gluing mechanism, the automatic gluing operation is performed, which is convenient for batch gluing operations and unified gluing standards.
[0027] 2. The gluing mechanism of the present invention can achieve mixing of two components of the two-component glue through a glue mixer. The mixed glue directly enters the glue coating tube to wait for coating. The glue components do not contact each other before entering the glue coating tube. The two-component glue can be mixed according to the actual amount, thereby reducing the waste of glue.
[0028] 3. The glue coating mechanism in the present invention can adjust the size of the glue outlet according to the width of the main layer bridge plate through the cooperation of the first driving block, the second driving block and the driving unit, and can meet the glue coating needs of the main layer bridge plates of different specifications.
[0029] 4. In the main layer bridge plate glue coating device of the present invention, the coating platform and the conveying platform can be used in combination or the coating platform can be used alone, which has high flexibility in use. Through the cooperation of the conveying platform and the coating platform, continuous coating operation of the main layer bridge plate can be realized, which is suitable for large-scale coating operations.
[0030] 5. The present invention also provides a method for coating glue on a main layer bridge plate, wherein three glue lines are formed on the surface of the main layer bridge plate by a glue coating mechanism, wherein the thickness of the middle glue line is greater than the thickness of the glue lines on both sides. When the main layer bridge plate is installed between the main layer insulation modules, the glue in the middle glue line diffuses outward to ensure that the installation surface of the main layer bridge plate is fully covered with glue, while preventing excess glue from overflowing, which results in the main layer bridge plate being unable to maintain flatness with the upper surface of the main layer insulation module after installation. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a schematic diagram of the coating platform structure in the present invention.
[0032] Figure 2 It is a structural schematic diagram of the gluing mechanism in the present invention.
[0033] Figure 3 It is a schematic diagram of the structure of the glue-coated support frame in the present invention.
[0034] Figure 4 It is a schematic diagram of the structure of the upper cover plate in the present invention.
[0035] Figure 5 It is a schematic diagram of the tube structure in the present invention.
[0036] Figure 6 It is a schematic diagram of the structure of the conveying platform in the present invention.
[0037] Figure 7It is a schematic diagram of the setting of the third positioning plate in the present invention.
[0038] Figure 8 It is a schematic diagram of the combination of the coating platform and the conveying platform in the present invention.
[0039] Fig. 9 It is a schematic diagram of the decomposition of the first positioning block and the second positioning block in the present invention.
[0040] Fig.10 It is a schematic diagram of glue coating on the surface of the main layer bridge plate in the present invention.
[0041] Fig.11 It is a schematic diagram of the main layer bridging plate installed between the main layer insulation modules in the present invention.
[0042] In the figure:
[0043] 1. Coating platform frame; 2. Moving roller; 3. Glue supply hose fixing frame; 4. Glue coating support frame; 5. Glue coating mechanism; 6. Door-type bracket; 7. Slide rail adjustment mechanism; 8. First positioning plate; 9. Main layer bridge plate; 10. Waste collection box; 11. Conveying platform frame; 12. Conveying roller; 13. Second positioning plate; 14. Side push plate; 15. Third positioning plate; 16. Cleaning device; 17. First positioning block; 18. Second positioning block; 19. Latch; 20. Barcode reader; 21. Barcode reader; 22. Control box; 23. Glue channel; 24. Second layer insulation module; 25. Main layer insulation module; 26. Rigid secondary shield; 27. Flexible secondary shield;
[0044] 301, first bearing seat; 302, support rod; 303, fixing ring; 304, crossbeam;
[0045] 501, glue mixer; 502, glue tube; 503, upper cover plate; 504, tube body; 505, opening; 506, first drive block; 507, second drive block; 508, drive unit; 509, first glue outlet; 510, second glue outlet; 511, third glue outlet;
[0046] 601, vertical support; 602, horizontal support; 603, diagonal support;
[0047] 701, horizontal track mounting plate; 702, horizontal track; 703, vertical track mounting plate; 704, vertical track; 705, gluing mechanism mounting plate; 706, screw rod; 707, screw rod; 708, clamping block;
[0048] 1601, support frame; 1602, dust removal host;
[0049] 1701, plug; 1702, jack; 1801, slot. DETAILED DESCRIPTION
[0050] The technical solution of the present invention is further described below in conjunction with specific embodiments:
[0051] A main layer bridge plate glue coating device, comprising a coating platform, such as Figure 1 As shown, the coating platform includes a coating platform frame 1, a movable roller 2, a glue supply hose fixing frame 3, a glue coating support frame 4, and a glue coating mechanism 5;
[0052] The mobile roller 2 is arranged above the coating platform frame 1 to realize the transfer of the main layer bridge plate 9;
[0053] The glue coating support frame 4 includes a door-shaped bracket 6 and a slide-type adjustment mechanism 7 for adjusting the position of the glue coating mechanism. The door-shaped bracket 6 is installed on the coating platform frame 1, and the movable roller 2 passes through the bottom of the door-shaped bracket 6; the glue coating mechanism 5 is installed on the door-shaped bracket 6 above the movable roller 2 through the slide-type adjustment mechanism 7;
[0054] Specifically, the glue-coated support frame is as follows Figure 3 As shown, the gate-shaped bracket 6 includes a vertical bracket 601 and a horizontal bracket 602 , and the vertical bracket 601 is supported below both ends of the horizontal bracket 602 to form the gate-shaped bracket 6 .
[0055] The slide rail type adjustment mechanism 7 is used to adjust the position of the gluing mechanism, including the height position and horizontal lateral position of the gluing mechanism. Specifically, the slide rail type adjustment mechanism 7 includes a lateral rail mounting plate 701, a lateral rail 702 mounted on the lateral rail mounting plate 701, a vertical rail mounting plate 703 arranged in conjunction with the lateral rail 702, a vertical rail 704 mounted on the vertical rail mounting plate 703, and a gluing mechanism mounting plate 705 arranged in conjunction with the vertical rail 704, and the gluing mechanism 5 is mounted on the gluing mechanism mounting plate 705.
[0056] The transverse track mounting plate 701 is installed on the side of the door-shaped bracket 6, and the vertical track mounting plate 703 is provided with a slider that slides with the transverse track 702. In this embodiment, a transverse track 702 is respectively arranged at the upper position and the lower position near the transverse track mounting plate 701, and a screw rod 706 with a drive is arranged between the two transverse rails 702. The drive is such as a motor. Both ends of the screw rod 706 are supported and fixed on the transverse track mounting plate 701 through bearings. A screw nut that threads with the screw rod 706 is arranged on the back side of the vertical track mounting plate 703. The screw nut is displaced by the rotation of the screw rod 706, thereby realizing the horizontal movement of the vertical track mounting plate 703 along the transverse track 702.
[0057] A vertical rail 704 is set at the position near the left and right sides of the vertical rail mounting plate, and a driven screw 707 is also set between the two vertical rails 704. Referring to the setting of the screw 706, matching sliders are set on the gluing mechanism mounting plate corresponding to the vertical rails, and screw nuts are set on the screws between the vertical rails 704. The rotation of the screw 707 drives the gluing mechanism mounting plate 705 to move up and down along the vertical rail 704.
[0058] A clamping part for fixing the glue coating mechanism 5 is provided on the glue coating mechanism mounting plate 705, and the glue coating mechanism mounting plate 705 is fixed by the clamping part. More specifically, in one embodiment, the clamping part is a clamping block 708 with a clamping groove, the clamping groove is clamped on the outside of the glue mixer 501, and the clamping block is fixed on the glue coating mechanism mounting plate 705 by screws.
[0059] In order to increase the stability of the door-shaped bracket 6 , diagonal bracing brackets 603 are further provided on both sides of the vertical bracket 601 .
[0060] The rubber supply hose fixing frame 3 includes a first bearing seat 301, a support rod 302, and a fixing ring 303 for supporting the rubber supply hose. The support rod 302 is arranged vertically and is installed on the side of the coating platform frame 1 through the first bearing seat 301. The fixing ring 303 is installed at the upper end of the support rod 302. When in use, the rubber supply hose passes through the fixing ring and is connected to the glue coating mechanism 5. The rubber supply hose is lifted up by the fixing ring 303 to avoid affecting the operation on the coating platform. When the position of the glue coating mechanism 5 is adjusted, the support rod 302 is rotated relative to the first bearing seat 301 to adjust the direction of the rubber supply hose. In this embodiment, the lower end of the support rod 302 is supported by the first bearing seat 301, and the upper end of the support rod 302 is provided with a crossbeam 304 perpendicular to the support rod 302, and the fixing ring 303 is fixed below the crossbeam 304.
[0061] like Figure 2 As shown, the glue coating mechanism 5 includes a glue mixer 501 and a glue coating tube 502 connected to the glue mixer 501, and the glue supply tube includes a first glue supply tube and a second glue supply tube, the first glue supply tube and the second glue supply tube are connected together at one end of the glue mixer 501, and the other end of the glue mixer 501 is connected to the middle of the glue coating tube 502, the glue coating tube 502 and the glue mixer 501 are arranged in a T shape, a glue cavity is formed in the glue coating tube 502, a glue outlet is arranged along the length direction of the glue coating tube 502, the glue outlet is connected to the glue cavity, the glue component of the first glue supply tube and the glue component in the second glue supply tube are mixed in the glue mixer 501, and along with the transportation of the raw materials in the first glue supply tube and the second glue supply tube, the mixed glue moves into the glue cavity, and then is smeared on the main layer bridging plate from the glue cavity through the glue outlet.
[0062] A first positioning plate 8 for positioning the main layer bridging plate is also provided on one side of the movable roller 2 . The first positioning plate 8 is higher than the movable roller 2 . The main layer bridging plate 9 moves along the movable roller 2 while being attached to the first positioning plate 8 .
[0063] Specifically, the mobile roller 2 includes a plurality of rollers, a motor and a transmission mechanism. The rollers are arranged in parallel on the coating platform frame 1. The motor drives the rollers to rotate synchronously through the transmission mechanism. The transmission mechanism can be a gear drive, a chain drive, or a sprocket drive. In this embodiment, a transmission wheel is arranged at the end of the roller, and the motor drives the transmission wheel to rotate through a chain or a transmission belt.
[0064] As a preference, Figure 4 and Figure 5 As shown, the glue coating tube 502 includes an upper cover plate 503, a tube body 504 with an opening, a glue mixer 501 connected to the upper cover plate 503, the upper cover plate 503 and the opening 505 of the tube body 504 are detachably connected, and the glue outlet is arranged on the tube body 504. In this embodiment, the glue mixer 501 is a hollow pipeline, the glue mixer 501 is connected to one side of the upper cover plate corresponding to the opening 505 of the tube body, the upper cover plate 503 is connected to the opening 505 by screws or the like to form a relatively closed glue cavity, and the detachable connection between the upper cover plate 503 and the tube body 504 facilitates opening the glue cavity to clean and maintain the inside of the glue cavity.
[0065] Preferably, in order to facilitate the adjustment of the size of the glue outlet, a first driving block 506 and a second driving block 507 are respectively arranged at both ends of the glue cavity near the glue coating tube 502, and the first driving block 506 and the second driving block 506 are respectively connected to a driving unit 508 for driving the first driving block 506 and the second driving block 507 to move in the glue cavity along the length direction of the glue coating tube 502, and the driving unit 508 is such as a cylinder; the first driving block 506 and the second driving block 507 are arranged in contact with the inner wall of the glue cavity. In this embodiment, the glue cavity is a cylindrical cavity, and the first driving module and the second driving module are also cylindrical structures adapted to the size of the glue cavity. The driving unit 508 is used to move the first driving module 506 and the second driving module 507 to cover part of the glue outlet, so that the size of the glue outlet can be adjusted.
[0066] The glue outlet can be a glue outlet arranged along the length direction of the glue coating tube 502, or it can be a segmented glue outlet. In this embodiment, a three-segment glue outlet is provided, such as Figure 5 As shown, the glue outlet includes a first glue outlet 509, a second glue outlet 510 and a second glue outlet 511, and the third glue outlet 511 is arranged between the first glue outlet 509 and the second glue outlet 510, and the first driving block 506 and the second driving block 507 are used to adjust the length of the first glue outlet 509 and the second glue outlet 510 respectively.
[0067] Preferably, the width of the third glue outlet 511 is greater than the width of the first glue outlet 509 and the second glue outlet 510. When glue is discharged at the same time, the amount of glue discharged from the third glue outlet 511 is greater than the amount of glue discharged from the first glue outlet 509 and the second glue outlet 510, thereby forming three glue lanes on the surface of the main layer bridge plate, and the glue thickness of the middle glue lane is greater than the glue thickness of the glue lanes on both sides. When the main layer bridge plate is subsequently installed between the main layer insulation modules, the glue lanes are squeezed, and the glue in the middle glue lane overflows to both sides, so that the position between the glue lanes is filled with glue, thereby ensuring the bonding quality of the main layer bridge plate installation.
[0068] In one embodiment, the lengths of the three glue outlets are the same, all of which are 85 mm, that is, the maximum width of the glue path formed by the first glue outlet 509 and the second glue outlet 510 is 85 mm, and the spacing between adjacent glue outlets is 10 mm.
[0069] Preferably, a waste collection box 10 is provided below the moving roller, and the waste collection box corresponds to the position below the glue coating mechanism 5. After the glue coating of each main layer bridge plate is completed, excess glue may flow out from the glue outlet of the glue coating mechanism, and the glue that flows out falls into the waste collection box 10. When the glue coating mechanism is provided, the glue outlet of the glue coating mechanism is preferably located between two adjacent rollers to prevent glue from dripping on the rollers.
[0070] As a preference, Figure 6 and Figure 8 As shown, a conveying platform is also arranged adjacent to the coating platform at one end of the mobile roller 2, and the conveying platform includes a conveying platform frame 11, a conveying roller 12, a second positioning plate 13, and a side push plate 14. The second positioning plate 13 is arranged on one side of the conveying roller 12, and the side push plate 14 is arranged on the other side of the conveying roller 12. The side push plate 14 is connected to a linear drive device for driving the side push plate 14 to move toward the second positioning plate 13, and the linear drive device is such as a cylinder or an electric cylinder; the second positioning plate 13 and the side push plate 14 are arranged at the conveying starting end of the conveying roller 12, and the conveying end of the conveying roller is arranged to receive the mobile roller 2. The transfer roller 12 also includes a plurality of rollers, and the arrangement can refer to the arrangement of the mobile roller.
[0071] As a preference, in order to avoid the presence of multiple main layer bridge plates on the coating platform, such as Figure 7 As shown, a third positioning plate 15 is also provided at the conveying end of the conveying roller 12, and the third positioning plate 15 is flip-set at the end of the conveying roller 12; when there is no main layer bridging plate on the moving roller 2, the third positioning plate 15 is flipped to be lower than the upper surface of the conveying roller 12; when there is a main layer bridging plate on the moving roller 2, the third positioning plate 15 is flipped to be higher than the upper surface of the conveying roller 12.
[0072] In this embodiment, a flipping method of the third positioning plate is provided. The third positioning plate is connected to a mechanical arm, which is fixed on a bracket for installing a conveyor roller. The mechanical arm realizes flipping through a motor, a hydraulic rod, a cylinder, a servo, etc. In order to realize the automation of flipping, a sensor can be set on the mobile roller to assist in the execution of the operation, such as setting an infrared sensor, a pressure sensor, etc. at the mobile roller. When the main layer bridge plate is detected on the mobile roller, the mechanical arm is controlled by PLC to flip the third positioning plate to a higher surface than the conveyor roller 12, blocking the main layer bridge plate on the conveyor roller 12 from transferring to the mobile roller 2. When the main layer bridge plate is detected on the mobile roller, the third positioning plate is flipped to a lower surface than the conveyor roller 12, so that the main layer bridge block on the conveyor roller 12 is transferred to the mobile roller 2 for the next coating operation.
[0073] Preferably, a cleaning device 16 for removing dust from the surface of the main layer bridge plate is also provided above the middle area of the conveying roller 12. A form of a cleaning device provided in this embodiment includes a cleaning device support frame 1601, a dust removal host 1602 installed on the cleaning device support frame 1601, the dust removal host is provided with an exhaust fan system, a suction head connected to the exhaust fan system, and a detection device for detecting the main layer bridge plate, such as a pressure sensor, an infrared sensor, etc., is also provided at the conveying start end of the cleaning device support frame 1601 near the conveying roller 12. When it is detected that there is a host bridge plate on the conveying roller 12 and reaches the detection range of the detection device, the exhaust fan system starts to operate and suction and clean the upper surface of the main layer bridge plate through the suction head.
[0074] As a preference, Figure 8 and Fig. 9 As shown, in order to facilitate the combined use of the conveying platform and the coating platform, a first positioning block 17 is provided on the side of the coating platform frame 1 of the coating platform, and a second positioning block 18 is provided on the side of the conveying platform frame 11 of the conveying platform corresponding to the first positioning block 17. The first positioning block 17 is provided with a protruding plug 1701, and the second positioning block 18 is provided with a slot 1801 adapted to the plug 1701; the plug 1701 is provided with a socket 1702, and a socket is provided at the bottom of the slot 1801 corresponding to the socket of the plug 1701. After the plug 1701 is inserted into the slot 1801, the socket of the plug 1701 is aligned with the socket at the bottom of the slot 1801 up and down, and the pin 19 is inserted into the aligned socket to connect the plug 1701 with the slot 1801.
[0075] The conveying platform may also be provided with a second positioning block 18 at one end and a first positioning block 17 at the other end, and the length of the conveying platform may be extended by the cooperation of the first positioning block 17 and the second positioning block 18 .
[0076] Preferably, a barcode reader 20 may be arranged at the input end near the movable roller, and a barcode, QR code, etc. containing coating information may be posted on the corresponding main layer bridge board. When the main layer bridge board reaches the fixed position of the barcode reader 20, the barcode and QR code on the main layer bridge board are read by the barcode reader to obtain the coating information. The coating information includes the size information of the main layer bridge board, the coating width, etc. The PLC control system of the coating mechanism adjusts the position of the coating mechanism, the size of the glue outlet, the coating time, etc. according to the obtained coating information.
[0077] A barcode reader 21 may also be provided near the conveying end of the conveying roller, specifically, at the rear end of the cleaning device 16. When the conveying platform is used in conjunction with the coating platform, the main layer bridge plate passes through the cleaning device 16 and reaches the barcode reader 21 to obtain coating information, so that the PLC control system of the coating mechanism can adjust the position of the coating mechanism, the size of the glue outlet, the coating time, etc. according to the obtained coating information. When both the barcode reader 20 and the barcode reader 21 exist, one of them can be selected for use. The barcode reader 20 and the barcode reader 21 can be a handheld barcode scanner or a fixed barcode scanner.
[0078] The coating platform can also be equipped with a control box 22, which is equipped with a control switch. Semi-automatic glue coating of the main layer bridge plate can be achieved by operating the control box, including manual adjustment of the position of the coating mechanism, the size of the glue outlet, the start and end time of coating, etc.
[0079] This embodiment also provides a method for applying glue to the main layer bridge plate, the method using the above-mentioned glue applying device, the method comprising:
[0080] Step 1, the PLC control system of the coating mechanism obtains the coating information of the main layer bridge plate to be coated, including the length, width, thickness and coating parameters of the main layer bridge plate, and adjusts the lateral position of the coating mechanism through the slide rail adjustment mechanism according to the width of the main layer bridge plate to be coated, so that the center of the coating mechanism is aligned with the width center of the main layer bridge plate;
[0081] During alignment, one side of the width of the main layer bridge plate remains in contact with the first positioning plate. Taking the first positioning plate as a reference, the width of the main layer bridge plate is W, and the distance between the width center of the main layer bridge plate and the first positioning plate is W / 2. The coating mechanism moves under the action of the sliding rail adjustment mechanism 7, so that the distance between the center of the coating mechanism and the first positioning plate is equal to W / 2.
[0082] Step 2: When the main layer bridge plate to be coated with glue moves along the moving roller to approach the bottom of the glue coating mechanism, the height of the glue coating mechanism is adjusted according to the thickness of the main layer bridge plate so that the glue coating mechanism is close to the upper surface of the main layer bridge plate;
[0083] When adjusting the height, the thickness D of main layer bridge plates of different specifications is different, but the height of the moving roller where the main layer bridge plates are located is consistent. The height position of the coating mechanism is adjusted by the slide rail adjustment mechanism 7 based on the height of the upper surface of the moving roller.
[0084] Step 3: When the main layer bridge plate moves to below the glue coating mechanism, the glue coating mechanism releases glue toward the upper surface of the main layer bridge plate. The glue is a two-component polyurethane glue, and the two components are mixed in the glue mixer 501 .
[0085] During the glue release process, the main layer bridge plate moves at a constant speed under the action of the moving roller, and the glue coating mechanism forms three glue paths 23 on the upper surface of the main layer bridge plate. Fig.10 As shown, the thickness of the middle rubber channel 23 is greater than the thickness of the rubber channels 23 on both sides. The rubber channels 23 extend from one end of the main layer bridging plate to the other end along the length direction of the main layer bridging plate 9. The rubber channels 23 on both sides have a margin gap from the width edge of the main layer bridging plate.
[0086] Step 4: After the main layer bridge plate completely passes under the glue coating mechanism, the glue coating mechanism stops dispensing glue and moves upward to reset through the slide rail adjustment mechanism, and executes step 3 when the next main layer bridge plate moves under the glue coating mechanism.
[0087] The coated main bridge plate enters the next process for installation. During installation, Fig.11 As shown, the main layer insulation module 25 is prefabricated on the secondary layer insulation module 24, a rigid secondary shield 26 is laid between the main layer insulation module 25 and the secondary layer insulation module 24, a flexible secondary shield 27 is laid between adjacent secondary layer insulation modules 24, the flexible secondary shield 27 and the rigid secondary shield 26 form a complete secondary layer shield, a gap for installing the main layer bridging plate 9 is formed between adjacent main layer insulation modules 25, the glued side of the main layer bridging plate 9 coated with three lines of glue is facing the flexible secondary shield 27, the main layer bridging plate 9 is embedded and installed between the main layer insulation modules, the main layer bridging plate is squeezed so that the upper surface of the main layer bridging plate is flush with the upper surface of the main layer insulation module, and the main layer bridging plate is temporarily fixed, such as adding a pressure block to keep the pressure on the main layer bridging plate until the glue is cured.
[0088] This embodiment is only a further explanation of the present invention, not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to this embodiment as needed, but as long as it is within the scope of the claims of the present invention, it will be protected by the patent law.
Claims
1. A main layer bridge plate glue coating device, characterized in that: It includes a coating platform, which includes a coating platform frame, a movable roller, a glue supply hose fixing frame, a glue coating support frame, and a glue coating mechanism; The movable roller is arranged above the coating platform frame to realize the transfer of the main layer bridge plate; The glue coating support frame includes a door-shaped bracket and a slide-type adjustment mechanism for adjusting the position of the glue coating mechanism. The door-shaped bracket is installed on the coating platform frame, and the movable roller passes under the door-shaped bracket; the glue coating mechanism is installed on the door-shaped bracket above the movable roller through the slide-type adjustment mechanism; The glue supply hose fixing frame includes a first bearing seat, a support rod, and a fixing ring for supporting the glue supply hose. The vertically arranged support rod is rotatably connected to the coating platform frame through the first bearing seat, and the fixing ring is installed at the upper end of the support rod; the glue supply hose passes through the fixing ring and is connected to the glue coating mechanism; The glue coating mechanism includes a glue mixer and a glue coating pipe connected to the glue mixer, the glue supply pipe includes a first glue supply pipe and a second glue supply pipe, the first glue supply pipe and the second glue supply pipe are connected to one end of the glue mixer, the other end of the glue mixer is connected to the middle of the glue coating pipe, the glue coating pipe and the glue mixer are arranged in a T shape, a glue cavity is formed in the glue coating pipe, a glue outlet is arranged along the length direction of the glue coating pipe, and the glue outlet is connected to the glue cavity; A first positioning plate for positioning the main layer bridging plate is also provided on one side of the movable roller. The height of the first positioning plate is higher than the movable roller. When the main layer bridging plate moves along the movable roller, it moves close to the first positioning plate.
2. A main layer bridge plate glue coating device according to claim 1, characterized in that: The glue coating tube comprises an upper cover plate and a tube body with an opening, the glue mixer is connected to the upper cover plate, and the upper cover plate and the opening of the tube body are detachably connected.
3. A main layer bridge plate glue coating device according to claim 2, characterized in that: The first driving block and the second driving block are respectively arranged at the two ends of the glue coating tube in the glue cavity, and the first driving block and the second driving block are respectively connected to driving units for driving the first driving block and the second driving block to move in the glue cavity along the length direction of the glue coating tube; the first driving block and the second driving block are arranged in contact with the inner wall of the glue cavity, and the driving module drives the first driving block and the second driving block to move to adjust the size of the glue outlet.
4. A main layer bridge plate glue coating device according to claim 3, characterized in that: The glue outlet comprises a first glue outlet, a second glue outlet and a third glue outlet, the third glue outlet is arranged between the first glue outlet and the second glue outlet, and the first driving block and the second driving block are used to adjust the length of the first glue outlet and the second glue outlet respectively.
5. A main layer bridge plate glue coating device according to claim 4, characterized in that: The width of the third glue outlet is greater than the width of the first glue outlet and the second glue outlet.
6. A main layer bridge plate glue coating device according to claim 1, characterized in that: A conveying platform is also arranged adjacent to the coating platform at one end of the mobile roller, and the conveying platform includes a conveying platform frame, a conveying roller, a second positioning plate, and a side push plate. The second positioning plate is arranged on one side of the conveying roller, and the side push plate is arranged on the other side of the conveying roller. The side push plate is connected to a linear drive device for driving the side push plate to move toward the second positioning plate. The second positioning plate and the side push plate are arranged at the conveying starting end of the conveying roller, and the conveying end of the conveying roller is connected to the mobile roller.
7. A main layer bridge plate glue coating device according to claim 6, characterized in that: A third positioning plate is also provided at the conveying end of the conveying roller, and the third positioning plate is flip-set at the end of the conveying roller; when there is no main layer bridging plate on the moving roller, the third positioning plate flips to be lower than the upper surface of the conveying roller; when there is a main layer bridging plate on the moving roller, the third positioning plate flips to be higher than the upper surface of the conveying roller.
8. A main layer bridge plate glue coating device according to claim 7, characterized in that: A cleaning device for removing dust from the surface of the main layer bridge plate is also provided above the middle area of the conveying roller.
9. A main layer bridge plate glue coating device according to claim 6, characterized in that: A first positioning block is provided on the side of the coating platform frame of the coating platform, and a second positioning block is provided on the side of the conveying platform frame of the conveying platform corresponding to the first positioning block. The first positioning block is provided with a protruding plug, and the second positioning block is provided with a slot adapted to the plug; the plug is provided with a jack, and a jack is provided at the bottom of the slot corresponding to the slot of the plug. When the plug is inserted into the slot, the jack of the plug is aligned with the jack at the bottom of the slot, and a pin is inserted into the aligned jack to connect the plug with the slot.
10. A method for coating glue on a main layer bridge plate, characterized in that: The method is based on the glue coating device according to any one of claims 1 to 9, and the method comprises: Step 1: adjusting the lateral position of the gluing mechanism through the slide rail adjustment mechanism according to the width of the main layer bridge plate to be glued, so that the center of the gluing mechanism is aligned with the width center of the main layer bridge plate; Step 2: When the main layer bridge plate to be coated with glue moves along the moving roller to approach the bottom of the glue coating mechanism, the height of the glue coating mechanism is adjusted according to the thickness of the main layer bridge plate so that the glue coating mechanism is close to the upper surface of the main layer bridge plate; Step 3, when the main layer bridge plate moves to the bottom of the glue coating mechanism, the glue coating mechanism releases glue toward the upper surface of the main layer bridge plate. During the glue release process, the main layer bridge plate moves at a uniform speed under the action of the moving roller. The glue coating mechanism forms three glue paths on the upper surface of the main layer bridge plate. The thickness of the middle glue path is greater than the thickness of the glue paths on both sides. The glue paths extend from one end of the main layer bridge plate to the other end along the length direction of the main layer bridge plate. The glue paths on both sides leave a margin gap from the width edge of the main layer bridge plate. Step 4: After the main layer bridge plate completely passes under the glue coating mechanism, the glue coating mechanism stops dispensing glue and moves upward to reset through the slide rail adjustment mechanism, and executes step 3 when the next main layer bridge plate moves under the glue coating mechanism.
Citation Information
Patent Citations
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