Omnibearing dust removal device special for power transformation equipment and use method

Abstract

The invention discloses an all-directional dust removal device special for power transformation equipment and a using method, and belongs to the technical field of dust removal equipment. Comprising a mounting unit which comprises a machine body and a storage bin arranged at the tail of the machine body; and the dust collection unit comprises an electric control bin arranged in the middle of the machine body and a dust collection bin arranged at the head of the machine body. The device is provided with flexible and diversified suction head configurations so as to meet different cleaning requirements; an intelligent dust collecting and filtering system is also a key, the dust removing effect can be effectively improved, safe and stable operation of equipment is ensured, the device is compact in design, the device adapts to the limited space below the workbench, standard pipelines and various suction heads are arranged, and different cleaning requirements are met. Meanwhile, the device is provided with an intelligent dust collecting and filtering system, the dust removing effect is improved, and energy consumption is reduced. In addition, the device pays attention to convenience and safety of operation, the dust collection box is convenient to replace, safety protection measures are provided, and use safety is ensured.

Description

Technical Field

[0001] The present invention relates to the technical field of dust removal equipment, and in particular to an all-round dust removal device dedicated to power transformation equipment and a use method thereof. Background Art

[0002] The current dust removal technology for substation equipment has many shortcomings, which seriously restricts the operating efficiency and safety of the equipment.

[0003] Traditional dust removal methods often rely on manual operation, which is inefficient and prone to omissions, making it difficult to completely remove dust and stubborn stains on the surface of the equipment. At the same time, the existing dust removal equipment is not flexible enough to adapt to the complex and changeable working environment of substation equipment, especially in the cleaning of narrow areas. In addition, the device lacks an intelligent dust collection and filtration system, resulting in unstable dust removal effects, greater wear and tear on the equipment, and potential safety hazards. Summary of the invention

[0004] In view of the problems existing in the existing omnidirectional dust removal device dedicated to substation equipment, the present invention is proposed.

[0005] Therefore, the present invention provides a special all-round dust removal device for substation equipment, the purpose of which is to solve the problem that traditional dust removal methods rely on manual operation, are inefficient and prone to omissions, and are difficult to completely remove dust and stubborn stains on the surface of the equipment.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a special all-round dust removal device for substation equipment, comprising a unit, including a body and a storage bin arranged at the tail of the body; a dust suction unit, including an electric control bin arranged in the middle of the body, a dust collecting bin arranged at the head of the body, a wind rotating bin arranged between the electric control bin and the dust collecting bin, and a dust collecting box arranged at the head of the body and connected to the dust collecting bin.

[0007] As a preferred solution of the all-round dust removal device dedicated to substation equipment described in the present invention, the storage bin includes a special-shaped groove and a storage plate, the special-shaped groove is opened on the front and rear surfaces of the body, and the storage plate is rotatably connected in the storage bin.

[0008] As a preferred solution of the all-round dust removal device dedicated to substation equipment described in the present invention, wherein: a pipe is arranged on the outside of the storage tray, the pipe is wrapped around the outside of the storage tray, and the other end of the storage tray passes through the other side of the body and is rotatably connected to a handle.

[0009] As a preferred solution of the all-round dust removal device dedicated to substation equipment described in the present invention, the electric control compartment includes a heat dissipation fan and a fixed plate, a contactor arranged on the fixed plate, a terminal box and a control panel, and a power supply arranged outside the machine body and connected to the contactor.

[0010] As a preferred solution of the all-round dust removal device dedicated to substation equipment of the present invention, the contactor remotely controls the start and stop of high-current equipment, and the control panel receives operating instructions and controls the operation of the equipment.

[0011] As a preferred solution of the all-round dust removal device dedicated to substation equipment described in the present invention, the fixing plate is fixedly installed on the inner wall of the electric control compartment by bolts, and the heat dissipation fan is arranged on one side of the inner wall of the electric control compartment and protrudes from one side of the outer wall of the body.

[0012] As a preferred solution of the all-round dust removal device dedicated to substation equipment described in the present invention, the dust collecting bin includes a filter and a dust collecting port, the filter is fixedly installed in the dust collecting bin by bolts, and the dust collecting port is arranged on one side of the outside of the machine body and is connected to the inner cavity of the dust collecting bin; the dust collecting port and the pipeline cooperate with each other.

[0013] As a preferred solution of the all-round dust removal device dedicated to substation equipment described in the present invention, a circular hole is opened on one side of the body, and a cover plate is arranged on one side of the body, the diameter of the cover plate is larger than the diameter of the circular hole, and the cover plate is fixedly connected to one side of the body by bolts to cover the circular hole.

[0014] As a preferred solution of the all-round dust removal device dedicated to substation equipment described in the present invention, the air rotating bin includes a flange and a motor, and the motor is fixedly connected to the port of the air rotating bin through the flange.

[0015] The beneficial effects of the present invention are as follows: it should have flexible and diverse suction head configurations to meet different cleaning needs; the intelligent dust collection and filtration system is also key, which can effectively improve the dust removal effect and ensure the safe and stable operation of the equipment.

[0016] Another object of the present invention is to provide a method for using a special all-round dust removal device for power transformation equipment, the purpose of which is to improve the dust removal efficiency.

[0017] To solve the above technical problems, the present invention provides the following technical solutions: and the usage steps are: preparation stage, safety check before use, confirm that the power supply voltage is the same as the voltage of this machine, and turn on the power; vacuum stage, local power on and off and remote power on and off; maintenance stage, the height of the material in the dust box shall not exceed 2 / 3, empty the dust box, and when the suction of the machine weakens, clean the filter immediately.

[0018] Beneficial effects of the present invention: The device is compactly designed to fit into the limited space under the workbench, and is equipped with standard pipes and a variety of suction heads to meet different cleaning needs. At the same time, the device has an intelligent dust collection and filtration system to improve dust removal effects and reduce energy consumption. In addition, the device also focuses on the convenience and safety of operation, facilitates the replacement of dust boxes, and is equipped with safety protection measures to ensure safe use. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 It is a schematic diagram of the overall structure of the omnidirectional dust removal device dedicated to power transformation equipment of the present invention.

[0021] Figure 2 It is a schematic diagram of the structure inside the body of the omnidirectional dust removal device dedicated to power transformation equipment of the present invention. DETAILED DESCRIPTION

[0022] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings.

[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0024] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor is it an embodiment that is mutually exclusive with other embodiments, either individually or selectively.

[0025] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0026] Example 1, reference Figure 1 - Figure 2 , which is the first embodiment of the present invention, provides an all-round dust removal device dedicated to substation equipment, including a body 101, in which a storage bin 102, an electric control bin 201, a dust collection bin 202 and an air rotation bin 203 are arranged.

[0027] Further, the storage bin 102 includes a special-shaped groove 102a and a storage tray 102b, the special-shaped groove 102a is opened on the front and rear surfaces of the body 101, the storage tray 102b is rotatably connected to the storage bin 102, a pipe 102c is arranged outside the storage tray 102b, the pipe 102c is wound around the outside of the storage tray 102b, and the other end of the storage tray 102b passes through the other side of the body 101 and is rotatably connected to a handle 102d, and the special-shaped groove 102a is arranged in a "T" shape, so that the pipe 102c is helpful to fix the pipe 102c during the winding process. 02c and provide enough space to wind the pipe 102c. The special-shaped grooves 102a are opened on the front and rear surfaces of the body 101, which make full use of the space of the body 101 and facilitate the rotation of the storage tray 102b and the winding of the pipe 102c. The storage tray 102b is rotatably connected to the storage bin 102 through the handle 102d, so that the pipe 102c can be freely wound and unfolded on the storage tray 102b. The rotating connection design of the storage tray 102b can reduce the friction when the pipe 102c is wound, making the winding and unfolding of the pipe 102c smoother, which is convenient for the storage and use of the pipe 102c.

[0028] The electric control compartment 201 includes a cooling fan 201a, a fixing plate 201b, a contactor 201c, a terminal box 201d and a control board 201e. The cooling fan 201a is directly fixed on the inner wall of the electric control compartment 201 and is connected to the corresponding interface on the control board 201e through a cable to receive control signals and start or stop as needed. The cooling fan 201a is mainly used to cool the temperature inside the electric control compartment 201 to prevent electrical components from overheating and ensure that the equipment operates stably at an appropriate temperature. The contactor 201c is used to remotely control the start and stop of high-current equipment. The terminal box 201d provides a safe electrical connection point for connecting different electrical components and external circuits. The terminals inside the terminal box 201d are used to connect the contactor 201c, the control board 201e and other electrical components. The control board 201e is the control center of the entire electric control compartment 201 and is responsible for receiving operating instructions and controlling the operation of the equipment.

[0029] In addition, the dust collecting bin 202 includes a filter 202a and a dust collecting port 202b. The dust collecting port 202b is an interface connecting the dust suction pipe 102c and the dust collecting bin 202. The dust and impurities sucked by it smoothly enter the dust collecting bin 202. The dust collecting port 202b is arranged on the outer side of the body 101 and is connected to the inner cavity of the dust collecting bin 202, so as to facilitate the direct introduction of the sucked dust into the dust collecting bin 202. The dust collecting port 202b cooperates with the pipe 102c, and the pipe 102c is responsible for transporting the dust from the dust suction unit 200 to the dust collecting bin 202. The filter 202a filters the dust and impurities in the air sucked into the dust collecting bin 202 to ensure that the exhausted air is clean and prevent environmental pollution. The filter 202a is fixedly installed in the dust collecting bin 202 by bolts and is easy to replace and clean.

[0030] The diameter of the cover plate 202c is designed to be larger than the diameter of the circular hole, so as to ensure that the cover plate 202c can completely cover the circular hole. By removing the cover plate 202c, the filter 202a can be removed through the circular hole for maintenance and replacement.

[0031] Furthermore, fan blades are provided in the wind rotating bin 203, and the flange 203a has a square plane with bolt holes on the edge, which are used to fix the motor 203b on the wind rotating bin 203 by bolts. The motor 203b is the power source of the wind rotating bin 203 and is responsible for driving the fan blades to rotate, thereby realizing the airflow conversion and wind direction adjustment in the air duct, and preventing air leakage at the connection between the motor 203b and the wind rotating bin 203. A sealing gasket is installed between the flange 203a and the motor 203b for sealing.

[0032] Example 2, reference Figure 1 - Figure 2 , which is the second embodiment of the present invention, and which is different from the first embodiment in that:

[0033] Further, local power on / off: press the power button, the machine starts to work normally. Press the power button when shutting down, the machine stops working. Remote power on / off: connect the machine body 101 to the remote control line connection port, connect the other end of the remote control line to the automation machine signal end, when the automation equipment gives a power on signal, the vacuum cleaner starts to work normally. The automation machine gives a power off signal, and the vacuum cleaner stops vacuuming.

[0034] If the filter 202a element is still wet when sucking dry dust, the filter 202a is easily clogged by dust and the filtering performance will decrease. Before switching the hygroscopic material to the dry material, the wet filter 202a should be properly dried or replaced with a dry filter 202a.

[0035] Finally, turn off the vacuum cleaner and unplug the power plug 201f. Remove the pipe 102c as needed and clean and dry it with water. Clean the dust box 204 and clean the inside and outside of the device. Store the device properly. Before performing any device operation on the vacuum cleaner, be sure to turn off the vacuum cleaner power plug 201f and unplug the power plug 201f.

[0036] Example 3, reference Figure 1 - Figure 2 , which is the third embodiment of the present invention. This embodiment is different from the second embodiment in that: Hose blockage processing: If a foreign object is stuck in the hose, the hose can be unplugged and the front end of the hose can be placed in the air inlet of the vacuum cleaner to allow the air in the tube to circulate in reverse order to suck out the foreign object.

[0037] Clean the dust bucket: The height of the material sucked into the dust bucket cannot be higher than 2 / 3 of the dust bucket. When the sucked material is at 2 / 3 of the dust bucket, the dust bucket must be emptied, the device must be turned off and placed on a flat surface to securely fix the device, lift the handle of the dust bucket upwards, and open the dust bucket. Pull the handle of the dust bucket outwards to pull out the dust bucket. When emptying the dust bucket and installing the dust bucket, push the dust bucket in, first confirm that the pins on both sides of the dust bucket are on the pin shaft, and then press the handle of the dust bucket down to ensure that the dust bucket is installed in place. During the installation process, press down slowly at the beginning, and then press down with appropriate force after ensuring that the dust bucket has completely entered the filter bucket.

[0038] Cleaning filter 202a: When the suction power of the machine weakens, please clean filter 202a immediately, turn off power 201f, and unplug power 201f. Open the machine head, remove filter 202a, and use a pneumatic blow gun to blow from the inside of filter 202a to the outside to clean it. If there is still no improvement after cleaning, replace filter 202a.

[0039] Replace filter 202a: Turn off the vacuum cleaner and unplug the power plug 201f. Open the cover plate 202c of the vacuum cleaner filter 202a, remove the fixing nut and anti-skid gasket under the high-efficiency filter 202a, and then take out the filter 202a. When installing, insert the high-efficiency filter 202a into the screw, with the side with the sealing ring close to the body 101, and then use the butterfly nut to lock the high-efficiency filter 202a with the sealing gasket, fixing gasket, and spring gasket in turn.

[0040] The remaining structure is the same as that of Example 2.

[0041] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present invention. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other replacements, modifications, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the invention is not limited to a specific embodiment, but extends to numerous modifications still falling within the scope of the appended claims.

[0042] Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0043] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. A omnidirectional dust removal device for substation equipment, characterized in that: include, The installation unit (100) comprises a body (101) and a storage bin (102) arranged at the rear of the body (101); The dust collection unit (200) comprises an electric control compartment (201) arranged in the middle of the machine body (101), a dust collection compartment (202) arranged at the head of the machine body (101), an air rotation compartment (203) arranged between the electric control compartment (201) and the dust collection compartment (202), and a dust collection box (204) arranged at the head of the machine body (101) and connected to the dust collection compartment (202).

2. The all-round dust removal device for substation equipment according to claim 1, characterized in that: The storage bin (102) comprises a special-shaped groove (102a) and a storage tray (102b); the special-shaped groove (102a) is provided on the front and rear surfaces of the machine body (101); and the storage tray (102b) is rotatably connected in the storage bin (102).

3. The all-round dust removal device for substation equipment according to claim 2, characterized in that: A pipe (102c) is arranged outside the storage tray (102b), the pipe (102c) is wound around the outside of the storage tray (102b), and the other end of the pipe (102c) arranged on the storage tray (102b) passes through the other side of the machine body (101) and is rotatably connected to a handle (102d).

4. The all-round dust removal device for substation equipment according to claim 3 is characterized in that: The electric control compartment (201) comprises a heat dissipation fan (201a) and a fixing plate (201b), a contactor (201c) arranged on the fixing plate (201b), a terminal box (201d) and a control panel (201e), and a power supply (201f) arranged outside the machine body (101) and connected to the contactor (201c).

5. The all-round dust removal device for substation equipment according to claim 4, characterized in that: The contactor (201c) remotely controls the start and stop of the high current equipment, and the control panel (201e) receives operating instructions and controls the operation of the equipment.

6. The all-round dust removal device for substation equipment according to claim 5, characterized in that: The fixing plate (201b) is fixedly mounted on the inner wall of the electric control compartment (201) by means of bolts, and the heat dissipation fan (201a) is arranged on one side of the inner wall of the electric control compartment (201) and protrudes from one side of the outer wall of the machine body (101).

7. The all-round dust removal device for substation equipment according to claim 6, characterized in that: The dust collecting bin (202) comprises a filter (202a) and a dust collecting port (202b); the filter (202a) is fixedly installed in the dust collecting bin (202) by means of bolts; the dust collecting port (202b) is arranged at a position on one side of the exterior of the machine body (101) and is connected to the inner cavity of the dust collecting bin (202); The dust collection port (202b) and the pipeline (102c) cooperate with each other.

8. The all-round dust removal device for substation equipment according to claim 7, characterized in that: A circular hole is opened on one side of the machine body (101); a cover plate (202c) is arranged on the one side of the machine body (101); the diameter of the cover plate (202c) is larger than the diameter of the circular hole; and the cover plate (202c) is fixedly connected to the one side of the machine body by bolts to cover the circular hole.

9. The all-round dust removal device for substation equipment according to claim 8, characterized in that: The air rotating bin (203) comprises a flange (203a) and a motor (203b), and the motor (203b) is fixedly connected to a port of the air rotating bin (203) via the flange (203a).

10. A method for using a special all-round dust removal device for power transformation equipment, characterized in that: The invention comprises the all-round dust removal device for substation equipment according to any one of claims 1 to 9; and the using steps are as follows: In the preparation stage, a safety check is performed before use to confirm that the voltage of the power supply (201f) is the same as the voltage of the machine and that the power supply (201f) is turned on; During the vacuuming phase, the machine can be turned on and off locally or remotely; During the maintenance phase, the height of the material in the dust box (204) must not exceed 2 / 3, the dust box (204) is emptied, and when the suction power of the machine weakens, the filter (202a) is cleaned immediately.

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