Bending equipment for machining plate heat exchanger
By designing bending equipment with bending switching components and bending processing components, the difficulty of rounded corners and right angle switching at bends of plate heat exchangers is solved, achieving more efficient bending processing and better finished product efficiency .
Patent Information
- Application Number
- CN202411590372.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-02-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, the plate heat exchanger cannot switch the rounded corners and right angles of the bends according to the installation environment during bending processing, resulting in limited installation environment, reducing the practicality of the bending equipment, and possibly causing the plate to be subjected to stress. Incline or offset affects the efficiency of the finished product.
A bending device including a bending switching assembly and a bending processing assembly is designed. The limit bending rod is rotated by the bending switching assembly, thereby realizing the switching and adjustment of rounded corners and right angles at the bending point, and bending processing is carried out. The assembly clamps the plate to prevent offset.
It realizes flexible switching between rounded corners and right angles at bends during bending processing, improves the installation environment adaptability and finished product efficiency of the plate heat exchanger, and enhances the practicality of the bending equipment.
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Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plate heat exchanger processing, and in particular to a bending device for processing a plate heat exchanger. Background Art
[0002] The plate heat exchanger is a high-efficiency heat exchanger made of a series of metal sheets with a certain corrugated shape. Thin rectangular channels are formed between various plates, and heat is exchanged through the plates. In order to adapt to some special installation environments, the shell and plates of the plate heat exchanger need to be bent using a bending machine. After the bending process, the plate heat exchanger reaches a shape that meets the special installation environment, which is used to improve the working efficiency of the plate heat exchanger.
[0003] At present, in the prior art, during the bending process of the plate heat exchanger, affected by the installation environment, it is necessary to bend the heat exchange plate to a rounded corner or a right angle to adapt to different installation environments. The traditional bending machine cannot meet the switching of the rounded corner or the right angle state of the bending part of the heat exchange plate, resulting in the installation environment of the plate heat exchanger being limited and the practicability of the bending equipment being reduced. In addition, during the bending process, the heat exchange plate will be tilted or offset due to the force, thereby affecting the finished product efficiency of the plate heat exchanger. Therefore, the present invention proposes a bending equipment for plate heat exchanger processing. Summary of the invention
[0004] The purpose of the present invention is to solve the problem in the prior art that during the bending process of the plate heat exchanger, due to the influence of the installation environment, the heat exchange plate needs to be bent to a rounded corner or a right angle state to adapt to different installation environments. The traditional bending machine cannot meet the switching of the rounded corner or the right angle state of the bending part of the heat exchange plate, resulting in the installation environment of the plate heat exchanger being limited, reducing the practicability of the bending equipment, thereby affecting the efficiency of the finished product of the plate heat exchanger.
[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a bending device for plate heat exchanger processing, comprising a workbench component, a bending switching component is installed on one side of the upper surface of the workbench component, the bending switching component is used to feed and convey the heat exchange plate during the switching process, the bending switching component comprises a limit bending rod, the bending switching component can also store the limit bending rod, and a bending processing component is installed on the other side of the workbench component, and the bending processing component can clamp the heat exchange plate to prevent distortion during the bending process; The bending switching assembly also includes two sliders, each of which is movably mounted on a side slide rail, the upper surface of each slider is fixedly connected to a mounting rod, one end of each mounting rod is fixedly connected to a support plate, and the upper surface of each mounting rod is fixedly connected to an upper slide rail; the bending processing assembly includes two side mounting plates, one end of each side mounting plate is fixedly connected to a lower extension rod, one end of each lower extension rod is rotatably mounted with an upper supporting sheet metal, the upper surface of each upper supporting sheet metal is fixedly connected to a lower clamping plate, and both sides of the upper surface of the lower clamping plate are fixedly connected to fixed seats.
[0006] The cam is an angular track that is fixedly connected to the top of the workbench, and a pair of cams are formed on the cam face of the workbench, each of which has a U-shaped support frame that is fixedly connected to the bottom surface of the workbench, and a pair of cams that are connected to the top surface of the workbench.
[0007] In at least some embodiments, a movable rod No. 1 is movably installed in the upper slide rail, and a No. 1 upper tooth plate is fixedly connected to one side of the lower surface of the No. 1 movable rod, and a driven gear is meshedly connected below the No. 1 upper tooth plate, and an L-shaped connecting rod is fixedly connected to one side of each of the No. 1 movable rods, and a spring top rod is fixedly connected to the lower end of each of the L-shaped connecting rods, and the spring top rod is fixedly connected to the surface of one side of the mounting rod, and a bearing is fixedly connected in each of the support plates, and a center shaft is installed in each of the bearings, and the driven gear is fixedly sleeved on the surface of the center shaft, and a limiting bending rod is fixedly connected between the two center shafts, and a right-angle protrusion is fixedly connected to one side of the limiting bending rod, and the limiting bending rod and the center shaft are located inside the side support seat and the storage tube, and a card-connecting socket is opened at one end of the center shaft.
[0008] In at least some embodiments, a limiting hole is provided on the outer side of each of the support plates, and a limiting rod is installed in the limiting hole and the card-connecting hole, one end of the No. 1 movable rod is provided parallel to one side of the top plate, the lower end of the mounting rod is meshedly connected with a driving screw rod, and a limiting rod is movably installed on the lower end of the other side of the mounting rod, one end of the driving screw rod is fixedly connected to a No. 1 motor, the No. 1 motor and the limiting rod are fixedly connected to one side of the side support seat, the No. 1 motor and one end of the limiting rod are both installed with a mounting seat, and each of the top plates is fixedly connected to a surface of one side of the mounting seat.
[0009] In at least some embodiments, a rotating arc piece is movably installed on the arc slide rail, a rubber gasket is fixedly connected to the middle part of the surface of the rotating arc piece, one side of the rotating arc piece is set to be open, gear rings are fixedly connected to the two sides of the surface of the rotating arc piece, and driving gears are meshedly connected to the two sides of the gear rings, a transmission shaft is fixedly connected between each of the driving gears, mounting brackets are rotatably installed at both ends of the transmission shaft, each of the mounting brackets is fixedly connected to the side support seat and the upper surface of the storage tube, one side of the two driving gear surfaces on the same side is fixedly connected to matching gears, and the middle parts of the two matching gears are meshedly connected to transmission gears, one side of the transmission gear is fixedly connected to the No. 2 motor, one side of the No. 2 motor is fixedly connected to the motor mounting plate, and the motor mounting plate is fixedly connected above the surface of the side support seat.
[0010] In at least some embodiments, a connecting sheet metal is rotatably installed in each of the fixed seats, and an upper clamping plate is fixedly connected to the other end of each connecting sheet metal, and the side mounting plates are fixedly connected to the U-shaped support frame, and the side mounting plates are located on both sides of the processing groove, and a connecting shaft is rotatably installed between each of the connecting sheet metals, and two limiting inclined plates are rotatably installed on the connecting shaft, and a No. 2 movable rod is movably installed in each of the limiting inclined plates, and two lifting blocks are fixedly connected to one side of the No. 2 movable rod, and an upright slide rail is installed on the outer side of the lifting block, and an upper movable plate is fixedly connected to the lower end of the upright slide rail, and the upper movable plate is arranged below the lower clamping plate, and mounting slide rails are fixedly connected to both sides of the lower surface of the lower clamping plate, and the upper movable plate is installed on the mounting slide rails.
[0011] In at least some embodiments, a No. 2 upper tooth plate is fixedly connected to both sides of the lower surface of the upper movable plate, a lower movable plate is arranged below the upper movable plate, lower tooth plates are fixedly connected to both sides of the upper surface of the lower movable plate, a driving gear is meshingly connected between the No. 2 upper tooth plate and the lower tooth plate, a rotating shaft is fixedly connected to the center of the driving gear, connecting brackets are rotatably installed at both ends of the rotating shaft, the connecting brackets are fixedly connected to the lower surface of the lower clamping plate, a No. 3 motor is installed at the lower end of one side of the connecting bracket, the output shaft of the No. 3 motor is fixedly connected to one end of the rotating shaft, a limiting side plate is slidably installed at the lower end of the connecting bracket, and the limiting side plates are fixedly connected to the two side surfaces of the lower movable plate.
[0012] In at least some embodiments, connecting arms are rotatably installed on both sides of one end of the lower movable plate, each connecting arm is provided with a mounting groove, a telescopic rod is movably installed in the mounting groove, one end of the telescopic rod is fixedly connected to a hydraulic rod, the output end of the hydraulic rod is fixedly connected to the mounting groove, a reinforcement rod is rotatably installed at the lower end of the telescopic rod, and the reinforcement rod is fixedly connected to one side surface of the side mounting plate.
[0013] Compared with the prior art, the advantages and positive effects of the present invention are: In the present invention, the bending switching assembly can drive the rotating arc piece to rotate around the arc slide rail as the center, and the rubber gasket on the surface of the rotating arc piece can support the heat exchange plate to move horizontally in the limit slide rail to achieve the effect of feeding and conveying, and the No. 1 motor can also cooperate with the driving screw to drive the installation rod to move synchronously. During the movement, the No. 1 movable rod and the top plate cooperate to limit the position, and then the No. 1 upper tooth plate and the driven gear can drive the central axis and the limit bending rod to rotate. Since a right-angle protrusion is fixedly connected to one side of the limit bending rod, the right-angle protrusion can be moved during the bending process. The right-angle bending process can be performed, and the other side of the limit bending rod can be processed by rounded corner bending, so as to realize the switching and adjustment of the rounded corner and the right angle of the bending part during the bending process. When processing is required, the limit plug rod can be inserted into the limit plug hole, and the limit plug rod can be extended to the card socket and connected with the center axis to prevent the limit bending rod and the center axis from rotating during the bending process. At the same time, when the bending process is not required, the limit bending rod can be stored in the storage tube. The limit bending rod can be stored and other processing steps can be performed on the workpiece when the bending process is not required.
[0014] In the present invention, the bending processing component can push the processing part of the heat exchange plate to move upward to realize the bending processing, and simultaneously drive the upper clamping plate and the lower clamping plate to clamp one side of the heat exchange plate. The upper clamping plate and the lower clamping plate can limit the heat exchange plate to prevent the heat exchange plate from being offset or twisted during the processing, so that the bending equipment has better stability during the bending processing, ensuring the accuracy and bending efficiency of the heat exchange plate, thereby improving the practicality of the bending equipment and the finished product efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The present invention provides a one-side stereoscopic schematic diagram of an overall bending device for plate heat exchanger processing; Figure 2 The other side perspective diagram of the whole of a bending device for plate heat exchanger processing proposed by the present invention; Figure 3 The present invention provides a three-dimensional schematic diagram of the structure of a workbench component in a bending device for processing a plate heat exchanger; Figure 4The present invention provides a schematic three-dimensional diagram of the combined structure of a workbench component and a bending switching assembly in a bending device for processing a plate heat exchanger; Figure 5 The present invention provides a schematic three-dimensional diagram of the overall structure of a switching assembly assembly in a bending device for plate heat exchanger processing; Figure 6 The present invention provides a schematic three-dimensional diagram of the local structure of a switching assembly assembly in a bending device for plate heat exchanger processing; Figure 7 The present invention provides an exploded stereoscopic schematic diagram of a limit bending rod, a support plate and a limit insertion rod in a bending device for plate heat exchanger processing; Figure 8 The present invention provides a three-dimensional diagram showing another partial structure of a switching assembly combination in a bending device for processing a plate heat exchanger; Fig. 9 The present invention provides a schematic three-dimensional diagram of the structure of a rotating arc sheet and a rubber gasket in a bending device for processing a plate heat exchanger; Fig.10 The present invention provides a three-dimensional diagram showing the structure of a bending processing component in a bending device for processing a plate heat exchanger; Fig.11 The present invention provides a three-dimensional diagram showing the local structure of a bending processing component in a bending device for processing a plate heat exchanger; Fig.12 The present invention provides a three-dimensional diagram showing the enlarged structure of a bending processing component in a bending device for processing a plate heat exchanger; Fig.13 The present invention provides a three-dimensional diagram showing the structure of a lower movable plate and a connecting arm in a bending device for processing a plate heat exchanger.
[0016] Legend: 100, workbench component; 200, bending switching assembly; 300, bending processing assembly; 101, processing table; 102, support leg; 103, U-shaped support frame; 104, limit slide rail; 105, opening; 106, side slide rail; 107, side support seat; 108, storage cylinder; 109, arc slide rail; 110, processing groove; 201, No. 1 motor; 202, driving screw rod; 203, slider; 204, mounting rod; 2 05, mounting seat; 206, support plate; 207, movable rod No. 1; 208, limit bending rod; 209, limit rod; 210, upper slide rail; 211, spring top rod; 212, L-shaped connecting rod; 213, upper tooth plate No. 1; 214, limit plug hole; 215, limit plug rod; 216, center shaft; 217, driven gear; 218, bearing; 219, card socket; 220, top plate; 221, right-angle protrusion; 222, rotating arc piece; 2 23. Transmission shaft; 224. No. 2 motor; 225. Motor mounting plate; 226. Mounting bracket; 227. Rubber gasket; 228. Gear ring; 229. Driving gear; 230. Matching gear; 231. Transmission gear; 301. Side mounting plate; 302. Lower extension rod; 303. Upper supporting sheet metal; 304. Lower clamping plate; 305. Upper clamping plate; 306. Connecting sheet metal; 307. Fixed seat; 308. Connecting shaft; 309. Lower movable plate; 310. Upper movable plate; 311. No. 2 upper tooth plate; 312. Limiting inclined plate; 313. Vertical slide rail; 314. No. 2 movable rod; 315. Lifting block; 316. Mounting slide rail; 317. Lower tooth plate; 318. No. 3 motor; 319. Rotating shaft; 320. Driving gear; 321. Connecting arm; 322. Hydraulic rod; 323. Mounting slot; 324. Telescopic rod; 325. Reinforcement rod; 326. Connecting bracket; 327. Limiting side plate. DETAILED DESCRIPTION
[0017] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0018] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0019] In the prior art, the plate heat exchanger is restricted by the installation environment. When encountering some special installation environments, the shape of the plate heat exchanger needs to be modified. The modification process also requires the use of a bending machine to bend the heat exchange plates and then assemble them. The shape of the bent heat exchange plates can be suitable for special installations. However, during the bending process, the traditional bending machine cannot switch the bends of the heat exchange plates to rounded corners and right angles according to the special installation environment, thereby reducing the practicality of the plate heat exchanger and limiting the installation environment of the plate heat exchanger. In addition, during the bending process, the heat exchange plates are bent due to force. If the heat exchange plates are not limited, the heat exchange plates will be tilted or offset due to force, thereby affecting the finished product efficiency of the plate heat exchanger, which also leads to reduced working efficiency of the plate heat exchanger.
[0020] To this end, the purpose of the present invention is at least to start the bending switching component 200. On the one hand, the bending switching component 200 can push the heat exchange plate to move horizontally in the limiting slide rail 104. According to the needs of the installation environment, when the bent length portion of the heat exchange plate moves to the opening 105 of the limiting slide rail 104, the feeding and conveying effect of the workpiece is achieved. On the other hand, the bending switching component 200 can drive the limiting bending rod 208 to move synchronously to the opening 105 of the limiting slide rail 104, and drive the limiting bending rod 208 to rotate. The rotation of the limiting bending rod 208 can adjust the position of the right-angle protrusion 221 on the surface of the limiting bending rod 208, thereby realizing the cutting of the rounded corners and right angles at the bending part during the bending process. The bending rod 208 can be replaced and adjusted, and the limit bending rod 208 can also be stored in the storage tube 108, saving the area of the workbench component 100, and other processing steps can be performed on the workpiece when bending processing is not required, thereby improving the practicability of the bending equipment. After adjusting the position of the right-angle protrusion 221 and the position of the heat exchange plate, the bending processing component 300 is started. The bending processing component 300 can drive the upper clamping plate 304 and the lower clamping plate 305 to clamp the bending part of the heat exchange plate and then bend it with the limit bending rod 208 as the center. While realizing the bending processing, the heat exchange plate can also be limited by the lower clamping plate 304 and the upper clamping plate 305, thereby preventing the heat exchange plate from bending due to force, thereby improving the accuracy of the bending processing.
[0021] Embodiment, according to Figure 1-Figure 13 ,like Figure 1-Figure 2As shown, a bending device for plate heat exchanger processing provided by an embodiment of the present invention includes a workbench component 100, a bending switching component 200 is installed on one side of the upper surface of the workbench component 100, and the bending switching component 200 is used to feed and convey the heat exchange plate during the switching process. The bending switching component 200 includes a limit bending rod 208, and the bending switching component 200 can also store the limit bending rod 208. A bending processing component 300 is installed on the other side of the workbench component 100, and the bending processing component 300 can clamp the heat exchange plate to prevent distortion during the bending process; the bending switching component 200 also includes two sliders 203, each of the sliders 203 is movably mounted on the side slide rail 106, the upper surface of each slider 203 is fixedly connected to a mounting rod 204, one end of each mounting rod 204 is fixedly connected to a support plate 206, and the upper surface of each mounting rod 204 is fixedly connected to an upper slide rail 210; the bending processing assembly 300 includes two side mounting plates 301, one end of each side mounting plate 301 is fixedly connected to a lower extension rod 302, one end of each lower extension rod 302 is rotatably mounted with an upper support sheet metal 303, the upper surface of each upper support sheet metal 303 is fixedly connected to a lower clamping plate 304, and both sides of the upper surface of the lower clamping plate 304 are fixedly connected to fixed seats 307; In this embodiment, starting the bending switching assembly 200 can push the heat exchange plate to move horizontally in the limit slide 104 through the rubber gasket 227. When the heat exchange plate moves to the open part 105 of the limit slide 104, the bending switching assembly 200 can also drive the rotation of the limit bending rod 208 to adjust the position of the right-angle protrusion 221 on the surface of the limit bending rod 208, thereby realizing the switching and adjustment of the rounded corners and right angles at the bending part during the bending process. At the same time, the limit bending rod 208 can also be stored in the storage tube. 108, the area of the workbench component 100 is saved, and other processing steps can be performed on the workpiece when bending processing is not required. Subsequently, starting the bending processing component 300 can drive the upper clamp 304 and the lower clamp 305 to clamp the bending part of the heat exchange plate and then bend it with the limiting bending rod 208 as the center. While realizing the bending processing, the heat exchange plate can also be limited by the lower clamp 304 and the upper clamp 305, thereby preventing the heat exchange plate from bending due to force, thereby improving the accuracy of the bending processing and the efficiency of the finished product.
[0022] like Figure 3As shown, the workbench component 100 includes a processing table 101, a U-shaped support frame 103 is fixedly connected to the lower surface of the processing table 101, and support legs 102 are fixedly connected to both sides of the lower surface of the U-shaped support frame 103. A processing groove 110 is provided on one side of the upper surface of the processing table 101. The processing groove 110 and the two sides of the upper surface of the processing table 101 are fixedly connected to limited slide rails 104. An opening 105 is provided above one end of each of the limited slide rails 104. Each of the limited slide rails 104 is located in the processing groove 110. 0 on both sides, each of the limiting slide rails 104 is provided with side slide rails 106 on both sides, each of the side slide rails 106 is fixedly connected to the upper surface of the processing table 101, and a side support seat 107 is provided near one end of the side slide rail 106, each of the side support seats 107 is fixedly connected to the upper surface of the processing table 101, and a storage cylinder 108 is fixedly connected between each of the side support seats 107, and arc-shaped slide rails 109 are fixedly connected to the surface of the storage cylinder 108 on both sides, and one side of the side support seat 107 and the storage cylinder 108 is set to be open; In this embodiment, an opening 105 is provided on one side of the limiting slide rail 104, and the limiting slide rail 104 can limit the heat exchange plate to assist in horizontal loading of the heat exchange plate. When the heat exchange plate part moves to the opening 105, the opening 105 corresponds to the processing groove 110 on one side of the processing table 101, so that a part of the heat exchange plate can be bent, and the other part of the heat exchange plate can be limited by the limiting slide rail 104 to prevent the heat exchange plate from being offset during the bending process.
[0023] like Figure 4-Figure 7As shown, a movable rod 207 is movably installed in the upper slide rail 210, and a No. 1 upper tooth plate 213 is fixedly connected to one side of the lower surface of the No. 1 movable rod 207, and a driven gear 217 is meshed and connected below the No. 1 upper tooth plate 213. An L-shaped connecting rod 212 is fixedly connected to one side of each of the No. 1 movable rods 207, and a spring top rod 211 is fixedly connected to the lower end of each of the L-shaped connecting rods 212. The spring top rod 211 is fixedly connected to the surface of one side of the mounting rod 204, and a bearing 218 is fixedly connected in each of the support plates 206. A central shaft 216 is installed in each of the bearings 218. The driven gear 217 is fixedly sleeved on the surface of the central shaft 216. A limited bending rod 208 is fixedly connected between the two central shafts 216. A right-angle protrusion 221 is fixedly connected to one side of the limited bending rod 208. 208 and the central axis 216 are located inside the side support seat 107 and the storage tube 108, one end of the central axis 216 is provided with a card-connecting socket 219, a limit socket 214 is arranged on the outer side of each of the support plates 206, and a limit plug rod 215 is installed in the limit socket 214 and the card-connecting socket 219, and a top plate 220 is arranged in parallel at one end of the movable rod 207, a driving screw rod 202 is meshedly connected to the lower end of the mounting rod 204 on one side, and a limit rod 209 is movably installed at the lower end of the mounting rod 204 on the other side, one end of the driving screw rod 202 is fixedly connected to a No. 1 motor 201, the No. 1 motor 201 and the limit rod 209 are fixedly connected to one side of the side support seat 107, one end of the No. 1 motor 201 and the limit rod 209 are both installed with a mounting seat 205, and each of the top plates 220 is fixedly connected to a surface of one side of the mounting seat 205; In this embodiment, the first motor 201 is started to drive the driving screw 202 to rotate. The driving screw 202 can drive one of the mounting rods 204 to move horizontally along the side slide rail 106, and the other mounting rod 204 moves synchronously through the limit position of the limit rod 209. Since the support plate 206 between the two mounting rods 204 is installed with the limit bending rod 208 through the bearing 218, when the limit bending rod 208 and the mounting rod 204 move to the vicinity of the processing groove 110, the first movable One end of the rod 207 will press against the top plate 220. The No. 1 movable rod 207 is installed on the upper slide rail 210 on the upper surface of the mounting rod 204. After the limit of the top plate 220, the No. 1 movable rod 207 and the mounting rod 204 can be pushed to move in opposite directions. The No. 1 upper tooth plate 213 is fixedly connected to the lower surface of the No. 1 movable rod 207. The No. 1 upper tooth plate 213 is meshed and connected to the driven gears 217 at both ends of the central axis 216 of the limit bending rod 208, which can drive the limit bending rod 2 08 and the central axis 216 rotate around the bearing 218 in the support plate 206. Since one side of the limit bending rod 208 is fixedly connected with a right-angle protrusion 221, the right-angle protrusion 221 can be bent at a right angle, and the other side of the limit bending rod 208 can be bent at a rounded angle, thereby realizing the switching and adjustment of the rounded angle and the right angle at the bending part during the bending process. After the adjustment is completed, the limit plug 215 is inserted into the limit plug hole 214, and the limit plug 215 can be extended to the clamping The socket 219 and the center axis 216 are snap-connected together, so that the limit bending rod 208 and the center axis 216 can be limited to prevent the limit bending rod 208 and the center axis 216 from rotating during the bending process. Conversely, when the limit plug 215 is pulled out, the spring top rod 211 can drive the No. 1 movable rod 207 to move away from the end of the support plate 206, leaving a longer distance to contact and limit the top plate 220, which is used to assist in the rotation and adjustment of the limit bending rod 208.
[0024] like Figure 8-Figure 9As shown, a rotating arc piece 222 is movably installed on the arc slide rail 109, a rubber gasket 227 is fixedly connected to the middle of the surface of the rotating arc piece 222, one side of the rotating arc piece 222 is set to be open, and gear rings 228 are fixedly connected to the two sides of the surface of the rotating arc piece 222, and driving gears 229 are meshed and connected on both sides of the gear ring 228, and a transmission shaft 223 is fixedly connected between each of the driving gears 229, and mounting brackets 226 are rotatably installed at both ends of the transmission shaft 223, and each of the mounting brackets 226 is fixedly connected to the upper surface of the side support seat 107 and the storage tube 108, and one side of the surface of the two driving gears 229 on the same side is fixedly connected to the matching gear 230, and the middle of the two matching gears 230 is meshed and connected with a transmission gear 231, and one side of the transmission gear 231 is fixedly connected to the second motor 224, and one side of the second motor 224 is fixedly connected to the motor mounting plate 225, and the motor mounting plate 225 is fixedly connected above the surface of the side support seat 107; In this embodiment, the second motor 224 is started to drive the transmission gear 231 to rotate, the transmission gear 231 is meshed and connected to the matching gear 230, the matching gear 230 is meshed and connected to the driving gear 229, which can drive the driving gear 229 to rotate, and the four driving gears 229 are connected together by the transmission shaft 223, the driving gear 229 is meshed and connected to the gear rings 228 on the surfaces of the two ends of the rotating arc piece 222, which can drive the rotating arc piece 222 to rotate along the arc slide rail 109, and then the rubber gasket 227 on the surface of the rotating arc piece 222 can push the heat exchange plate to move horizontally along the limiting slide rail 104 to achieve the effect of loading.
[0025] like Figure 10-13As shown, a connecting sheet metal 306 is rotatably installed in each of the fixing seats 307, and an upper clamping plate 305 is fixedly connected to the other end of each connecting sheet metal 306. The side mounting plate 301 is fixedly connected to the U-shaped support frame 103, and the side mounting plate 301 is located on both sides of the processing groove 110. A connecting shaft 308 is rotatably installed between each of the connecting sheet metals 306, and two limiting inclined plates 312 are rotatably installed on the connecting shaft 308. A second movable rod 314 is movably installed in each of the limiting inclined plates 312, and one side of the second movable rod 314 is fixedly connected There are two lifting blocks 315, and an upright slide rail 313 is installed on the outer side of the lifting block 315. The lower end of the upright slide rail 313 is fixedly connected to an upper movable plate 310, and the upper movable plate 310 is arranged below the lower clamping plate 304. The lower surface of the lower clamping plate 304 is fixedly connected to mounting slide rails 316. The upper movable plate 310 is installed on the mounting slide rails 316. The lower surface of the upper movable plate 310 is fixedly connected to a second upper tooth plate 311. A lower movable plate 309 is arranged below the upper movable plate 310, and the upper surface of the lower movable plate 309 is fixedly connected to the lower surface of the lower movable plate 309. The lower tooth plate 317 is fixedly connected, and a driving gear 320 is meshed and connected between the second upper tooth plate 311 and the lower tooth plate 317. A rotating shaft 319 is fixedly connected to the center of the driving gear 320. Connecting brackets 326 are rotatably installed at both ends of the rotating shaft 319. The connecting bracket 326 is fixedly connected to the lower surface of the lower clamping plate 304. A third motor 318 is installed at the lower end of the connecting bracket 326 on one side. The output shaft of the third motor 318 is fixedly connected to one end of the rotating shaft 319. A limited side plate 326 is slidably installed at the lower end of the connecting bracket 326. 7. The limiting side plates 327 are fixedly connected to the surfaces of both sides of the lower movable plate 309. The connecting arms 321 are rotatably installed on both sides of one end of the lower movable plate 309. A mounting groove 323 is provided in each of the connecting arms 321. A telescopic rod 324 is movably installed in the mounting groove 323. A hydraulic rod 322 is fixedly connected to one end of the telescopic rod 324. The output end of the hydraulic rod 322 is fixedly connected to the mounting groove 323. A reinforcing rod 325 is rotatably installed at the lower end of the telescopic rod 324. The reinforcing rod 325 is fixedly connected to the surface of one side of the side mounting plate 301. In this embodiment, the third motor 318 is started to drive the rotating shaft 319 and the driving gear 320 to rotate. The second upper tooth plate 311 and the lower tooth plate 317 are meshed above and below the driving gear 320, which can drive the lower movable plate 309 and the upper movable plate 310 to expand and move to both sides, and the second upper tooth plate 311 can drive the upper movable plate 310 to move horizontally along the mounting rail 316 of the lower clamping plate 304. When the upper movable plate 310 moves horizontally, a lifting block 315 is installed in the vertical rail 313 on its upper surface, and a second movable rod 314 is fixedly connected to one side of the lifting block 315, and the second movable rod 314 is installed in the limiting inclined plate 312, and passes through the vertical rail 313 and the limiting inclined plate 31 By limiting the position of the 2 pairs of No. 2 movable rods 314, the connecting shaft 308 can be pushed to one side, so that the upper clamp 305 and the connecting sheet metal 306 rotate around the fixed seat 307, so that the upper clamp 305 and the lower clamp 304 clamp the heat exchange plate, and at the same time, the lower movable plate 309 can be synchronously driven to move opposite to the upper movable plate 310. Since the connecting arm 321 and the reinforcement rod 325 are rotatably installed between the lower movable plate 309 and the side mounting plate 301, the lower movable plate 309 can be supported to move upward around the reinforcement rod 325 as the center, and the lower movable plate 309 can drive the upper movable plate 310, the lower clamp 304 and the upper clamp 305 to follow the lower movable plate 309 to move, thereby pushing the heat exchange plate to be bent.
[0026] The above are only preferred embodiments of the present invention and are not intended to limit the present invention in other forms. Any technician familiar with the profession may use the technical contents disclosed above to change or modify them into equivalent embodiments with equivalent changes and apply them to other fields. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A bending device for processing a plate heat exchanger, comprising a workbench component (100), characterized in that: A bending switching assembly (200) is installed on one side of the upper surface of the workbench component (100). The bending switching assembly (200) is used to feed and convey the heat exchange plate during the switching process. The bending switching assembly (200) comprises a limit bending rod (208). The bending switching assembly (200) can also store the limit bending rod (208). A bending processing assembly (300) is installed on the other side of the workbench component (100). The bending processing assembly (300) can straighten the heat exchange plate to prevent distortion during the bending process. The bending switching assembly (200) further comprises two sliders (203), each of the sliders (203) being movably mounted on the side slide rail (106), the upper surface of each slider (203) being fixedly connected to a mounting rod (204), one end of each mounting rod (204) being fixedly connected to a support plate (206), and the upper surface of each mounting rod (204) being fixedly connected to an upper slide rail (210); The bending processing assembly (300) comprises two side mounting plates (301), one end of each of the side mounting plates (301) is fixedly connected to a lower extension rod (302), one end of each of the lower extension rods (302) is rotatably mounted with an upper support sheet metal (303), the upper surface of each of the upper support sheet metal (303) is fixedly connected to a lower clamping plate (304), and both sides of the upper surface of the lower clamping plate (304) are fixedly connected to fixed seats (307).
2. The plate heat exchanger bending equipment according to claim 1, characterized in that: The workbench component (100) comprises a processing table (101), a U-shaped support frame (103) is fixedly connected to the lower surface of the processing table (101), support legs (102) are fixedly connected to both sides of the lower surface of the U-shaped support frame (103), a processing groove (110) is provided on one side of the upper surface of the processing table (101), the processing groove (110) and the upper surface of the processing table (101) are fixedly connected to limiting slide rails (104), each limiting slide rail (104) is provided with an opening (105) above one end, and each limiting slide rail (104) is located in the processing groove (110). ) on both sides, each of the limiting slide rails (104) is provided with side slide rails (106) on both sides, each of the side slide rails (106) is fixedly connected to the upper surface of the processing table (101), a side support seat (107) is provided near one end of the side slide rail (106), each of the side support seats (107) is fixedly connected to the upper surface of the processing table (101), a storage tube (108) is fixedly connected between each of the side support seats (107), and arc-shaped slide rails (109) are fixedly connected to the surface of the storage tube (108), and one side of the side support seat (107) and the storage tube (108) is arranged to be open.
3. The plate heat exchanger bending equipment according to claim 2, characterized in that: A movable rod (207) is movably installed in the upper slide rail (210), and a lower surface of the movable rod (207) is fixedly connected to a first upper toothed plate (213), and a driven gear (217) is meshedly connected below the first upper toothed plate (213). One side of each movable rod (207) is fixedly connected to an L-shaped connecting rod (212), and the lower end of each L-shaped connecting rod (212) is fixedly connected to a spring top rod (211), and the spring top rod (211) is fixedly connected to a surface of one side of the mounting rod (204). Each of the support plates (206) A bearing (218) is fixedly connected inside, and a central shaft (216) is installed inside each of the bearings (218). The driven gear (217) is fixedly sleeved on the surface of the central shaft (216). A limit bending rod (208) is fixedly connected between the two central shafts (216). A right-angle protrusion (221) is fixedly connected to one side of the limit bending rod (208). The limit bending rod (208) and the central shaft (216) are located inside the side support seat (107) and the storage tube (108), and a card connection hole (219) is opened on one end of the central shaft (216).
4. The plate heat exchanger bending equipment according to claim 3, characterized in that: A limit plug hole (214) is arranged on the outside of each support plate (206), and a limit plug rod (215) is installed in the limit plug hole (214) and the card-connection plug hole (219). One end of the movable rod (207) is arranged parallel to one side of the top plate (220). The lower end of the mounting rod (204) is meshingly connected with a driving screw rod (202), and a limit rod (209) is movably installed on the lower end of the mounting rod (204) on the other side. One end of the driving screw rod (202) is fixedly connected to a No. 1 motor (201), and the No. 1 motor (201) and the limit rod (209) are fixedly connected to one side of the side support seat (107). One end of the No. 1 motor (201) and the limit rod (209) are both installed with a mounting seat (205), and each top plate (220) is fixedly connected to a surface of one side of the mounting seat (205).
5. The plate heat exchanger bending equipment according to claim 2, characterized in that: A rotating arc piece (222) is movably mounted on the arc-shaped slide rail (109), a rubber gasket (227) is fixedly connected to the middle of the surface of the rotating arc piece (222), one side of the rotating arc piece (222) is set to be open, gear rings (228) are fixedly connected to both sides of the surface of the rotating arc piece (222), driving gears (229) are meshedly connected to both sides of the gear ring (228), a transmission shaft (223) is fixedly connected between each of the driving gears (229), and mounting brackets (226) are rotatably mounted at both ends of the transmission shaft (223), each of which is fixedly connected to the rotating arc piece (222). The mounting bracket (226) is fixedly connected to the upper surface of the side support seat (107) and the storage tube (108); one side of the surface of the two driving gears (229) on the same side is fixedly connected with a matching gear (230); the middle of the two matching gears (230) is meshedly connected with a transmission gear (231); one side of the transmission gear (231) is fixedly connected with a second motor (224); one side of the second motor (224) is fixedly connected with a motor mounting plate (225); and the motor mounting plate (225) is fixedly connected above the surface of the side support seat (107).
6. The plate heat exchanger bending equipment according to claim 1, characterized in that: A connecting sheet metal (306) is rotatably mounted in each of the fixing seats (307), and an upper clamping plate (305) is fixedly connected to the other end of each of the connecting sheet metals (306). The side mounting plates (301) are fixedly connected to the U-shaped support frame (103), and the side mounting plates (301) are located on both sides of the processing groove (110). A connecting shaft (308) is rotatably mounted between each of the connecting sheet metals (306), and two limiting inclined plates (312) are rotatably mounted on the connecting shaft (308). Each of the limiting inclined plates (312) A second movable rod (314) is movably installed inside, and two lifting blocks (315) are fixedly connected to one side of the second movable rod (314). An upright slide rail (313) is installed on the outer side of the lifting block (315). The lower end of the upright slide rail (313) is fixedly connected to an upper movable plate (310). The upper movable plate (310) is arranged below the lower clamping plate (304). Both sides of the lower surface of the lower clamping plate (304) are fixedly connected to mounting slide rails (316), and the upper movable plate (310) is installed on the mounting slide rails (316).
7. The plate heat exchanger bending equipment according to claim 6, characterized in that: A second upper tooth plate (311) is fixedly connected to both sides of the lower surface of the upper movable plate (310), a lower movable plate (309) is arranged below the upper movable plate (310), and a lower tooth plate (317) is fixedly connected to both sides of the upper surface of the lower movable plate (309), a driving gear (320) is meshedly connected between the second upper tooth plate (311) and the lower tooth plate (317), and a rotating shaft (319) is fixedly connected at the center of the driving gear (320), and the rotating shaft (319) ) are rotatably mounted with connecting brackets (326) at both ends, the connecting brackets (326) are fixedly connected to the lower surface of the lower clamping plate (304), a No. 3 motor (318) is mounted at the lower end of one side of the connecting bracket (326), the output shaft of the No. 3 motor (318) is fixedly connected to one end of the rotating shaft (319), and a limiting side plate (327) is slidably mounted at the lower end of the connecting bracket (326), and the limiting side plate (327) is fixedly connected to the two side surfaces of the lower movable plate (309).
8. The plate heat exchanger bending equipment according to claim 7, characterized in that: Connecting arms (321) are rotatably mounted on both sides of one end of the lower movable plate (309), each connecting arm (321) is provided with a mounting groove (323), a telescopic rod (324) is movably mounted in the mounting groove (323), one end of the telescopic rod (324) is fixedly connected to a hydraulic rod (322), an output end of the hydraulic rod (322) is fixedly connected to the mounting groove (323), a reinforcing rod (325) is rotatably mounted on the lower end of the telescopic rod (324), and the reinforcing rod (325) is fixedly connected to a surface of one side of the side mounting plate (301).