Pipeline cutting device for highway bridge construction
By designing a pipeline cutting device for highway bridge construction, the combination of brackets, rotary frames, installation channels and cutting machines is used to solve the problem of deformation of multiple pipelines during cutting, and the stable cutting of the pipeline and the convenience of subsequent installation is achieved.
Patent Information
- Application Number
- CN202411888080.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-02-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the construction of highway bridges, multiple drainage pipes are easily deformed due to binding pressure and cutting force when cutting, which affects the drainage effect and subsequent installation difficulty.
A pipeline cutting device for highway bridge construction is designed, including a load-bearing assembly, a solid pipe assembly and a transmission assembly. The device ensures that each pipe has an independent support point and fixed position during the cutting process through a combination of bracket, rotary frame, mounting channel and cutting machine to avoid deformation.
This device allows the pipe to maintain stability and independence during the cutting process, prevent deformation, ensure that the shape and size of the cut pipe meet the installation requirements, and simplify subsequent drainage system construction.
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Figure CN119407566A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pipeline cutting, in particular to a pipeline cutting device for highway bridge construction. Background Art
[0002] When setting up a drainage pipe system on the deck or bottom of a highway bridge, the pipe needs to have a certain slope to ensure smooth drainage. If multiple drainage pipes are installed in parallel and in the same drainage area, cutting the pipes of the same length can ensure that their slopes are the same. For example, if drainage pipes are set up on the inside of the bridge's crash barrier, multiple pipes are arranged longitudinally along the bridge, cutting the same length and combining a uniform installation height can ensure a consistent drainage slope and prevent the occurrence of water accumulation. Water accumulation will erode the bridge structure and may affect the durability of the structure in the long run.
[0003] To meet the above requirements, if multiple pipes can be cut at the same time, it can save a lot of time compared to cutting a single pipe. For this reason, operators have bundled multiple pipes together and cut them at the same time, but the cutting results show that the bundled pipes will deform when cut due to the squeezing and restraint of the surrounding pipes. Especially for some thin-walled pipes, under the dual effects of bundling pressure and cutting force, local dents or twists are likely to occur. This deformation may cause the inner diameter of the pipe to change, affecting the smooth flow of water, and it will also increase the difficulty of connection during the subsequent installation process, because the deformed pipe may not fit tightly with other pipe fittings or pipes.
[0004] To this end, we propose a device that can cut multiple pipes. Summary of the invention
[0005] In view of the problems existing in the prior art, the present invention is proposed.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a pipe cutting device for highway bridge construction, comprising a bearing assembly, including a bracket; and a pipe fixing assembly, including a rotating frame and a plurality of mounting channels arranged in a circular array on the outer wall of the rotating frame; and a pipe detachably connected to each of the mounting channels; and a transmission assembly, including a transmission plate and a cutting machine arranged on the transmission plate for cutting the pipe.
[0007] As a preferred embodiment of the pipe cutting device for highway bridge construction of the present invention, the end face of the bracket is screwed with a split plate, and a first rotating shaft and a second rotating shaft for supporting the rotation of the rotating frame are respectively arranged on both sides of the end face of the split plate, wherein the second rotating shaft and the rotating frame are located in the same axial direction.
[0008] As a preferred solution of the pipe cutting device for highway bridge construction described in the present invention, an eccentric plate is provided on the end face of the first rotating shaft, and the transmission assembly also includes a transmission shaft provided on the transmission plate, and the transmission shaft is connected to one side of the end face of the eccentric plate.
[0009] As a preferred embodiment of the pipe cutting device for highway bridge construction described in the present invention, a transmission groove is provided on the outer wall of the transmission plate, the cutting machine is arranged in the transmission groove, a limiting groove is also provided on the outer wall of the transmission plate, and the limiting groove is sleeved on the outer wall of the second rotating shaft.
[0010] As a preferred solution of the pipeline cutting device for highway bridge construction of the present invention, the inner wall of the transmission groove is movably connected to the outer wall of the pipeline.
[0011] As a preferred solution of the pipe cutting device for highway bridge construction of the present invention, a fastening block for fixing the pipe is slidably provided on the inner wall of the installation channel, and a connecting rod is provided on the end face of the fastening block.
[0012] As a preferred solution of the pipe cutting device for highway bridge construction described in the present invention, a screw is fixedly provided on the end face of the rotating frame, and a connecting plate is sleeved on the outer wall of the screw, and a connecting groove is penetrated through the outer wall of the connecting plate and movably connected to the connecting rod.
[0013] As a preferred solution of the pipe cutting device for highway bridge construction of the present invention, the outer wall of the screw rod is detachably provided with a nut for fixing the connecting plate.
[0014] As a preferred solution of the pipeline cutting device for highway bridge construction of the present invention, the outer wall of the rotating frame is provided with scale lines for measuring the length of the pipeline.
[0015] As a preferred solution of the pipe cutting device for highway bridge construction of the present invention, the bearing assembly further includes a motor, and the output end of the motor is connected to the first rotating shaft.
[0016] Beneficial effects of the present invention: The pipe cutting device provided by the present invention can enable the pipe to maintain good stability and independence during the cutting process. Each pipe has its own supporting point and fixed position, and will not be deformed by the squeezing of surrounding pipes like when they are bundled together. It can effectively prevent problems such as changes in the inner diameter of the pipe and difficulty in connection caused by deformation, and ensure that the shape and size of the pipe after cutting meet the installation requirements, which is conducive to the subsequent construction of the drainage system. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. Among them:
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0019] Figure 2 It is a schematic diagram of the structure of the fixed pipe assembly in the present invention.
[0020] Figure 3 It is a schematic diagram of the structural connection between the fixed pipe assembly and the transmission assembly in the present invention.
[0021] Figure 4 It is a schematic diagram of the front view and rear view of the transmission assembly structure in the present invention.
[0022] Figure 5 It is a schematic diagram of the connection disk structure in the present invention. DETAILED DESCRIPTION
[0023] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0025] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0026] Example 1, reference Figures 1 to 5 , which is the first embodiment of the present invention.
[0027] Specifically, the bearing assembly 100 includes a bracket 101, wherein the bracket 101 supports the entire device. The pipe fixing assembly 200 includes a rotating frame 201 and a plurality of mounting channels 201a arranged in a circumferential array on the outer wall of the rotating frame 201; wherein, in this embodiment, a total of six mounting channels 201a are provided on the rotating frame 201, and a pipe P to be cut can be placed in each mounting channel 201a.
[0028] The pipes P are detachably connected to each installation channel 201a; wherein the pipes P are fixed in the installation channel 201a waiting to be cut, and the cut pipes P will also serve as one of the necessary conditions for the rotating rack 201 to be able to rotate.
[0029] The transmission assembly 300 includes a transmission plate 301 and a cutter 302 disposed on the transmission plate 301 for cutting the pipe P. When the transmission plate 301 is controlled to move, the cutter 302 moves synchronously with the transmission plate 301, and each pipe P on the installation channel 201a can be cut one by one.
[0030] Example 2, reference Figures 1 to 5 , which is the second embodiment of the present invention.
[0031] Specifically, the end surface of the bracket 101 is screwed with the split plate 102, and the first rotating shaft 102a and the second rotating shaft 102b for supporting the rotating frame 201 to rotate are respectively arranged on both sides of the end surface of the split plate 102, wherein the second rotating shaft 102b and the rotating frame 201 are located in the same axial direction. It should be noted that the second rotating shaft 102b does not provide power for the rotating frame 201 to rotate, but only supports the rotation of the rotating frame 201 when it rotates. In addition, the first rotating shaft 102a and the second rotating shaft 102b are not in the same axial direction, the second rotating shaft 102b is the axis of the rotating frame 201, and the first rotating shaft 102a is arranged directly above the second rotating shaft 102b.
[0032] The end surface of the first rotating shaft 102a is provided with an eccentric plate 103, and the transmission assembly 300 further includes a transmission shaft 301a provided on the transmission plate 301, and the transmission shaft 301a is connected to one side of the end surface of the eccentric plate 103. The first rotating shaft 102a will serve as a power output shaft to drive the eccentric plate 103 to rotate, thereby causing the transmission plate 301 to move synchronously.
[0033] The outer wall of the transmission plate 301 is provided with a transmission groove 301b, and the cutting machine 302 is arranged in the transmission groove 301b. The outer wall of the transmission plate 301 is also provided with a limit groove 301c, and the limit groove 301c is sleeved on the outer wall of the second rotating shaft 102b. In the process of the transmission plate 301 moving with the eccentric plate 103, it will be subject to certain restrictions, that is, the second rotating shaft 102b will always be sleeved in the limit groove 301c, thereby realizing the movement restriction of the transmission plate 301 and ensuring that the movement stroke of the transmission plate 301 does not deviate.
[0034] The inner wall of the transmission groove 301b is movably connected to the outer wall of the pipe P. When the transmission groove 301b is inserted along the pipe P, the cutter 302 will cut the excess part of the pipe P, and the remaining part will serve as one of the necessary conditions for the rotating frame 201 to rotate.
[0035] That is, when the pipe P is inserted into the transmission plate 301, the portion to be cut needs to protrude from the transmission plate 301, and after the pipe P is cut, the pipe P still protrudes from the transmission plate 301. In this embodiment, the pipe P needs to protrude from the rotating frame 201 by at least two centimeters, otherwise the rotating frame 201 will not be able to rotate.
[0036] In summary, before cutting the pipes P, each pipe P is first inserted into the installation channel 201a for fixing. After each pipe P is fixed, the first rotating shaft 102a is controlled to rotate, and the first rotating shaft 102a drives the transmission plate 301 to rotate through the eccentric plate 103. The rotation of the transmission plate 301 is limited by the second rotating shaft 102b being sleeved in the limiting groove 301c.
[0037] like Figure 3 As described above, the restricted transmission plate 301 will be inserted outside the pipe P on the upper left. During this process, the cutter 302 will cut part of the pipe P. Then, the transmission plate 301 will shrink and push the rotating frame 201 through the cooperation between the transmission slot 301b and the cut pipe P, so that the rotating frame 201 rotates clockwise. Each rotation angle of the rotating frame 201 is 60°. At this time, the pipe P originally located on the horizontal left side will rotate to the upper left and will be cut again by the cutter 302 on the transmission plate 301. In this way, the cutting work of all pipes P is completed.
[0038] It should be noted that, since the pipe P needs to protrude from the rotating frame 201 by at least two centimeters to ensure that the rotating frame 201 can rotate, the part that exceeds the rotating frame 201 by two centimeters will be cut.
[0039] Example 3, reference Figures 1 to 5 , which is the third embodiment of the present invention.
[0040] Specifically, a fastening block 202 for fixing the pipe P is slidably disposed on the inner wall of the installation channel 201a, and a connecting rod 202a is disposed on the end surface of the fastening block 202. The fastening block 202 is slidably connected to the inner wall of the installation channel 201a, and no deviation occurs.
[0041] A screw rod 201c is fixedly provided on the end surface of the rotating frame 201, and a connecting plate 203 is sleeved on the outer wall of the screw rod 201c. A connecting groove 203a movably connected to the connecting rod 202a is formed through the outer wall of the connecting plate 203.
[0042] The outer wall of the screw rod 201c is detachably provided with a nut 201c-1 for fixing the connection disk 203. The connection disk 203 can be fixed by the threaded fit between the nut 201c-1 and the screw rod 201c so that it cannot rotate.
[0043] The outer wall of the rotating frame 201 is provided with scale lines 201b for measuring the length of the pipeline P. The scale lines 201b can facilitate the staff to measure the length of the pipeline P.
[0044] The bearing assembly 100 further includes a motor 104, and an output end of the motor 104 is connected to the first rotating shaft 102a. The motor 104 serves as a power source for the first rotating shaft 102a to rotate.
[0045] In summary, before cutting the pipes P, each pipe P needs to be fixed in the installation channel 201a. The pipes P are fixed by controlling the displacement of the fastening block 202 and clamping the pipes P through the inner wall of the installation channel 201a. To further optimize the fixing effect, the fastening block 202 is arc-shaped on the side close to the pipe P and is made of rubber material.
[0046] When each pipe P is located in the installation channel 201a, the connecting disk 203 can be controlled to rotate. During the rotation process, the connecting disk 203 will move away from each other through the active cooperation of the connecting groove 203a and the connecting rod 202a until the fastening block 202 contacts the pipe P, thereby completing the fixing of the pipe P. When the pipe P is fixed, the connecting disk 203 can be restricted from rotating by rotating the nut 201c-1, thereby ensuring the fixing stability of the pipe P.
[0047] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values (e.g., temperature, pressure, etc.), installation arrangement, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present invention. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other replacements, modifications, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the invention is not limited to a specific embodiment, but extends to numerous modifications still falling within the scope of the appended claims.
[0048] Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.
[0049] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.
[0050] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A pipe cutting device for highway bridge construction, characterized in that: include, The bearing assembly (100) comprises a bracket (101); and The fixed pipe assembly (200) comprises a rotating frame (201) and a plurality of mounting channels (201a) arranged in a circumferential array on the outer wall of the rotating frame (201); and, a pipe (P) detachably connected to each of the installation channels (201a); and, The transmission assembly (300) comprises a transmission plate (301) and a cutting machine (302) arranged on the transmission plate (301) and used for cutting the pipe (P).
2. The pipe cutting device for highway bridge construction as claimed in claim 1, characterized in that: The end surface of the bracket (101) is screwed with a split plate (102), and the two sides of the end surface of the split plate (102) are respectively provided with a first rotating shaft (102a) and a second rotating shaft (102b) for supporting the rotating frame (201) to rotate, wherein the second rotating shaft (102b) and the rotating frame (201) are located on the same axial direction.
3. The pipe cutting device for highway bridge construction as claimed in claim 2, characterized in that: An eccentric plate (103) is disposed on the end surface of the first rotating shaft (102a), and the transmission assembly (300) further comprises a transmission shaft (301a) disposed on the transmission plate (301), and the transmission shaft (301a) is connected to one side of the end surface of the eccentric plate (103).
4. The pipe cutting device for highway bridge construction as claimed in claim 3, characterized in that: The outer wall of the transmission plate (301) is provided with a transmission groove (301b), and the cutting machine (302) is arranged in the transmission groove (301b). The outer wall of the transmission plate (301) is also provided with a limiting groove (301c), and the limiting groove (301c) is sleeved on the outer wall of the second rotating shaft (102b).
5. The pipe cutting device for highway bridge construction as claimed in claim 4, characterized in that: The inner wall of the transmission groove (301b) is movably connected to the outer wall of the pipeline (P).
6. The pipe cutting device for highway bridge construction as claimed in claim 5, characterized in that: A fastening block (202) for fixing the pipeline (P) is slidably provided on the inner wall of the installation channel (201a), and a connecting rod (202a) is provided on the end surface of the fastening block (202).
7. The pipe cutting device for highway bridge construction as claimed in claim 6, characterized in that: A screw rod (201c) is fixedly provided on the end surface of the rotating frame (201), and a connecting disk (203) is sleeved on the outer wall of the screw rod (201c). A connecting groove (203a) movably connected to the connecting rod (202a) is penetrated through the outer wall of the connecting disk (203).
8. The pipe cutting device for highway bridge construction as claimed in claim 7, characterized in that: The outer wall of the screw rod (201c) is detachably provided with a nut (201c-1) for fixing the connecting plate (203).
9. The pipe cutting device for highway bridge construction as claimed in claim 7, characterized in that: The outer wall of the rotating frame (201) is provided with scale lines (201b) for measuring the length of the pipeline (P).
10. The pipe cutting device for highway bridge construction as claimed in claim 3, characterized in that: The bearing assembly (100) further comprises a motor (104), and an output end of the motor (104) is connected to the first rotating shaft (102a).