Manufacturing method of thermal insulation composite batten

Abstract

The invention discloses a manufacturing method of a heat preservation composite batten, the heat preservation composite batten comprises a heat preservation composite batten structure, the heat preservation composite batten structure comprises an inner acanthus, an outer acanthus, a middle interlayer and a reinforcing member, and the middle interlayer is connected with the inner acanthus and the outer acanthus through the reinforcing member to form a whole. The middle interlayer is arranged between the inner vane plate and the outer vane plate through a reinforcing component; the problems of existing building materials in the aspects of thermal insulation performance and strength can be solved.

Description

Technical Field

[0001] The invention relates to the field of thermal insulation wallboard construction, and in particular to a method for manufacturing a thermal insulation composite strip board. Background Art

[0002] Currently, traditional ceramsite concrete hollow slabs are mostly made of materials such as cement and mortar. These simple structures result in poor thermal insulation and limited durability. Due to the hollow structure of ceramsite concrete hollow slabs, improper hollow section design or manufacturing defects can lead to uneven strength distribution, cracks, and localized weaknesses. Thermal insulation performance is also affected by material density. Uneven material density can lead to uneven heat conduction, resulting in poor insulation in certain areas and compromising overall thermal performance.

[0003] Therefore, in order to solve the above problems, a method for manufacturing a thermal insulation composite strip board is needed, which can solve the problems of existing building materials in terms of thermal insulation performance and strength. Summary of the Invention

[0004] In view of this, the purpose of the present invention is to overcome the defects in the prior art and provide a method for manufacturing thermal insulation composite strips, which can solve the problems of existing building materials in terms of thermal insulation performance and strength.

[0005] The manufacturing method of the thermal insulation composite strip of the present invention includes a thermal insulation composite strip structure, wherein the thermal insulation composite strip structure includes an inner blade, an outer blade, an intermediate layer and a reinforcing member, wherein the intermediate layer is connected to the inner blade and the outer blade via the reinforcing member to form an integral body, and the intermediate layer is arranged between the inner blade and the outer blade via the reinforcing member;

[0006] Also included is a manufacturing method based on thermal insulation composite strips:

[0007] S1. Prefabricated intermediate layers and reinforcements;

[0008] S2. The intermediate layer is limited to a preset position by reinforcing members;

[0009] S3. The formwork forms the required post-cast cavity for the insulation composite strip structure, and reserves space for the inner and outer blades;

[0010] S4. After pouring the preset material in the cavity, the inner blade, outer blade, intermediate layer and reinforcement member form a whole;

[0011] S5. De-moulding after the strength of the thermal insulation composite strip reaches 40% to 50% of the preset concrete strength grade;

[0012] S6. After demoulding, the insulation composite strips are steamed or left to stand for natural curing to obtain an insulation composite strip with a strength of 100% of the preset concrete strength grade;

[0013] S7 obtained in step S6 thermal insulation composite strip surface treatment, to obtain a preset performance thermal insulation composite strip;

[0014] S8. Pack, label and store the thermal insulation composite strips obtained in step S7.

[0015] Furthermore, the middle interlayer is made of thermal insulation material.

[0016] Furthermore, the preset material is ceramsite concrete material.

[0017] Furthermore, the reinforcing member is one or more of a steel cage, an I-beam or a truss.

[0018] Furthermore, functional holes are reserved on the inner blade.

[0019] Furthermore, the top and bottom of the thermal insulation composite strips are respectively provided with corresponding male and female grooves for adaptation.

[0020] Furthermore, the thermal insulation composite strips are composed of a plurality of pieces, which are assembled into a whole through the reserved male and female grooves.

[0021] Furthermore, the extending direction of the male and female grooves is perpendicular to the thickness direction of the warm composite strip.

[0022] Furthermore, the extending direction of the functional holes is perpendicular to the thickness direction of the warm composite strip.

[0023] The present invention provides a method for manufacturing thermal insulation composite slats. By adding high-quality thermal insulation materials to conventional ceramsite concrete slabs, the thermal insulation performance of the composite slats is enhanced, significantly improving the thermal insulation performance of wall panels and effectively reducing building energy consumption. The addition of thermal insulation materials and the rational design of the composite structure enhance the structural strength and stability of the composite slats. The method is applicable to a wide range of public, residential, and industrial buildings. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The present invention will be further described below in conjunction with the accompanying drawings and embodiments:

[0025] Figure 1 It is a structural schematic diagram of the present invention;

[0026] Figure 2 It is a structural schematic diagram of the implementation steps of the present invention. DETAILED DESCRIPTION

[0027] Figure 1 It is a structural schematic diagram of the present invention, Figure 2Schematic diagram of the structure of the implementation steps of the present invention, (a) is a reinforcing member, (b) is a composite of a steel cage and an intermediate interlayer, and (c) is a composite of an inner blade, an outer blade, an intermediate interlayer and a reinforcing member. As shown in the figure, the manufacturing method of the thermal insulation composite strip in this embodiment includes a thermal insulation composite strip structure, the thermal insulation composite strip structure includes an inner blade 1, an outer blade 2, an intermediate interlayer 3 and a reinforcing member 4, the intermediate interlayer 3 is connected to the inner blade 1 and the outer blade 2 through the reinforcing member 4 to form a whole, and the intermediate interlayer 3 is arranged between the inner blade 1 and the outer blade 2 through the reinforcing member 4;

[0028] The thermal insulation composite strip structure is designed to solve the problems of existing building materials in terms of thermal insulation performance and strength, and provide a new type of building wall with reasonable structure and superior performance.

[0029] Also included is a manufacturing method based on thermal insulation composite strips:

[0030] S1. Prefabricated intermediate layer 3 and reinforcing member 4; the intermediate layer 3 is made of thermal insulation material, and the reinforcing member 4 is one or more of a steel cage, an I-beam, or a truss. In this embodiment, the intermediate layer 3 is a rock wool board, which has the characteristics of light weight, low thermal conductivity, heat absorption, and non-combustibility. The reinforcing member 4 is a steel cage, which mainly plays a tensile role. Concrete has high compressive strength but very low tensile strength, which acts as a constraint on the concrete, allowing it to withstand a certain amount of axial tension.

[0031] S2. The intermediate layer 3 is limited to a preset position by a reinforcing member 4;

[0032] S3 formwork to form the required insulation composite strip structure after the casting cavity, and reserve the inner blade 1 and the outer blade 2 forming space;

[0033] S4. After pouring the preset material in the cavity, the inner blade 1, the outer blade 2, the intermediate layer 3 and the reinforcing member 4 form a whole; the preset material is ceramsite concrete material, which has better heat resistance and fire resistance, good thermal insulation performance, excellent structural strength, and ensures the overall strength and thermal insulation of the thermal insulation composite strips;

[0034] Functional holes 7 are reserved on the inner blade 1, and the extending direction of the functional holes 7 is perpendicular to the thickness direction of the warm composite strip; the functional holes 7 can achieve the purpose of reducing the deadweight and also achieve the purpose of pipeline separation;

[0035] When pouring ceramsite concrete material, functional holes 7 are reserved on the inner blade 1, and the material is fully vibrated to form a structure with sufficient strength;

[0036] S5. The strength of the thermal insulation composite strips reaches 40% to 50% of the preset concrete strength grade after demoulding; this step is achieved by the current hardening and curing method, which will not be repeated here;

[0037] S6. After demoulding, the insulating composite strips are steamed or left to stand for natural curing to obtain an insulating composite strip with a strength of 100% of the preset concrete strength grade; more specifically, the present invention steams the insulating composite strips in a steaming kettle for a second time, and the strength is satisfied after the kettle; the secondary steaming has a better anti-cracking effect, a shorter time, and a higher efficiency;

[0038] S7 obtained in step S6 insulation composite strip surface treatment, obtain a preset performance insulation composite strip; the surface treatment includes spraying, coating and engraving processes to increase the decorative and protective properties of the product, according to the actual situation, will not be repeated here;

[0039] S8. The thermal insulation composite strips obtained in step S7 are packaged, labeled, and stored for later use and sale.

[0040] Through adjustments and optimization of the production process, rock wool panels are placed within the hollow ceramsite concrete slabs before autoclaving. After autoclaving, a complete, self-insulating, ceramsite concrete hollow slab sandwich insulation composite wall panel with embedded rock wool is formed. The outer shell is constructed of hollow ceramsite concrete slabs and reinforced with steel to ensure both outer shell strength and the panel's bending resistance. High-efficiency rock wool is used internally to reduce the panel's thermal conductivity.

[0041] By adding high-quality insulation materials to traditional ceramsite concrete slabs, the thermal insulation performance of the composite strips is enhanced, significantly improving the thermal insulation performance of the wall panels and effectively reducing building energy consumption. The addition of insulation materials and the rational design of the composite structure enhance the structural strength and stability of the composite strips. This product is suitable for a wide range of applications, including public, residential, and industrial buildings.

[0042] In this embodiment, the top and bottom of the thermal insulation composite strips correspond to reserved male and female grooves 5, respectively. The grooves of the male and female grooves 5 extend perpendicular to the thickness direction of the thermal insulation composite strips. The thermal insulation composite strips described in this solution are multiple pieces, which are assembled into a whole through the reserved male and female grooves 5. More specifically, the male and female grooves 5 are formed on the inner blade 1 and the outer blade 2, respectively, so as to form two sets of male and female grooves 5 distributed on both sides of the thermal insulation composite strips in the thickness direction. The male and female grooves 5 are respectively provided on both sides of the outer blade 2 and the inner blade 1, which facilitates installation and waterproofing, and also facilitates the positioning of the wall panels during installation. In this solution, the female grooves 5 form the top of the secondary thermal insulation composite strips, and the male grooves 6 form the bottom of the secondary thermal insulation composite strips.

[0043] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not limiting. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the purpose and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. A method for manufacturing a thermal insulation composite strip, characterized in that: The thermal insulation composite strip structure includes an inner blade, an outer blade, an intermediate layer and a reinforcing member, wherein the intermediate layer is connected with the inner blade and the outer blade through the reinforcing member to form a whole, and the intermediate layer is arranged between the inner blade and the outer blade through the reinforcing member; Also included is a manufacturing method based on thermal insulation composite strips: S1. Prefabricated intermediate layers and reinforcement components; S2. The intermediate layer is limited to a preset position by reinforcing members; S3. Forming the post-casting cavity of the specified insulation composite strip structure and reserving the molding space of the inner blade and the outer blade; S4. Casting the preset material in the post-casting cavity to form an integral body of the inner blade, the outer blade, the middle interlayer and the reinforcing member; S5. The thermal insulation composite strips are demoulded after the strength reaches 40% to 50% of the preset concrete strength grade; S6. After demoulding, the thermal insulation composite strips are steamed for a second time or left to stand for natural curing to obtain a thermal insulation composite strip with a strength of 100% of the preset concrete strength grade; S7. Surface treatment of the thermal insulation composite strips obtained in step S6 to obtain thermal insulation composite strips with preset performance; S8. Pack, mark and store the thermal insulation composite strips obtained in step S7.

2. The method for manufacturing the thermal insulation composite strip according to claim 1, characterized in that: The middle interlayer is made of heat-insulating material.

3. The method for manufacturing the thermal insulation composite strip according to claim 1, characterized in that: The preset material is ceramsite concrete material.

4. The method for manufacturing the thermal insulation composite strip according to claim 1, characterized in that: The reinforcing member is one or more of a steel cage, an I-beam or a truss.

5. The method for manufacturing the thermal insulation composite strip according to claim 1, characterized in that: Functional holes are reserved on the inner blade plate.

6. The method for manufacturing the thermal insulation composite strip according to claim 1, characterized in that: The top and bottom of the thermal insulation composite strip plate correspond to the reserved male and female grooves for adaptation respectively.

7. The method for manufacturing the thermal insulation composite strip according to claim 6, characterized in that: The thermal insulation composite strips are composed of a plurality of pieces, which are assembled into a whole through reserved male and female grooves.

8. The method for manufacturing the thermal insulation composite strip according to claim 7, characterized in that: The extending direction of the male and female grooves is perpendicular to the thickness direction of the warm composite strip.

9. The method for manufacturing the thermal insulation composite strip according to claim 5, characterized in that: The extending direction of the functional holes is perpendicular to the thickness direction of the warm composite strip.

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