Composite fabric production process and composite fabric
By adopting the process of winding, cleaning, glue brushing and hot pressing treatment in the production of composite fabrics, the pressure plate and electric heating plate of the hot pressing mechanism are used for hot pressing treatment, which solves the problem of insufficient combined strength in the existing technology, and improves the Combination strength and functionality of composite fabrics.
Patent Information
- Application Number
- CN202411747044.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-02-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the hot pressing of existing composite fabrics, instantaneous extrusion leads to insufficient bonding strength and prone to disengagement.
The process flow including winding, cleaning, glue brushing and hot pressing treatment is adopted. The hot pressing mechanism is used to use the pressure plate and the electric heating plate for hot pressing treatment, the hot pressing time and strength are controlled, and the cleaning and brushing mechanism is used for pre-treatment.
It improves the bonding strength between the fabrics, reduces the occurrence of disengagement, and improves the practicality and functionality of composite fabrics.
Smart Images

Figure CN119408292A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fabric production, and in particular to a composite fabric production process and the composite fabric. Background Art
[0002] Composite fabric is a new type of material made by bonding one or more layers of textile materials, non-woven materials and other functional materials. When producing composite fabrics, it is necessary to use a composite fabric production device to cover, glue and press two or more fabrics of different materials together to form a finished composite fabric.
[0003] In the prior art, when hot pressing composite fabrics, hot pressing rollers are directly used to hot press two or more fabrics. In the specific operation, glue is directly brushed between the two fabrics, and then the fabrics are passed through two hot pressing rollers, and pressure is applied to the fabrics by the two hot pressing rollers. However, when the hot pressing rollers hot press the fabrics, they generally perform instantaneous extrusion. When the fabrics are pressed together through this instantaneous extrusion, the extrusion time is short, the bonding strength is insufficient, and separation is easy to occur. Summary of the invention
[0004] The purpose of the present invention is to provide a composite fabric production process and a composite fabric to solve the above-mentioned deficiencies in the prior art.
[0005] In order to achieve the above object, the present invention provides the following technical solution: comprising the following steps:
[0006] S1. Wind the two fabrics separately, and then place them on the operating table to unwind them step by step;
[0007] S2. Clean and glue the unrolled fabric;
[0008] S3, performing heat pressing treatment on the two fabrics by using a heat pressing mechanism;
[0009] S4, using a winding mechanism to rewind the two unrolled fabrics;
[0010] The hot pressing mechanism in the above process includes a processing table, a fixed rod and an electric heating plate are fixedly installed on the surface of the processing table, a hot pressing mechanism for hot pressing the cloth is arranged on the surface of the fixed rod, two unwinding mechanisms and one rewinding mechanism are arranged on the surface of the processing table to achieve a state in which the two unwinding mechanisms unwind the two kinds of cloth and then rewind them by the rewinding mechanism after passing through the hot pressing mechanism, a cleaning mechanism for cleaning the cloth and a brushing mechanism for gluing the cloth are arranged on the surface of the processing table, the cleaning mechanism includes a cleaning roller, the brushing mechanism includes a glue brushing roller, the cleaning roller and the glue brushing roller are both arranged between the two cloths, and a driving mechanism for rotating the cleaning roller and the glue brushing roller is arranged on the surface of the processing table.
[0011] Preferably, the cleaning roller is configured as a cylindrical structure, and the interior of the cleaning roller is configured as a hollow structure, long grooves are evenly arranged on the surface of the cleaning roller, bristles are evenly arranged on the surface of the cleaning roller, and the bristles and the long grooves are alternately arranged. The cleaning mechanism also includes a dust box, which is fixedly mounted on the side wall of the processing table, and the dust suction port of the dust box is fixedly connected to a fixed pipe, and the end of the fixed pipe is connected to a dust suction pipe, which is rotatably inserted into the interior of the cleaning roller, and a feed port is evenly arranged on the surface of the dust pipe.
[0012] Preferably, the glue brushing mechanism also includes a storage box, a booster pump is arranged on the top of the storage box, a feed pipe of the booster pump is inserted inside the storage box to achieve the state of extracting glue, the discharge port of the booster pump is connected with a steel pipe, glue removal ports are evenly opened on the surface of the glue brushing roller, the interior of the glue brushing roller is a hollow structure, and the steel pipe and the glue brushing roller are connected.
[0013] Preferably, the driving mechanism includes a fixed frame, which is fixedly mounted on the surface of the processing table, and the ends of the cleaning roller and the brush rubber roller are fixedly mounted with rotating shafts, and the two rotating shafts rotate and penetrate the fixed frame. A large turntable and a small turntable are respectively fixedly mounted on the surfaces of the two rotating shafts, and the large turntable and the small turntable are connected by a belt drive. A third motor is fixedly mounted on the surface of the fixed frame, and the output shaft port of the third motor is fixedly connected to the rotating shaft. A baffle is fixedly mounted on the surface of the fixed frame, and the baffle is arranged between the cleaning roller and the brush rubber roller.
[0014] Preferably, a mounting frame is fixedly mounted on the surface of the processing table, and four guide rollers are rotatably connected to the surface of the mounting frame. The four guide rollers are grouped in pairs, and the two groups of guide rollers are located at both ends of the electric heating plate.
[0015] Preferably, the hot pressing mechanism includes an electric telescopic rod, which is fixedly mounted on the surface of the fixed rod, a pressure plate is fixedly mounted on the output shaft port of the electric telescopic rod, a pressure plate is arranged at the bottom of the pressure plate, a first spring is arranged between the pressure plate and the pressure plate, two ends of the first spring are respectively fixedly connected to the pressure plate and the pressure plate, a telescopic sleeve is arranged inside the first spring, and two ends of the telescopic sleeve are respectively fixedly connected to the pressure plate and the pressure plate.
[0016] Preferably, the pressing plate is arranged in an "n"-shaped structure, a rubber pad is arranged on the side where the two arms of the pressing plate are close to each other, and the electric heating plate is arranged in a "convex"-shaped structure and is adapted to the size between the two arms of the pressing plate.
[0017] Preferably, the two unwinding mechanisms include a first vertical rod and a second vertical rod, on the surfaces of which the first vertical rod and the second vertical rod are respectively fixedly mounted the first motor and the second motor, on the surfaces of which the first vertical rod and the second vertical rod are respectively rotatably connected the first plug rod and the second plug rod, the output shaft ports of the first motor and the second motor are respectively fixedly connected to the first plug rod and the second plug rod, on the surfaces of the first plug rod and the second plug rod are both slidably sleeved with an unwinding roller, the winding mechanism includes a mounting rod, a winding roller, a sleeve rod and a fourth motor, the mounting rod is fixedly mounted on the top of the processing table, the sleeve rod is rotatably connected to the surface of the mounting rod, the fourth motor is fixedly mounted on the side wall of the mounting rod, the output shaft port of the fourth motor is fixedly connected to the sleeve rod, and the winding roller is slidably sleeved on the surface of the sleeve rod.
[0018] Preferably, a connecting rod is fixedly installed on the side wall of the pressure plate, and the connecting rod is slidably inserted inside the processing table. The bottom end of the connecting rod is rotatably connected to a roller, and a sliding rod is slidably connected to the inside of the processing table. The port of the sliding rod close to the roller is set as an inclined surface, and the port of the sliding rod away from the inclined surface is set as two end surfaces, and a third spring and a fourth spring are respectively fixed on the two end surfaces, the port of the third spring is fixedly connected to the first vertical rod, and the port of the fourth spring is fixedly connected to the second vertical rod, and a long rod is fixedly installed on the side wall of the sliding rod, and a second spring is sleeved on the surface of the long rod, and both ends of the second spring are respectively fixedly connected to the sliding rod and the processing table.
[0019] A composite fabric comprises a fabric body, wherein the fabric body comprises a base fabric layer, the base fabric layer is a textile material, the top of the base fabric layer is arranged as a superfine fiber fabric, the bottom of the base fabric layer is arranged as a cotton fabric, the superfine fiber fabric and the base fabric layer as well as the base fabric layer and the cotton fabric are bonded by hot pressing with glue, and by adopting the superfine fiber fabric as the outer layer of the fabric and utilizing its strong cleaning ability and decontamination ability, the outer surface of the produced clothes can have a better cleaning function, and the inner lining adopts cotton fabric, which is close to the body and vertical, has good air permeability, is soft and comfortable, and enhances the functionality of the composite fabric in clothing production.
[0020] In the above technical solution, the present invention provides a composite fabric production process and a composite fabric, which have the following beneficial effects:
[0021] By setting a pressing plate and an electric heating plate, the fabrics are heat-pressed by the pressing plate and the electric heating plate, so that the time and strength of the heat pressing can be controlled, thereby improving the bonding strength between the two fabrics.
[0022] The cleaning mechanism and brushing mechanism directly set between the two fabrics can realize the pretreatment of the fabrics, improve the automation effect, make the fabric processing simpler and more convenient, simplify the hot pressing process between the fabrics, and improve practicality.
[0023] By utilizing the two side walls of the pressing plate and the rubber pad to tighten the fabric in the hot pressing area during hot pressing, the probability of wrinkles on the fabric during the hot pressing process is reduced. The sliding rod can push the first vertical rod and the second vertical rod respectively, thereby facilitating the tightening of the two fabrics separately, so that two fabrics with different elasticity can be tightened, further improving the practicability of the device.
[0024] A composite fabric is formed by heat pressing the upper and lower sides of the base fabric layer with microfiber fabric and cotton fabric through heat pressing technology, so that clothes produced with the fabric can have anti-fouling function and improve wearing comfort. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0026] Figure 1 It is a schematic diagram of the structure of the present invention;
[0027] Figure 2 For the present invention Figure 1 Side view;
[0028] Figure 3 This is a schematic diagram of the mounting frame structure of the present invention;
[0029] Figure 4 This is a schematic diagram of the cleaning roller structure of the present invention;
[0030] Figure 5 This is a schematic diagram of the structure of the dust suction pipe of the present invention;
[0031] Figure 6 It is a schematic diagram of the sliding rod structure of the present invention;
[0032] Figure 7 This is a schematic diagram of the sleeve rod structure of the present invention;
[0033] Figure 8 It is a schematic diagram of the fabric body structure of the present invention.
[0034] Description of reference numerals:
[0035] 1. Processing table; 2. Electric heating plate; 3. Fixed rod; 4. Electric telescopic rod; 5. Pressure plate; 6. First spring; 7. Connecting rod; 8. Roller; 9. Sliding rod; 10. Second spring; 11. Long rod; 12. Third spring; 13. Fourth spring; 14. First vertical rod; 15. Second vertical rod; 16. Pressure plate; 17. Rubber pad; 18. First motor; 19. First plug rod; 20. Second motor; 21. Second plug rod; 22. Dust box; 2 3. Fixed pipe; 24. Dust suction pipe; 25. Storage box; 26. Booster pump; 27. Rubber brush roller; 28. Large turntable; 29. Fixed frame; 30. Baffle; 31. Cleaning roller; 32. Small turntable; 33. Third motor; 34. Unwinding roller; 35. Fourth motor; 36. Winding roller; 37. Sleeve rod; 38. Fabric body; 381. Microfiber fabric; 382. Base fabric layer; 383. Cotton fabric; 39. Mounting frame; 40. Guide roller. DETAILED DESCRIPTION
[0036] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0037] See also Figure 1-8 , a composite fabric production process and a composite fabric, comprising the following steps:
[0038] S1. Wind the two fabrics separately, and then place them on the operating table to unwind them step by step;
[0039] S2. Clean and glue the unrolled fabric;
[0040] S3, performing heat pressing treatment on the two fabrics by using a heat pressing mechanism;
[0041] S4, using a winding mechanism to rewind the two unrolled fabrics;
[0042] The hot pressing mechanism in the above process includes a processing table 1, a fixed rod 3 and an electric heating plate 2 are fixedly installed on the surface of the processing table 1, a hot pressing mechanism for hot pressing the cloth is arranged on the surface of the fixed rod 3, two unwinding mechanisms and one rewinding mechanism are arranged on the surface of the processing table 1 to achieve a state in which the two unwinding mechanisms unwind the two kinds of cloth and then are rewinded by the rewinding mechanism after passing through the hot pressing mechanism, a cleaning mechanism for cleaning the cloth and a brushing mechanism for gluing the cloth are arranged on the surface of the processing table 1, the cleaning mechanism includes a cleaning roller 31, the brushing mechanism includes a glue brushing roller 27, the cleaning roller 31 and the glue brushing roller 27 are both arranged between the two cloths, and a driving mechanism for rotating the cleaning roller 31 and the glue brushing roller 27 is arranged on the surface of the processing table 1.
[0043] Specifically, when the composite fabric is produced, the two fabrics are first wound together, and then the fabrics are slowly unwound by using two unwinding mechanisms, and the two fabrics are reeled in by using a reeling mechanism. Between unwinding and reeling, the two fabrics are glued and hot-pressed by using a hot pressing mechanism to form a composite fabric. Before hot pressing, the cleaning roller 31 in the cleaning mechanism can be used to clean the side where the two fabrics are connected, and the glue brushing roller 27 in the brushing mechanism can be used to brush glue on the side where the two fabrics are connected, thereby facilitating automated operation.
[0044] In another embodiment of the present invention: the cleaning roller 31 is configured as a cylindrical structure, and the interior of the cleaning roller 31 is configured as a hollow structure, the surface of the cleaning roller 31 is evenly provided with long grooves, the surface of the cleaning roller 31 is evenly provided with bristles, and the bristles and the long grooves are alternately arranged, and the cleaning mechanism also includes a dust box 22, the dust box 22 is fixedly installed on the side wall of the processing table 1, the dust suction port of the dust box 22 is fixedly connected to a fixed pipe 23, the end of the fixed pipe 23 is connected to a dust pipe 24, the dust pipe 24 is rotatably inserted into the interior of the cleaning roller 31, and the surface of the dust pipe 24 is evenly provided with a feed port.
[0045] Specifically, when the cleaning mechanism is in use, the driving mechanism is started, and the driving mechanism drives the cleaning roller 31 to rotate. The bristles on the surface of the cleaning roller 31 can be used to clean the two cloths. At the same time, the dust box 22 is used to suck air, and the fixed tube 23 and the dust tube 24, as well as the feed port opened on the dust tube 24, can be used to absorb the fluff and impurities cleaned from the cloth. The dust tube 24 is inserted into the inside of the cleaning roller 31, and the dust tube 24 will not rotate under the action of the fixed tube 23. The cleaning roller 31 rotates rapidly under the action of the driving mechanism, and the long groove opened on the cleaning roller 31 facilitates the cleaned impurities and fluff to be sucked into the feed port.
[0046] In another embodiment of the present invention: the glue brushing mechanism also includes a storage box 25, a booster pump 26 is arranged on the top of the storage box 25, a feed pipe of the booster pump 26 is inserted inside the storage box 25 to achieve the state of extracting glue, the discharge port of the booster pump 26 is connected with a steel pipe, the surface of the glue brushing roller 27 is evenly provided with glue removal ports, the interior of the glue brushing roller 27 is a hollow structure, and the steel pipe and the glue brushing roller 27 are connected.
[0047] Specifically, a steel pipe is used to pass the glue into the glue brush roller 27. The glue outlet on the glue brush roller 27 allows the glue to overflow and act on the cloth. The driving mechanism cooperates with the rotation of the glue brush roller 27, so that the glue can be evenly applied to the two cloths. The steel pipe will not rotate, and the steel pipe and the glue brush roller 27 are rotatably connected. Therefore, the connection between the steel pipe and the glue brush roller 27 will not affect the rotation of the glue brush roller 27.
[0048] In another embodiment of the present invention: the driving mechanism includes a fixed frame 29, which is fixedly installed on the surface of the processing table 1, and the ends of the cleaning roller 31 and the rubber brush roller 27 are fixedly installed with rotating shafts, and the two rotating shafts rotate and penetrate the fixed frame 29, and a large turntable 28 and a small turntable 32 are fixedly installed on the surfaces of the two rotating shafts, respectively, and the large turntable 28 and the small turntable 32 are connected by a belt drive, and a third motor 33 is fixedly installed on the surface of the fixed frame 29, and the output shaft port of the third motor 33 is fixedly connected to the rotating shaft, and a baffle 30 is fixedly installed on the surface of the fixed frame 29, and the baffle 30 is arranged between the cleaning roller 31 and the rubber brush roller 27.
[0049] Specifically, when the driving mechanism is in use, the third motor 33 is started, and the third motor 33 drives the rotating shaft to rotate. The two rotating shafts are connected by the large turntable 28, the small turntable 32 and the belt, so that the cleaning roller 31 and the rubber brush roller 27 can be driven to rotate synchronously, wherein a baffle 30 is arranged between the cleaning roller 31 and the rubber brush roller 27, so the baffle 30 can be used to play a blocking role, which can not only block the impurities near the cleaning roller 31 but also block the glue on the rubber brush roller 27.
[0050] In another embodiment of the present invention: a mounting frame 39 is fixedly mounted on the surface of the processing table 1, and four guide rollers 40 are rotatably connected to the surface of the mounting frame 39, the four guide rollers 40 are grouped in pairs, and the two groups of guide rollers 40 are located at both ends of the electric heating plate 2.
[0051] Specifically, the two cloths will pass between the two sets of guide rollers 40 before entering the electric heating plate 2 and when moving out of the electric heating plate 2, thereby guiding the cloths to compensate for the position movement of the cloths caused by the change in diameter of the unwinding roller 34 and the winding roller 36 during operation.
[0052] In another embodiment of the present invention: the hot pressing mechanism includes an electric telescopic rod 4, which is fixedly mounted on the surface of the fixed rod 3, and a pressure plate 5 is fixedly mounted on the output shaft port of the electric telescopic rod 4, and a pressure plate 16 is arranged at the bottom of the pressure plate 5, and a first spring 6 is arranged between the pressure plate 16 and the pressure plate 5, and the two ends of the first spring 6 are respectively fixedly connected to the pressure plate 5 and the pressure plate 16, and a telescopic sleeve is arranged inside the first spring 6, and the two ends of the telescopic sleeve are respectively fixedly connected to the pressure plate 16 and the pressure plate 5.
[0053] Specifically, when the hot pressing mechanism is in use, the electric telescopic rod 4 is started, the electric telescopic rod 4 drives the pressure plate 5 to move downward, the pressure plate 5 drives the pressure plate 16 to move downward, the pressure plate 16 presses down the two cloths so that the bottom of the cloth is in contact with the electric heating plate 2. The hot pressing time can be controlled according to the properties of the cloth and the glue, and the temperature of the electric heating plate 2 can also be controlled, so as to facilitate hot pressing of different fabrics. When the pressure plate 16 squeezes the cloth, the first spring 6 will undergo compression deformation to adapt to fabrics of different thicknesses.
[0054] In another embodiment of the present invention: the pressing plate 16 is configured as an "n" shaped structure, a rubber pad 17 is provided on the side where the two arms of the pressing plate 16 are close to each other, and the electric heating plate 2 is configured as a "convex" shaped structure and is adapted to the size between the two arms of the pressing plate 16.
[0055] Specifically, when the pressing plate 16 squeezes the fabric, the two arms of the pressing plate 16 are located at the two ends of the electric heating plate 2. Therefore, when pressing down, the two arms are used to press down the fabrics at the two ends of the electric heating plate 2, and the rubber pad 17 is used to contact the fabric to increase the friction with the fabric, thereby facilitating the tightening of the fabric on the electric heating plate 2, and thus preventing wrinkles from appearing on the two fabrics being hot-pressed.
[0056] In another embodiment of the present invention: the two unwinding mechanisms include a first vertical rod 14 and a second vertical rod 15, the surfaces of which are respectively fixedly mounted with a first motor 18 and a second motor 20, the surfaces of which are respectively rotatably connected with a first plug rod 19 and a second plug rod 21, the output shaft ports of the first motor 18 and the second motor 20 are respectively fixedly connected with the first plug rod 19 and the second plug rod 21, the surfaces of the first plug rod 19 and the second plug rod 21 are both slidably sleeved with an unwinding roller 34, the winding mechanism includes a mounting rod, a winding roller 36, a sleeve rod 37 and a fourth motor 35, the mounting rod is fixedly mounted on the top of the processing table 1, the sleeve rod 37 is rotatably connected to the surface of the mounting rod, the fourth motor 35 is fixedly mounted on the side wall of the mounting rod, the output shaft port of the fourth motor 35 is fixedly connected to the sleeve rod 37, and the winding roller 36 is slidably sleeved on the surface of the sleeve rod 37.
[0057] Specifically, the two fabrics are wound by the first unwinding roller 34 and the second unwinding roller 34, and then the first unwinding roller 34 and the second unwinding roller 34 are sleeved on the first insertion rod 19 and the second insertion rod 21, and the first motor 18 and the second motor 20 are used to drive the first insertion rod 19 and the second insertion rod 21 to rotate slowly, and the winding of the winding roller 36 is coordinated to achieve stable movement of the fabrics. During the hot pressing process, the first motor 18, the second motor 20 and the fourth motor 35 can all be suspended to adapt to different hot pressing times. When the winding mechanism is in use, the fourth motor 35 is started, and the fourth motor 35 drives the sleeve rod 37 to rotate, and the sleeve rod 37 drives the winding roller 36 to rotate, thereby achieving the purpose of winding, and the winding roller 36 can be directly pulled out from the sleeve rod 37, the first unwinding roller 34 can be directly pulled out from the first insertion rod 19, and the second unwinding roller 34 can be directly pulled out from the second insertion rod 21, so as to facilitate the replacement of the winding roller 36 and the unwinding roller 34.
[0058] In another embodiment of the present invention: a connecting rod 7 is fixedly installed on the side wall of the pressure plate 5, and the connecting rod 7 is slidably inserted inside the processing table 1, and the bottom end of the connecting rod 7 is rotatably connected to a roller 8, and a sliding rod 9 is slidably connected to the inside of the processing table 1, and the port of the sliding rod 9 close to the roller 8 is set as an inclined surface, and the port of the sliding rod 9 away from the inclined surface is set as two end surfaces, and the two end surfaces are respectively fixed with a third spring 12 and a fourth spring 13, and the port of the third spring 12 is fixedly connected to the first vertical rod 14, and the port of the fourth spring 13 is fixedly connected to the second vertical rod 15, and a long rod 11 is fixedly installed on the side wall of the sliding rod 9, and the surface of the long rod 11 is sleeved with a second spring 10, and the two ends of the second spring 10 are respectively fixedly connected to the sliding rod 9 and the processing table 1.
[0059] Specifically, during the hot pressing process, the pressing plate 5 will drive the connecting rod 7 to move downward synchronously, and the connecting rod 7 will drive the roller 8 to move downward. The roller 8 will squeeze the inclined surface of the sliding rod 9, so that the sliding rod 9 moves. When the sliding rod 9 moves, the third spring 12 and the fourth spring 13 will squeeze the first vertical rod 14 and the second vertical rod 15 respectively, so that the first unwinding roller 34 and the second unwinding roller 34 move, and then the first unwinding roller 34 and the second unwinding roller 34 are used to tighten the two fabrics, which is helpful to prevent wrinkles during hot pressing. If one of the fabrics When one fabric has been stretched and the other fabric has not been stretched, the vertical rod corresponding to the stretched fabric will remain stationary, and the corresponding third spring 12 or fourth spring 13 will be compressed to achieve the purpose of neutralizing the moving distance, thereby facilitating the stretching of the two fabrics respectively, and the other vertical rod will continue to move under the movement of the slide bar 9 until the vertical rod remains stationary, and the corresponding spring can be used to neutralize the moving distance of the slide bar 9. When the pressure plate 5 moves upward, the slide bar 9 is not subject to the pressure of the roller 8, and can be restored to its original position under the action of the second spring 10, so as to facilitate the next use.
[0060] A composite fabric includes a fabric body 38, wherein the fabric body 38 includes a base fabric layer 382, wherein the base fabric layer 382 is a textile material, wherein the top of the base fabric layer 382 is arranged as a microfiber fabric 381, and the bottom of the base fabric layer 382 is arranged as a cotton fabric 383, wherein the microfiber fabric 381 and the base fabric layer 382 as well as the base fabric layer 382 and the cotton fabric 383 are bonded by hot pressing with glue, and by adopting the microfiber fabric 381 as the outer layer of the fabric and utilizing its strong cleaning ability and decontamination ability, the outer surface of the produced clothes can have a better cleaning function, and the inner lining is made of cotton fabric, which is close to the body and vertical, has good air permeability, and is soft and comfortable in texture, thereby enhancing the functionality of the composite fabric in clothing production.
[0061] Working principle: When producing composite fabrics, firstly, two fabrics are wound together, and then two unwinding mechanisms are used to slowly unwind the fabrics, and the two fabrics are wound up by the winding mechanism. Between unwinding and winding up, the two fabrics are glued and hot-pressed by the hot-pressing mechanism to form a composite fabric. Before hot-pressing, the cleaning roller 31 in the cleaning mechanism can be used to clean the side connecting the two fabrics, and the glue brushing roller 27 in the brushing mechanism can be used to brush glue on the side connecting the two fabrics, so as to facilitate automatic operation. The two fabrics are hot-pressed by the pressing plate 16 and the electric heating plate 2, and the length of the hot-pressing time can be controlled to improve the hot-pressing effect. When the cleaning mechanism is in use, the driving machine is started. The driving mechanism drives the cleaning roller 31 to rotate, and the bristles on the surface of the cleaning roller 31 can be used to clean the two fabrics. At the same time, the dust box 22 is used to suck air, and the fixed pipe 23 and the dust pipe 24, as well as the feed port opened on the dust pipe 24, can be used to absorb the fluff impurities cleaned from the fabrics. The dust pipe 24 is inserted into the interior of the cleaning roller 31, and the dust pipe 24 will not rotate under the action of the fixed pipe 23. The cleaning roller 31 rotates rapidly under the action of the driving mechanism, and the long groove opened on the cleaning roller 31 facilitates the impurities and fluff cleaned from being sucked into the feed port. When the glue brushing mechanism is in use, the glue in the storage box 25 is passed into the steel pipe by the booster pump 26, and is passed into the glue brushing roller 27 by the steel pipe. The designed glue outlet facilitates the glue to overflow and act on the fabric, and cooperates with the driving mechanism to rotate the glue brush roller 27, so that the glue can be evenly applied to the two fabrics, wherein the steel pipe will not rotate, and the steel pipe and the glue brush roller 27 are rotatably connected, so the connection between the steel pipe and the glue brush roller 27 will not affect the rotation of the glue brush roller 27. When the driving mechanism is in use, the third motor 33 is started, and the third motor 33 drives the rotating shaft to rotate. The two rotating shafts are connected by a large turntable 28, a small turntable 32 and a belt, so the cleaning roller 31 and the glue brush roller 27 can be synchronously driven to rotate, wherein a baffle 30 is provided between the cleaning roller 31 and the glue brush roller 27, so the baffle 30 can be used to play a blocking role, which can block the vicinity of the cleaning roller 31 Impurities can also block the glue on the brushing roller 27. When the hot pressing mechanism is in use, the electric telescopic rod 4 is started, and the electric telescopic rod 4 drives the pressure plate 5 to move downward, and the pressure plate 5 drives the pressing plate 16 to move downward, and the pressing plate 16 presses down the two cloths so that the bottom of the cloth is in contact with the electric heating plate 2. The hot pressing time can be controlled according to the properties of the cloth and the glue, and the temperature of the electric heating plate 2 can also be controlled, so as to facilitate hot pressing of different fabrics. When the pressing plate 16 squeezes the cloth, the first spring 6 will undergo compression deformation to adapt to fabrics of different thicknesses. When the pressing plate 16 squeezes the fabric, the two arms of the pressing plate 16 are located at the two ends of the electric heating plate 2. Therefore, when pressing down, the two arms are used to press down the cloth at both ends of the electric heating plate 2.The rubber pad 17 is used to contact the cloth to increase the friction with the cloth, so that the cloth on the electric heating plate 2 is conveniently tightened, so that the two hot-pressed cloths will not be wrinkled when being hot-pressed. The two cloths are wound by the first unwinding roller 34 and the second unwinding roller 34, and then the first unwinding roller 34 and the second unwinding roller 34 are sleeved on the first plug rod 19 and the second plug rod 21, and the first motor 18 and the second motor 20 are used to drive the first plug rod 19 and the second plug rod 21 to rotate slowly, and the winding of the winding roller 36 is coordinated to realize the stable movement of the fabric. During the hot pressing process, the first motor 18, the second motor 20 and the fourth motor 35 can all be suspended to adapt to different hot pressing times. When the winding mechanism is in use, the fourth motor 35 is started, the fourth motor 35 drives the sleeve rod 37 to rotate, and the sleeve rod 37 drives the winding roller 36 to rotate, thereby achieving the purpose of winding. The winding roller 36 can be directly drawn out from the sleeve rod 37, the first unwinding roller 34 can be directly drawn out from the first insertion rod 19, and the second unwinding roller 34 can be directly drawn out from the second insertion rod 21, so that it is convenient to replace the winding roller 36 and the unwinding roller. Roller 34, during the hot pressing process, the pressure plate 5 will drive the connecting rod 7 to move downward synchronously, the connecting rod 7 will drive the roller 8 to move downward, the roller 8 will squeeze the inclined surface of the slide bar 9, so that the slide bar 9 moves, and when the slide bar 9 moves, the third spring 12 and the fourth spring 13 will squeeze the first vertical rod 14 and the second vertical rod 15 respectively, so that the first unwinding roller 34 and the second unwinding roller 34 move, and then the first unwinding roller 34 and the second unwinding roller 34 are used to tighten the two fabrics, which is helpful to prevent wrinkles during hot pressing. If one of the fabrics When one fabric has been stretched and the other fabric has not been stretched, the vertical rod corresponding to the stretched fabric will remain stationary, and the corresponding third spring 12 or fourth spring 13 will be compressed to achieve the purpose of neutralizing the moving distance, so as to facilitate the tensioning of the two fabrics respectively, and the other vertical rod will continue to move under the movement of the slide bar 9 until the vertical rod remains stationary, and the corresponding spring can be used to neutralize the moving distance of the slide bar 9. When the pressure plate 5 moves up, the slide bar 9 is not subject to the pressure of the roller 8 and can be restored to its original position under the action of the second spring 10, so as to facilitate the next use.
[0062] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A composite fabric production process, characterized in that: The following steps are involved: S1. Wind the two fabrics separately, and then place them on the operating table to unwind them step by step; S2. Clean and glue the unrolled fabric; S3, performing heat pressing treatment on the two fabrics by using a heat pressing mechanism; S4, using a winding mechanism to rewind the two unrolled fabrics; The hot pressing mechanism in the above process comprises a processing table (1), a fixed rod (3) and an electric heating plate (2) are fixedly mounted on the surface of the processing table (1), a hot pressing mechanism for hot pressing the cloth is arranged on the surface of the fixed rod (3), two unwinding mechanisms and a rewinding mechanism are arranged on the surface of the processing table (1) so that the two unwinding mechanisms unwind the two kinds of cloth and pass through the hot pressing mechanism and then are rewinded by the rewinding mechanism, a cleaning mechanism for cleaning the cloth and a brushing mechanism for coating the cloth are arranged on the surface of the processing table (1), the cleaning mechanism comprises a cleaning roller (31), the brushing mechanism comprises a glue brushing roller (27), the cleaning roller (31) and the glue brushing roller (27) are both arranged between the two cloths, and a driving mechanism for rotating the cleaning roller (31) and the glue brushing roller (27) is arranged on the surface of the processing table (1).
2. A composite fabric production process according to claim 1, characterized in that: The cleaning roller (31) is configured as a cylindrical structure, and the interior of the cleaning roller (31) is configured as a hollow structure. Long grooves are evenly provided on the surface of the cleaning roller (31). Brushes are evenly provided on the surface of the cleaning roller (31), and the bristles and the long grooves are alternately provided. The cleaning mechanism also includes a dust suction box (22). The dust suction box (22) is fixedly mounted on the side wall of the processing table (1). The dust suction port of the dust suction box (22) is fixedly connected to a fixed pipe (23). The end of the fixed pipe (23) is connected to a dust suction pipe (24). The dust suction pipe (24) is rotatably inserted into the interior of the cleaning roller (31). A feed port is evenly provided on the surface of the dust suction pipe (24).
3. A composite fabric production process according to claim 2, characterized in that: The glue brushing mechanism also includes a storage box (25), a booster pump (26) is arranged on the top of the storage box (25), a feed pipe of the booster pump (26) is inserted into the storage box (25) to achieve the state of extracting glue, the discharge port of the booster pump (26) is connected to a steel pipe, and the surface of the glue brushing roller (27) is evenly provided with glue removal ports, the interior of the glue brushing roller (27) is a hollow structure, and the steel pipe and the glue brushing roller (27) are connected.
4. A composite fabric production process according to claim 3, characterized in that: The driving mechanism comprises a fixed frame (29), the fixed frame (29) is fixedly mounted on the surface of the processing table (1), the ends of the cleaning roller (31) and the rubber brush roller (27) are fixedly mounted with rotating shafts, the two rotating shafts rotate and penetrate the fixed frame (29), a large rotating disk (28) and a small rotating disk (32) are respectively fixedly mounted on the surfaces of the two rotating shafts, the large rotating disk (28) and the small rotating disk (32) are connected via a belt transmission, a third motor (33) is fixedly mounted on the surface of the fixed frame (29), an output shaft port of the third motor (33) is fixedly connected to the rotating shaft, and a baffle (30) is fixedly mounted on the surface of the fixed frame (29), the baffle (30) is arranged between the cleaning roller (31) and the rubber brush roller (27).
5. A composite fabric production process according to claim 4, characterized in that: A mounting frame (39) is fixedly mounted on the surface of the processing table (1), and four guide rollers (40) are rotatably connected to the surface of the mounting frame (39). The four guide rollers (40) are arranged in groups of two, and two groups of guide rollers (40) are located at both ends of the electric heating plate (2).
6. A composite fabric production process according to claim 5, characterized in that: The hot pressing mechanism comprises an electric telescopic rod (4), wherein the electric telescopic rod (4) is fixedly mounted on the surface of a fixed rod (3), a pressure plate (5) is fixedly mounted on the output shaft port of the electric telescopic rod (4), a pressure plate (16) is arranged at the bottom of the pressure plate (5), a first spring (6) is arranged between the pressure plate (16) and the pressure plate (5), two ends of the first spring (6) are respectively fixedly connected to the pressure plate (5) and the pressure plate (16), a telescopic sleeve is arranged inside the first spring (6), and two ends of the telescopic sleeve are respectively fixedly connected to the pressure plate (16) and the pressure plate (5).
7. A composite fabric production process according to claim 6, characterized in that: The pressing plate (16) is configured as an "n"-shaped structure, and a rubber pad (17) is provided on the side where the two arms of the pressing plate (16) are close to each other. The electric heating plate (2) is configured as a "convex"-shaped structure and is adapted to the size between the two arms of the pressing plate (16).
8. A composite fabric production process according to claim 7, characterized in that: The two unwinding mechanisms comprise a first vertical rod (14) and a second vertical rod (15); a first motor (18) and a second motor (20) are fixedly mounted on the surfaces of the first vertical rod (14) and the second vertical rod (15), respectively; a first plug rod (19) and a second plug rod (21) are rotatably connected on the surfaces of the first vertical rod (14) and the second vertical rod (15), respectively; output shaft ports of the first motor (18) and the second motor (20) are fixedly connected to the first plug rod (19) and the second plug rod (21), respectively; and the first plug rod (19) and the second plug rod (21) are rotatably connected to the surfaces of the first vertical rod (14) and the second vertical rod (15). The surfaces of the rod (19) and the second insertion rod (21) are both slidably sleeved with a reeling roller (34), and the reeling mechanism comprises a mounting rod, a reeling roller (36), a sleeve rod (37) and a fourth motor (35), the mounting rod being fixedly mounted on the top of the processing table (1), the sleeve rod (37) being rotatably connected to the surface of the mounting rod, the fourth motor (35) being fixedly mounted on the side wall of the mounting rod, the output shaft port of the fourth motor (35) being fixedly connected to the sleeve rod (37), and the reeling roller (36) being slidably sleeved on the surface of the sleeve rod (37).
9. A composite fabric production process according to claim 8, characterized in that: A connecting rod (7) is fixedly installed on the side wall of the pressure plate (5), and the connecting rod (7) is slidably inserted in the interior of the processing table (1). The bottom end of the connecting rod (7) is rotatably connected to a roller (8). The interior of the processing table (1) is slidably connected to a sliding rod (9). The end of the sliding rod (9) close to the roller (8) is set as an inclined surface, and the end of the sliding rod (9) away from the inclined surface is set as two end surfaces. The two end surfaces are respectively fixed with a third spring (12) and a fourth spring (13). The end of the third spring (12) is fixedly connected to the first vertical rod (14), and the end of the fourth spring (13) is fixedly connected to the second vertical rod (15). A long rod (11) is fixedly installed on the side wall of the sliding rod (9). The surface of the long rod (11) is sleeved with a second spring (10), and the two ends of the second spring (10) are respectively fixedly connected to the sliding rod (9) and the processing table (1).
10. A composite fabric, which is prepared by the production process according to any one of claims 1 to 9, characterized in that: The invention comprises a fabric body (38), wherein the fabric body (38) comprises a base fabric layer (382), wherein the base fabric layer (382) is a textile material, wherein the top of the base fabric layer (382) is provided with a microfiber fabric (381), and the bottom of the base fabric layer (382) is provided with a cotton fabric (383), wherein the microfiber fabric (381) and the base fabric layer (382) as well as the base fabric layer (382) and the cotton fabric (383) are bonded by hot pressing with glue.
Citation Information
Patent Citations
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