Fur-attached sound-absorbing wallboard and processing equipment

Through multi-layer structural design and automated processing equipment, the shortcomings of traditional wall panel materials in sound insulation, sound absorption and installation are solved, and efficient, environmentally friendly and comfortable wall panel products are achieved.

CN119411715AInactive Publication Date: 2025-02-11DEKONO (HEBEI FREE TRADE ZONE) NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202411369052.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-02-11
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Traditional wall panel materials are difficult to meet the needs of modern living environments in terms of sound insulation and sound absorption effects, and are complex in installation and insufficient environmental protection performance.

Method used

The wall panel design adopts a multi-layer structure, including a substrate layer, acoustic layer, sound absorbing layer and fur decorative layer, and achieves rapid installation and stable connection through the combination of a return spring and a damper. At the same time, automated processing equipment, including cleaning, bonding and pressing components, ensure efficient production of wall panels.

Benefits of technology

It achieves excellent sound insulation and sound absorption effects, simplifies the installation process, reduces costs, improves production efficiency, and improves the environmental performance and market competitiveness of wall panels.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention is suitable for a wallboard technology, and provides a fur-pasted sound-absorbing wallboard and processing equipment, the fur-pasted sound-absorbing wallboard comprises a wallboard main body; the wallboard main body comprises a base plate layer; the sound insulation layer is arranged on the outer side of the base plate layer; a sound absorption layer is arranged on the side, away from the sound insulation layer, of the base plate layer. A fur decoration layer is arranged on the side, away from the sound insulation layer, of the sound absorption layer. The connecting mechanisms are arranged on the two sides of the wallboard main body; the wallboard main body with the multi-layer structure not only realizes a sound insulation effect, but also enhances the practicability and texture of the wallboard through the fur decoration layer; in the aspect of installation, the installation process is greatly simplified through the design of rapid butt joint, the installation difficulty and time cost are reduced, meanwhile, the stability and attractiveness of wallboard connection are ensured, and the overall decoration effect is improved; in addition, the automatic machining process from cleaning, bonding to pressing is achieved, efficient and accurate machining is achieved, manual intervention and errors are reduced, and the production efficiency and the product quality are improved.
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Description

Technical Field

[0001] The invention belongs to the wall panel technology, and in particular to a fur-covered sound-absorbing wall panel and processing equipment. Background Art

[0002] As the pace of global urbanization continues to accelerate, urban space is becoming increasingly crowded. People not only pursue an increase in living area, but also pay more attention to the quality and comfort of the living environment. In busy urban life, noise pollution has become an issue that cannot be ignored. It not only affects people's rest and sleep quality, but may also have a negative impact on physical and mental health. Therefore, sound insulation and sound absorption performance have become important considerations in the design of modern living environments.

[0003] However, traditional wall panel materials often fail to achieve satisfactory sound insulation and sound absorption effects. These materials often have poor sound insulation effects and cannot meet the requirements of both sound insulation and aesthetics. They are difficult to effectively isolate external noise and cannot effectively absorb indoor sound. In addition, the installation process of traditional wall panels is complicated and cumbersome, requiring a lot of manpower, material resources and time, and the installation efficiency is low, which cannot meet the needs of modern buildings for fast construction and cost reduction.

[0004] At the same time, with the improvement of environmental awareness, people pay more and more attention to the environmental performance of building materials; the environmental pollution problems that may be caused by traditional wall panel materials in the production process have also attracted widespread attention; therefore, the development of a building material that is both environmentally friendly and efficient has become a common pursuit in the industry;

[0005] In this context, a new type of wall panel and its processing equipment that combines sound insulation, sound absorption, aesthetics and easy installation came into being. Summary of the invention

[0006] The present invention provides a fur-covered sound-absorbing wall panel and processing equipment, aiming to solve the problem that traditional wall panel materials have poor sound insulation effect, complex installation and insufficient environmental protection performance, and are difficult to meet the requirements of modern buildings for high efficiency, environmental protection and comfort.

[0007] The present invention is implemented as follows: a fur-covered sound-absorbing wall panel comprises a wall panel body; the wall panel body comprises a substrate layer; a sound insulation layer arranged on the outside of the substrate layer; a sound-absorbing layer is arranged on the side of the substrate layer away from the sound insulation layer; a fur decorative layer is arranged on the side of the sound-absorbing layer away from the sound insulation layer; a connecting mechanism is arranged on both sides of the wall panel body; the connecting mechanism comprises: lateral docking plates arranged on both sides of the wall panel body; both sides of the two lateral docking plates away from the wall panel body are recessed inwardly and provided with assembly cavities; both inner walls of the opposite sides of the assembly cavities are provided with connecting protrusions; wherein, a same fixing block is arranged between every two adjacent wall panel bodies; a plurality of return springs are arranged on the outside of the fixing blocks; dampers are integrated in the plurality of return springs; a same guide plate is arranged on the side of the plurality of return springs away from the fixing blocks; both sides of the guide plate and the fixing block opposite to each other are provided with connecting grooves, and the inner diameter size of the connecting grooves matches the outer diameter size of the connecting protrusions.

[0008] The present invention also provides a processing device for fur-covered sound-absorbing wall panels, comprising a frame; a cleaning component, a bonding component and a rolling component are arranged on the frame in sequence according to the processing order; wherein the cleaning component comprises: a first processing chamber arranged on the frame; a first screw slide arranged in the first processing chamber; a first assembly seat arranged at the movable end of the first screw slide; a cleaning roller rotating in the first assembly seat, a cleaning brush being arranged on the outside of the cleaning roller; a first motor arranged on the outside of the first assembly seat, the output end of the first motor being fixedly connected with the end key of the cleaning roller; a fan and a recovery box arranged on the outer side wall of the first processing chamber, one end of the fan extending to the inner cavity position of the first processing chamber and connected to an adsorption hood, and the other end of the fan is connected to the recovery box.

[0009] Preferably, a plurality of adsorption nets arranged in parallel are arranged in the recovery box, and an exhaust port communicating with the inner cavity of the recovery box is provided at the top of the recovery box.

[0010] Preferably, the bonding assembly includes: a support base arranged on one side of the upper surface of the frame; a material storage box arranged on the outer side wall of the support base; an extension plate arranged on the side of the support base opposite to the frame; a glue dripping tube arranged on the side of the extension plate away from the support base; a glue dripping head connected to the bottom of the glue dripping tube, the glue dripping tube and the material storage box are connected by a flexible tube, a pump body is arranged on one side of the flexible tube adjacent to the glue dripping tube, and a flat sweeping brush is arranged on the side of the support base away from the first processing chamber, and the flat sweeping brush is consistent with the width direction of the frame.

[0011] Preferably, the pressing assembly includes: a second processing chamber arranged on the frame; a second screw slide arranged in the second processing chamber; a second assembly seat arranged at the movable end of the second screw slide and rotating a pressing roller in the second assembly seat; a second motor arranged on the outer side wall of the second assembly seat, the output end of the second motor being fixedly connected with the end key of the pressing roller; and a cooling fan arranged on the side wall of the second processing chamber.

[0012] Preferably, a conveyor belt is provided at the middle position of the frame, and the conveyor belt is consistent with the length direction of the frame.

[0013] Preferably, a plurality of groups of symmetrically arranged vertical plates are provided on the upper surfaces of the two opposite sides of the frame, an electric push rod is provided on the opposite side of the two vertical plates, and a limit plate is provided on the telescopic ends of the plurality of electric push rods.

[0014] Preferably, the side walls of the first processing chamber, the second processing chamber and the glue dripping tube are all provided with position sensors, and a control console is provided beside the frame, and the control console is electrically connected to the position sensor, the cleaning component, the bonding component and the rolling component.

[0015] Compared with the prior art, the embodiments of the present application have the following beneficial effects:

[0016] First, the present invention achieves excellent sound insulation and sound absorption effects through the multi-layer structure of the wall panel body. The substrate layer serves as the basic support, and the outer sound insulation layer effectively isolates the external noise, creating a quiet environment for the room and reducing external interference. The sound absorption layer further absorbs the sound generated in the room, reduces echoes and noise reflections, and significantly improves the comfort of the indoor environment. The outermost fur decorative layer is not only beautiful, but also has a certain sound absorption effect, while providing a comfortable touch, making the wall panel not only practical but also rich in texture.

[0017] Secondly, the wall panel body of the present invention can be quickly docked during the installation process, which greatly reduces the installation difficulty and time cost. At the same time, the combination of the return spring and the damper not only provides a buffering effect during installation, but also enhances the stability of the system. When the connecting protrusion is fully docked with the connecting groove, the return spring slowly rebounds under the action of the damper to achieve a stable connection between the wall panels, effectively preventing the wall panels from loosening or shifting due to vibration or external force. This stable connection method not only ensures the reliability of the wall panel connection, but also makes the gap between the wall panel bodies more beautiful, thereby improving the overall decoration effect.

[0018] Thirdly, the present invention realizes automatic and continuous transportation. From cleaning, bonding to pressing, each link is closely connected without excessive manual intervention, which not only significantly reduces the demand for manual handling, but also reduces labor costs. The highly automated control system can accurately control the speed of the conveyor belt and the movement of each processing component according to the real-time feedback of the position sensor to ensure that the wall panels can complete each process accurately. This precise control not only improves processing efficiency, but also reduces waste and errors caused by human operational errors.

[0019] Fourthly: the cleaning component of the present invention effectively removes dust, impurities and other pollutants on the surface of the wall panel through the synergistic effect of the cleaning roller and the adsorption system, laying a good foundation for the subsequent bonding process; this step ensures the cleanliness of the wall panel surface, thereby improving the bonding effect and product appearance quality; the precise operation of the bonding component and the pressing component ensures that the adhesive can be evenly distributed on the surface of the wall panel and deeply penetrate into the material through the pressure of the pressing roller; this uniform bonding distribution not only enhances the bonding force between the wall panel and the fur or sound-absorbing material, but also improves the overall strength and durability of the product; during the entire processing process, the control console monitors the equipment operating status and various parameters in real time to ensure the stable operation of the equipment and the stability of the processing quality; this full-process monitoring mechanism helps to promptly discover and deal with potential problems, thereby ensuring the consistency and reliability of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the top view of the connection structure of the wall panel body of the present invention;

[0021] Figure 2 It is a schematic diagram of the three-dimensional structure of the wall panel body of the present invention;

[0022] Figure 3 It is a schematic diagram of the wall panel main body connection structure of the present invention;

[0023] Figure 4 It is a schematic diagram of the wall panel main body connection structure of the present invention;

[0024] Figure 5 It is a schematic diagram of the connection structure between the fixing block and the wall panel body of the present invention;

[0025] Figure 6 It is a schematic diagram of the three-dimensional structure of the processing equipment of the present invention;

[0026] Figure 7 is a front view of the cleaning assembly of the present invention;

[0027] Figure 8 is a front view of a rolling assembly of the present invention;

[0028] Fig. 9 It is a schematic diagram of the front cross-sectional structure of the recycling box of the present invention;

[0029] In the figure: 1. wall panel body; 2. substrate layer; 3. sound insulation layer; 4. sound absorption layer; 5. fur decoration layer; 6. lateral docking plate; 7. assembly cavity; 8. connecting protrusion; 9. fixing block; 10. return spring; 11. guide plate; 12. connecting groove; 13. frame; 14. first processing chamber; 15. first screw slide; 16. first assembly seat; 17. cleaning roller; 18. first motor; 19. fan; 20. recycling box; 21. adsorption cover; 22. adsorption Net; 23. Exhaust port; 24. Control console; 25. Support seat; 26. Storage box; 27. Extension plate; 28. Glue tube; 29. ​​Glue head; 30. Flexible tube; 31. Pump body; 32. Second processing chamber; 33. Flat sweeping brush; 34. Second screw slide; 35. Second assembly seat; 36. Lamination roller; 37. Second motor; 38. Cooling fan; 39. Conveyor belt; 40. Vertical plate; 41. Electric push rod; 42. Limit plate; 43. Position sensor. DETAILED DESCRIPTION

[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.

[0031] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0032] The embodiment of the present invention provides a fur-covered sound-absorbing wallboard and processing equipment, such as Figure 1-5As shown, it comprises a wall panel body 1; the wall panel body 1 comprises a substrate layer 2; a sound insulation layer 3 arranged on the outside of the substrate layer 2; a sound absorption layer 4 is arranged on the side of the substrate layer 2 away from the sound insulation layer 3; a fur decorative layer 5 is arranged on the side of the sound absorption layer 4 away from the sound insulation layer 3; a connecting mechanism is arranged on both sides of the wall panel body 1; the connecting mechanism comprises: lateral docking plates 6 arranged on both sides of the wall panel body 1; the two lateral docking plates 6 are both recessed inwardly and provided with an assembly cavity 7 on the side away from the wall panel body 1; the assembly The inner wall on the opposite side of the cavity 7 is provided with a connecting protrusion 8; wherein, a same fixing block 9 is provided between every two adjacent wall panel bodies 1; a plurality of return springs 10 are provided at the outer side of the fixing block 9; a damper is integrated in the plurality of return springs 10; a same guide plate 11 is provided on the side of the plurality of return springs 10 away from the fixing block 9; a connecting groove 12 is provided on the opposite side of the guide plate 11 and the fixing block 9, and the inner diameter of the connecting groove 12 is consistent with the outer diameter of the connecting protrusion 8.

[0033] It should be noted that due to the poor sound insulation effect, complex installation and insufficient environmental protection performance of traditional wall panel materials, it is difficult to meet the needs of modern buildings for high efficiency, environmental protection and comfort. This solution, through the design of a multi-layer structure, not only achieves excellent sound insulation and sound absorption effects, provides tranquility and comfort for the indoor environment, but also the beautiful appearance also enhances the texture and practicality of the wall panel; during the installation process, the quick docking design and the combination of the return spring 10 and the damper greatly reduce the installation difficulty and time cost, and ensure the stability and reliability of the wall panel connection, and improve the overall decoration effect; in addition, the automatic and continuous processing flow and the highly automated control system not only reduce manual intervention and reduce labor costs, but also improve processing efficiency and product quality stability; precise control of cleaning, bonding and pressing further ensures the final quality of the wall panel products, making them more competitive in the market.

[0034] Specifically, in this embodiment, the scheme mainly includes a wall panel body 1; the wall panel body 1 is composed of a multi-layer structure. First, a substrate layer 2 is used as a basic support, and a sound insulation layer 3 is arranged on the outside, which can effectively isolate external noise and reduce interference to the indoor environment; a sound absorption layer 4 is arranged on the outside of the substrate layer 2 to absorb the sound generated indoors, further reduce echoes and noise reflections, and improve the comfort of the indoor environment; the outermost layer is a fur decorative layer 5, which is not only beautiful, but also has a certain sound absorption effect and provides a comfortable touch;

[0035] The wall panel body 1 is designed with lateral docking plates 6 on both sides, and each lateral docking plate 6 is provided with an assembly cavity 7 and a connecting protrusion 8; this design enables the wall panel body 1 to easily align the connecting protrusions 8 of the adjacent wall panel bodies 1 and insert them into the connecting grooves 12 in the other assembly cavity 7 during installation, so as to achieve rapid docking; at the same time, a fixing block 9 is arranged between each two adjacent wall panel bodies 1, and the fixing block 9 is connected to the guide plate 11 through a plurality of return springs 10; the return spring 10 not only provides a buffering effect during installation, but also enables the fixing block 9 to be smoothly inserted into the assembly cavity 7 In the embodiment, the stability of the system is enhanced by its built-in damper, reducing the loosening or displacement of the wall panel body 1 caused by vibration or external force; when the connecting protrusion 8 is completely connected with the connecting groove 12, the return spring 10 slowly rebounds under the action of the damper, so that the guide plate 11 and the fixing block 9 fit tightly, while ensuring that the connecting protrusion 8 is firmly locked in the connecting groove 12, thereby achieving a stable connection between the wall panel bodies 1. This process not only ensures the reliability of the connection of the wall panel bodies 1, but also makes the gap between the wall panel bodies 1 more beautiful, thereby improving the overall decoration effect.

[0036] The present invention also provides a processing device for fur-covered sound-absorbing wall panels, such as Figure 6-9 As shown, it includes a frame 13; the frame 13 is provided with a cleaning component, a bonding component and a rolling component in sequence according to the processing sequence;

[0037] In this embodiment, after the wall panel raw material is fed into the processing equipment, it first enters the first processing chamber 14 where the cleaning component is located; in the first processing chamber 14, the motor of the first screw slide 15 drives the first assembly seat 16 to achieve horizontal reciprocating movement, and the first motor 18 drives the cleaning roller 17 to rotate; the cleaning brush on the outside of the cleaning roller 17 is in close contact with the wall panel raw material, effectively removing dust, impurities and other pollutants on the surface of the wall panel raw material; at the same time, the fan 19 generates suction through the adsorption cover 21 extending to the inner cavity of the first processing chamber 14, sucks in dust, debris and other pollutants generated during the cleaning process, and transports them to the recovery box 20, so as to realize the centralized collection and treatment of pollutants and keep the processing environment clean.

[0038] In a further preferred embodiment of the present invention, Figure 6 As shown, a plurality of adsorption nets 22 arranged in parallel are arranged in the recovery box 20, and an exhaust port 23 communicating with the inner cavity of the recovery box 20 is opened at the top position of the recovery box 20.

[0039] In this embodiment, the adsorption net 22 in the recovery box 20 can effectively intercept and adsorb tiny particles in the airflow, further improving the cleaning effect. The exhaust port 23 allows the clean air filtered by the adsorption net 22 to be discharged from the recovery box 20, while avoiding the leakage of pollutants.

[0040] In a further preferred embodiment of the present invention, Figure 6-7 As shown, the bonding assembly includes: a support seat 25 arranged on one side of the upper surface of the frame 13; a material storage box 26 arranged on the outer side wall of the support seat 25; an extension plate 27 is arranged on the side of the support seat 25 opposite to the frame 13; a glue dripping tube 28 is arranged on the side of the extension plate 27 away from the support seat 25; a glue dripping head 29 connected to the bottom position of the glue dripping tube 28, the glue dripping tube 28 and the material storage box 26 are connected by a flexible tube 30, a pump body 31 is arranged on one side of the flexible tube 30 adjacent to the glue dripping tube 28, and a flat sweeping brush 33 is arranged on the side of the support seat 25 away from the first processing chamber 14, and the flat sweeping brush 33 is consistent with the width direction of the frame 13.

[0041] In this embodiment, after the wallboard raw material is processed by the cleaning assembly, it continues to move along the processing line to the bonding assembly area; the starting part of the bonding assembly is a support seat 25 arranged on one side of the upper surface of the frame 13, and a storage box 26 is fixed to the outer wall of the support seat 25 for storing adhesive; the storage box 26 is connected to the dripping tube 28 through a flexible tube 30, and a pump body 31 is installed on the flexible tube 30 for controlling the flow and pressure of the adhesive;

[0042] The glue dripping tube 28 is installed on the extension plate 27 between the support seat 25 and the frame 13, and a glue dripping head 29 is arranged at the bottom thereof; when the wallboard material moves to the bottom of the glue dripping head 29, the pump body 31 is started to pump the adhesive in the storage box 26 to the glue dripping tube 28 through the flexible tube 30, and finally drips accurately from the glue dripping head 29 to the predetermined position of the wallboard material; this process ensures that the adhesive can be evenly distributed on the surface of the wallboard material, preparing for the subsequent bonding of fur or sound-absorbing materials;

[0043] At the same time, a flat sweeping brush 33 is provided on the side of the support seat 25 away from the first processing chamber 14. The function of the flat sweeping brush 33 is to evenly apply the adhesive after it drips and initially adheres to the surface of the wallboard raw material to ensure that the adhesive can fully cover the surface of the wallboard and form a good bonding surface.

[0044] In a further preferred embodiment of the present invention, Figure 6-8 As shown, the pressing assembly includes: a second processing chamber 32 arranged on the frame 13; a second screw slide 34 arranged in the second processing chamber 32; a second assembly seat 35 arranged at the movable end of the second screw slide 34, which rotates on a pressing roller 36 in the second assembly seat 35; a second motor 37 arranged on the outer side wall of the second assembly seat 35, and the output end of the second motor 37 is fixedly connected with the end key of the pressing roller 36; and a cooling fan 38 arranged on the side wall of the second processing chamber 32.

[0045] In this embodiment, after being processed by the adhesive component, the wallboard raw material will continue to move smoothly to the second processing chamber 32 where the pressing component is located; in the second processing chamber 32, the motor of the second screw slide 34 accurately drives the second assembly seat 35 to move slowly along a preset path, and at the same time, the second motor 37 is also started synchronously to drive the pressing roller 36 to start rotating; as the second assembly seat 35 moves, the pressing roller 36 gradually approaches and fits tightly to the upper surfaces of the two wallboard raw materials, and the force generated by its rotation evenly compacts the adhesive between the wallboard raw material and the fur or sound-absorbing material; this compaction process not only ensures that the adhesive can be evenly distributed, but also helps the adhesive to penetrate deeper into the fiber structure of the fur or sound-absorbing material through the pressure of the pressing roller 36, thereby achieving a more solid and lasting bonding effect;

[0046] In addition, in order to effectively deal with the problem of heat accumulation that may be generated during the pressing process, the second processing chamber 32 is also equipped with a cooling fan 38; these cooling fans 38 continue to operate during the pressing process, and promptly discharge the generated heat out of the chamber, effectively maintaining the stability of the temperature in the chamber, and avoiding adverse effects on wall panels, adhesives or fur, and sound-absorbing materials due to excessive temperature.

[0047] In a further preferred embodiment of the present invention, Figure 6 As shown, a conveyor belt 39 is provided at the middle position of the frame 13 , and the conveyor belt 39 is consistent with the length direction of the frame 13 .

[0048] In this embodiment, the conveyor belt 39 can automatically and continuously convey the wallboard raw materials from one end to the other end, reducing the need for manual handling, thereby significantly improving production efficiency.

[0049] In a further preferred embodiment of the present invention, Figure 6 As shown, a plurality of groups of symmetrically arranged vertical plates 40 are provided on the upper surfaces of the two opposite sides of the frame 13, an electric push rod 41 is provided on the opposite side of the two vertical plates 40, and a limit plate 42 is provided at the telescopic ends of the plurality of electric push rods 41.

[0050] In this embodiment, when the wall panel raw materials are transported to the processing area through the conveyor belt 39, the telescopic ends of the electric push rods 41 on both sides extend forward, pushing the limit plates 42 to move closer to the middle until the limit plates 42 are in close contact with the two side edges of the wall panel body 1. In this way, the limit plates 42 play a role in accurately positioning and firmly fixing the wall panel body 1 to prevent the wall panel body 1 from shifting or shaking during subsequent processing. Through the precise positioning and firm fixation of the limit plates 42, it can be ensured that the wall panel raw materials always maintain the correct position during the processing.

[0051] In a further preferred embodiment of the present invention, Figure 6-8As shown, the side walls of the first processing chamber 14, the second processing chamber 32 and the glue dripping tube 28 are all provided with position sensors 43, and a control console 24 is provided beside the frame 13. The control console 24 is electrically connected to the position sensor 43, the cleaning component, the bonding component and the rolling component.

[0052] In this embodiment, when the wallboard raw material enters the processing area through the conveyor belt 39, the position sensor 43 first detects the position information of the wallboard and transmits this information to the control console 24 in real time; the control console 24 accurately controls the speed of the conveyor belt 39 according to the received position information to ensure that the wallboard raw material can accurately stop at the predetermined position of each processing component; when the wallboard raw material arrives at the first processing bin 14, the control console 24 starts the cleaning component; the first screw slide 15 drives the first assembly seat 16 and the cleaning roller 17 to move to the specified position according to the preset program or the instruction of the control console 24; at the same time, the first motor 18 is started to drive the cleaning roller 17 to rotate, and the dust and impurities on the surface of the wallboard raw material are removed by the cleaning brush; the fan 19 collects the pollutants through the adsorption cover 21 and the recovery box 20 to keep the processing environment clean;

[0053] The cleaned wallboard material continues to move forward to the bonding component area; the control console 24 controls the conveyor belt 39 to stop running according to the feedback of the position sensor 43, so that the wallboard material stays under the glue dripping tube 28; then, the control console 24 starts the pump body 31, and the adhesive in the storage box 26 is transported to the glue dripping tube 28 through the flexible tube 30, and the glue dripping head 29 accurately drips it on the surface of the wallboard material; the flat brush 33 then evenly spreads the adhesive to complete the bonding process;

[0054] The bonded wall panel raw materials enter the second processing chamber 32, and the control console 24 starts the rolling assembly again; the second screw slide 34 drives the second assembly seat 35 and the pressing roller 36 to move above the wall panel raw materials, and the second motor 37 starts, driving the pressing roller 36 to rotate and press down, so as to evenly compact the adhesive between the wall panel raw materials and the fur or sound-absorbing material; during the entire processing process, the control console 24 continuously receives feedback from the position sensor 43 (TEX-0025), and adjusts and optimizes each processing component in real time according to actual conditions; at the same time, the control console 24 is also responsible for monitoring the operating status of the equipment to ensure that various parameters are within the normal range and to promptly discover and deal with potential problems.

[0055] Working principle: When the present invention is used, after the wallboard raw materials are fed into the processing equipment, first, the wallboard raw materials are automatically and continuously transported to the first processing bin 14 where the cleaning assembly is located; in this link, the motor of the first screw slide 15 drives the first assembly seat 16 to move precisely in the horizontal direction, and at the same time, the first motor 18 drives the cleaning roller 17 to rotate; the cleaning brush on the outside of the cleaning roller 17 is in close contact with the surface of the wallboard raw materials, effectively removing dust, impurities and other pollutants; at the same time, the fan 19 generates a strong suction force through the adsorption cover 21, sucking in the pollutants generated during the cleaning process and transporting them to the recycling box 20, ensuring the cleanliness of the processing environment; the adsorption net 22 in the recycling box 20 further intercepts tiny particles, and the filtered clean air is discharged through the exhaust port 23, preventing the leakage of pollutants;

[0056] After cleaning, the wallboard material continues to move along the processing line to the bonding assembly area; here, the storage box 26 on the support seat 25 stores the adhesive, which is connected to the glue dripping tube 28 through the flexible tube 30; when the wallboard material reaches the predetermined position, the pump body 31 starts to pump the adhesive from the storage box 26 to the glue dripping tube 28, and the glue dripping head 29 accurately drips the adhesive on the surface of the wallboard material; in this process, the adhesive is evenly distributed on the wallboard material, making full preparations for subsequent bonding; then, the flat brush 33 evenly applies the adhesive to ensure that the bonding surface is flat and without omissions;

[0057] The wallboard raw material that has been bonded continues to move forward steadily to the second processing chamber 32 where the pressing assembly is located; in the second processing chamber 32, the motor of the second screw slide 34 drives the second assembly seat 35 to move slowly along the preset path, and at the same time the second motor 37 is started, driving the pressing roller 36 to rotate and press down; the pressing roller 36 is tightly attached to the upper surface of the wallboard raw material and the fur or sound-absorbing material, and the force generated by the rotation evenly compacts the adhesive; this process not only ensures the uniform distribution of the adhesive, but also helps the adhesive to penetrate deeper into the material through the pressure effect, so as to achieve a firm and lasting bonding effect; at the same time, the heat dissipation fan 38 continues to run, timely discharges the heat generated during the pressing process, and keeps the temperature in the chamber stable;

[0058] During the entire processing process, the position sensor 43 monitors the position information of the wall panel raw materials in real time and feeds back the data to the control console 24; the control console 24 accurately controls the speed of the conveyor belt 39 and the action of each processing component based on the received information to ensure that the wall panel raw materials can complete each process accurately and efficiently; at the same time, the control console 24 is also responsible for monitoring the operating status and various parameters of the equipment to ensure the normal operation of the equipment and timely handling of potential problems; this highly automated processing flow not only improves production efficiency, but also ensures the consistency of the processing quality of the wall panel raw materials.

[0059] It should be noted that, for the above-mentioned embodiments, for the sake of simplicity, they are all described as a series of action combinations, but those skilled in the art should know that the present invention is not limited by the described order of actions, because according to the present invention, some steps may be performed in other orders or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily required by the present invention.

[0060] In the several embodiments provided in the present application, it should be understood that the disclosed devices can be implemented in other ways. For example, the device embodiments described above are merely schematic, such as the division of the above-mentioned units. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.

[0061] The units described above as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0062] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the scope of protection of the invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the present invention according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the present invention in essence, and these technical solutions also belong to the scope of protection of the present invention.

Claims

1. A fur-covered sound-absorbing wall panel, characterized in that: include: Wall panel body; The wallboard body comprises a substrate layer; a sound insulation layer disposed outside the substrate layer; A sound absorbing layer is provided on the side of the substrate layer away from the sound insulation layer; A fur decorative layer is provided on the side of the sound absorbing layer away from the sound insulating layer; A connecting mechanism provided on both sides of the wall panel body; The connecting mechanism comprises: Lateral butt joint plates arranged at both sides of the wall panel body; The two lateral butt joint plates are both recessed inwards and provided with an assembly cavity on one side away from the wall panel body; The inner wall on one side opposite to the assembly cavity is provided with a connecting protrusion; Wherein, a same fixing block is arranged between every two adjacent wall panel bodies; A plurality of return springs arranged outside the fixed block; A damper is integrated in each of the return springs; A common guide plate is provided on one side of the plurality of return springs away from the fixed block; The guide plate and the fixed block are both provided with connecting grooves on the opposite sides thereof, and the inner diameter of the connecting grooves is consistent with the outer diameter of the connecting protrusions.

2. The processing equipment for fur-covered sound-absorbing wallboard according to claim 1, characterized in that: Including rack; The frame is provided with a cleaning component, a bonding component and a rolling component in sequence according to the processing order; Wherein, the cleaning component comprises: A first processing chamber disposed on the frame; A first screw slide disposed in the first processing chamber; A first assembly seat provided at the moving end of the first screw slide; A cleaning roller rotating in the first assembly seat, wherein a cleaning brush is arranged on the outer side of the cleaning roller; A first motor is arranged outside the first assembly seat, and an output end of the first motor is fixedly connected to an end key of the cleaning roller; The fan and the recovery box are arranged on the outer wall of the first processing chamber, one end of the fan extends to the inner cavity of the first processing chamber and is connected to the adsorption cover, and the other end of the fan is connected to the recovery box.

3. The processing equipment for fur-covered sound-absorbing wallboard according to claim 2, characterized in that: A plurality of adsorption nets arranged in parallel are arranged in the recovery box, and an exhaust port communicating with the inner cavity of the recovery box is opened at the top of the recovery box.

4. The processing equipment for fur-covered sound-absorbing wallboard according to claim 2, characterized in that: The bonding assembly comprises: A support seat disposed on one side of the upper surface of the frame; A material storage box provided on the outer side wall of the support seat; An extension plate is provided on one side of the support base opposite to the frame; A glue dripping tube is arranged on one side of the extension plate away from the support seat; A glue dripping head connected to the bottom of the glue dripping tube, the glue dripping tube is connected to the material storage box through a flexible tube, and a pump body is arranged on one side of the flexible tube adjacent to the glue dripping tube; A flat sweeping brush is arranged on one side of the support seat away from the first processing chamber, and the flat sweeping brush is consistent with the width direction of the frame.

5. The processing equipment for fur-covered sound-absorbing wallboard according to claim 4, characterized in that: The pressing assembly comprises: A second processing chamber disposed on the frame; A second screw slide disposed in the second processing chamber; A second assembly seat provided at the moving end of the second screw slide; A pressing roller rotating in the second assembly seat; A second motor is arranged on the outer side wall of the second assembly seat, and the output end of the second motor is fixedly connected with the end key of the pressing roller; A heat dissipation fan is arranged on the side wall of the second processing chamber.

6. The processing equipment for fur-covered sound-absorbing wallboard according to claim 5, characterized in that: A conveyor belt is arranged at the middle position of the frame, and the length direction of the conveyor belt is consistent with the length direction of the frame.

7. The processing equipment for fur-covered sound-absorbing wallboard according to claim 6, characterized in that: A plurality of groups of symmetrically arranged vertical plates are arranged on the upper surfaces of the two opposite sides of the frame, an electric push rod is arranged on the opposite side of the two vertical plates, and a limit plate is arranged on the telescopic ends of the plurality of electric push rods.

8. The processing equipment for fur-covered sound-absorbing wallboard according to claim 5, characterized in that: Position sensors are arranged on the side walls of the first processing chamber, the second processing chamber and the glue dripping tube, and a control console is arranged on the side of the frame. The control console is electrically connected to the position sensor, the cleaning component, the bonding component and the rolling component.