Winding device for electronic component manufacturing

By designing a winding device including a winding assembly, a clamping assembly and a adjustment assembly, the problem that the prior art cannot clamp and adjust the winding density of coils of different specifications is solved, and an efficient and stable winding process is achieved. .

CN119419062AInactive Publication Date: 2025-02-11JINGGANGSHAN ELECTRIC CO LTD
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Patent Information

Application Number
CN202411636843.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Priority Date
2024-07-09
Filing Date
2024-11-15
Publication Date
2025-02-11
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The prior art cannot clamp coils of different specifications, and the winding density on the coil surface cannot be adjusted, reducing the generality of the device.

Method used

A winding device including a winding assembly, a clamping assembly and an adjustment assembly is designed. The winding assembly drives the friction wheel through the gearbox and the motor, the clamping assembly realizes clamping and rotation of the coil through the support rod and the clamping roller, and the adjustment assembly adjusts the winding density through the gears and gear discs.

Benefits of technology

It realizes stable clamping and rotation of coils of different specifications, improves winding efficiency, avoids irregular winding gaps, and has the function of adjusting winding density.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a winding device for electronic component manufacturing, and particularly relates to the technical field of winding devices.The winding device comprises a base, a winding assembly is fixedly mounted in the middle of the right side of the upper end of the base, a clamping assembly is fixedly mounted at the ends, close to each other, of two supporting rods jointly, and an adjusting assembly is rotatably mounted on the left side of the upper end of the base; and a clamping assembly is fixedly mounted on the inner surface of the clamping assembly. According to the winding device for electronic component manufacturing, through the arrangement of the winding assembly, a copper wire roller needed for winding can be installed at the specific installation position of the winding assembly, then one end of the copper wire roller can be pulled out, a copper wire can penetrate through the clamping assembly, one end of the copper wire can be fixed under the auxiliary effect of the clamping assembly, and therefore the winding effect of the copper wire is improved. And then the clamping assembly can be driven through the adjusting assembly to clamp and limit the coil placed at the upper end of the clamping assembly, the clamping assembly and the clamping assembly are started in sequence to conduct winding work on the coil, and then the winding stability of the coil is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of winding devices, and in particular to a winding device for manufacturing electronic components. Background Art

[0002] Winding devices for electronic component manufacturing, as important equipment in the modern electronics industry, are mainly used in the winding manufacturing process of electronic components such as inductors, transformers, motors, coils, cables, etc. This type of device not only improves production efficiency, but also significantly improves product quality and stability, and reduces production costs. However, in the prior art, when winding the coil, it is impossible to clamp the coil and drive it to rotate at the same time, and to cooperate with the winding device to wind the coil.

[0003] Chinese patent publication number CN112071628B discloses a transformer coil winding device, comprising a base, a side plate fixedly connected to the top of the base, and a support ring fixedly connected to the top of the base, the support ring is arranged on the right rear side of the side plate, the right end of the side plate is fixedly connected to a controller, and the side plate is provided with a rotation circle counting mechanism. In the present invention, the second motor, the right clamping plate, the protrusion and the pressing counter and other components in the rotation circle counting mechanism can realize the accurate calculation of the number of winding turns, and it has good practicality. The second motor drives the right clamping plate to rotate. During the rotation of the right clamping plate, every time the right clamping plate rotates one circle, the protrusion on the right clamping plate will press the push rod to move downward. The downward movement of the push rod will overcome the elastic force of the second spring to press the pressing counter to count. When the protrusion slides over the top of the push rod, the push rod will move upward again under the action of the second spring, and reciprocate in this way to realize the counting of the number of turns of the coil.

[0004] Although the device in the above patent document can perform winding processing on the coils in electronic components during use, it is unable to clamp coils of different specifications during actual use, and is unable to adjust the winding density on the coil surface, thereby reducing the versatility of the device. Summary of the invention

[0005] The main purpose of the present invention is to provide a winding device for manufacturing electronic components, which can effectively solve the problem that coils of different specifications cannot be clamped and the winding density on the coil surface cannot be adjusted.

[0006] To achieve the above object, the technical solution adopted by the present invention is: A winding device for manufacturing electronic components comprises a base, a winding assembly is fixedly installed in the middle of the right upper end of the base, two support rods symmetrically distributed front and back are fixedly connected to the middle of the upper end of the base, a clamping assembly is commonly fixedly installed at one end of the two support rods close to each other, an adjustment assembly is rotatably installed on the left upper end of the base, and a clamping assembly is fixedly installed on the inner surface of the clamping assembly.

[0007] Preferably, the winding assembly includes an L-shaped rod fixedly connected to the middle right side of the upper end of the base, a mounting plate is fixedly connected to the upper side of the front end of the L-shaped rod, a gearbox is fixedly connected to the rear end of the upper end of the mounting plate, a motor is fixedly connected to the front end of the upper end of the mounting plate, the output end of the motor is fixedly connected to the input end of the gearbox through a coupling, two groups of friction wheels are rotatably connected to the rear end of the L-shaped rod, a support column is fixedly connected to the lower side of the upper part of the rear end of the L-shaped rod, a notch circle is provided between the two groups of friction wheels and the outer surface of the support column, a roller assembly is fixedly installed on the left side of the rear end of the notch circle, a number of wire tensioning assemblies are fixedly installed in a linear array on the leftmost side of the rear end of the notch circle, and the output end of the gearbox is fixedly connected to one of the friction wheels.

[0008] Preferably, the roller assembly includes a main roller fixedly connected to the left side of the rear end of the notch circle, an engaging groove is opened in the middle of the rear end of the main roller, an auxiliary roller is slidably connected to the inner surface of the main roller, and guide rods are fixedly connected to the left and right sides of the outer surface of the auxiliary roller, and the shape formed by the auxiliary roller and the guide rod is adapted to the engaging groove.

[0009] Preferably, the wire-tensioning assembly comprises a plurality of straightening rods fixedly connected in a linear array to the leftmost side of the notch circle, and a limiting groove is provided in the middle of the outer surface of each of the plurality of straightening rods.

[0010] Preferably, the clamping assembly includes a shell that is fixedly connected to one end of two support rods that are close to each other, and the shell is provided with four sliding holes in a circular array. A fixing rod is fixedly connected to the middle part of the left side of the upper end of the base, and a driving assembly is fixedly installed on the upper end of the fixing rod. The inner surfaces of the four sliding holes are slidably connected to round rods, the upper ends of the four round rods are rotatably connected to clamping rollers, and the lower parts of the outer surfaces of the four round rods are fixedly connected to pulleys.

[0011] Preferably, the driving assembly comprises a circular shell fixedly connected to the upper end of the fixing rod, the bottom wall of the circular shell is fixedly connected to an annular plate, the upper end of the annular plate is provided with four slide grooves 1, the upper end of the annular plate is provided with four slide grooves 2, the four slide grooves 1 are distributed in a cross shape, and the four slide grooves 2 are distributed in an X shape, the inner surfaces of the four slide grooves 1 are slidably connected with slide rods, the middle parts of the outer surfaces of the four slide rods are rotatably connected with tension wheels, the lower parts of the outer surfaces of the four slide rods are fixedly connected with fixing rings, the outer surfaces of the four fixing rings are commonly fixedly connected with four-sided concave plates, the diagonal parts of the four-sided concave plates are respectively fixedly connected to the lower parts of the outer surfaces of the four round rods, and the outer surfaces of the four pulleys are commonly wrapped with belts. The upper end of the circular shell is rotatably connected with a toothed disk, the upper end of the toothed disk is provided with four arc grooves in an annular array, the middle part of the upper end of the toothed disk is provided with a through hole, the four round rods are respectively located in the inner cavities of the four arc grooves, and the lower ends of the four round rods are respectively slidably connected to the bottom walls of the four slide grooves 2.

[0012] Preferably, the adjustment assembly includes an adjustment rod rotatably connected to the leftmost middle part of the upper end of the base, a gear is fixedly connected to the upper outer surface of the adjustment rod, a handle is fixedly connected to the upper end of the adjustment rod, and the gear is meshed with the gear disk.

[0013] Preferably, a circular array is provided with scale lines in the middle of the left upper end of the base, the scale lines are located outside the adjusting rod, and a directional arrow is provided in the middle of the lower side of the outer surface of the adjusting rod.

[0014] Preferably, the clamping assembly includes an operating table fixedly connected to the middle part of the bottom wall of the circular shell, a threaded groove is opened in the middle part of the upper end of the operating table, a screw is threadedly connected to the inner surface of the threaded groove, a placement hole is opened on the upper left side of the outer surface of the screw and passes through the right side of the outer surface of the screw, a cross nut is fixedly connected to the upper end of the screw, and the operating table is located on the inner side of the through hole.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention can install the copper wire roller required for winding at a specific installation position of the winding assembly through the winding assembly, and then one end of the copper wire roller can be pulled out, the copper wire can be passed through the clamping assembly, and then one end of the copper wire can be fixed with the assistance of the clamping assembly to facilitate subsequent winding work. Then the staff can operate the adjustment assembly to drive the clamping assembly to clamp and limit the coil placed on the upper end of the clamping assembly, and then start the clamping assembly and the clamping assembly at the same time to wind the coil, thereby improving the stability when winding the coil.

[0016] 2. The present invention can adjust the adjustment component according to the different specifications of the coil by setting up the clamping component, thereby assisting the clamping component to clamp and limit the coil placed on its upper end. After clamping the coil, the clamping component can drive the coil to rotate, and then cooperate with the winding component to perform winding work, thereby improving the winding efficiency and avoiding irregular winding gaps during winding. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is another perspective overall structural schematic diagram of the present invention; Figure 3 It is a schematic diagram of the structure of the winding assembly of the present invention; Figure 4 It is a schematic cross-sectional view of a local structure of a clamping assembly of the present invention; Figure 5 It is a schematic diagram of the structure of the regulating component of the present invention; Figure 6 It is a schematic diagram of the structure of the driving assembly of the present invention; Figure 7 It is a schematic diagram of the partial structure of the clamping assembly of the present invention; Figure 8 It is a schematic diagram of the local structure of the driving component of the present invention; Fig. 9 For the present invention Figure 3 Schematic diagram of the structure at A in the middle; Fig.10 For the present invention Figure 3 Schematic diagram of the structure at B in the middle; Fig.11 For the present invention Figure 6 Schematic diagram of the structure at point C in the middle.

[0018] In the figure: 1, base; 2, winding assembly; 21, L-shaped rod; 22, mounting plate; 23, gearbox; 24, motor; 25, friction wheel; 26, support column; 27, notch circle; 28, roller assembly; 281, main roller; 282, fitting groove; 283, auxiliary roller; 284, guide rod; 29, wire tensioning assembly; 291, straightening rod; 292, limit groove; 3, support rod; 4, clamping assembly; 41, housing; 42, sliding hole; 43, fixing rod; 45, round rod; 46, clamping roller; 47. Pulley; 44. Driving assembly; 441. Round shell; 442. Annular plate; 443. Slideway 1; 444. Slideway 2; 445. Slide rod; 446. Tensioner; 447. Four-sided concave plate; 448. Fixed ring; 449. Belt; 440. Toothed disc; 4401. Arc groove; 4402. Through hole; 5. Adjustment assembly; 51. Adjustment rod; 52. Gear; 53. Handle; 6. Clamping assembly; 61. Operating table; 62. Screw; 63. Placement hole; 64. Cross nut. DETAILED DESCRIPTION

[0019] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods. Embodiment 1

[0020] like Figure 1 , Figure 2 A winding device for manufacturing electronic components shown in the figure comprises a base 1, a winding assembly 2 is fixedly installed in the middle of the right side of the upper end of the base 1, and the copper wire roller required for winding can be installed at a specific installation position of the winding assembly 2 through the arranged winding assembly 2, and then one end of the copper wire roller can be pulled out, and then the copper wire can be passed through the clamping assembly 6, and then one end of the copper wire can be fixed with the assistance of the clamping assembly 6, so as to facilitate the subsequent winding work, and then the staff can drive the clamping assembly 4 to clamp and limit the coil placed on the upper end of the clamping assembly 4 by operating the adjustment assembly 5, and then the clamping assembly 4 and the clamping assembly 6 can be started at the same time to carry out the winding work on the coil, thereby improving the stability when winding the coil; Two support rods 3 symmetrically distributed front and back are fixedly connected to the middle part of the upper end of the base 1. A clamping assembly 4 is fixedly installed at one end of the two support rods 3 close to each other. Through the set clamping assembly 4, the adjustment assembly 5 can be adjusted according to the different specifications of the coil, so as to assist the clamping assembly 4 to clamp and limit the coil placed on its upper end. After clamping the coil, the clamping assembly 4 can drive the coil to rotate, and then cooperate with the winding assembly 2 to perform winding work, thereby improving the winding efficiency and avoiding the irregular winding gap during winding. An adjusting component 5 is rotatably mounted on the left side of the upper end of the base 1. The adjusting component 5 can assist the clamping component 4 in clamping coils of different specifications. A clamping assembly 6 is fixedly installed on the inner surface of the clamping assembly 4. The clamping assembly 6 can clamp and limit the head end of the copper wire during winding, eliminating the need to hold and wrap the copper wire around the coil surface for processing, thereby improving processing efficiency. Embodiment 2

[0021] This embodiment is based on the first embodiment, in order to achieve the purpose of installing the copper wire roller at the installation position of the winding assembly 2, and then limiting and fixing the pulled-out side of the copper wire after pulling it out.

[0022] For details, see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 7 , Fig. 9 and Fig.10 The roller assembly 28 includes a main roller 281 fixedly connected to the left side of the rear end of the notch circle 27, a fitting groove 282 is opened in the middle of the rear end of the main roller 281, an auxiliary roller 283 is slidably connected to the inner surface of the main roller 281, and a guide rod 284 is fixedly connected to the left and right sides of the outer surfaces of the auxiliary roller 283, and the shape formed by the auxiliary roller 283 and the guide rod 284 is adapted to the fitting groove 282.

[0023] Furthermore, the wire assembly 29 includes a plurality of straight rods 291 fixedly connected in a linear array to the leftmost side of the notch circle 27 , and a limiting groove 292 is provided in the middle of the outer surface of each of the plurality of straight rods 291 .

[0024] Furthermore, the clamping assembly 6 includes an operating table 61 fixedly connected to the middle part of the bottom wall of the circular shell 441, a threaded groove is opened in the middle part of the upper end of the operating table 61, a screw rod 62 is threadedly connected to the inner surface of the threaded groove, a placement hole 63 is opened on the upper left side of the outer surface of the screw rod 62 and passes through the right side of the outer surface of the screw rod 62, a cross nut 64 is fixedly connected to the upper end of the screw rod 62, and the operating table 61 is located on the inner side of the through hole 4402.

[0025] By pulling out the auxiliary roller 283 from the fitting groove 282, the copper wire roller can be inserted into the outer surface of the main roller 281, and then the auxiliary roller 283 is inserted into the fitting groove 282. As can be seen from the above, the shape formed by the auxiliary roller 283 and the guide rod 284 is adapted to the fitting groove 282. Therefore, under the action of the guide rod 284, the auxiliary roller 283 can be prevented from shaking at will. Then, one end of the copper wire can be pulled out from the copper wire roller, and then the pulled-out end can be passed through the surface of the plurality of straightening rods 291 in a wavy route. The limiting grooves 292 opened on the surface of the plurality of straightening rods 291 can prevent the copper wire from slipping out from the surface of the plurality of straightening rods 291 during winding, thereby improving the stability during winding. After the copper wire is drawn out and passes through the plurality of limit grooves 292 in a wave-shaped route, the head end can be passed through the placement hole 63 opened on the upper outer surface of the screw rod 62, and then the cross nut 64 is gradually rotated and tightened with a screwdriver, so that the cross nut 64 drives the screw rod 62 to rotate and fit in the thread groove opened on the upper end of the operating table 61. It is not necessary to over-tighten, and it is only necessary to squeeze and fix the copper wire. When the copper wire needs to be shortened, the screw rod 62 only needs to be completely screwed into the thread groove provided at the upper end of the operating table 61 so that the cross nut 64 squeezes and clamps the copper wire to cut it.

[0026] Therefore, the present invention can improve the stability of copper wire winding by providing the roller assembly 28, the wire stretching assembly 29 and the clamping assembly 6.

[0027] During use of the above-mentioned fixing device, magnetic blocks can be added to the side where the auxiliary roller 283 and the interlocking groove 282 are close to each other. The magnetic blocks are arranged to attract opposite charges, thereby improving the stability of the auxiliary roller 283 in the interlocking groove 282, so that the two can be adsorbed to avoid the risk of falling off. Embodiment 3

[0028] This embodiment is based on the second embodiment, and is for the purpose of clamping the surfaces of coils of the same specifications and driving coils of different specifications to rotate.

[0029] For details, see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 8 and Fig.11 The clamping assembly 4 includes a shell 41 fixedly connected to the ends of two support rods 3 close to each other, and the shell 41 is provided with four sliding holes 42 in a circular array. A fixing rod 43 is fixedly connected to the middle of the left upper end of the base 1, and a driving assembly 44 is fixedly installed on the upper end of the fixing rod 43. Round rods 45 are slidably connected to the inner surfaces of the four sliding holes 42, and clamping rollers 46 are rotatably connected to the upper ends of the four round rods 45. Pullets 47 are fixedly connected to the lower parts of the outer surfaces of the four round rods 45.

[0030] Furthermore, the driving assembly 44 includes a round shell 441 fixedly connected to the upper end of the fixing rod 43, the bottom wall of the round shell 441 is fixedly connected to an annular plate 442, the upper end of the annular plate 442 is provided with four slide grooves 1 443, the upper end of the annular plate 442 is provided with four slide grooves 2 444, the four slide grooves 1 443 are distributed in a cross shape, the four slide grooves 2 444 are distributed in an X shape, the inner surfaces of the four slide grooves 1 443 are all slidably connected to slide rods 445, the middle parts of the outer surfaces of the four slide rods 445 are rotatably connected to tension wheels 446, and the lower parts of the outer surfaces of the four slide rods 445 are fixedly connected to fixed rings 448, the outer surfaces of the four fixing rings 448 are commonly fixedly connected with four-sided concave plates 447, the diagonals of the four-sided concave plates 447 are respectively fixedly connected to the lower parts of the outer surfaces of the four round rods 45, the outer surfaces of the four pulleys 47 are commonly wound with belts 449, the upper end of the round shell 441 is rotatably connected with a toothed disk 440, the upper end of the toothed disk 440 is provided with four arc grooves 4401 in a circular array, the middle part of the upper end of the toothed disk 440 is provided with a through hole 4402, the four round rods 45 are respectively located in the inner cavities of the four arc grooves 4401, and the lower ends of the four round rods 45 are respectively slidably connected to the bottom walls of the four slide grooves 444.

[0031] Furthermore, the adjustment assembly 5 includes an adjustment rod 51 rotatably connected to the leftmost middle part of the upper end of the base 1, a gear 52 is fixedly connected to the upper outer surface of the adjustment rod 51, a handle 53 is fixedly connected to the upper end of the adjustment rod 51, and the gear 52 is meshed with the toothed disc 440.

[0032] Furthermore, a circular array of scale lines is provided in the middle of the left upper end of the base 1 , and the scale lines are located outside the adjustment rod 51 . A directional arrow is provided in the middle of the lower side of the outer surface of the adjustment rod 51 .

[0033] By holding the handle 53, and then rotating the handle 53 clockwise, the adjusting rod 51 and the gear 52 are driven to rotate simultaneously. As can be seen from the above, a scale line is arranged in a circular array in the middle of the left upper end of the base 1, and the scale line is located outside the adjusting rod 51. A pointing arrow is arranged in the middle of the lower side of the outer surface of the adjusting rod 51. Therefore, when the adjusting rod 51 rotates at the upper end of the base 1, the position of the scale line pointed by the pointing arrow can be observed to judge the degree to which the four round rods 45 are simultaneously retracted inwards. When the adjusting rod 51 drives the gear 52 to rotate, since the gear 52 and the toothed disc 440 are meshed with each other, the toothed disc 440 can be driven to rotate on the upper end of the round shell 441. When the toothed disc 440 rotates, since the four round rods 45 are respectively located in the arc groove 4401, the second slide groove 444 and the slide hole 42 opposite thereto, and the four second slide grooves 444 are distributed in an X shape, when the toothed disc 440 rotates, the four round rods 45 can be driven to slide in the corresponding arc groove 4401. Under the guidance of the four slide holes 42, the four round rods 45 can move in a straight line, thereby shrinking inward, until the four round rods 45 drive the clamping rollers 46 connected to the upper ends thereof to fit the surface of the coil. At the same time, when the four round rods 45 move inwards, the four round rods 45 can simultaneously drive the four-sided inner concave plates 447 fixed thereto to move inwards. When the four-sided inner concave plates 447 move inwards, they deform inwards under the effect of their material and shape, so that the four fixed rings 448 fixed thereto move inwards at the same time, thereby making the four fixed rings 448 respectively drive the sliding rods 445 fixed thereto to move inwards, and the tensioning wheels 446 respectively connected to the outer surfaces of the four sliding rods 445 respectively rotate to play a tensioning role, so that when the pulleys 47 respectively connected to the outer surfaces of the four round rods 45 drive the belts 449 wound therewith to move inwards, they always remain in a taut state, thereby not affecting the transmission between the belts 449 and the four pulleys 47; In order to make the four pulleys 47 rotate simultaneously, it is only necessary to add a rotating mechanism inside one of the round rods 45 to provide rotational power for the corresponding pulley 47. Then, the four pulleys 47 rotate simultaneously under the transmission action of the belt 449, thereby simultaneously driving the four clamping rollers 46 fixedly connected to the upper ends of the four round rods 45 to rotate. When the four clamping rollers 46 rotate in the same direction, the four clamping rollers 46 can drive the coils in contact with their surfaces to rotate, thereby achieving the limit fixation of coils of different specifications while driving the coils to rotate.

[0034] The rotating mechanism mentioned above is composed of a motor and a transmission shaft in the prior art, wherein the motor is responsible for the output of the power source, and the rotating shaft is responsible for connecting to the pulley 47 fixedly connected thereto. Therefore, the rotating mechanism mentioned above is a conventional setting in the prior art, and only needs to drive the pulley 47 fixedly connected thereto to rotate. Embodiment 4

[0035] This embodiment is based on the third embodiment and is for the purpose of winding the copper wire on the surface of coils of different specifications and adjusting the winding density.

[0036] For details, see Figure 1 , Figure 2 , Figure 3, Figure 4 The winding assembly 2 includes an L-shaped rod 21 fixedly connected to the middle right side of the upper end of the base 1, a mounting plate 22 is fixedly connected to the upper side of the front end of the L-shaped rod 21, a gearbox 23 is fixedly connected to the rear end of the mounting plate 22, a motor 24 is fixedly connected to the front end of the mounting plate 22, the output end of the motor 24 is fixedly connected to the input end of the gearbox 23 through a coupling, two groups of friction wheels 25 are rotatably connected to the rear end of the L-shaped rod 21, a support column 26 is fixedly connected to the lower side of the upper part of the rear end of the L-shaped rod 21, a notch circle 27 is provided between the outer surfaces of the two groups of friction wheels 25 and the support column 26, a roller assembly 28 is fixedly installed on the left side of the rear end of the notch circle 27, and a plurality of wire tensioning assemblies 29 are fixedly installed in a linear array on the leftmost side of the rear end of the notch circle 27, and the output end of the gearbox 23 is fixedly connected to one of the friction wheels 25.

[0037] As can be seen from the above, after the rotation is clamped and driven to rotate by the four clamping rollers 46, the motor 24 can be started so that the output end of the motor 24 drives the input end of the gearbox 23 to operate through the coupling, and the output end of the gearbox 23 is fixedly connected to one of the friction wheels 25, so the output end of the gearbox 23 can drive one of the friction wheels 25 to rotate, and when one of the friction wheels 25 rotates, as can be seen from the above, the notch circle 27 is located between the two groups of friction wheels 25 and the outer surface of the support column 26, so under the action of friction, the notch circle 27 can be driven to rotate, and an L-shaped opening that runs through the lower end of the shell 41 is provided in the middle of the upper right side of the shell 41, so the notch circle 27 can pass through the L-shaped opening and the central hollow of the coil at the same time when rotating, and the notch circle 27 is also rotating when the coil rotates, so the notch circle 27 can drive the copper wire to be wound around the surface of the coil in sequence, thereby completing the coil winding work; To adjust the winding density, it is only necessary to control the gearbox 23 and adjust the speed of the output end thereof. The faster the speed, the denser the winding, and the slower the speed, the looser the winding.

[0038] The gearbox 23 mentioned above is a conventional design in the prior art, and its working principle is as follows: Gear transmission: The gearbox 23 contains a series of gears of different sizes, which are mechanically meshed with each other to form different gear ratios. By changing the combination of these gears, different output speeds and torques can be achieved.

[0039] Therefore, the gearbox 23 mentioned above is of conventional design in the prior art and only needs to meet the requirement of adjusting the rotation speed.

[0040] It should be noted that the specific installation method of the gearbox 23 and the motor 24, the circuit connection method and the control method used in the present invention are all conventional designs and will not be elaborated in detail in the present invention.

[0041] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A winding device for manufacturing electronic components, comprising a base (1), characterized in that: A winding assembly (2) is fixedly mounted on the middle right side of the upper end of the base (1); two support rods (3) symmetrically distributed front and back are fixedly connected to the middle part of the upper end of the base (1); a clamping assembly (4) is fixedly mounted on one end of the two support rods (3) close to each other; an adjusting assembly (5) is rotatably mounted on the left side of the upper end of the base (1); and a clamping assembly (6) is fixedly mounted on the inner surface of the clamping assembly (4).

2. A winding device for manufacturing electronic components according to claim 1, characterized in that: The winding assembly (2) comprises an L-shaped rod (21) fixedly connected to the middle part of the right upper end of the base (1); a mounting plate (22) is fixedly connected to the upper side of the front end of the L-shaped rod (21); a gearbox (23) is fixedly connected to the rear part of the upper end of the mounting plate (22); a motor (24) is fixedly connected to the front part of the upper end of the mounting plate (22); an output end of the motor (24) is fixedly connected to an input end of the gearbox (23) via a coupling; two groups of friction wheels (25) are rotatably connected to the rear end of the L-shaped rod (21); a support column (26) is fixedly connected to the lower side of the upper part of the rear end of the L-shaped rod (21); a notch circle (27) is provided between the outer surfaces of the two groups of friction wheels (25) and the support column (26); a roller assembly (28) is fixedly installed on the left side of the rear end of the notch circle (27); a plurality of wire tensioning assemblies (29) are fixedly installed in a linear array on the leftmost side of the rear end of the notch circle (27); and the output end of the gearbox (23) is fixedly connected to one of the friction wheels (25).

3. A winding device for manufacturing electronic components according to claim 2, characterized in that: The roller assembly (28) comprises a main roller (281) fixedly connected to the left side of the rear end of the notch circle (27); a fitting groove (282) is provided in the middle of the rear end of the main roller (281); a secondary roller (283) is slidably connected to the inner surface of the main roller (281); guide rods (284) are fixedly connected to the left and right sides of the outer surface of the secondary roller (283); and the shape formed by the secondary roller (283) and the guide rod (284) is adapted to match the fitting groove (282).

4. The winding device for manufacturing electronic components according to claim 2, characterized in that: The wire-stretching assembly (29) comprises a plurality of straightening rods (291) fixedly connected in a linear array to the leftmost side of the notch circle (27), and a limiting groove (292) is provided in the middle of the outer surface of each of the plurality of straightening rods (291).

5. The wire winding device for manufacturing electronic components according to claim 1, characterized in that: The clamping assembly (4) comprises a housing (41) to which ends of two support rods (3) close to each other are fixedly connected, the housing (41) is provided with four sliding holes (42) in an annular array, a fixing rod (43) is fixedly connected to the middle of the left upper end of the base (1), a driving assembly (44) is fixedly mounted on the upper end of the fixing rod (43), round rods (45) are slidably connected to the inner surfaces of the four sliding holes (42), clamping rollers (46) are rotatably connected to the upper ends of the four round rods (45), and pulleys (47) are fixedly connected to the lower parts of the outer surfaces of the four round rods (45).

6. A winding device for manufacturing electronic components according to claim 5, characterized in that: The driving assembly (44) comprises a round shell (441) fixedly connected to the upper end of the fixing rod (43), the bottom wall of the round shell (441) is fixedly connected to an annular plate (442), the upper end of the annular plate (442) is provided with four first slide grooves (443), the upper end of the annular plate (442) is provided with four second slide grooves (444), the four first slide grooves (443) are distributed in a cross shape, the four second slide grooves (444) are distributed in an X shape, the inner surfaces of the four first slide grooves (443) are all slidably connected to sliding rods (445), the middle parts of the outer surfaces of the four sliding rods (445) are all rotatably connected to tension wheels (446), and the lower parts of the outer surfaces of the four sliding rods (445) are all fixedly connected to fixing rings (448). The outer surfaces of the four fixing rings (448) are commonly fixedly connected with a four-sided concave plate (447), and the diagonal parts of the four-sided concave plate (447) are respectively fixedly connected to the lower parts of the outer surfaces of the four round rods (45). The outer surfaces of the four pulleys (47) are commonly wound with a belt (449). The upper end of the circular shell (441) is rotatably connected with a toothed disk (440), and the upper end of the toothed disk (440) is provided with four arc-shaped grooves (4401) in an annular array, and the middle part of the upper end of the toothed disk (440) is provided with a through hole (4402). The four round rods (45) are respectively located in the inner cavities of the four arc-shaped grooves (4401), and the lower ends of the four round rods (45) are respectively slidably connected to the bottom walls of the four second slide grooves (444).

7. A winding device for manufacturing electronic components according to claim 6, characterized in that: The adjustment assembly (5) comprises an adjustment rod (51) rotatably connected to the leftmost middle portion of the upper end of the base (1); a gear (52) is fixedly connected to the upper portion of the outer surface of the adjustment rod (51); a handle (53) is fixedly connected to the upper end of the adjustment rod (51); the gear (52) and the toothed disc (440) are meshed with each other; a scale line is provided in an annular array in the middle portion of the left upper end of the base (1); the scale line is located on the outer side of the adjustment rod (51); and a directional arrow is provided in the middle portion of the lower side of the outer surface of the adjustment rod (51).

8. The wire winding device for manufacturing electronic components according to claim 6, characterized in that: The clamping assembly (6) comprises an operating table (61) fixedly connected to the middle of the bottom wall of the round shell (441); a thread groove is provided in the middle of the upper end of the operating table (61); a screw rod (62) is threadedly connected to the inner surface of the thread groove; a placement hole (63) is provided on the upper left side of the outer surface of the screw rod (62) and passes through the right side of the outer surface of the screw rod (62); a cross nut (64) is fixedly connected to the upper end of the screw rod (62); and the operating table (61) is located on the inner side of the through hole (4402).

Citation Information

Patent Citations

  • A transformer coil winding device

    CN112071628B