Insulation wire stripper and use method thereof
By designing an insulated wire stripper for power maintenance, the V-shaped baffle and insulating operating rod can be used to remove wire strips within a safe distance, the safety hazards and inconvenient operation problems when stripping insulated wires during power maintenance are solved, and the safety hazards and inconvenient operation problems are improved. Work efficiency and safety.
Patent Information
- Application Number
- CN202411573437.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-02-11
AI Technical Summary
During the power maintenance process, when the power maintenance personnel stripped the insulated wire, they need to get close to the live wire, which poses safety hazards, and the traditional wire strippers are inconvenient to operate, which affects efficiency.
An insulated wire stripper is designed to fix the wires through a V-shaped baffle, and the cutting blade assembly and circumcision assembly are controlled using an insulated operating rod to achieve wire peeling within a safe distance. It is suitable for live wires of different voltage levels.
Ensure that the operator maintains a safe distance from the live wires, avoid safety hazards, improve the stripping speed and efficiency, and is suitable for insulated wires of different diameters and voltage levels.
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Figure CN119419656A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electric power maintenance, and in particular to an insulation wire stripper and a use method thereof. Background Art
[0002] In the daily work of the power sector, power inspection and maintenance is an important task to ensure people's daily electricity use. At the same time, based on the actual needs of power grid construction, a considerable part of the work in the transformation or construction of the current power system is for insulated wires, such as installing grounding rings on insulated wires, stripping the wires on the cables and connecting them or connecting them to related equipment. Since the insulated wires or cables are energized, the power outage operation process is complicated and requires multiple levels of approval. Generally, live operations are used to complete related operations.
[0003] At present, in the wire stripping process of insulated wires, since the diameters of insulated wires of different grades are different and the specifications of the wire strippers required are also different, power maintenance personnel mainly use wire strippers to complete the corresponding wire stripping work. When using the wire strippers, the operator needs to be in a position close to the conductive insulated wire, which poses certain safety hazards. At this time, the operator needs to wear insulating equipment to protect his own work safety. Wearing insulating equipment requires many steps, which is not convenient for the operator to climb, and seriously affects the work efficiency. At the same time, the use of traditional wire strippers is close to the operator's hands, which is easy to scratch the operator's hands, posing a safety hazard.
[0004] In order to overcome the above problems, the Chinese invention patent with application number 201710587237.8 discloses an insulated wire stripper and a method of use. The technical solution proposes an insulated wire stripper, which includes a base and a knife seat. The base includes a first bottom plate and a second bottom plate. The first groove and the third groove are parallel and the axes coincide with each other. The second groove and the fourth groove are parallel and the axes coincide with each other. The first adjustment mechanism drives the first bottom plate to move, and the second adjustment mechanism drives the second bottom plate to move. The knife seat is provided with a fifth groove and a sixth groove. A straight knife is arranged in the fifth groove, and an oblique knife is arranged in the sixth groove. The third adjustment mechanism can drive the straight knife and the oblique knife to move up and down at the same time. One end of the base is hinged to one end of the knife seat. The insulated wire stripper in this solution can increase the speed of stripping the insulation layer, is easy and quick to operate, avoids scratching the inner core of the wire or scratching the arm of the person, saves time and effort, and this solution can adapt to insulated wires of different diameters, is flexible to adjust, and improves efficiency.
[0005] However, the above solution does not solve the problem that the operator is close to the live insulated wire when stripping the wire, and there are still certain safety hazards. Summary of the invention
[0006] In order to overcome the above problems, the purpose of the present invention is to provide an insulation wire stripper and a method for using the same. The insulation wire stripper fixes the position of the wire to be stripped by a V-shaped baffle, and uses an insulating operating rod to control a corresponding operating mechanism to achieve stripping of the insulating wire skin at the stripping position. During the entire process, the operator always maintains a safe working distance from the stripping position of the live wire, that is, the length of the insulating operating rod, to ensure the safety of the operator. At the same time, the stripping depth is controlled by a cutter operating mechanism and a ring cutting operating mechanism. The insulation wire stripper is suitable for live wires of different voltage levels and has a wide range of applications.
[0007] The technical solution adopted by the present invention is:
[0008] An insulated wire stripper, comprising a wire stripper housing, a V-shaped baffle, an insulating operating rod, a cutter assembly, a cutter operating mechanism, a ring cutting assembly, a ring cutting operating mechanism, and a housing rotating operating mechanism, wherein the upper end of the wire stripper housing is a hollow structure, and the lower end is an arc-shaped structure, the V-shaped baffle is rotatably connected to the bottom of the wire stripper housing, the insulating operating rod is rotatably connected to the right side of the wire stripper housing, the cutter assembly and the ring cutting assembly are installed in the hollow structure of the wire stripper housing, the ring cutting operating mechanism is connected to the ring cutting assembly and is located on the right side of the insulating operating rod, the cutter operating mechanism is connected to the cutter assembly and is located inside the insulating operating rod, and the housing rotating operating mechanism is located on the left side of the insulating operating rod;
[0009] A limit strip is designed at the lower right end of the arc-shaped structure below the wire stripper housing, and a cutting slit is opened in the middle of the wire stripper housing;
[0010] A first pulley and a second pulley are fixedly installed in the hollow structure of the wire stripper housing. The first pulley and the second pulley are installed below the top surface of the hollow structure. The first pulley is located above the hook, and the second pulley is located near one end of the insulating operating rod.
[0011] The upper end and the interior of the insulating operating rod are hollow structures, a third pulley is fixedly installed on the upper end of the insulating operating rod, and a rotating operating hole, a ring cutting operating hole, and a cutter operating hole are opened on the lower surface of the insulating operating rod.
[0012] As a further description of the present invention, the V-shaped baffle includes a first baffle and a second baffle, one side of the first baffle is rotatably connected to the left side position below the wire stripper housing, one side of the second baffle is rotatably connected to the other side of the first baffle, and the other side of the second baffle is located above the limit bar of the arc-shaped structure of the wire stripper housing.
[0013] As a further description of the present invention, the ring cutting assembly includes a left ring cutting knife, a right ring cutting knife, an adjustment screw, and an insulating rope. The left ring cutting knife is located on the left side of the wire stripper housing, and the right ring cutting knife is located on the right side of the wire stripper housing. The inner sides of the left ring cutting knife and the right ring cutting knife are connected to the insulating rope, and the insulating rope is wound around the adjustment screw, and the adjustment screw is connected to the ring cutting operating mechanism.
[0014] As a further description of the present invention, the circular cutting operation mechanism includes an upper worm wheel, a worm, a lower worm wheel, and a handle. The upper worm wheel is rotatably connected to the right side of the adjustment screw. The upper end of the worm is matched with the upper worm wheel, and the lower end is matched with the lower worm wheel. The handle is connected to the lower worm wheel and is located in the circular cutting operation hole.
[0015] The middle of the worm is a hollow structure, a lead-out hole is provided below the worm, and a fourth pulley is installed on the upper surface of the lead-out hole.
[0016] As a further description of the present invention, the cutter assembly includes a cutter, a pressure block, a hook, and an insulating rope, wherein the cutter is fixed at a middle position below the pressure block, the pressure block is placed on the bottom surface of the hollow structure of the wire stripper housing, the cutter is located in the cutter slit, the hook is fixed at a middle upper surface position of the pressure block, and the insulating rope is connected to the hook;
[0017] One end of the insulating rope is fixedly connected to the hook, and the other end passes through the first pulley, the second pulley, and the third pulley in sequence, then passes through the inside of the worm, passes through the fourth pulley, and passes through the lead-out hole to be connected to the cutter operating mechanism.
[0018] As a further description of the present invention, the cutter operating mechanism includes an insulating rope collecting rod and a limiting plate, one end of the insulating rope collecting rod is fixedly connected to the limiting plate, the limiting plate is installed in the cutter operating hole, and the other end of the insulating collection rod is connected to the insulating rope passing through the lead-out hole.
[0019] As a further description of the present invention, a rotating column is fixedly designed at the right end of the wire stripper shell, and the shell rotating operating mechanism is connected to the rotating column. The shell rotating operating mechanism includes a rotating upper worm gear, a rotating worm, a rotating lower worm gear, and a rotating handle. The rotating upper worm gear is fixedly connected to the right side of the rotating column, the upper end of the rotating worm gear cooperates with the rotating upper worm gear, and the lower end cooperates with the rotating lower worm gear. The rotating handle is connected to the rotating lower worm gear and is located in the rotating operating hole.
[0020] As a further description of the present invention, the insulating rope is a steel wire insulating rope.
[0021] As a further description of the present invention, two groups of wire collecting grooves in opposite directions are arranged on the adjusting screw, and the wire collecting grooves in the same direction of the two groups of wire collecting grooves connect the same side cutters of the left ring cutter and the right ring cutter.
[0022] The method for stripping the outer sheath of a live insulated wire using the above-mentioned insulation stripper comprises the following steps:
[0023] S01: After determining the location of the wire to be stripped, the operator climbs the pole to a high altitude, and the distance from the live wire below is within a safe distance range;
[0024] S02: Fix the position to be stripped, place the V-shaped baffle against the position where the wire needs to be stripped, and fix the insulated wire in the arc-shaped structure of the V-shaped baffle and the wire stripper housing;
[0025] S03: Adjust the stripping depth, operate the position of the insulation rope collecting rod of the cutter operating mechanism, move the cutter downward, and adjust the cutter depth according to the diameter of the insulated wire;
[0026] S04: Cut off the outer skin of the insulated wires on both sides, turn the handle to make the left and right cutting knives of the cutting assembly cut on both sides of the stripping position of the insulated wires;
[0027] S05: To strip the wire, turn the rotating handle to rotate the outer shell of the wire stripper as a whole, and strip the outer skin of the insulated wire as a whole;
[0028] S06: Remove the insulation stripper, adjust the force direction of the V-shaped baffle, and remove the wire stripper from the insulated wire position.
[0029] Beneficial effects of the present invention:
[0030] The present invention discloses an insulated wire stripper, comprising a wire stripper shell, a V-shaped baffle, an insulating operating rod, a cutter assembly, a cutter operating mechanism, a ring cutting assembly, a ring cutting operating mechanism, and a shell rotating operating mechanism. The insulated wire stripper fixes the position of the wire to be stripped by the V-shaped baffle to ensure the reliable operation of the wire stripper, and uses the insulating operating rod to control the corresponding operating mechanism to realize the stripping of the insulated wire skin at the stripping position. During the whole process, the operator always maintains a safe working distance from the stripping position of the live wire, that is, the length distance of the insulating operating rod, to ensure the safety of the operator. The cutter operating mechanism and the ring cutting operating mechanism control the stripping depth, which is suitable for live wires of different voltage levels and has a wide range of applications. After the stripping depth is determined, the shell rotating operating mechanism is used to control the rotation of the wire stripper shell to realize the stripping of the insulated live wire skin. The wire stripper has a simple overall structure and is easy to operate and use. At the same time, a safe operating distance is reserved to ensure operation safety.
[0031] The present invention discloses an insulated wire stripper. The cutter assembly comprises a cutter, a pressure block, a hook and an insulating rope. The cutter is fixed at a middle position below the pressure block. The pressure block is placed on a bottom surface of a hollow structure of a wire stripper housing. The cutter is located in a cutter slot. The cutter moves downward a certain distance in the cutter slot under the gravity of the pressure block. The hook is fixed at a middle upper surface position of the pressure block. The insulating rope is connected to the hook. The end of the insulating rope is connected to a cutter operating mechanism. The position of an insulating rope collecting rod of the cutter operating mechanism in a cutter operating hole is controlled to change the distance of the cutter in the cutter slot to adjust the stripping depth. The cutter is suitable for charged insulated wires or cables of different diameters.
[0032] The present invention discloses an insulated wire stripper, wherein the V-shaped baffle comprises a first baffle and a second baffle, wherein one side of the first baffle is rotatably connected to the left side position below a wire stripper housing, and one side of the second baffle is rotatably connected to the other side position of the first baffle, and the other side of the second baffle is located above a limiting bar of an arc-shaped structure of the wire stripper housing. When in use, the second baffle is pressed against the insulated wire, and at this time, the second baffle rotates around the first baffle, and then the first baffle is rotated outward, so that the insulated wire is embedded in the arc-shaped structure below the wire stripper housing. When the second baffle of the wire stripper housing is operated, it is located above the limiting bar under the action of gravity, so that the position of the insulated wire is fixed, and the operation is simple and convenient.
[0033] The invention discloses a method for stripping the outer sheath of a live insulated wire by using an insulation stripper. The method clarifies the operation steps of using the insulation stripper, is convenient for operators to use, improves operation efficiency, and ensures operation quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 This is a schematic diagram of the overall three-dimensional structure of an insulation stripper proposed by the present invention;
[0035] Figure 2 A schematic diagram of the internal structure of an insulation wire stripper proposed by the present invention;
[0036] Figure 3 A schematic diagram of the structure of a cutting component and a ring cutting component of an insulation stripper proposed by the present invention;
[0037] Figure 4 A schematic diagram of the structure of a rotating operating hole at the lower end of an insulating operating rod of an insulating wire stripper proposed by the present invention;
[0038] Figure 5 A schematic diagram of the structure of the ring cutting operation hole and the cutter operation hole at the lower end of the insulation operation rod of an insulation stripper proposed by the present invention;
[0039] Figure 6 A schematic diagram of the installation of a cutter operating mechanism of an insulation wire stripper proposed by the present invention in a cutter operating hole;
[0040] Figure 7 A schematic diagram of the structure of a wire stripper housing of an insulation wire stripper proposed by the present invention;
[0041] Figure 8 A schematic diagram of the V-shaped baffle structure of an insulation stripper proposed by the present invention;
[0042] Fig. 9 A schematic structural diagram of a ring cutting operating mechanism and a housing rotating operating mechanism of an insulation wire stripper proposed by the present invention;
[0043] Fig.10 A flow chart of a method for using an insulation stripper to strip the outer sheath of a live insulated wire is provided in the present invention.
[0044] Description of Reference Numerals
[0045] 1-wire stripper housing, 11-limiting strip, 12-knife slit, 13-first pulley, 14-second pulley, 15-rotating column,
[0046] 2-V-shaped baffle, 21-first baffle, 22-second baffle,
[0047] 3-insulated operating rod, 31-third pulley, 32-rotation operating hole, 33-circular cutting operating hole, 34-cutter operating hole,
[0048] 4-cutter assembly, 41-cutter, 42-pressure block, 43-hook,
[0049] 5-cutter operating mechanism, 51-insulating rope collecting rod, 52-limiting plate,
[0050] 6-ring cutting assembly, 61-left ring cutting knife, 62-right ring cutting knife, 63-adjusting screw, 64-insulating rope,
[0051] 7-circular cutting operating mechanism, 71-upper worm gear, 72-worm, 73-lower worm gear, 74-handle,
[0052] 8-housing rotation operating mechanism, 81-rotating upper worm gear, 82-rotating worm, 83-rotating lower worm gear, 84-rotating handle. DETAILED DESCRIPTION
[0053] The specific implementation of the present invention is described below in conjunction with the accompanying drawings and embodiments:
[0054] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the conditions under which the present invention can be implemented. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.
[0055] At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" cited in this specification are only for the convenience of description and are not used to limit the scope of implementation of the present invention. Changes or adjustments to their relative relationships should be regarded as the scope of implementation of the present invention without substantially changing the technical content.
[0056] like Figures 1 to 10 As shown, it shows a specific embodiment of the present invention.
[0057] Embodiment 1
[0058] The present invention discloses an insulating wire stripper, comprising a wire stripper housing 1, a V-shaped baffle plate 2, an insulating operating rod 3, a cutter assembly 4, a cutter operating mechanism 5, a ring cutting assembly 6, a ring cutting operating mechanism 7, and a housing rotating operating mechanism 8. The upper end of the wire stripper housing 1 is a hollow structure, and the lower end is an arc-shaped structure. The V-shaped baffle plate 2 is rotatably connected to the bottom of the wire stripper housing 1, and the insulating operating rod 3 is rotatably connected to the right side of the wire stripper housing 1. The cutter assembly 4 and the ring cutting assembly 6 are installed in the hollow structure of the wire stripper housing 1. The ring cutting operating mechanism 7 is connected to the ring cutting assembly 6 and is located on the right side of the insulating operating rod 3. The cutter operating mechanism 5 is connected to the cutter assembly 4 and is located inside the insulating operating rod 3. The housing rotating operating mechanism 8 is located on the left side of the insulating operating rod 3.
[0059] In this embodiment, Figure 1 , Figure 2 As shown, the insulated wire stripper fixes the position of the wire to be stripped by a V-shaped baffle 2 to ensure the reliable operation of the wire stripper, and uses the insulating operating rod 3 to control the corresponding operating mechanism to realize the stripping of the insulated wire skin at the stripping position. During the whole process, the operator always maintains a safe working distance from the stripping position of the live wire, that is, the length of the insulating operating rod 3, and its length is the safety distance in the power operation regulations to ensure the safety of the operator. The cutter operating mechanism 5 and the ring cutting operating mechanism 7 control the stripping depth, which is suitable for live wires of different voltage levels and has a wide range of applications. After the stripping depth is determined, the shell rotation operating mechanism 8 is used to control the rotation of the wire stripper shell to realize the stripping of the insulated live wire skin. The wire stripper has a simple overall structure and is easy to operate. At the same time, a safe operating distance is reserved to ensure operation safety.
[0060] A limit strip 11 is designed at the lower right end of the arc-shaped structure below the wire stripper housing 1, and a cutting slit 12 is opened in the middle of the wire stripper housing 1;
[0061] In this embodiment, Figure 7 As shown, the limiting strip 11 is used to limit the V-shaped baffle 2, and the cutting slit 12 is used for the up and down movement of the cutting knife 41 in the cutting knife assembly 4 to realize the stripping of the wire sheath of the insulated wire to be stripped.
[0062] Specifically, the V-shaped baffle 2 includes a first baffle 21 and a second baffle 22. One side of the first baffle 21 is rotatably connected to the left side below the wire stripper housing 1, and one side of the second baffle 22 is rotatably connected to the other side of the first baffle 21. The other side of the second baffle 22 is located above the limit bar 11 of the arc-shaped structure of the wire stripper housing 1.
[0063] In this embodiment, Figure 8 As shown, one side of the first baffle 21 is rotatably connected to the left position below the wire stripper housing 1, and one side of the second baffle 22 is rotatably connected to the other side of the first baffle 21, and the other side of the second baffle 22 is located above the limit bar 11 of the arc-shaped structure of the wire stripper housing 1. When in use, the second baffle 22 is pressed against the insulated wire, and the second baffle 22 rotates around the first baffle 21, and then the first baffle 21 is rotated outward, so that the insulated wire is embedded in the arc-shaped structure below the wire stripper housing 1. The second baffle 22 of the wire stripper housing 1 is operated to be located above the limit bar 11 under the action of gravity, so that the position of the insulated wire is fixed, and the operation is simple and convenient.
[0064] A first pulley 13 and a second pulley 14 are fixedly installed in the hollow structure of the wire stripper housing 1. The first pulley 13 and the second pulley 14 are installed below the top surface of the hollow structure. The first pulley 13 is located above the hook, and the second pulley 14 is located near one end of the insulating operating rod 3.
[0065] The upper end and the interior of the insulating operating rod 3 are hollow structures. A third pulley 31 is fixedly mounted on the upper end of the insulating operating rod 3 . A rotating operating hole 32 , a ring cutting operating hole 33 , and a cutter operating hole 34 are opened on the lower surface of the insulating operating rod 3 .
[0066] In this embodiment, Figure 3As shown, the first pulley 13, the second pulley 14, and the third pulley 31 are fixed by a pulley fixing block and are all installed in the top hollow structure of the insulation stripper. The first pulley 13, the second pulley 14, and the third pulley 31 can change the direction of the insulation rope 64 on the hook 43 of the cutter assembly 4, so as to realize the adjustment of the cutting depth of the cutter 41 on the cutter assembly 4 through the cutter operating mechanism 5, and the position of the cutter operating mechanism 5 is controlled at the lower end of the insulation operating rod 3, so that the insulation rope 64 is subjected to tension in different directions, and the depth of the cutter 41 is adjusted to be suitable for insulated wires with different stripping depths.
[0067] In this embodiment, Figure 4 , Figure 5 As shown, the rotating operating hole 32, the circular cutting operating hole 33, and the cutter operating hole 34 are arranged on the lower surface of the insulating operating rod 3, so that the operator who actually performs the wire stripping operation has a certain safety distance from the live insulated wire during the operation, and operates the corresponding operating mechanisms in the rotating operating hole 32, the circular cutting operating hole 33, and the cutter operating hole 34 to achieve wire stripping, thereby ensuring the operator's operating safety and reducing safety risks.
[0068] Specifically, the ring cutting assembly 6 includes a left ring cutting knife 61, a right ring cutting knife 62, an adjustment screw 63, and an insulating rope 64. The left ring cutting knife 61 is located on the left side of the wire stripper housing 1, and the right ring cutting knife 62 is located on the right side of the wire stripper housing 1. The inner sides of the left ring cutting knife 61 and the right ring cutting knife 62 are connected to the insulating rope 64, and the insulating rope 64 is wound around the adjustment screw 63. The adjustment screw 63 is connected to the ring cutting operating mechanism 7.
[0069] Specifically, two groups of wire collecting grooves in opposite directions are arranged on the adjusting screw rod 63 , and the wire collecting grooves in the same direction of the two groups of wire collecting grooves connect the same side cutters of the left ring cutter 61 and the right ring cutter 62 .
[0070] In this embodiment, Figure 3 As shown, the left ring cutter 61 and the right ring cutter 62 are respectively located at the two ends of the insulated wire to be stripped, and the left ring cutter 61 and the right ring cutter 62 are connected by an adjusting screw 63. The insulating rope 64 is connected to the inner side of the left ring cutter 61 and the right ring cutter 62. When the adjusting screw 63 rotates under the action of the ring cutting operating mechanism 7, the insulating rope 64 on the adjusting screw 63 shrinks or expands in the wire collecting groove. When shrinking, the position where the lower ends of the left ring cutter 61 and the right ring cutter 62 are clamped on the insulated wire also shrinks, cutting a certain depth to achieve stripping on both sides of the wire to be stripped. When expanding, the position where the lower ends of the left ring cutter 61 and the right ring cutter 62 are clamped on the insulated wire also expands, and the left ring cutter 61 and the right ring cutter 62 are away from the live insulated wire to avoid damage to the wire core and ensure the stripping quality.
[0071] In this embodiment, during actual use, since two sets of wire collecting grooves in opposite directions are arranged on the adjusting screw 63, the left ring cutter 61 and the right ring cutter 62 remain straight when contracted or expanded, and the adjusting screw 63 rotates to drive the wire collecting groove to rotate, so that the insulating rope 64 in the wire collecting groove is collected or released on the adjusting screw 63, and the other end of the insulating rope 64 is fixed to the inner side of the corresponding left ring cutter 61 or the right ring cutter 62, so that the insulating rope 64 provides tension to the left ring cutter 61 and the right ring cutter 62, thereby realizing the removal of the outer skin of the insulated wire at both ends of the insulated wire. At this time, the two ends have been cut off, and the removal in the longitudinal position is realized.
[0072] In this embodiment, Figure 3 As shown, the adjusting screw 63 is located above the hook 43 that cuts into the component 4. Since an insulating rope 64 is connected above the hook 43, a through hole is opened at the position where the adjusting screw 63 is located above the hook 43, which is convenient for fixing the insulating rope 64 above the hook 43 and avoids affecting the movement of the adjusting screw 63, so that the insulating wire stripper can work reliably and effectively.
[0073] Specifically, the circular cutting operation mechanism 7 includes an upper worm wheel 71, a worm 72, a lower worm wheel 73, and a handle 74. The upper worm wheel 71 is rotatably connected to the right side of the adjustment screw 63. The upper end of the worm 72 cooperates with the upper worm wheel 71, and the lower end cooperates with the lower worm wheel 73. The handle 74 is connected to the lower worm wheel 73 and is located in the circular cutting operation hole 33.
[0074] In this embodiment, Fig. 9 As shown, the ring cutting operating mechanism 7 adopts the principle of worm gears to transmit the rotation of the handle 74 at the bottom end of the insulating operating rod 3 to the rotation of the adjusting screw 63 at the top. The handle 74 is turned, and the handle is connected to the lower worm wheel 73. The rotation of the handle 74 causes the rotation of the lower worm wheel 73, thereby the lower worm wheel 73 rotates, driving the rotation of the worm 72. At the same time, the upper worm wheel 71 above the worm 72 also rotates under the rotation of the worm 72. The rotation of the upper worm wheel 71 causes the rotation of the adjusting screw 63 connected to its left side, thereby adjusting the cutting depth of the ring cutting assembly 6 and cutting in or removing the left ring cutting knife 61 and the right ring cutting knife 62 by rotating the handle 74.
[0075] Specifically, the cutter assembly 4 includes a cutter 41, a pressure block 42, a hook 43, and an insulating rope 64. The cutter 41 is fixed at a middle position below the pressure block 42. The pressure block 42 is placed on the bottom surface of the hollow structure of the wire stripper housing 1. The cutter 41 is located in the cutter slit 12. The hook 43 is fixed at a middle upper surface position of the pressure block 42. The insulating rope 64 is connected to the hook 43.
[0076] In this embodiment, Figure 3As shown, the cutter 41 is fixed at the middle position below the pressure block 42, and the pressure block 42 is placed on the bottom surface of the hollow structure of the wire stripper housing 1. The cutter 41 is located in the cutter slit 12. The cutter 41 moves downward a certain distance in the cutter slit 12 under the gravity of the pressure block 42. The hook 43 is fixed on the middle upper surface of the pressure block 42, and the insulating rope 64 is connected to the hook 43. The end of the insulating rope 64 is connected to the cutter operating mechanism 5, which controls the position of the insulating rope collecting rod 51 of the cutter operating mechanism 5 in the cutter operating hole 34, changes the distance of the cutter 41 in the cutter slit 12, and realizes the adjustment of the wire stripping depth. It is suitable for charged insulated wires or cables of different diameters.
[0077] The middle of the worm 72 is a hollow structure, and a lead-out hole is opened below the worm 72. A fourth pulley is installed on the upper surface of the lead-out hole.
[0078] One end of the insulating rope 64 is fixedly connected to the hook 43, and the other end passes through the first pulley 13, the second pulley 14, and the third pulley 31 in sequence, then passes through the inside of the worm 72, passes through the fourth pulley, and exits from the lead-out hole to be connected to the cutter operating mechanism 5.
[0079] In this embodiment, the insulating rope 64 on the hook 43 changes the direction of force through the first pulley 13, the second pulley 14, and the third pulley 31, passes through the inside of the worm 72, and then passes through the lead-out hole at the lower end of the worm 72 through the fourth pulley, and is finally connected to the cutter operating mechanism 5. The tension on the hook 43 is adjusted by adjusting the cutter operating mechanism 5, thereby adjusting the cutting depth of the cutter 41, which is suitable for different stripping depths required for insulated wires of different voltage levels.
[0080] Specifically, the cutter operating mechanism 5 includes an insulating rope collecting rod 51 and a limiting plate 52. One end of the insulating rope collecting rod 51 is fixedly connected to the limiting plate 52. The limiting plate 52 is installed in the cutter operating hole 34. The other end of the insulating collecting rod 51 is connected to the insulating rope 44 passing through the lead-out hole.
[0081] In this embodiment, Figure 6 As shown, the insulating rope collecting rod 51 is connected to the insulating rope 64 cut to the component 4. When the cutting depth of the cutter 41 on the insulated wire needs to be adjusted, the position of the insulating collecting rod 51 in the cutter operating hole 34 is adjusted and fixed by the limiting plate 52.
[0082] Specifically, a rotating column 15 is fixedly designed at the right end of the wire stripper housing 1, and the housing rotating operating mechanism 8 is connected to the rotating column 15. The housing rotating operating mechanism 8 includes a rotating upper worm gear 81, a rotating worm 82, a rotating lower worm gear 83, and a rotating handle 84. The rotating upper worm gear 81 is fixedly connected to the right side of the rotating column 15, the upper end of the rotating worm 82 cooperates with the rotating upper worm gear 81, and the lower end cooperates with the rotating lower worm gear 83. The rotating handle 84 is connected to the rotating lower worm gear 83 and is located in the rotating operating hole 32.
[0083] In this embodiment, Fig. 9 As shown, since the rotating column 15 is fixed on the right side of the wire stripper housing 1, the rotation of the rotating column 15 is used to realize the rotation of the entire wire stripper, and the rotation of the rotating handle 84 at the bottom end of the insulating operating rod 3 is transmitted to the rotation of the rotating column 15 at the top. The rotating handle 84 is rotated, and the rotating handle 84 is rotatably connected to the rotating lower worm gear 83. The rotation of the rotating handle 84 causes the rotation of the rotating lower worm gear 83, thereby rotating the rotating lower worm gear 83, driving the rotation of the rotating worm 82, and at the same time, the rotating upper worm gear 81 above the rotating worm gear 82 also rotates under the rotation of the rotating worm gear 82. The rotation of the rotating upper worm gear 81 causes the rotation of the rotating column 15 connected to its left side, thereby realizing the rotation of the entire wire stripper by rotating the rotating handle 84 to complete the wire stripping.
[0084] Specifically, the insulating rope 64 is a steel wire insulating rope.
[0085] In this embodiment, the use of steel wire insulation rope can ensure the provision of reliable and effective pulling force. The steel wire insulation rope itself is strong, wear-resistant, durable, and has a long service life, thereby ensuring the service life of the insulation stripper.
[0086] Embodiment 2
[0087] The method for stripping the outer sheath of a live insulated wire using the insulation stripper comprises the following steps:
[0088] S01: Determine the position of the wire to be stripped;
[0089] S02: fix the position to be stripped;
[0090] S03: Adjust the stripping depth;
[0091] S04: Cut off the outer skin of the insulated wires on both sides;
[0092] S05: stripping the wire;
[0093] S06: Remove the insulation stripper.
[0094] In this embodiment, Fig.10As shown, it shows the steps of actual use of insulation stripping. This method clarifies the operating steps of using the insulation stripper, which is convenient for operators to use, improves work efficiency, and ensures work quality.
[0095] In actual use, the specific process is as follows:
[0096] S01: After determining the location of the wire to be stripped, the operator climbs the pole to a high altitude, and the distance from the live wire below is within a safe distance range;
[0097] S02: fix the position to be stripped, place the V-shaped baffle 2 against the position where the wire needs to be stripped, and fix the insulated wire in the arc-shaped structure of the V-shaped baffle 2 and the wire stripper housing 1;
[0098] S03: Adjust the wire stripping depth, operate the position of the insulating rope collecting rod 51 of the cutter operating mechanism 5, move the cutter 41 downward, and adjust the cutter depth according to the diameter of the insulated wire;
[0099] S04: Cut off the outer skin of the insulated wires on both sides, turn the handle 74, and make the left cutting knife 61 and the right cutting knife 62 of the cutting assembly 6 cut on both sides of the stripping position of the insulated wires;
[0100] S05: stripping the wire, rotating the rotating handle 84, so that the wire stripper housing 1 rotates as a whole, and the outer skin of the insulated wire is stripped off as a whole;
[0101] S06: Remove the insulation stripper, adjust the force direction of the V-shaped baffle 2, and remove the wire stripper from the position of the insulated wire.
[0102] The preferred embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of the present invention.
[0103] Many other changes and modifications may be made without departing from the concept and scope of the present invention.It should be understood that the present invention is not limited to the specific embodiments, and the scope of the present invention is defined by the appended claims.
Claims
1. An insulation stripper, characterized in that: The invention comprises a wire stripper housing (1), a V-shaped baffle (2), an insulating operating rod (3), a cutter assembly (4), a cutter operating mechanism (5), a ring cutting assembly (6), a ring cutting operating mechanism (7), and a housing rotating operating mechanism (8); the upper end of the wire stripper housing (1) is a hollow structure, and the lower end is an arc-shaped structure; the V-shaped baffle (2) is rotatably connected to the bottom of the wire stripper housing (1); the insulating operating rod (3) is rotatably connected to the right side of the wire stripper housing (1); the cutter assembly (4) and the ring cutting assembly (6) are installed in the hollow structure of the wire stripper housing (1); the ring cutting operating mechanism (7) is connected to the ring cutting assembly (6) and is located on the right side of the insulating operating rod (3); the cutter operating mechanism (5) is connected to the cutter assembly (4) and is located on the inside of the insulating operating rod (3); and the housing rotating operating mechanism (8) is located on the left side of the inside of the insulating operating rod (3); A limit strip (11) is designed at the lower right end of the arc-shaped structure below the wire stripper housing (1), and a cutting slit (12) is provided in the middle of the wire stripper housing (1); A first pulley (13) and a second pulley (14) are fixedly installed in the hollow structure of the wire stripper housing (1); the first pulley (13) and the second pulley (14) are installed below the top surface of the hollow structure, the first pulley (13) is located above the hook (43), and the second pulley (14) is located near one end of the insulating operating rod (3); The upper end and interior of the insulating operating rod (3) are hollow structures, a third pulley (31) is fixedly mounted on the upper end of the insulating operating rod (3), and a rotating operating hole (32), a circular cutting operating hole (33), and a cutter operating hole (34) are provided on the lower surface of the insulating operating rod (3).
2. An insulation stripper according to claim 1, characterized in that: The V-shaped baffle (2) comprises a first baffle (21) and a second baffle (22), one side of the first baffle (21) being rotatably connected to the left side below the wire stripper housing (1), one side of the second baffle (22) being rotatably connected to the other side of the first baffle (21), and the other side of the second baffle (22) being located above the limiting strip (11) of the arc-shaped structure of the wire stripper housing (1).
3. The insulation stripper according to claim 1, characterized in that: The ring cutting assembly (6) comprises a left ring cutting knife (61), a right ring cutting knife (62), an adjusting screw (63), and an insulating rope (64); the left ring cutting knife (61) is located on the left side of the wire stripper housing (1); the right ring cutting knife (62) is located on the right side of the wire stripper housing (1); the inner sides of the left ring cutting knife (61) and the right ring cutting knife (62) are connected to the insulating rope (64); the insulating rope (64) is wound around the adjusting screw (63); and the adjusting screw (63) is connected to the ring cutting operating mechanism (7).
4. The insulation stripper according to claim 1, characterized in that: The ring cutting operation mechanism (7) comprises an upper worm wheel (71), a worm (72), a lower worm wheel (73), and a handle (74). The upper worm wheel (71) is rotatably connected to the right side of the adjusting screw (63). The upper end of the worm (72) is matched with the upper worm wheel (71), and the lower end is matched with the lower worm wheel (73). The handle (74) is connected to the lower worm wheel (73) and is located in the ring cutting operation hole (33). The middle of the worm (72) is a hollow structure, a lead-out hole is provided below the worm (72), and a fourth pulley is installed on the upper surface of the lead-out hole.
5. The insulation stripper according to claim 1, characterized in that: The cutter assembly (4) comprises a cutter (41), a pressure block (42), a hook (43), and an insulating rope (64); the cutter (41) is fixed at a middle position below the pressure block (42); the pressure block (42) is placed on the bottom surface of the hollow structure of the wire stripper housing (1); the cutter (41) is located in the cutter slit (12); the hook (43) is fixed at a middle upper surface position of the pressure block (42); and the insulating rope (64) is connected to the hook (43); One end of the insulating rope (64) is fixedly connected to the hook (43), and the other end passes through the first pulley (13), the second pulley (14), and the third pulley (31) in sequence, then passes through the inside of the worm (72), passes through the fourth pulley, and exits from the lead-out hole to be connected to the cutter operating mechanism (5).
6. The insulation stripper according to claim 1, characterized in that: The cutter operating mechanism (5) comprises an insulating rope collecting rod (51) and a limiting plate (52); one end of the insulating rope collecting rod (51) is fixedly connected to the limiting plate (52); the limiting plate (52) is installed in the cutter operating hole (34); and the other end of the insulating rope collecting rod (51) is connected to the insulating rope (44) passing through the lead-out hole.
7. The insulation stripper according to claim 1, characterized in that: A rotating column (15) is fixedly designed at the right end of the wire stripper housing (1); the housing rotating operating mechanism (8) is connected to the rotating column (15); the housing rotating operating mechanism (8) comprises a rotating upper worm wheel (81), a rotating worm (82), a rotating lower worm wheel (83), and a rotating handle (84); the rotating upper worm wheel (81) is fixedly connected to the right side of the rotating column (15); the upper end of the rotating worm (82) cooperates with the rotating upper worm wheel (81), and the lower end cooperates with the rotating lower worm wheel (83); the rotating handle (84) is connected to the rotating lower worm wheel (83) and is located in the rotating operating hole (32).
8. An insulation wire stripper according to claim 3 or 5, characterized in that: The insulating rope (64) is a steel wire insulating rope.
9. The insulation stripper according to claim 3, characterized in that: The adjusting screw rod (63) is provided with two groups of wire collecting grooves in opposite directions, and the wire collecting grooves in the same direction of the two groups of wire collecting grooves are connected to the same side cutters of the left ring cutter (61) and the right ring cutter (62).
10. A method for stripping the outer sheath of a live insulated wire using the insulation stripper according to any one of claims 1 to 9, characterized in that: The following steps are involved: S01: After determining the location of the wire to be stripped, the operator climbs the pole to a high altitude, and the distance from the live wire below is within a safe distance range; S02: fix the position to be stripped, place the V-shaped baffle (2) against the position where the wire needs to be stripped, and fix the insulated wire in the arc-shaped structure of the V-shaped baffle (2) and the wire stripper housing (1); S03: adjusting the wire stripping depth, operating the position of the insulating rope collecting rod (51) of the cutter operating mechanism (5), moving the cutter (41) downward, and adjusting the cutter depth according to the diameter of the insulated wire; S04: Cutting off the outer skin of the insulated wires on both sides, turning the handle (74) so that the left ring cutting knife (61) and the right ring cutting knife (62) of the ring cutting assembly (6) cut on both sides of the insulated wire stripping position; S05: stripping the wire, rotating the rotating handle (84), so that the wire stripper housing (1) rotates as a whole, and the outer sheath of the insulated wire is stripped off as a whole; S06: Remove the insulation stripper, adjust the force direction of the V-shaped baffle (2), and remove the wire stripper from the insulated wire position.
Citation Information
Patent Citations
Insulated wire stripper and its usage
CN107294010B