Radiation-free bidirectional electromagnetic heater

By designing a radiation-free bidirectional electromagnetic heater and heating the two connection parts by induction coils, the problems of large power consumption and magnetic field waste in the prior art are solved, and more efficient heating efficiency and lower energy waste are achieved.

CN119421280APending Publication Date: 2025-02-11FOSHAN QUANMO ELECTRICAL TECH CO LTD
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Patent Information

Application Number
CN202411547015.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-02-11

AI Technical Summary

Technical Problem

When the existing electromagnetic heating device heats the water flow, the magnetic field part of the electromagnetic coil is absorbed by the heating unit or lost along the inner wall of the water tank, causing waste.

Method used

A radiation-free bidirectional electromagnetic heater is designed to heat the two connecting parts of the housing through the induction coil, and heat the two connecting parts simultaneously using one induction coil to make full use of the magnetic field of the heating coil to avoid waste.

Benefits of technology

A more efficient heating efficiency is achieved, energy waste is reduced, and the water in both heating chambers is heated, and the heating time is increased, which improves the heating effect.

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Abstract

The invention relates to the technical field of heaters, in particular to a non-radiative bidirectional electromagnetic heater which comprises a shell, an induction coil arranged in the shell, a fixing assembly matched with the induction coil arranged in the shell and a heating chamber arranged in the shell, and the heating chamber is separated by the fixing assembly to form two heating cavities. A water inlet pipe and a water outlet pipe are fixedly arranged on the two sides of the shell respectively, connecting holes are formed in the shell, the water inlet pipe and the water outlet pipe are welded and fixed to the connecting holes respectively, and connecting pipes are arranged on the two sides of the shell respectively. The shell comprises two connecting parts which are oppositely arranged, connecting rings are fixedly arranged outside the connecting parts, the two connecting rings are connected through bolts, and the two connecting parts of the shell are heated through the induction coil, so that one induction coil can heat the two connecting parts at the same time, the magnetic field of the heating coil is fully utilized, waste is avoided, and the heating efficiency is improved. And energy waste is reduced, and water in the two heating cavities is heated.
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Description

Technical Field

[0001] The invention relates to the technical field of heaters, and in particular to a non-radiative bidirectional electromagnetic heater. Background Art

[0002] Electromagnetic induction heating, or induction heating for short, is a method of heating conductive materials such as metal materials. Induction heating uses electromagnetic induction to generate current inside the heated material, relying on the energy of these eddy currents to achieve the purpose of heating. The basic components of the induction heating system include an induction coil, an AC power supply and a workpiece. Depending on the heating object, the coil can be made into different shapes. The coil is connected to a power supply, which provides an alternating current to the coil. The alternating current flowing through the coil generates an alternating magnetic field passing through the workpiece, which causes the workpiece to generate eddy currents for heating.

[0003] When existing electromagnetic heating devices heat water flow, they usually use electromagnetic coils to heat metal plates, and conduct heat to water flow through the metal plates to achieve heating of the water flow. For example, Chinese patent announcement No. CN107842990A discloses "an electromagnetic heating device", in which the heating unit is arranged in a trapezoidal shape as a whole. The four side surfaces and the top surface of the trapezoidal body are respectively composed of a heating plate, and the five heating plates form an inner cavity of the trapezoidal body. Each surface of the inner cavity formed by the five heating plates is correspondingly provided with an electromagnetic coil. A grid is arranged at the lower end of the trapezoidal body, and the water flow is accelerated by the extrusion part to form turbulence, which effectively improves the heat exchange speed of the water flow itself, and at the same time increases the contact frequency between the water flow and the heating plate, effectively improving the heating efficiency;

[0004] However, in actual use, since electromagnetic coils are provided on the five surfaces of the heating unit, the heating device itself consumes a lot of electricity, and part of the magnetic field generated by the electromagnetic coils is absorbed by the heating unit, and part of it is lost along the inner wall of the water tank, causing waste. Summary of the invention

[0005] The purpose of the present invention is to solve the shortcomings of the prior art that the heating unit itself consumes a lot of power, and the magnetic field generated by the electromagnetic coil is partially absorbed by the heating unit and partially lost along the inner wall of the water tank, causing waste, and a non-radiative bidirectional electromagnetic heater is proposed.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] A non-radiative bidirectional electromagnetic heater is designed, comprising a shell, an induction coil is arranged in the shell, a fixing assembly matched with the induction coil is arranged in the shell, a heating chamber is arranged in the shell, the heating chamber is separated by the fixing assembly to form two heating chambers, a water inlet pipe and a water outlet pipe are fixedly arranged on both sides of the shell, a connecting hole is opened on the shell, the water inlet pipe and the water outlet pipe are respectively welded and fixed to the connecting hole, and connecting pipes are arranged on both sides of the shell;

[0008] The shell includes two connecting parts that are arranged opposite to each other. The outsides of the connecting parts are fixedly provided with connecting rings. The fixing assembly is arranged between the two connecting rings. The two connecting rings are connected by bolts.

[0009] Furthermore, the fixing assembly includes two fixing plates, both of which are insulating plates, and the induction coil is arranged between the two fixing plates.

[0010] Furthermore, each of the fixing plates is provided with a receiving groove, and the induction coil is arranged between two receiving grooves.

[0011] Furthermore, a through slot is provided on one side of the accommodating slot, and the through slot is used for connecting the wire.

[0012] Furthermore, a filter assembly is arranged in the water inlet pipe of the shell, and the filter assembly includes a filter net.

[0013] Furthermore, a retaining ring is fixedly provided inside the water inlet pipe, a magnet is fixedly provided on the retaining ring, and a metal ring adsorbed by the magnet is fixedly provided outside the filter screen.

[0014] Furthermore, the two heating chambers are each provided with an induction plate matched with the induction coil, and the two connecting pipes are connected by a hose.

[0015] The invention proposes a non-radiative bidirectional electromagnetic heater, which has the following beneficial effects:

[0016] In the present invention, the two connecting parts of the shell are heated by the induction coil, so that one induction coil heats the two connecting parts at the same time, making full use of the magnetic field of the heating coil, avoiding waste, reducing energy waste, so that the water in the two heating chambers is heated, and the two heating chambers are connected, and the water flows through the two heating chambers in sequence, thereby increasing the heating time;

[0017] Secondly, in the present invention, a receiving groove is provided to place the induction coil to prevent the friction between the two fixing plates during installation from damaging the induction coil, and a filtering structure is provided to filter impurities in the water to prevent impurities from accumulating in the heating chamber and causing blockage. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic structural diagram of a non-radiative bidirectional electromagnetic heater proposed by the present invention;

[0019] Figure 2 It is a structural schematic diagram of the water outlet pipe of the present invention;

[0020] Figure 3 It is a schematic diagram of the enlarged structure of the A area of ​​the present invention;

[0021] Figure 4 It is a schematic diagram of the structure of the containing tank of the present invention.

[0022] In the figure: 1. Shell; 11. Water inlet pipe; 12. Water outlet pipe; 13. Hose; 14. Connecting part; 15. Connecting ring; 16. Bolt; 2. Induction coil; 3. Fixing assembly; 31. Fixing plate; 32. Receiving groove; 33. Through groove; 4. Heating chamber; 41. Heating cavity; 5. Filter assembly; 51. Filter net; 52. Retaining ring; 53. Magnet; 54. Metal ring; 6. Induction plate. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0024] Reference Figure 1-4 A non-radiative bidirectional electromagnetic heater comprises a shell 1, an induction coil 2 is arranged in the shell 1, a fixing component 3 matched with the induction coil 2 is arranged in the shell 1, a heating chamber 4 is arranged in the shell 1, and the heating chamber 4 is separated by the fixing component 3 to form two heating chambers 41, a water inlet pipe 11 and a water outlet pipe 12 are fixedly arranged on both sides of the shell 1, a connecting hole is opened on the shell, the water inlet pipe 11 and the water outlet pipe 12 are respectively welded and fixed to the connecting hole, and connecting pipes are arranged on both sides of the shell 1;

[0025] The housing 1 includes two connecting parts 14 made of metal and arranged opposite to each other. A connecting ring 15 is fixedly arranged outside the connecting parts 14 . The fixing assembly 3 is arranged between the two connecting rings 15 . The two connecting rings 15 are connected by bolts 16 .

[0026] In the present invention, the two connecting parts 14 of the shell 1 are heated by the induction coil 2, and the two connecting parts 14 heat the water in the two heating chambers 41 respectively. The two heating chambers 41 heat the water flow at the same time, and the amount of heated water is doubled, thereby improving the heating efficiency. In this embodiment, the connecting pipe can be used as an inlet pipe or an outlet pipe, and the two connecting pipes can be connected by a hose 13. The water flow passes through the two heating chambers 41 in turn, which increases the heating time, heats the water flow, and improves the heating effect. The shell 1 formed by the two connecting parts 14 can effectively block radiation and reduce damage to the human body.

[0027] Furthermore, in this embodiment, the fixing assembly 3 includes two fixing plates 31 , both of which are insulating plates, and the induction coil 2 is arranged between the two fixing plates 31 , both of which are insulating plates, which effectively prevent the magnetic field from being blocked by the fixing plates 31 .

[0028] Furthermore, in this embodiment, each of the fixing plates 31 is provided with a receiving groove 32 , and the induction coil 2 is disposed between two receiving grooves 32 , so as to prevent the two fixing plates 31 from rubbing and damaging the induction coil 2 during installation.

[0029] It should be noted that, in the present embodiment, a through slot 33 is provided on one side of the receiving slot 32 , and the through slot 33 is used to connect the wires to prevent the two fixing plates 31 from rubbing and damaging the wires during installation.

[0030] Furthermore, in the present embodiment, a filter assembly 5 is disposed in the water inlet pipe 11 of the shell 1. The filter assembly 5 includes a filter net 51. The filter net 51 is used to filter impurities in the water to prevent the impurities from accumulating in the heating chamber 41 and causing blockage.

[0031] In more detail, in this embodiment, a retaining ring 52 is fixedly provided inside the water inlet pipe 11, and a magnet 53 is fixedly provided on the retaining ring 52. A metal ring 54 adsorbed by the magnet 53 is fixedly provided outside the filter 51. The magnet 53 and the metal ring 54 are magnetically fixed to prevent the filter 51 from falling off. When the filter 51 needs to be removed, water is injected from the water outlet pipe 12, and the water flow is used to flush the filter 51 out of the water inlet pipe 11.

[0032] In some embodiments, both heating chambers 41 are provided with an induction plate that cooperates with the induction coil 2, and the two connecting pipes are connected by a hose 13. By setting the induction plate to cooperate with the induction coil 2, the two induction plates 6 are heated by the induction coil 2, thereby heating the water flow in the two heating chambers 41, and the heated water is doubled. The two connecting pipes can be connected by the hose 13, and the water flow passes through the two heating chambers 41 in turn, which increases the heating time, causes the water flow to heat up, and improves the heating effect.

[0033] Working mode: When working, the two connecting parts 14 or the two induction plates 6 of the shell 1 are heated by the induction coil 2, and the two connecting parts 14 heat the water in the two heating chambers 41 respectively. The two heating chambers 41 heat the water flow at the same time, and the amount of heated water is doubled, thereby improving the heating efficiency. The two connecting pipes can be connected by a hose 13, and the water flow passes through the two heating chambers 41 in turn, thereby increasing the heating time, causing the water flow to heat up, and improving the heating effect.

[0034] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A non-radiative bidirectional electromagnetic heater, comprising a housing (1), characterized in that: An induction coil (2) is arranged in the shell (1), a fixing assembly (3) matched with the induction coil (2) is arranged in the shell (1), a heating chamber (4) is arranged in the shell (1), the heating chamber (4) is separated by the fixing assembly (3) to form two heating chambers (41), a water inlet pipe (11) and a water outlet pipe (12) are fixedly arranged on both sides of the shell (1), a connecting hole is opened on the shell, the water inlet pipe (11) and the water outlet pipe (12) are respectively welded and fixed to the connecting hole, and connecting pipes are arranged on both sides of the shell (1); The housing (1) comprises two connecting parts (14) arranged opposite to each other, a connecting ring (15) is fixedly arranged outside the connecting parts (14), the fixing assembly (3) is arranged between the two connecting rings (15), and the two connecting rings (15) are connected by bolts (16).

2. A non-radiative bidirectional electromagnetic heater according to claim 1, characterized in that: The fixing assembly (3) comprises two fixing plates (31), each of the fixing plates (31) is an insulating plate, and the induction coil (2) is arranged between the two fixing plates (31).

3. A non-radiative bidirectional electromagnetic heater according to claim 2, characterized in that: The fixing plates (31) are each provided with a receiving groove (32), and the induction coil (2) is arranged between two receiving grooves (32).

4. A non-radiative bidirectional electromagnetic heater according to claim 3, characterized in that: A through slot (33) is provided on one side of the accommodating slot (32), and the through slot (33) is used for connecting a wire.

5. The non-radiative bidirectional electromagnetic heater according to claim 1, characterized in that: A filter assembly (5) is arranged in the water inlet pipe (11) of the housing (1), and the filter assembly (5) comprises a filter screen (51).

6. A non-radiative bidirectional electromagnetic heater according to claim 5, characterized in that: A retaining ring (52) is fixedly arranged inside the water inlet pipe (11), a magnet (53) is fixedly arranged on the retaining ring (52), and a metal ring (54) adsorbed by the magnet (53) is fixedly arranged outside the filter screen (51).

7. The non-radiative bidirectional electromagnetic heater according to claim 1, characterized in that: An induction plate (6) matching the induction coil (2) is arranged in each of the two heating chambers (41), and the two connecting pipes are connected via a hose (13).

Citation Information

Patent Citations

  • Electromagnetic heating device

    CN107842990A