Automatic diamond micro-powder sorting system and method

By designing a diamond micropowder automatic sorting system including components such as vibrator, clamping frame, screening box, storage box, etc., the problem of low multi-level screening and continuous screening efficiency of diamond micropowder in the existing technology is solved, and high efficiency is achieved , stable diamond powder sorting effect.

CN119426157APending Publication Date: 2025-02-14ZHECHENG HUIFENG DIAMOND TECH
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Patent Information

Application Number
CN202310983276.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-08-04
Publication Date
2025-02-14

AI Technical Summary

Technical Problem

The prior art is difficult to realize multi-stage screening and continuous screening of diamond micropowder, resulting in low processing efficiency and unstable product quality.

Method used

An automatic sorting system for diamond micropowder is designed, including vibrator, clamping rack, screening frame, storage box, air pump, storage box, processing box, stirring component, etc. Through the coordinated work of these components, diamond micropowder is realized. multi-level screening and continuous screening.

Benefits of technology

It realizes efficient multi-stage screening and continuous screening of diamond powder, improves processing efficiency and product quality stability, and ensures the safety of staff.

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Abstract

The invention belongs to the technical field of diamond micro-powder sorting, and particularly relates to an automatic diamond micro-powder sorting system which comprises a base, a box body is fixedly connected to the top of the base, supporting plates are fixedly connected to the two sides of the inner wall of the box body, and vibrators are fixedly connected to the tops of the two supporting plates. According to the diamond micro-powder screening device, the vibrators, the clamping frames, the screening frame and the storage box are arranged, large particles in diamond micro-powder can be conveniently screened and collected, a worker can conveniently conduct treatment, and through the arrangement of a sucking pump, the storage box, a filter plate and a ventilation pipe, the working efficiency is improved, and the working efficiency is improved. According to the diamond micro-powder screening device, dust generated by diamond micro-powder screening can be conveniently extracted, harm to workers is avoided, centrifugal separation treatment can be conveniently conducted on diamond micro-powder by arranging a treatment box, a motor, a stirring rod, a heating piece and the like, and multi-stage treatment can be conveniently conducted on the diamond micro-powder more thoroughly.
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Description

Technical Field

[0001] The invention belongs to the technical field of diamond micropowder sorting, and in particular relates to a diamond micropowder automatic sorting system and method. Background Art

[0002] Diamond powder refers to diamond particles with a particle size of finer than 54 microns, including single crystal diamond powder and polycrystalline diamond powder. Due to the large output of single crystal diamond powder and its wide application field, the industry generally refers to single crystal diamond powder as diamond powder. Single crystal diamond powder is produced by static pressure method artificial diamond single crystal abrasive, which is crushed and shaped by special process of superhard materials. In order to obtain high-quality diamond powder, a sorting device is needed to sort the diamond powder;

[0003] In order to solve the problem of automatic multi-stage screening and continuous screening of diamond powder, an automatic diamond powder sorting system and method are proposed. Summary of the invention

[0004] In order to solve the problems raised in the above background technology, the present invention provides a diamond micro-powder automatic sorting system and method, which has the characteristics of multi-stage screening and continuous screening of diamond micro-powder.

[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: an automated diamond powder sorting system, comprising a base, a box body fixedly connected to the top of the base, support plates fixedly connected to both sides of the inner wall of the box body, vibrators fixedly connected to the tops of the two support plates, clamping frames fixedly connected to the output ends of the two vibrators, the same screening frame clamped to the opposite sides of the two clamping frames, a movable frame fixedly connected to one side of the box body, a sealing cover movably connected to the movable frame, the sealing cover is clamped to the top of the box body, a feed port is provided on the top of the sealing cover, a stirring assembly is provided at the bottom of the inner wall of the box body, a placement plate fixedly connected to the other side of the box body, a storage box is placed on the placement plate.

[0006] Preferably, the stirring assembly includes a support rod, which is fixedly connected to the bottom of the inner wall of the box body, the top of the support rod is fixedly connected to a processing box, the bottom of the processing box is fixedly connected to a motor, the output end of the motor is fixedly connected to a rotating shaft, the rotating shaft passes through the processing box and is clamped with the stirring rod through a fixed frame, a heating plate is fixedly connected to one side of the inner wall of the processing box, and a discharge port is provided on one side of the processing box.

[0007] Preferably, a vacuum pump is fixedly connected to one side of the box body, an output end of the vacuum pump is fixedly connected to a storage box, a filter plate is clamped in the storage box, a ventilation pipe is clamped on the top of the storage box, and the ventilation pipe passes through a sealing cover and is clamped on the bottom of the sealing cover.

[0008] Preferably, the bottom of the base is fixedly connected to a water tank, the bottom of the inner wall of the water tank is fixedly connected to a water pump, the output end of the water pump is fixedly connected to a connecting pipe, the connecting pipe passes through the water tank and is clamped on one side of the water tank, and the other end of the connecting pipe is fixedly connected to a nozzle.

[0009] Preferably, a tool box is fixedly connected to one side of the box body, a sorting liquid bottle and a measuring cup are placed in the tool box, and a waste box is placed on the top of the base.

[0010] Preferably, a battery is fixedly connected to the bottom of the base, a recorder and a controller are provided on the front of the box, the battery and the controller are electrically connected through wires, and the controller is electrically connected to the vibrator, vacuum pump, motor, heating plate and water pump through wires.

[0011] Preferably, a method for using a diamond micropowder automated sorting system comprises the following steps:

[0012] Step 1: Place the diamond powder raw materials to be sorted into the screening frame at the feed port, drive the screening frame to vibrate through the vibrator, screen the placed diamond powder, extract the dust generated by the diamond powder screening in the box through the vacuum pump, and collect it through the storage box. The screened diamond powder can be collected through the storage box;

[0013] Step 2: The screened diamond powder falls into the treatment box, water and sorting liquid can be added to the treatment box, the dosage of the sorting liquid is measured through the measuring cup, and the motor drives the stirring rod to mix and stir the placed diamond powder and sorting liquid, which is convenient for separation operation, and the waste liquid is discharged through the discharge port;

[0014] Step 3: After sorting, the water is pumped into the water tank by a water pump to rinse and clean the screening frame and the processing box, and the diamond powder can be continuously screened.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. The present invention, by providing a vibrator, a clamping frame, a screening frame and a storage box, facilitates the screening and collection of larger particles in the diamond micropowder, and facilitates the processing by the staff. By providing an air pump, a storage box, a filter plate and a ventilation pipe, it is convenient to extract and process the dust generated by the screening of the diamond micropowder to avoid harm to the staff. By providing a processing box, a motor, a stirring rod and a heating plate, etc., it is convenient to centrifuge the diamond micropowder, and it is convenient to perform multi-stage processing on the diamond micropowder more thoroughly;

[0017] 2. The present invention, by providing a waste box, facilitates the placement of waste generated during screening; by providing a water tank, a water pump, a connecting pipe and a nozzle, facilitates the flushing and cleaning of the screening frame and the processing box after use, so as to facilitate the next use; by providing a record sheet, facilitates the recording of the screened data, and facilitates the staff to check and adjust. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0019] Figure 1 It is a schematic structural diagram of a front view cross section in the present invention;

[0020] Figure 2 It is a schematic diagram of the structure in the present invention;

[0021] Figure 3 For the present invention Figure 1 A schematic diagram of the structure of the stirring assembly;

[0022] In the figure: 1. base; 2. box body; 3. support plate; 4. vibrator; 5. snap-on frame; 6. screening frame; 7. movable frame; 8. sealing cover; 9. feed port; 10. vacuum pump; 11. storage box; 12. filter plate; 13. ventilation pipe; 14. stirring assembly; 141. support rod; 142. processing box; 143. motor; 144. rotating shaft; 145. fixed frame; 146. stirring rod; 147. heating plate; 148. discharge port; 15. placement plate; 16. storage box; 17. tool box; 18. sorting liquid bottle; 19. measuring cup; 20. waste box; 21. battery; 22. water tank; 23. water pump; 24. connecting pipe; 25. nozzle; 26. record sheet; 27. controller. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] Example 1

[0025] See also Figure 1-3 The present invention provides the following technical solutions: an automated diamond powder sorting system, comprising a base 1, a box body 2 is fixedly connected to the top of the base 1, support plates 3 are fixedly connected to both sides of the inner wall of the box body 2, vibrators 4 are fixedly connected to the tops of the two support plates 3, clamping frames 5 are fixedly connected to the output ends of the two vibrators 4, and the same screening frame 6 is clamped to the opposite sides of the two clamping frames 5. By arranging the vibrator 4, the clamping frame 5, the screening frame 6 and the storage box 16, it is convenient to screen and collect the larger particles in the diamond powder, and it is convenient for the staff to handle them. A movable frame 7 is fixedly connected to one side of the box body 2, and a sealing cover 8 is movably connected to the movable frame 7. The sealing cover 8 is clamped on the top of the box body 2, and a feed port 9 is arranged on the top of the sealing cover 8. A stirring assembly 14 is arranged at the bottom of the inner wall of the box body 2, and a placement plate 15 is fixedly connected to the other side of the box body 2, and a storage box 16 is placed on the placement plate 15.

[0026] Specifically, the stirring assembly 14 includes a support rod 141, which is fixedly connected to the bottom of the inner wall of the box body 2, and the top of the support rod 141 is fixedly connected to a processing box 142, and the bottom of the processing box 142 is fixedly connected to a motor 143, and the output end of the motor 143 is fixedly connected to a rotating shaft 144, and the rotating shaft 144 passes through the processing box 142 and is clamped with a stirring rod 146 through a fixed frame 145. A heating plate 147 is fixedly connected to one side of the inner wall of the processing box 142. By arranging the processing box 142, the motor 143, the stirring rod 146 and the heating plate 147, etc., it is convenient to centrifuge the diamond micropowder, and it is convenient to perform multi-stage processing of the diamond micropowder more thoroughly. A discharge port 148 is provided on one side of the processing box 142.

[0027] Specifically, an exhaust pump 10 is fixedly connected to one side of the box body 2, and a storage box 11 is fixedly connected to the output end of the exhaust pump 10. A filter plate 12 is clamped in the storage box 11, and a ventilation pipe 13 is clamped on the top of the storage box 11. By arranging the exhaust pump 10, the storage box 11, the filter plate 12 and the ventilation pipe 13, it is convenient to extract and process the dust generated by the screening of diamond micropowder to avoid harm to the staff. The ventilation pipe 13 passes through the sealing cover 8 and is clamped on the bottom of the sealing cover 8.

[0028] Specifically, a water tank 22 is fixedly connected to the bottom of the base 1, a water pump 23 is fixedly connected to the bottom of the inner wall of the water tank 22, a connecting pipe 24 is fixedly connected to the output end of the water pump 23, the connecting pipe 24 passes through the water tank 22 and is clamped on one side of the water tank 22, and a nozzle 25 is fixedly connected to the other end of the connecting pipe 24. By arranging the water tank 22, the water pump 23, the connecting pipe 24 and the nozzle 25, it is convenient to rinse and clean the screening frame 6 and the processing box 142 after use, so as to facilitate the next use.

[0029] Specifically, a tool box 17 is fixedly connected to one side of the box body 2, and a sorting liquid bottle 18 and a measuring cup 19 are placed in the tool box 17. A waste box 20 is placed on the top of the base 1. By setting up the waste box 20, it is convenient to place the waste generated during screening.

[0030] Specifically, a battery 21 is fixedly connected to the bottom of the base 1, and a record sheet 26 and a controller 27 are provided on the front of the box 2. By providing the record sheet 26, it is convenient to record the screened data and facilitate the staff to check and adjust. The battery 21 and the controller 27 are electrically connected through wires, and the controller 27 is electrically connected to the vibrator 4, the vacuum pump 10, the motor 143, the heating plate 147 and the water pump 23 through wires.

[0031] Specifically, a method for using a diamond micropowder automatic sorting system comprises the following steps:

[0032] Step 1: Place the diamond powder raw material to be sorted into the screening frame 6 at the feed port 9, drive the screening frame 6 to vibrate through the vibrator 4, screen the placed diamond powder, extract the dust generated by the screening of the diamond powder in the box 2 through the vacuum pump 10, collect it through the storage box 11, and collect the screened diamond powder through the storage box 16;

[0033] Step 2: The screened diamond powder falls into the processing box 142, water and separation liquid can be added to the processing box 142, the dosage of the separation liquid is measured by the measuring cup 19, the motor 143 drives the stirring rod 146 to mix and stir the placed diamond powder and separation liquid, which is convenient for separation operation, and the waste liquid is discharged through the discharge port 148;

[0034] Step 3: After sorting, water is pumped into the water tank 22 by the water pump 23 to rinse and clean the screening frame 6 and the processing box 142, and the diamond powder can be continuously screened.

[0035] Working principle and use process of the present invention: When the present invention is used, the staff puts the diamond micro-powder to be screened into the screening frame 6 at the feed port 9, the battery 21 supplies power to the controller 27, the controller 27 controls the vibrator 4 to work, drives the screening frame 6 clamped on the clamping frame 5 to vibrate, and performs screening operation on the placed diamond micro-powder, the controller 27 controls the vacuum pump 10 to work, and extracts and processes the dust generated by the screening of the diamond micro-powder through the ventilation pipe 13, the dust is blocked by the filter plate 12, so that the dust remains in the storage box 11, which is convenient for continuous processing, and the staff can rotate the sealing cover 8 for the screened diamond micro-powder, collect the debris remaining in the screening frame 6 and put it into the storage box 16, which is convenient for the staff to process;

[0036] The sieved diamond powder falls into the processing box 142, water is added to the processing box 142, the sorting liquid is measured by the measuring cup 19, and put into the processing box 142, the controller 27 controls the motor 143 to work, drives the rotating shaft 144 to rotate, drives the stirring rod 146 to rotate, stirs the placed diamond powder, and facilitates the separation operation. Through the waste box 20, it is convenient to collect the waste generated during the treatment. After screening, the controller 27 controls the water pump 23 to pump water in the water tank 22, and sprays it out at the nozzle 25 through the connecting pipe 24, so as to facilitate the rinsing and cleaning of the screening frame 6 and the processing box 142, and facilitate continuous use.

[0037] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A diamond micro powder automatic sorting system, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a box body (2), both sides of the inner wall of the box body (2) are fixedly connected to support plates (3), the tops of the two support plates (3) are fixedly connected to vibrators (4), the output ends of the two vibrators (4) are fixedly connected to a clamping frame (5), the opposite sides of the two clamping frames (5) are clamped with the same screening frame (6), one side of the box body (2) is fixedly connected to a movable frame (7), the movable frame (7) is movably connected to a sealing cover (8), the sealing cover (8) is clamped to the top of the box body (2), the top of the sealing cover (8) is provided with a feed port (9), the bottom of the inner wall of the box body (2) is provided with a stirring assembly (14), the other side of the box body (2) is fixedly connected to a placement plate (15), and a storage box (16) is placed on the placement plate (15).

2. The diamond powder automatic sorting system according to claim 1, characterized in that: The stirring assembly (14) comprises a support rod (141), the support rod (141) is fixedly connected to the bottom of the inner wall of the box body (2), the top of the support rod (141) is fixedly connected to a processing box (142), the bottom of the processing box (142) is fixedly connected to a motor (143), the output end of the motor (143) is fixedly connected to a rotating shaft (144), the rotating shaft (144) passes through the processing box (142) and is clamped with a stirring rod (146) through a fixing frame (145), a heating plate (147) is fixedly connected to one side of the inner wall of the processing box (142), and a discharge port (148) is provided on one side of the processing box (142).

3. The diamond powder automatic sorting system according to claim 1, characterized in that: An air pump (10) is fixedly connected to one side of the box body (2); an output end of the air pump (10) is fixedly connected to a storage box (11); a filter plate (12) is clamped inside the storage box (11); a ventilation pipe (13) is clamped at the top of the storage box (11); and the ventilation pipe (13) passes through a sealing cover (8) and is clamped to the bottom of the sealing cover (8).

4. The diamond powder automatic sorting system according to claim 1, characterized in that: The bottom of the base (1) is fixedly connected to a water tank (22), the bottom of the inner wall of the water tank (22) is fixedly connected to a water pump (23), the output end of the water pump (23) is fixedly connected to a connecting pipe (24), the connecting pipe (24) passes through the water tank (22) and is clamped on one side of the water tank (22), and the other end of the connecting pipe (24) is fixedly connected to a nozzle (25).

5. The diamond powder automatic sorting system according to claim 1, characterized in that: A tool box (17) is fixedly connected to one side of the box body (2), a separation liquid bottle (18) and a measuring cup (19) are placed in the tool box (17), and a waste box (20) is placed on the top of the base (1).

6. The diamond powder automatic sorting system according to claim 1, characterized in that: A storage battery (21) is fixedly connected to the bottom of the base (1), and a recorder (26) and a controller (27) are arranged on the front of the box (2); the storage battery (21) and the controller (27) are electrically connected via wires, and the controller (27) is electrically connected to the vibrator (4), the air pump (10), the motor (143), the heating plate (147) and the water pump (23) respectively via wires.

7. A method for using a diamond micro powder automated sorting system, comprising the following steps, characterized in that: Step 1: placing the diamond micro-powder raw material to be sorted into the screening frame (6) at the feed inlet (9), driving the screening frame (6) to vibrate by the vibrator (4), screening the placed diamond micro-powder, extracting the dust generated by the screening of the diamond micro-powder in the box (2) by the vacuum pump (10), collecting the dust by the storage box (11), and collecting the screened diamond micro-powder by the storage box (16); Step 2: The screened diamond micropowder falls into a processing box (142), water and separation liquid can be added to the processing box (142), the dosage of the separation liquid is measured by a measuring cup (19), the motor (143) drives a stirring rod (146) to mix and stir the placed diamond micropowder and separation liquid, which is convenient for separation operation, and the waste liquid is discharged through a discharge port (148); Step 3: After sorting, water is pumped into the water tank (22) by a water pump (23) to rinse and clean the screening frame (6) and the processing box (142), and the diamond powder can be continuously screened.