Solid wood composite floor producing and processing device and processing method thereof

Abstract

The invention relates to the technical field of floor processing, in particular to a solid wood composite floor producing and processing device and a processing method thereof.The solid wood composite floor producing and processing device comprises a working box, a mounting frame and a positioning mechanism, and the mounting frame is rotationally arranged in the working box; a polishing mechanism is arranged at the top of the working box; the positioning mechanism comprises an abutting frame, first springs and a pressing frame, a bottom plate is arranged at the bottom of the mounting frame, guide grooves are formed in the periphery of the inner wall of the mounting frame, guide blocks are arranged on the outer side wall of the abutting frame, the guide blocks are in sliding fit with the guide grooves, the first springs are arranged at the bottom of the abutting frame and the top of the bottom plate, a floor is placed on the abutting frame, and pressing blocks are arranged on the outer side wall of the pressing frame. The pressing block is in sliding fit with the guide groove, and the pressing frame is arranged above the floor. Lug plates are arranged on the periphery of the outer side wall of the mounting frame, and pressing mechanisms are rotationally arranged on the lug plates. The floor polishing device can improve the floor polishing uniformity and polishing efficiency, can adapt to floors with different thicknesses, and improves the universality and flexibility of the device.

Description

Technical Field

[0001] The invention relates to the technical field of floor processing, in particular to a production and processing device for a solid wood composite floor and a processing method thereof. Background Art

[0002] As an important material in modern home decoration, engineered wood flooring is favored by consumers because it combines the natural beauty of solid wood with the stability and wear resistance of engineered wood flooring. However, the production and processing of engineered wood flooring is a technology-intensive process that requires extremely high processing precision and stability to ensure the quality and performance of the final product.

[0003] During the grinding process of traditional solid wood composite flooring, a fixed clamping frame is mostly used to fix the floor on the processing table through bolts or other fasteners, and then the floor surface is grinded by a grinder.

[0004] However, although this fixing method ensures the stability of the floor to a certain extent, it has many shortcomings. For example, since the material, thickness and size of the floor may vary from production batch to production batch, the fixed clamping frame often cannot adapt to such changes, resulting in poor clamping effect and even damage to the floor, further affecting the uniformity of the floor surface polishing. Summary of the invention

[0005] The purpose of the present application is to provide a solid wood composite floor production and processing device and a processing method thereof. By using a combination of an abutment frame, a first spring and a compression frame, the stability and accuracy of the floor during the processing are ensured, thereby improving the processing accuracy of the floor. At the same time, the setting of the first spring enables the device to adapt to floors of different thicknesses, thereby improving the versatility and flexibility of the device.

[0006] To achieve the above-mentioned objectives, the present application provides a solid wood composite floor production and processing device, including a working box, an installation frame and a positioning mechanism, the installation frame is rotatably arranged in the working box; a grinding mechanism is arranged on the top of the working box; the grinding mechanism grinds the surface of the floor; the positioning mechanism includes an abutment frame, a first spring and a pressing frame, a bottom plate is arranged at the bottom of the installation frame, guide grooves are arranged around the inner wall of the installation frame, a guide block is arranged on the outer wall of the abutment frame, the guide block slides with the guide groove, the first spring is arranged at the bottom of the abutment frame and the top of the bottom plate, a floor is placed on the abutment frame, a pressing block is arranged on the outer wall of the pressing frame, the pressing block slides with the guide groove, and the pressing frame is arranged above the floor; ear plates are arranged around the outer wall of the installation frame, a pressing mechanism is rotatably arranged on the ear plates, and the pressing mechanism presses the pressing frame.

[0007] As a further solution of the present invention: the clamping mechanism includes a guide frame, a threaded rod and a pressure ring, the guide frame is rotatably set on the ear plate, the threaded rod is rotatably set on the top of the guide frame, and the threaded rod is threadedly connected to the guide frame, a turning handle is set on the top of the threaded rod, and the pressure ring is set on the bottom of the threaded rod, the top of the pressure ring penetrates into the interior of the threaded rod, and a second spring is connected between the top of the pressure ring and the interior of the threaded rod, and the bottom of the pressure ring abuts against the top of the clamping frame from the guide groove downward.

[0008] As a further solution of the present invention: the grinding mechanism includes a rotating box and a grinding disc, the output end of the rotating box is connected to the grinding disc, a first moving mechanism is arranged on the top of the rotating box, a second moving mechanism is arranged on the top of the first moving mechanism, the first moving mechanism drives the rotating box to move forward and backward, and the second moving mechanism drives the first moving mechanism to move left and right.

[0009] As a further solution of the present invention: the first moving mechanism includes a first moving seat, a first screw rod and a first motor, the first screw rod is rotatably arranged in the first moving seat, the first motor is arranged on the side wall of the first moving seat, and its output end is connected to the first screw rod, and the mounting block arranged on the top of the rotating box is installed on the first screw rod.

[0010] As a further solution of the present invention: the first moving mechanism includes a second moving seat, a second screw rod and a second motor, the second screw rod is rotatably arranged inside the second moving seat, the output end of the second motor is connected to the second screw rod, and the connecting block on the top of the first moving seat is arranged on the second screw rod.

[0011] As a further solution of the present invention: a lifting frame is arranged outside the working box, a lifting motor is arranged on the top of the lifting frame, and an output end of the lifting motor is connected to the top of the second moving seat.

[0012] As a further solution of the present invention: rotating shafts are arranged on both sides of the installation frame, and the rotating shafts are rotatably connected to the inside of the working box; a rotating motor is arranged on the outer side wall of the working box, and the output end of the rotating motor is connected to the rotating shaft on one side of the installation frame.

[0013] The present application provides a processing method for a solid wood composite floor production and processing device, comprising the following steps: placing the solid wood composite floor on an abutment frame, inserting a pressure block on the outer wall of the pressure frame downward along a guide groove, and installing the pressure frame above the floor; rotating the guide frame until the bottom of the pressure ring faces downward toward the guide groove, and then rotating the handle to drive the threaded rod to drive the pressure ring to move downward to press the pressure frame; a lifting motor drives the second moving seat to move downward until the grinding disc contacts the floor surface; the second motor drives the second screw rod to rotate, driving the first moving seat to move left and right, and the first motor drives the first screw rod to rotate, driving the rotating box to move forward and backward to grind the floor surface; after grinding one side of the floor, the lifting motor drives the second moving seat to reset upward, and the rotating motor drives the rotating shaft to rotate to drive the installation frame to rotate, and then the other side of the floor is grinded through the above operations.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. The present invention ensures the stability and accuracy of the floor during processing by using a combination of the abutment frame, the first spring and the pressing frame, thereby improving the processing accuracy of the floor. At the same time, the setting of the first spring enables the device to adapt to floors of different thicknesses, thereby improving the versatility and flexibility of the device.

[0016] 2. The present invention can conveniently adjust the clamping force of the pressure ring on the clamping frame by rotating the handle and adjusting the position of the threaded rod, thereby ensuring that the floor remains stable during the processing, avoiding processing errors caused by floor movement, and ensuring that the contact between the floor surface and the grinding mechanism is uniform, thereby improving processing accuracy.

[0017] 3. The present invention can realize the movement of the rotating box to any position in a two-dimensional plane by starting the first motor and the second motor at the same time. This movement mode is not only flexible and changeable, but also can ensure that the grinding disc evenly grinds the floor surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the prior art and the drawings required for use in the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0019] Figure 1 It is a three-dimensional structural schematic diagram of a solid wood composite floor production and processing device.

[0020] Figure 2 This is a schematic diagram of the installation frame.

[0021] Figure 3This is a floor installation diagram.

[0022] Figure 4 It is a schematic diagram of the three-dimensional structure of the clamping mechanism.

[0023] Figure 5 Installation diagram of the first moving mechanism and the second moving mechanism Figure 1 .

[0024] Figure 6 Installation diagram of the first moving mechanism and the second moving mechanism Figure 2 .

[0025] The reference numerals in the figure are: 1. working box; 11. rotating motor; 12. lifting frame; 13. lifting motor; 2. mounting frame; 21. guide groove; 22. rotating shaft; 23. ear plate; 24. bottom plate; 3. abutment frame; 31. first spring; 32. guide block; 4. clamping frame; 41. pressure block; 5. floor; 6. guide frame; 61. threaded rod; 62. turning handle; 63. pressure ring; 64. second spring; 7. rotating box; 71. grinding disc; 72. mounting block; 8. first moving seat; 81. first screw rod; 82. first motor; 83. connecting block; 9. second moving seat; 91. second screw rod; 92. second motor. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0027] like Figures 1 to 6 As shown, a production and processing device for a solid wood composite floor comprises a working box 1, a mounting frame 2 and a positioning mechanism, wherein the mounting frame 2 is rotatably arranged in the working box 1; rotating shafts 22 are arranged on both sides of the mounting frame 2, and the rotating shafts 22 are rotatably connected to the inside of the working box 1; a rotating motor 11 is arranged on the outer wall of the working box 1, and the output end of the rotating motor 11 is connected to the rotating shaft 22 on one side of the mounting frame 2; a grinding mechanism is arranged on the top of the working box 1; the grinding mechanism grinds the surface of the floor 5;

[0028] The positioning mechanism includes an abutment frame 3, a first spring 31 and a clamping frame 4. A bottom plate 24 is provided at the bottom of the installation frame 2. Guide grooves 21 are provided around the inner wall of the installation frame 2. A guide block 32 is provided on the outer wall of the abutment frame 3. The guide block 32 slides with the guide groove 21. The first spring 31 is provided at the bottom of the abutment frame 3 and the top of the bottom plate 24. A floor 5 is placed on the abutment frame 3. A pressure block 41 is provided on the outer wall of the clamping frame 4. The pressure block 41 slides with the guide groove 21, and the clamping frame 4 is arranged above the floor 5. Ear plates 23 are provided around the outer wall of the installation frame 2. A clamping mechanism is rotatably provided on the ear plate 23. The clamping mechanism clamps the clamping frame 4.

[0029] By using the abutment frame 3, the first spring 31 and the pressing frame 4 in combination, the stability and accuracy of the floor 5 during the processing are ensured, thereby improving the processing accuracy of the floor 5. At the same time, the setting of the first spring 31 enables the device to adapt to floors 5 of different thicknesses, thereby improving the versatility and flexibility of the device.

[0030] The clamping mechanism includes a guide frame 6, a threaded rod 61 and a pressing ring 63. The guide frame 6 is rotatably set on the ear plate 23, the threaded rod 61 is rotatably set on the top of the guide frame 6, and the threaded rod 61 is threadedly connected to the guide frame 6. A turning handle 62 is set on the top of the threaded rod 61, and the pressing ring 63 is set on the bottom of the threaded rod 61. The top of the pressing ring 63 penetrates into the inside of the threaded rod 61, and a second spring 64 is connected between the top of the pressing ring 63 and the inside of the threaded rod 61, and the bottom of the pressing ring 63 abuts against the top of the clamping frame 4 from the guide groove 21 downward.

[0031] When the floor 5 needs to be compressed, the operator holds the handle 62 and rotates the threaded rod 61 clockwise. Since the threaded rod 61 and the guide frame 6 are threadedly connected, rotating the threaded rod 61 will cause it to move downward relative to the guide frame 6. As the threaded rod 61 moves downward, the pressure ring 63 also moves downward and gradually compresses the second spring 64. When the bottom of the pressure ring 63 contacts the top of the compression frame 4, as the threaded rod 61 continues to rotate and move downward, the pressure ring 63 applies a continuous compression force to the compression frame 4 through the elastic force of the second spring 64.

[0032] By rotating the handle 62 and adjusting the position of the threaded rod 61, the clamping force of the pressure ring 63 on the clamping frame 4 can be easily adjusted, which can ensure that the floor 5 remains stable during the processing, avoiding processing errors caused by the movement of the floor 5, and at the same time ensure that the contact between the surface of the floor 5 and the grinding mechanism is uniform, thereby improving the processing accuracy.

[0033] The grinding mechanism includes a rotating box 7 and a grinding disk 71, the output end of the rotating box 7 is connected to the grinding disk 71, a first moving mechanism is arranged on the top of the rotating box 7, and a second moving mechanism is arranged on the top of the first moving mechanism, the first moving mechanism drives the rotating box 7 to move forward and backward, and the second moving mechanism drives the first moving mechanism to move left and right; the first moving mechanism includes a first moving seat 8, a first screw rod 81 and a first motor 82, the first screw rod 81 is rotatably arranged in the first moving seat 8, the first motor 82 is arranged on the side wall of the first moving seat 8, and its output end is connected to the first screw rod 81, and the mounting block 72 arranged on the top of the rotating box 7 is installed on the first screw rod 81; the first moving mechanism includes a second moving seat 9, a second screw rod 91 and a second motor 92, the second screw rod 91 is rotatably arranged inside the second moving seat 9, the output end of the second motor 92 is connected to the second screw rod 91, and the connecting block 83 on the top of the first moving seat 8 is arranged on the second screw rod 91.

[0034] When the second motor 92 is started, it drives the second screw 91 to rotate, thereby driving the first moving seat 8 and the connected rotating box 7 and grinding disc 71 to move left and right along the direction of the second screw 91; when the first motor 82 is started, it drives the first screw 81 to rotate. Since the mounting block 72 on the top of the rotating box 7 is installed on the first screw 81, as the first screw 81 rotates, the rotating box 7 and the connected grinding disc 71 will move forward and backward along the direction of the first screw 81. By starting the first motor 82 and the second motor 92 at the same time, the rotating box 7 and the grinding disc 71 can be moved to any position in a two-dimensional plane. This movement method is not only flexible and changeable, but also can ensure that the grinding disc 71 evenly grinds the surface of the floor 5.

[0035] A lifting frame 12 is disposed outside the working box 1 , a lifting motor 13 is disposed on the top of the lifting frame 12 , and an output end of the lifting motor 13 is connected to the top of the second moving seat 9 .

[0036] The grinding mechanism is adjusted to a proper height by the lifting motor 13; then, the first moving mechanism and the second moving mechanism are used to perform precise position adjustment in the horizontal plane; finally, the motor in the rotating box 7 is started to drive the grinding disc 71 to perform the grinding operation.

[0037] The working principle of the present invention is as follows: the solid wood composite floor 5 is placed on the abutment frame 3, the pressure block 41 of the outer wall of the pressing frame 4 is inserted downward along the guide groove 21, and the pressing frame 4 is installed above the floor 5; the guide frame 6 is rotated until the bottom of the pressure ring 63 faces the bottom of the guide groove 21, and then the handle 62 is rotated to drive the threaded rod 61 to drive the pressure ring 63 to move downward to press the pressing frame 4; the lifting motor 13 drives the second moving seat 9 to move downward until the grinding disc 71 contacts the surface of the floor 5; the second motor 92 drives the second screw rod 91 to rotate, driving the first moving seat 8 to move left and right, and the first motor 82 drives the first screw rod 81 to rotate, driving the rotating box 7 to move forward and backward to grind the surface of the floor 5; after grinding one side of the floor 5 is completed, the lifting motor 13 drives the second moving seat 9 to reset upward, and the rotating motor 11 drives the rotating shaft 22 to rotate to drive the installation frame 2 to rotate, and then the other side of the floor 5 is grinded through the above operation.

[0038] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A device for producing and processing a solid wood composite floor, comprising a working box (1), a mounting frame (2) and a positioning mechanism, wherein the mounting frame (2) is rotatably arranged in the working box (1); a grinding mechanism is arranged on the top of the working box (1); the grinding mechanism grinds the surface of the floor (5); It is characterized in that The positioning mechanism comprises an abutment frame (3), a first spring (31) and a pressing frame (4); a bottom plate (24) is arranged at the bottom of the installation frame (2); guide grooves (21) are arranged around the inner wall of the installation frame (2); a guide block (32) is arranged on the outer wall of the abutment frame (3); the guide block (32) is slidably matched with the guide groove (21); the first spring (31) is arranged at the bottom of the abutment frame (3) and the top of the bottom plate (24); a floor (5) is placed on the abutment frame (3); a pressing block (41) is arranged on the outer wall of the pressing frame (4); the pressing block (41) is slidably matched with the guide groove (21), and the pressing frame (4) is arranged above the floor (5); ear plates (23) are arranged around the outer wall of the installation frame (2); a pressing mechanism is rotatably arranged on the ear plates (23); the pressing mechanism presses the pressing frame (4).

2. The solid wood composite floor production and processing device according to claim 1, characterized in that: The clamping mechanism comprises a guide frame (6), a threaded rod (61) and a pressure ring (63); the guide frame (6) is rotatably arranged on the ear plate (23); the threaded rod (61) is rotatably arranged on the top of the guide frame (6), and the threaded rod (61) is threadedly connected to the guide frame (6); a rotating handle (62) is arranged on the top of the threaded rod (61); the pressure ring (63) is arranged on the bottom of the threaded rod (61); the top of the pressure ring (63) penetrates into the interior of the threaded rod (61), and a second spring (64) is connected between the top of the pressure ring (63) and the interior of the threaded rod (61); the bottom of the pressure ring (63) abuts against the top of the clamping frame (4) downward from the guide groove (21).

3. The solid wood composite floor production and processing device according to claim 1, characterized in that: The grinding mechanism comprises a rotating box (7) and a grinding disc (71); the output end of the rotating box (7) is connected to the grinding disc (71); a first moving mechanism is arranged on the top of the rotating box (7); a second moving mechanism is arranged on the top of the first moving mechanism; the first moving mechanism drives the rotating box (7) to move forward and backward; and the second moving mechanism drives the first moving mechanism to move left and right.

4. The solid wood composite floor production and processing device according to claim 3, characterized in that: The first moving mechanism comprises a first moving seat (8), a first screw rod (81) and a first motor (82); the first screw rod (81) is rotatably arranged in the first moving seat (8); the first motor (82) is arranged on a side wall of the first moving seat (8), and an output end thereof is connected to the first screw rod (81); and a mounting block (72) arranged on the top of the rotating box (7) is mounted on the first screw rod (81).

5. The solid wood composite floor production and processing device according to claim 4, characterized in that: The first moving mechanism comprises a second moving seat (9), a second screw rod (91) and a second motor (92); the second screw rod (91) is rotatably arranged inside the second moving seat (9); an output end of the second motor (92) is connected to the second screw rod (91); and a connecting block (83) at the top of the first moving seat (8) is arranged on the second screw rod (91).

6. The device for producing and processing solid wood composite flooring according to claim 5, characterized in that: A lifting frame (12) is arranged outside the working box (1), a lifting motor (13) is arranged on the top of the lifting frame (12), and an output end of the lifting motor (13) is connected to the top of the second moving seat (9).

7. The solid wood composite floor production and processing device according to claim 1, characterized in that: Rotating shafts (22) are arranged on both sides of the installation frame (2), and the rotating shafts (22) are rotatably connected to the inside of the working box (1); a rotating motor (11) is arranged on the outer wall of the working box (1), and the output end of the rotating motor (11) is connected to the rotating shaft (22) on one side of the installation frame (2).

8. The processing method of the solid wood composite floor production and processing device according to any one of claims 1 to 7, characterized in that: The following steps are included: S1: placing the solid wood composite floor (5) on the abutment frame (3), inserting the pressing block (41) of the outer wall of the pressing frame (4) downward along the guide groove (21), and installing the pressing frame (4) above the floor (5); S2: Rotate the guide frame (6) until the bottom of the pressing ring (63) faces downwards toward the guide groove (21), then rotate the handle (62) to drive the threaded rod (61) to drive the pressing ring (63) to move downwards, thereby pressing the pressing frame (4); S3: the lifting motor (13) drives the second movable seat (9) to move downward until the grinding disc (71) contacts the surface of the floor (5); S4: the second motor (92) drives the second screw rod (91) to rotate, driving the first movable seat (8) to move left and right, and the first motor (82) drives the first screw rod (81) to rotate, driving the rotating box (7) to move forward and backward, so as to polish the surface of the floor (5); S5: After one side of the floor (5) is polished, the lifting motor (13) drives the second movable seat (9) to reset upward, and the rotating motor (11) drives the rotating shaft (22) to rotate and drives the installation frame (2) to rotate, and then the other side of the floor (5) is polished through the above operation.

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