Outer wall energy-saving plate forming equipment and forming method

By designing a device for the forming of exterior wall energy-saving boards, using the synergistic effect of components such as operating tables, cutting knives, conveyor belts, etc., the efficient superposition of insulation strips is achieved, and the superposition efficiency and general effect in the prior art are solved. Problem, the insulation performance and structural strength have been significantly improved.

CN119427457AActive Publication Date: 2025-02-14HUIFENG SINGAPORE PTE LTD
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Patent Information

Application Number
CN202411655905.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-02-14
Estimated Expiration
2044-11-19

AI Technical Summary

Technical Problem

In the prior art, when the insulation core material of the external wall energy-saving board is superimposed by a strip material, the superposition efficiency is low and the effect is average.

Method used

An exterior wall energy-saving board forming equipment is designed, including operating table, cutting knife, conveyor belt, rotating baffle, clamping board and other components. Through the synergy of these components, the precise cutting, conveying, step arrangement of the insulation strips and Double layer stacking.

Benefits of technology

It significantly improves the insulation performance and structural strength of the exterior wall energy-saving board insulation core material, improves production efficiency, ensures the stability of product quality, and solves the problems of low superposition efficiency and general effects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of exterior wall energy-saving plate forming, and provides exterior wall energy-saving plate forming equipment which comprises an operation table. The cutting knives are arranged on one side of the operation table, are arranged in sequence and are used for cutting the heat preservation block into a plurality of heat preservation strips; the first conveying belt is arranged on one side of the cutting knife and used for conveying a plurality of heat preservation strips, and the length direction of the heat preservation strips is parallel to the conveying direction of the first conveying belt. The side baffles are arranged on the two sides of the first conveying belt. The first rotating baffles are rotationally arranged above the first conveying belt and get close to or away from the first conveying belt after rotating, the multiple first rotating baffles are sequentially arranged in a stepped mode, and the sequential arrangement direction intersects with the conveying direction of the first conveying belt. Each first rotating baffle is used for blocking one heat preservation strip so that the ends of the multiple heat preservation strips can be arranged in a stepped mode. By means of the technical scheme, the technical problems that in the prior art, when heat preservation core materials of an outer wall energy-saving plate are stacked through strip-shaped materials, the stacking efficiency is low, and the stacking effect is common are solved.
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Description

Technical Field

[0001] The present invention relates to the technical field of exterior wall energy-saving board forming, and in particular to an exterior wall energy-saving board forming device and a forming method. Background Art

[0002] The forming equipment of exterior wall energy-saving panels is a mechanical device specially used for producing exterior wall energy-saving panels, which usually includes a raw material conveying system, a mixing system, a forming system and a cutting system. The raw material conveying system is responsible for accurately conveying various raw materials required for the production of exterior wall energy-saving panels, such as insulation core materials (such as polystyrene particles, polyurethane raw materials, etc.), protective surface materials (such as cement, fiber, metal plates, etc.) and various additives, to the corresponding positions of the production equipment. The forming system is the core part of the forming equipment of exterior wall energy-saving panels. For the insulation core material, foaming molding technology may be used to form the foamed material into a predetermined shape and size through a mold or a specific molding space. For the protective surface layer, pressing molding, spray molding or other molding processes may be used to evenly cover the protective material on the surface of the insulation core material. After the energy-saving board is formed, it needs to be cut by the cutting system according to certain size requirements. The cutting system can use sawing, knife cutting or other advanced cutting technologies to ensure cutting accuracy and efficiency. In the prior art, the thermal insulation core materials of some exterior wall energy-saving panels are formed by stacking strip materials. When the stacking process is performed by the equipment in the prior art, the stacking effect is average and there is a problem of low stacking efficiency. Summary of the invention

[0003] The present invention provides an exterior wall energy-saving board forming device and a forming method, which solves the technical problem in the related art that when the thermal insulation core material of the exterior wall energy-saving board is stacked by strip materials, the stacking efficiency is low and the effect is general.

[0004] The technical solution of the present invention is as follows: An external wall energy-saving board forming device, comprising: Operation table; A cutting knife, which is arranged on one side of the operating table and is arranged in sequence for cutting the insulation block into a plurality of insulation strips; A first conveyor belt, which is arranged on one side of the cutting knife and is used to convey a plurality of the insulation strips, wherein the length direction of the insulation strips is parallel to the conveying direction of the first conveyor belt; Side baffles, the side baffles are arranged on both sides of the first conveyor belt; A first rotating baffle is rotatably arranged above the first conveyor belt, and moves closer to or away from the first conveyor belt after rotation. There are multiple first rotating baffles, which are arranged in steps in sequence, and the direction of the arrangement is intersecting with the conveying direction of the first conveyor belt. Each of the first rotating baffles is used to block one of the insulation strips so that the ends of several of the insulation strips are arranged in steps.

[0005] As a further technical solution, it also includes: A third conveyor belt and a fourth conveyor belt, wherein the third conveyor belt and the fourth conveyor belt are movably arranged above the first conveyor belt and approach each other or move away from each other after movement, are located on both sides above the first conveyor belt when moving away from each other, and are located above the first conveyor belt when approaching each other, and the moving directions of the third conveyor belt and the fourth conveyor belt are perpendicular to the conveying direction of the first conveyor belt; A swinging guide plate is swingably arranged between the cutting knife and the first conveyor belt, and after swinging downward, several of the insulation strips are sent to the first conveyor belt, and after swinging downward, several of the insulation strips are sent to the third conveyor belt and the fourth conveyor belt.

[0006] As a further technical solution, the conveying directions of the first conveyor belt, the third conveyor belt and the fourth conveyor belt are all in the transverse direction, and the moving directions of the third conveyor belt and the fourth conveyor belt are in the longitudinal direction, and further comprising: A clamping plate is lifted and moved longitudinally and is arranged on both sides above the third conveyor belt and the fourth conveyor belt, and is used to clamp and convey several of the insulation strips on the third conveyor belt and the fourth conveyor belt downward to the first conveyor belt.

[0007] As a further technical solution, it also includes: a second rotating baffle, the second rotating baffle being rotatably arranged above the second conveyor belt and the third conveyor belt, and being close to or away from the second conveyor belt and the third conveyor belt after rotation, the second rotating baffle being multiple and sequentially arranged in steps, and the sequential arrangement direction intersecting with the conveying direction of the second conveyor belt, each of the second rotating baffles being used to block one of the insulation strips so that the ends of the plurality of insulation strips are arranged in steps; Wherein, an arrangement direction of the second rotating baffles intersects with an arrangement direction of the first rotating baffles.

[0008] As a further technical solution, it also includes: A push plate, which is arranged above the first conveyor belt for movement along the transverse and longitudinal directions, and is used to push the plurality of insulation strips on the first conveyor belt to move. The push plate has a plurality of first push surfaces and a plurality of second push surfaces, and the plurality of first push surfaces and the plurality of second push surfaces are used to push the insulation strips to move. The plurality of first push surfaces are arranged in steps in sequence, and the plurality of second push surfaces are arranged in steps in sequence. The plurality of first push surfaces are located above the plurality of second push surfaces, and the arrangement direction of the plurality of first push surfaces intersects with the arrangement direction of the plurality of second push surfaces.

[0009] As a further technical solution, it also includes: A press machine, the press machine is arranged on a side of the first conveyor belt away from the cutting knife, The bottom plate coil feeding and the upper plate coil feeding are both led to the press.

[0010] As a further technical solution, it also includes: The glue outlet member is arranged on one side of the first rotating baffle and the second rotating baffle, and has a glue seepage port. After the first rotating baffle and the second rotating baffle rotate, they abut against the glue seepage port for gluing.

[0011] As a further technical solution, it also includes: A movable baffle is arranged at the glue seepage port, and changes the size of the glue seepage port after the movement, and the movable baffle has a first inclined surface, A sliding pusher is slidably arranged on the glue discharging member, and has a second inclined surface and a pushed portion. The second inclined surface abuts against the first inclined surface. After the first rotating baffle plate and the second rotating baffle plate rotate, they touch the pushed portion to move the sliding pusher.

[0012] As a further technical solution, it also includes: An elastic member, one end of which acts on the movable baffle plate, and the other end of which acts on the glue outlet member, to provide the movable baffle plate with more force to block the glue seepage port.

[0013] A method for forming an exterior wall energy-saving board comprises forming the exterior wall energy-saving board using the exterior wall energy-saving board forming equipment.

[0014] The working principle and beneficial effects of the present invention are: In the present invention, the operating table ensures stable operation of the equipment, the cutting knife provides basic materials, the first conveyor belt, the third conveyor belt and the fourth conveyor belt respectively convey insulation strips of different layers, the side baffle ensures accurate conveying position of the insulation strips, the first rotating baffle and the second rotating baffle respectively realize the end step arrangement of insulation strips of different layers, the swinging guide plate flexibly distributes the insulation strips, and the clamping plate accurately clamps the insulation strips. These components work together to significantly improve the insulation performance and structural strength of the insulation core material of the exterior wall energy-saving board produced, greatly improve the production efficiency, and make the product quality more stable. Through the coordination of various components, the technical problems of low stacking efficiency and general effect of the strip material of the insulation core material of the exterior wall energy-saving board are effectively solved. The cutting knife ensures that the insulation strips are consistent in size, each conveyor belt improves the conveying efficiency, the side baffle ensures accurate conveying, the first rotating baffle and the second rotating baffle optimize the insulation strip superposition effect and dislocation clearance, the swinging guide plate flexibly distributes the insulation strips, and the clamping plate realizes the accurate transfer and double-layer superposition of the insulation strips. Overall, manual operation is reduced, high-quality and high-efficiency superposition of the insulation core material is achieved, and the requirements of building energy saving are met. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The preferred implementation modes will be described below in a clear and understandable manner with reference to the accompanying drawings to further illustrate the above-mentioned characteristics, technical features, advantages and implementation methods of the present invention.

[0016] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 for Figure 1 Middle A is a schematic diagram of a partially enlarged structure; Figure 3 for Figure 1 Middle B is a schematic diagram of a partially enlarged structure; Figure 4 It is a schematic diagram of the structure of the push plate in the present invention; Figure 5 It is a schematic diagram of the structure of the glue-discharging part in the present invention; Figure 6 It is a schematic diagram of the internal structure of the glue discharging part in the present invention; In the figure: operating table 1, cutting knife 2, first conveyor belt 3, side baffle 4, first rotating baffle 5, third conveyor belt 6, fourth conveyor belt 7, swing guide plate 8, push plate 9, first push surface 901, second push surface 902, clamping plate 10, second rotating baffle 11, press machine 12, bottom plate roll feeding 13, upper plate roll feeding 14, glue outlet 15, glue seepage port 1501, movable baffle 16, first inclined surface 1601, sliding push member 17, second inclined surface 1701, pushed part 1702, elastic member 18. DETAILED DESCRIPTION

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the specific implementation methods of the present invention will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings and other implementation methods can be obtained based on these drawings without creative work.

[0018] In order to simplify the drawings, only the parts related to the invention are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, in order to simplify the drawings and facilitate understanding, in some figures, only one of the parts with the same structure or function is schematically shown, or only one of them is marked. In this article, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".

[0019] In this document, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0020] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0021] like Figure 1 to Figure 6 As shown, this embodiment provides an external wall energy-saving board forming device, comprising an operating table 1; a cutting knife 2 is arranged on one side of the operating table 1, and a plurality of cutting knives are arranged in sequence, and are used to cut the insulation block into a plurality of insulation strips; a first conveyor belt 3 is arranged on one side of the cutting knife 2 for conveying the plurality of insulation strips, and the length direction of the insulation strips is parallel to the conveying direction of the first conveyor belt 3; side baffles 4 are arranged on both sides of the first conveyor belt 3; The first rotating baffle 5 is rotatably arranged above the first conveyor belt 3, and moves closer to or away from the first conveyor belt 3 after rotation. There are multiple first rotating baffles 5 and they are arranged in steps in sequence, and the direction of the arrangement is intersecting with the conveying direction of the first conveyor belt 3. Each first rotating baffle 5 is used to block a thermal insulation strip so that the ends of several thermal insulation strips are arranged in steps.

[0022] In this embodiment, the operating table 1, as the basic support platform of the entire equipment, must have a stable structure and sufficient strength to carry other components and ensure that the equipment remains stable during operation. It provides a solid installation foundation for the cutting knife 2, the first conveyor belt 3 and other components, ensures the overall stability of the equipment, and enables each component to be accurately installed and operate normally. Design principle: Arrange a number of cutting knives 2 in sequence on one side of the operating table 1. These cutting knives 2 can cut the insulation block into insulation strips of a specific width after precise spacing adjustment. The cutting knife 2 uses a sharp blade and a suitable cutting angle to achieve efficient and accurate cutting operations. Quickly and accurately cut the insulation block into insulation strips of the same size, providing standardized materials for the subsequent stacking and arrangement of insulation strips, thereby improving production efficiency and product quality.

[0023] In this embodiment, the first conveyor belt 3 is arranged on one side of the cutting knife 2, and its running speed and direction can be flexibly adjusted according to production needs. The surface of the conveyor belt is made of a material with appropriate friction, which can ensure the stable transmission of the insulation strip without damaging the surface of the insulation strip. Automatically conveying the cut insulation strips greatly reduces the workload of manual handling and improves the degree of automation of production. At the same time, the insulation strips are smoothly conveyed in a predetermined direction to prepare for subsequent arrangement operations. Side baffles 4 are set on both sides of the first conveyor belt 3, and their height and spacing are carefully designed according to the size of the insulation strip. The side baffles 4 can effectively limit the movement range of the insulation strip. Prevent the insulation strip from slipping off the two sides of the conveyor belt during transportation, ensure that the insulation strip is always transmitted at the center position of the first conveyor belt 3, and ensure the accuracy and stability of the insulation strip transportation.

[0024] In this embodiment, the first rotating baffle 5 is rotatably mounted above the first conveyor belt 3, and a plurality of first rotating baffles 5 are arranged in steps in sequence, and the arrangement direction intersects with the conveying direction of the first conveyor belt 3. By controlling the rotation of the first rotating baffle 5, it can be moved closer to or farther away from the first conveyor belt 3. When the insulation strips are transmitted on the conveyor belt, each first rotating baffle 5 can block an insulation strip to achieve a stepped arrangement of the ends of the insulation strips. A plurality of first rotating baffles 5 arranged in steps in sequence can form an orderly stepped arrangement at the ends of the insulation strips. This arrangement method makes the contact between adjacent insulation strips closer when the insulation strips are stacked, reduces the gap, and improves the insulation performance of the insulation core material. At the same time, the stepped arrangement increases the structural stability of the insulation core material, enabling it to better withstand external forces. In addition, this automated stepped arrangement method greatly improves the stacking efficiency of the insulation strips, reduces manual intervention, and improves production efficiency.

[0025] In this embodiment, the stable support of the operating table 1 ensures the stable operation of the entire equipment. The cutting knife 2 accurately cuts the insulation block into insulation strips, providing basic materials for subsequent stacking. The first conveyor belt 3 efficiently transports the insulation strips, which improves the degree of automation of the production process. The side baffle 4 ensures the accurate position of the insulation strips during the conveying process, avoiding deviation and confusion. The stepped arrangement of the ends of the insulation strips achieved by the first rotating baffle 5 further optimizes the stacking effect of the insulation strips. These components work together to ensure that the insulation core material of the produced exterior wall energy-saving board has better insulation performance and structural strength, while improving production efficiency and ensuring the stability of product quality. Through the synergistic effect of the operating table 1, the cutting knife 2, the first conveyor belt 3, the side baffle 4 and the first rotating baffle 5, the technical problem of low stacking efficiency and general effect when the insulation core material of the exterior wall energy-saving board is stacked by strip materials in the related technology is effectively solved. The cutting blade 2 cuts the insulation block into insulation strips of uniform size, laying the foundation for efficient stacking; the first conveyor belt 3 automatically conveys the insulation strips, improving production efficiency; the side baffle 4 ensures accurate conveying of the insulation strips; the first rotating baffle 5 arranges the ends of the insulation strips in a stepped manner, enhancing the stacking effect, reducing gaps, and improving insulation performance and structural strength. Overall, manual operations are reduced, achieving high-quality and high-efficiency stacking of insulation core materials, and meeting the requirements of building energy conservation.

[0026] Furthermore, it also includes a third conveyor belt 6 and a fourth conveyor belt 7, which are movably arranged above the first conveyor belt 3 and move closer to or farther away from each other after moving. When they move away from each other, they are located on both sides above the first conveyor belt 3, and when they move closer to each other, they are located above the first conveyor belt 3. The moving direction of the third conveyor belt 6 and the fourth conveyor belt 7 is perpendicular to the conveying direction of the first conveyor belt 3; the swinging guide plate 8 is swingably arranged between the cutting knife 2 and the first conveyor belt 3, and after swinging downward, it sends a number of insulation strips to the first conveyor belt 3, and after swinging downward, it sends a number of insulation strips to the third conveyor belt 6 and the fourth conveyor belt 7.

[0027] In this embodiment, the third conveyor belt 6 and the fourth conveyor belt 7 are movably arranged above the first conveyor belt 3, and can be close to or away from each other, and their moving direction is perpendicular to the conveying direction of the first conveyor belt 3. The design principle is to achieve diversified control of the transportation of the insulation strips through a flexible mobile design. When they are close to each other and located above the first conveyor belt 3, they can work together with the first conveyor belt 3 to centrally organize or precisely adjust the insulation strips, such as concentrating the insulation strips at a specific position of the first conveyor belt 3 to make the insulation strips more orderly; when they are far away from each other and located on both sides above the first conveyor belt 3, they can handle insulation strips of different specifications or types respectively to achieve classified transportation. This design technology has a significant effect, which improves the equipment's processing capacity and adaptability to different insulation strips, thereby improving the overall production efficiency.

[0028] In this embodiment, the swing guide plate 8 is swingably set between the cutting knife 2 and the first conveyor belt 3, and can swing downward to deliver the insulation strip to the first conveyor belt 3 or the third conveyor belt 6, the fourth conveyor belt 7. Its design principle is to switch the insulation strip conveying path through a swinging action. The technical effect of the swing guide plate 8 is that it can flexibly distribute the cut insulation strips to different conveyor belts according to production needs, avoiding the accumulation and blockage of the insulation strips and ensuring the smoothness of the production process. At the same time, this flexible conveying path switching enables the equipment to better adapt to different production process requirements and improves the controllability and efficiency of production.

[0029] In this embodiment, the operating table 1, the cutting knife 2, the first conveyor belt 3, the side baffle 4, the first rotating baffle 5, the third conveyor belt 6, the fourth conveyor belt 7 and the swinging guide plate 8 work together. The operating table 1 ensures stable operation of the equipment, the cutting knife 2 provides basic materials, the first conveyor belt 3 is efficiently conveyed, the side baffle 4 ensures accurate position, the first rotating baffle 5 optimizes the superposition effect, the third conveyor belt 6 and the fourth conveyor belt 7 enhance the conveying flexibility, and the swinging guide plate 8 realizes path switching. These components work together to make the produced external wall energy-saving board insulation core material have better insulation performance and structural strength, improve production efficiency, and stabilize product quality. Through the coordination of various components, the technical problem of low superposition efficiency and general effect of the strip material of the external wall energy-saving board insulation core material is effectively solved. The cutting knife 2 ensures that the insulation strip is consistent in size, the first conveyor belt 3 improves the conveying efficiency, the side baffle 4 ensures accurate conveying, the first rotating baffle 5 optimizes superposition, the third conveyor belt 6 and the fourth conveyor belt 7 adapt to the conveying requirements of different insulation strips, and the swinging guide plate 8 flexibly distributes the insulation strips. Overall, manual operations are reduced, high-quality and high-efficiency stacking of thermal insulation core materials is achieved, and building energy-saving requirements are met.

[0030] Furthermore, the conveying directions of the first conveyor belt 3, the third conveyor belt 6 and the fourth conveyor belt 7 are all in the horizontal direction, and the moving directions of the third conveyor belt 6 and the fourth conveyor belt 7 are in the longitudinal direction. The conveyor belts 10 are also included. The clamping plates 10 are raised and lowered and move in the longitudinal direction and are arranged on both sides above the third conveyor belt 6 and the fourth conveyor belt 7, and are used to clamp and convey several insulation strips on the third conveyor belt 6 and the fourth conveyor belt 7 downward to the first conveyor belt 3.

[0031] In this embodiment, the clamping plate 10 is lifted and moved longitudinally and is arranged on both sides above the third conveyor belt 6 and the fourth conveyor belt 7. The design principle is to realize the clamping and placement operation of the insulation strips on the third conveyor belt 6 and the fourth conveyor belt 7 by the clamping plate 10 that can be lifted and moved longitudinally. When the clamping plate 10 is lowered and moved longitudinally, it can accurately clamp the insulation strips on the third conveyor belt 6 and the fourth conveyor belt 7, and then clamp them downward to the first conveyor belt 3.

[0032] The technical effect of the clamping plate 10 is that it improves the accuracy and stability of the transfer of the insulation strips between different conveyor belts. Through precise lifting and longitudinal movement control, the clamping plate 10 can ensure the smooth transfer of the insulation strips from the third conveyor belt 6 and the fourth conveyor belt 7 to the first conveyor belt 3, avoiding the insulation strips from falling or shifting during the transfer process. At the same time, this clamping method further improves the automation of the equipment, reduces manual intervention, and improves production efficiency. In addition, the coordinated work of the clamping plate 10, the third conveyor belt 6, the fourth conveyor belt 7 and the first conveyor belt 3 enables the insulation strips to be double-layered according to the design requirements, thereby enhancing the structural stability and thermal insulation performance of the insulation core material of the exterior wall energy-saving board.

[0033] In this embodiment, the operating table 1, the cutting knife 2, the first conveyor belt 3, the side baffle 4, the first rotating baffle 5, the third conveyor belt 6, the fourth conveyor belt 7, the swinging guide plate 8 and the clamping plate 10 work together. The operating table 1 ensures the stable operation of the equipment, the cutting knife 2 provides the basic material, the first conveyor belt 3 efficiently conveys the next layer of insulation strips, the third conveyor belt 6 and the fourth conveyor belt 7 convey the previous layer of insulation strips, the swinging guide plate 8 flexibly distributes the insulation strips, and the clamping plate 10 accurately clamps the insulation strips. These components work together to make the insulation core material of the exterior wall energy-saving board produced have better insulation performance and structural strength, improve production efficiency, and stabilize product quality. Through the coordination of various components, the technical problems of low efficiency and general effect of stacking strip materials of the insulation core material of the exterior wall energy-saving board are effectively solved. The cutting blade 2 ensures that the insulation strips are of the same size, the first conveyor belt 3, the third conveyor belt 6 and the fourth conveyor belt 7 improve the conveying efficiency, the side baffle 4 ensures accurate conveying, the first rotating baffle 5 optimizes the stacking, the swinging guide plate 8 flexibly distributes the insulation strips, and the clamping plate 10 realizes the accurate transfer and double-layer stacking of the insulation strips. Overall, manual operations are reduced, and high-quality and high-efficiency stacking of the insulation core material is achieved, meeting the requirements of building energy conservation.

[0034] Furthermore, it also includes a second rotating baffle 11, which is rotatably arranged above the second conveyor belt and the third conveyor belt 6, and moves closer to or away from the second conveyor belt and the third conveyor belt 6 after rotation. There are multiple second rotating baffles 11 and they are arranged in steps in sequence, and the direction of arrangement is cross-sectional with the conveying direction of the second conveyor belt. Each second rotating baffle 11 is used to block a thermal insulation strip so that the ends of several thermal insulation strips are arranged in steps; wherein, the arrangement direction of the second rotating baffle 11 is cross-sectional with the arrangement direction of the first rotating baffle 5.

[0035] In this embodiment, the second rotating baffle 11 is rotatably arranged above the second conveyor belt and the third conveyor belt 6, and can be rotated close to or away from the second conveyor belt and the third conveyor belt 6. A plurality of second rotating baffles 11 are arranged in steps in sequence, and the arrangement direction intersects with the conveying direction of the second conveyor belt. The design principle is to realize the step arrangement control of the end of the insulation strip through the rotation and step arrangement of the second rotating baffle 11. When the insulation strip is transported on the second conveyor belt and the third conveyor belt 6, each second rotating baffle 11 can block one insulation strip, so that the end of the insulation strip forms a step arrangement.

[0036] The technical effect of the second rotating baffle 11 is that it makes the arrangement of the insulation strips on the second conveyor belt and the third conveyor belt 6 more orderly. This stepped arrangement makes the insulation strips more closely contacted and misaligned with other insulation strips during the subsequent stacking process, reduces gaps, and further improves the insulation performance of the insulation core material. At the same time, since the arrangement direction of the second rotating baffle 11 intersects with the arrangement direction of the first rotating baffle 5, the stepped arrangement of the upper and lower layers of insulation strips is staggered, which enhances the structural stability of the insulation core material and can better withstand external forces. In addition, this automated stepped arrangement method improves production efficiency and reduces manual intervention.

[0037] In this embodiment, the operating table 1, the cutting knife 2, the first conveyor belt 3, the side baffle 4, the first rotating baffle 5, the third conveyor belt 6, the fourth conveyor belt 7, the swinging guide plate 8, the clamping plate 10 and the second rotating baffle 11 work together. The operating table 1 ensures the stable operation of the equipment, the cutting knife 2 provides the basic material, the first conveyor belt 3, the third conveyor belt 6 and the fourth conveyor belt 7 respectively convey the insulation strips of different layers, the side baffle 4 ensures the accurate conveying position of the insulation strips, the first rotating baffle 5 and the second rotating baffle 11 respectively realize the stepped arrangement of the ends of the insulation strips of different layers, the swinging guide plate 8 flexibly distributes the insulation strips, and the clamping plate 10 accurately clamps the insulation strips. The joint action of these components significantly improves the insulation performance and structural strength of the insulation core material of the produced external wall energy-saving board, greatly improves the production efficiency, and makes the product quality more stable. Through the coordination of various components, the technical problems of low efficiency and general effect of the stacking of the strip materials of the insulation core material of the external wall energy-saving board are effectively solved. The cutting blade 2 ensures that the insulation strips are of the same size, each conveyor belt improves the conveying efficiency, the side baffle 4 ensures accurate conveying, the first rotating baffle 5 and the second rotating baffle 11 optimize the insulation strip superposition effect and misalignment clearance, the swinging guide plate 8 flexibly distributes the insulation strips, and the clamping plate 10 realizes the accurate transfer and double-layer superposition of the insulation strips. Overall, manual operations are reduced, and high-quality and high-efficiency superposition of the insulation core material is achieved, meeting the requirements of building energy conservation.

[0038] Furthermore, it also includes a push plate 9, which is arranged above the first conveyor belt 3 for movement along the transverse and longitudinal directions, and is used to push the plurality of insulation strips on the first conveyor belt 3 to move. The push plate 9 has a plurality of first push surfaces 901 and a plurality of second push surfaces 902. The plurality of first push surfaces 901 and the plurality of second push surfaces 902 are used to push the insulation strips to move. The plurality of first push surfaces 901 are arranged in steps in sequence, and the plurality of second push surfaces 902 are arranged in steps in sequence. The plurality of first push surfaces 901 are located above the plurality of second push surfaces 902, and the arrangement direction of the plurality of first push surfaces 901 intersects with the arrangement direction of the plurality of second push surfaces 902.

[0039] In this embodiment, the push plate 9 is arranged above the first conveyor belt 3 in a lateral and longitudinal movement. The design principle is to use the lateral and longitudinal movement of the push plate 9 to push the insulation strip on the first conveyor belt 3 using a plurality of first push surfaces 901 and a plurality of second push surfaces 902. The first push surfaces 901 and the second push surfaces 902 are arranged in steps in sequence, and the arrangement directions are crossed.

[0040] The technical effect of the push plate 9 is that it can more accurately control the moving position and arrangement of the insulation strips on the first conveyor belt 3. The stepped arrangement and cross design of the first push surface 901 and the second push surface 902 allow the insulation strips to form a more complex and compact arrangement structure during the pushing process. This arrangement structure helps to further optimize the superposition effect of the insulation strips and improve the insulation performance and structural strength of the insulation core material. At the same time, the automated movement and pushing operation of the push plate 9 improves production efficiency, reduces manual intervention, and ensures the stability and consistency of the production process.

[0041] In this embodiment, the operating table 1, the cutting knife 2, the first conveyor belt 3, the side baffle 4, the first rotating baffle 5, the third conveyor belt 6, the fourth conveyor belt 7, the swinging guide plate 8, the clamping plate 10, the second rotating baffle 11 and the push plate 9 work together. The operating table 1 ensures the overall stable operation of the equipment, the cutting knife 2 provides the insulation strip base material of the same size, the first conveyor belt 3, the third conveyor belt 6 and the fourth conveyor belt 7 are responsible for the transportation of different layers of insulation strips respectively, the side baffle 4 ensures the accurate transportation position of the insulation strips, the first rotating baffle 5 and the second rotating baffle 11 respectively realize the stepped arrangement of the ends of the insulation strips of different layers, the swinging guide plate 8 flexibly distributes the insulation strips, the clamping plate 10 accurately clamps the insulation strips, and the push plate 9 accurately pushes the insulation strips to move and optimize the arrangement. These components work together to significantly improve the insulation performance and structural strength of the insulation core material of the produced exterior wall energy-saving board, greatly improve the production efficiency, and ensure stable and reliable product quality. Through the coordinated operation of various components, the technical problems of low efficiency and general effect of stacking strip materials of insulation core materials of exterior wall energy-saving panels have been effectively solved. The cutting knife 2 ensures uniform specifications of insulation strips, each conveyor belt improves conveying efficiency, the side baffle 4 ensures accurate conveying, the first rotating baffle 5, the second rotating baffle 11 and the push plate 9 jointly optimize the insulation strip stacking effect, the swinging guide plate 8 flexibly distributes the insulation strips, and the clamping plate 10 realizes accurate transfer and double-layer stacking of insulation strips. Overall, manual operations are reduced, and high-quality and high-efficiency stacking of insulation core materials is achieved, meeting the requirements of building energy conservation.

[0042] Furthermore, it also includes a press machine 12 , which is arranged on a side of the first conveyor belt 3 away from the cutting knife 2 , and the bottom plate feeding coil 13 and the upper plate feeding coil 14 both lead to the press machine 12 .

[0043] In this embodiment, the press machine 12 is arranged on a side of the first conveyor belt 3 away from the cutting blade 2 , and the bottom plate feeding coil 13 and the upper plate feeding coil 14 both lead to the press machine 12 .

[0044] The design principle of the press machine 12 is to press the insulation strips that have been transported and arranged by the conveyor belt, so that they are combined with the bottom plate and the upper plate to form a complete exterior wall energy-saving board. The design principle of the bottom plate feeding coil 13 and the upper plate feeding coil 14 is to continuously and automatically supply the bottom plate and the upper plate materials to the press machine 12.

[0045] The technical effect of the press machine 12 is that it can press the insulation strip tightly with the bottom plate and the upper plate to form an integral exterior wall energy-saving board. This greatly enhances the structural stability and integrity of the exterior wall energy-saving board and improves the quality of the product. At the same time, the press operation makes the insulation strip and the board more firmly bonded, reducing the possibility of delamination or falling off during use. The technical effect of the bottom plate coil 13 and the upper plate coil 14 is to realize the automatic supply of board materials, ensure the continuity and efficiency of production, and reduce the time and labor intensity of manual loading.

[0046] The technical problem solved by the press machine 12, the bottom plate coil 13 and the upper plate coil 14 is that in the previous production, the insulation strip and the plate may not be tightly combined, resulting in poor overall performance of the exterior wall energy-saving board. The present invention effectively solves the problem of loose combination of the insulation strip and the plate through the pressing action of the press machine 12 and the automatic feeding of the bottom plate coil 13 and the upper plate coil 14, improves the production efficiency and quality of the exterior wall energy-saving board, meets the production requirements of building energy-saving boards, reduces the complexity and uncertainty of manual operation, and realizes an automated and efficient production process.

[0047] Furthermore, it also includes a glue outlet 15, which is arranged on one side of the first rotating baffle 5 and the second rotating baffle 11, and has a glue seepage port 1501. After the first rotating baffle 5 and the second rotating baffle 11 rotate, they abut against the glue seepage port 1501 for gluing.

[0048] In this embodiment, the glue outlet 15 is arranged on one side of the first rotating baffle 5 and the second rotating baffle 11 and has a glue infiltration port 1501. After the first rotating baffle 5 and the second rotating baffle 11 rotate, they can abut against the glue infiltration port 1501 to be glued.

[0049] The design principle of the glue outlet 15 is to provide a glue seepage port 1501 so that when the first rotating baffle 5 and the second rotating baffle 11 rotate to a specific position, they abut against the glue seepage port 1501 and are stained with glue.

[0050] The technical effect of the glue outlet 15 is that it can provide glue for the first rotating baffle 5 and the second rotating baffle 11. When the rotating baffle is stained with glue, the glue can adhere to the end of the insulation strip in the process of blocking the insulation strip to make its end arranged in a stepped manner. In this way, when the insulation strips are stacked later, the glue can play a bonding role, enhance the connection strength between the insulation strips, and further improve the integrity and stability of the insulation core material. At the same time, the uniform distribution of the glue also helps to improve the insulation performance of the insulation core material and reduce the loss of heat through the gaps.

[0051] The technical problem solved by the glue outlet 15 is to solve the problem of loose connection between insulation strips. In the previous production of insulation core materials, the insulation strips may only rely on simple superposition, and the connection strength is insufficient, which is prone to looseness or gaps, affecting the insulation effect and structural stability. The setting of the glue outlet 15, by applying glue on the rotating baffle, realizes effective bonding between the insulation strips, improves the quality and performance of the insulation core material of the exterior wall energy-saving board, and meets the requirements of the building for insulation and structural strength.

[0052] Furthermore, it also includes a movable baffle 16, which is movably set at the glue seepage port 1501. After the movement, the movable baffle 16 changes the size of the glue seepage port 1501. The movable baffle 16 has a first inclined surface 1601. The sliding pusher 17 is slidably set on the glue outlet member 15, and has a second inclined surface 1701 and a pushed portion 1702. The second inclined surface 1701 abuts against the first inclined surface 1601. After the first rotating baffle 5 and the second rotating baffle 11 rotate, they touch the pushed portion 1702 to move the sliding pusher 17.

[0053] In this embodiment, the movable baffle 16 is movably arranged at the glue seepage opening 1501, and the size of the glue seepage opening 1501 can be changed after the movable baffle 16 moves, and the movable baffle 16 has a first inclined surface 1601. The sliding pusher 17 is slidably arranged on the glue outlet 15, and has a second inclined surface 1701 and a pushed portion 1702, and the second inclined surface 1701 abuts against the first inclined surface 1601, and the first rotating baffle 5 and the second rotating baffle 11 rotate and touch the pushed portion 1702 to move the sliding pusher 17.

[0054] The design principle of the movable baffle 16 and the sliding push member 17 is to move the sliding push member 17 by rotating the first rotating baffle 5 and the second rotating baffle 11 to touch the pushed part 1702 of the sliding push member 17. Since the second inclined surface 1701 of the sliding push member 17 abuts against the first inclined surface 1601 of the movable baffle 16, the movable baffle 16 is pushed to move, thereby changing the size of the glue seepage port 1501 that is blocked, thereby achieving control of the glue output amount.

[0055] The technical effect of the movable baffle 16 and the sliding pusher 17 is that they can serve as a further technical solution, which can ensure that the movable baffle 16 stably blocks the glue seepage port 1501 when not pushed by the sliding pusher 17, preventing unnecessary outflow of glue, thereby better controlling the glue output. When the sliding pusher 17 pushes the movable baffle 16 to move, the elastic member 18 is compressed to store elastic potential energy; when the driving force of the sliding pusher 17 disappears, the elastic force of the elastic member 18 will reset the movable baffle 16 to continue to block the glue seepage port 1501, preparing for the next glue output. This design improves the stability and controllability of glue output and ensures a uniform supply of glue.

[0056] The technical problem solved by the elastic member 18 is to solve the problem of resetting the movable baffle 16 and stabilizing the glue blocking. In the absence of the elastic member 18, the movable baffle 16 may not be able to accurately return to the initial position, resulting in unstable glue output from the glue seepage port 1501. The presence of the elastic member 18 enables the movable baffle 16 to be reset in time, accurately controls the glue output, avoids glue waste, improves the glue utilization efficiency, and further ensures the quality and stability of the glue coating of the insulation strip, thereby improving the overall performance of the insulation core material of the exterior wall energy-saving board and meeting the requirements of building energy saving.

[0057] This embodiment also provides a method for forming an exterior wall energy-saving board, which uses an exterior wall energy-saving board forming device to form the exterior wall energy-saving board.

[0058] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. An exterior wall energy-saving board forming equipment, characterized in that: include: Operation table (1); A cutting knife (2), wherein the cutting knife (2) is arranged on one side of the operating table (1), and a plurality of the cutting knives (2) are arranged in sequence, and are used to cut the insulation block into a plurality of insulation strips; a first conveyor belt (3), the first conveyor belt (3) being arranged on one side of the cutting knife (2) and used for conveying a plurality of the thermal insulation strips, the length direction of the thermal insulation strips being parallel to the conveying direction of the first conveyor belt (3); Side baffles (4), the side baffles (4) being arranged on both sides of the first conveyor belt (3); A first rotating baffle (5), the first rotating baffle (5) is rotatably arranged above the first conveyor belt (3), and after rotation, it approaches or moves away from the first conveyor belt (3), there are a plurality of first rotating baffles (5) and they are sequentially arranged in a step-by-step manner, and the direction of sequential arrangement intersects with the conveying direction of the first conveyor belt (3), and each of the first rotating baffles (5) is used to block one of the heat-insulating strips so that the ends of a plurality of the heat-insulating strips are arranged in a step-by-step manner.

2. The exterior wall energy-saving board forming equipment according to claim 1, characterized in that: Also includes: a third conveyor belt (6) and a fourth conveyor belt (7), wherein the third conveyor belt (6) and the fourth conveyor belt (7) are movably arranged above the first conveyor belt (3) and move closer to or farther from each other after moving, and are located on both sides above the first conveyor belt (3) when moving away from each other, and are located above the first conveyor belt (3) when moving closer to each other, and the moving directions of the third conveyor belt (6) and the fourth conveyor belt (7) are perpendicular to the conveying direction of the first conveyor belt (3); A swinging guide plate (8), wherein the swinging guide plate (8) is swingably disposed between the cutting knife (2) and the first conveyor belt (3), and after swinging downward, sends a plurality of the insulation strips to the first conveyor belt (3), and after swinging downward, sends a plurality of the insulation strips to the third conveyor belt (6) and the fourth conveyor belt (7).

3. The exterior wall energy-saving board forming equipment according to claim 1, characterized in that: The conveying directions of the first conveyor belt (3), the third conveyor belt (6) and the fourth conveyor belt (7) are all in the transverse direction, and the moving directions of the third conveyor belt (6) and the fourth conveyor belt (7) are in the longitudinal direction, and further comprising: A clamping plate (10) is arranged on both sides above the third conveyor belt (6) and the fourth conveyor belt (7) and is lifted and moved in the longitudinal direction, and is used to clamp and convey a plurality of the insulation strips on the third conveyor belt (6) and the fourth conveyor belt (7) downward onto the first conveyor belt (3).

4. The exterior wall energy-saving board forming equipment according to claim 3, characterized in that: Also includes: a second rotating baffle (11), the second rotating baffle (11) being rotatably arranged above the second conveyor belt and the third conveyor belt (6), and being closer to or farther away from the second conveyor belt and the third conveyor belt (6) after rotation, the second rotating baffle (11) being multiple and sequentially arranged in steps, and the direction of sequential arrangement being intersecting with the conveying direction of the second conveyor belt, each of the second rotating baffles (11) being used to block one of the heat preservation strips so that the ends of the plurality of the heat preservation strips are arranged in steps; Wherein, the arrangement direction of the second rotating baffles (11) intersects with the arrangement direction of the first rotating baffles (5).

5. The exterior wall energy-saving board forming equipment according to claim 4, characterized in that: Also includes: A push plate (9), the push plate (9) is arranged above the first conveyor belt (3) for movement in the transverse and longitudinal directions, and is used to push the plurality of insulation strips on the first conveyor belt (3) to move, the push plate (9) has a plurality of first push surfaces (901) and a plurality of second push surfaces (902), the plurality of first push surfaces (901) and the plurality of second push surfaces (902) are used to push the insulation strips to move, the plurality of first push surfaces (901) are arranged in steps, the plurality of second push surfaces (902) are arranged in steps, the plurality of first push surfaces (901) are located above the plurality of second push surfaces (902), and the arrangement direction of the plurality of first push surfaces (901) intersects with the arrangement direction of the plurality of second push surfaces (902).

6. The exterior wall energy-saving board forming equipment according to claim 4, characterized in that: Also includes: a press machine (12), the press machine (12) being arranged on a side of the first conveyor belt (3) away from the cutting knife (2), A bottom plate coil feeder (13) and an upper plate coil feeder (14), wherein the bottom plate coil feeder (13) and the upper plate coil feeder (14) both lead to the molding machine (12).

7. The exterior wall energy-saving board forming equipment according to claim 4, characterized in that: Also includes: A glue outlet member (15), the glue outlet member (15) being arranged on one side of the first rotating baffle (5) and the second rotating baffle (11), and having a glue seepage port (1501); after the first rotating baffle (5) and the second rotating baffle (11) rotate, they abut against the glue seepage port (1501) for gluing.

8. The exterior wall energy-saving board forming equipment according to claim 7, characterized in that: Also includes: A movable baffle (16) is arranged at the glue seepage opening (1501) and changes the size of the glue seepage opening (1501) after the movement. The movable baffle (16) has a first inclined surface (1601). A sliding pusher (17), the sliding pusher (17) being slidably disposed on the glue outlet member (15), having a second inclined surface (1701) and a pushed portion (1702), the second inclined surface (1701) being in contact with the first inclined surface (1601), and after the first rotating baffle (5) and the second rotating baffle (11) are rotated, they touch the pushed portion (1702) to move the sliding pusher (17).

9. The exterior wall energy-saving board forming equipment according to claim 8, characterized in that: Also includes: An elastic member (18), wherein one end of the elastic member (18) acts on the movable baffle (16), and the other end acts on the glue outlet member (15), so as to provide the movable baffle (16) with more force to block the glue seepage port (1501).

10. A method for forming an exterior wall energy-saving board, characterized in that: The exterior wall energy-saving board is formed using the exterior wall energy-saving board forming equipment described in any one of claims 1 to 9.

Citation Information

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