A continuous swing feeder for magnetite ore

Abstract

The present application relates to the technical field of ore conveying equipment, and discloses a continuous swing feeder for magnetite ore, including a silo, wherein the top opening of the silo is a feed inlet, and the bottom opening is a discharge outlet, and a vertical adjustment plate and an inclined adjustment plate are respectively inlaid and slidably connected in the two opposite side walls of the discharge outlet end face, and a swing bucket is also provided on the silo body, and the swing bucket is driven to swing back and forth by an eccentric mechanism, and the swing axis of the swing bucket is close to the feed inlet of the silo, and the bottom wall of the swing bucket is located below the discharge outlet of the silo. By setting the adjustment mechanism and cooperating with the synchronization device, the purpose of adjusting the diameter of the silo discharge outlet is achieved. On the one hand, the discharge amount of the swing feeder can be adjusted, and the applicability of the swing feeder is improved. On the other hand, when large-sized ore is blocked, the blocked large-sized ore can be discharged smoothly by temporarily increasing the diameter of the discharge outlet, thereby avoiding the problem of blockage.

Description

Technical Field

[0001] The present invention relates to the technical field of ore conveying equipment, in particular to a continuous swing feeder for magnetite ore. Background Art

[0002] In the ore mining and processing industry, feeders are key conveying equipment, and their performance directly affects the efficiency and stability of the entire production process. Traditional feeders have gradually exposed many limitations when dealing with special materials such as magnetite ore.

[0003] Most early feeding equipment had simple structures and single functions. For example, the common simple hopper feeder relies solely on the ore's own gravity to discharge the material. The discharge volume depends entirely on the height of the ore pile in the hopper and the size of the funnel opening, making it difficult to accurately control. In the early stages of magnetite ore mining, when ore production was large and the discharge accuracy requirements were not high, it might barely meet basic transportation needs. However, with the increasing sophistication of ore processing technology, the requirements for the accuracy of ore feeding in different production links have become increasingly stringent. This simple feeder cannot flexibly adjust the discharge according to actual working conditions, resulting in either an excess of ore supply, causing waste, or an insufficient supply that affects the continuous operation of subsequent processes, greatly restricting the improvement of production efficiency.

[0004] Furthermore, the physical properties of magnetite ore pose significant challenges to traditional feeders. Magnetite ore is hard, making it prone to uneven particle sizes during mining and handling. When large-particle ore enters the feeder hopper, conventional feeder outlets lack adaptive adjustment mechanisms, making blockage a high risk. Once a blockage occurs, not only does it require significant manpower and time to clear, it also forces the entire production line to halt, leading to skyrocketing maintenance costs, severely disrupting production, and inflicting significant financial losses on the company. Summary of the Invention

[0005] In view of the shortcomings of the existing technology, the present invention provides a continuous swing feeder for magnetite ore, which solves the problem that the traditional swing feeder has a fixed discharge capacity and is prone to clogging.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a continuous swing feeder for magnetite ore, comprising a silo, the top opening of the silo is a feed inlet, the bottom opening is a discharge outlet, a vertical adjustment plate and an inclined adjustment plate are respectively embedded and slidably connected in the two opposite side walls of the discharge outlet end face, a swing bucket is further provided on the silo body, and the swing bucket is driven to swing back and forth by an eccentric mechanism, the swing axis of the swing bucket is close to the feed inlet of the silo, the bottom wall of the swing bucket is located below the discharge outlet of the silo, and an adjustment mechanism is provided above the discharge outlet of the silo, and the adjustment mechanism is used to drive the swing bucket, the vertical adjustment plate and the tilt adjustment plate. The adjustment plate and the inclined adjustment plate rise and fall synchronously. When the adjustment mechanism drives the swing bucket, the vertical adjustment plate and the inclined adjustment plate to descend synchronously, the diameter of the silo discharge port gradually decreases. When the adjustment mechanism drives the swing bucket, the vertical adjustment plate and the inclined adjustment plate to rise synchronously, the diameter of the silo discharge port gradually increases. An auxiliary adjustment device is also provided at the bottom end of the vertical adjustment plate for independently adjusting the state of the vertical adjustment plate. The eccentric mechanism is connected to the silo through a synchronizing device. When the swing bucket descends, the synchronizing device drives the eccentric mechanism to move toward the silo. When the swing bucket rises, the synchronizing device drives the eccentric mechanism to move away from the silo.

[0007] Preferably, two chutes are symmetrically provided on two side walls of the silo parallel to the swing direction of the swing bucket, a slider is slidably connected in the chutes, and both ends of the swing shaft respectively pass through and are rotatably connected to the middle of the two sliders.

[0008] Preferably, the adjusting mechanism includes a cylinder, the outer wall of the cylinder is fixedly connected to the silo, the output end of the cylinder is fixedly connected to a cross bar, one end of the cross bar is continuously connected to the middle part of the swing shaft through a pull rod, and the other end is fixedly connected to one end of the main rope, the other end of the main rope passes through the pulley and is divided into four branch cables, the four branch cables respectively pass through the outer wall of the silo, and are respectively fixedly connected to the top walls of the vertical adjustment plate and the inclined adjustment plate, and the pulley base is fixedly connected to the outer wall of the silo.

[0009] Preferably, a spring 1 is provided between the top wall of the vertical adjustment plate and the silo, and the spring 1 is used to provide a downward pushing force to the vertical adjustment plate. A spring 2 is provided between the top wall of the inclined adjustment plate and the silo, and the spring 2 is used to provide an inclined downward pushing force to the inclined adjustment plate.

[0010] Preferably, the eccentric mechanism includes a reducer, the reducer input end is fixedly connected to the motor output end, the motor outer wall is fixedly installed on the reducer outer wall, the reducer output end is fixedly connected to an eccentric wheel, which is rotatably connected to one end of a connecting rod near the outer edge of the eccentric wheel, and the other end of the connecting rod is rotatably connected to the lower wall of the swing bucket.

[0011] Preferably, the synchronization device includes a slide rail bracket, the sliding end of the slide rail bracket is fixedly connected to the bottom wall of the reducer, the mounting end face of the slide rail bracket is fixedly connected to the outer wall of the silo, the two sides of the reducer are rotatably connected to one end of two symmetrically arranged connecting rods, the other end of the connecting rod is rotatably connected to one end of a lever, the other end of the lever is rotatably connected to the outer wall of the swing shaft, and the middle part of the lever is rotatably connected to the outer wall of the silo.

[0012] Preferably, the auxiliary adjustment device includes a rotating shaft, both ends of the rotating shaft are respectively rotatably connected to the lower wall of the vertical adjustment plate, the outer wall of the rotating shaft is fixedly connected to a baffle, and a torsion spring is provided between the baffle and the vertical adjustment plate. The torsion spring makes the side wall on one side of the baffle fit into the outer wall of the vertical adjustment plate facing the silo, and the side wall on the other side of the baffle is connected to the winder through a cable, and the base of the winder is fixedly connected to the outer wall on the other side of the vertical adjustment plate.

[0013] The present invention provides a continuous swing feeder for magnetite ore, which has the following beneficial effects:

[0014] The present invention sets an adjustment mechanism and cooperates with a synchronization device, so that when the adjustment mechanism drives the swing bucket, the vertical adjustment plate and the inclined adjustment plate to descend synchronously, the diameter of the hopper discharge port gradually decreases, and the synchronization device drives the eccentric mechanism to move toward the hopper. When the adjustment mechanism drives the swing bucket, the vertical adjustment plate and the inclined adjustment plate to rise synchronously, the diameter of the hopper discharge port gradually increases, and the synchronization device drives the eccentric mechanism to move away from the hopper, thereby achieving the purpose of adjusting the diameter of the hopper discharge port. On the one hand, the discharge amount of the swing feeder can be adjusted, thereby improving the applicability of the swing feeder. On the other hand, when large-particle-sized ore is blocked, the diameter of the discharge port is temporarily increased, so that the blocked large-particle-sized ore can be discharged smoothly, thereby avoiding the problem of blockage. At the same time, through the setting of the auxiliary adjustment device, the state of the vertical adjustment plate is adjusted independently. On the one hand, when more precise adjustment of the discharge amount is required, the winder drives the cable to pull the baffle to rotate, so that the baffle rotates to the bottom of the rotating shaft, thereby extending the vertical adjustment plate, and then realizing fine adjustment of the height of the lowest point of the vertical adjustment plate, which plays an auxiliary fine adjustment role in the discharge amount. On the other hand, when blockage occurs, the winder drives the cable to pull the baffle to rotate. The baffle provides an upward force to the vertical adjustment plate under the resistance of the ore. At this time, the vertical adjustment plate overcomes gravity and the elastic force of spring 1 and rises, thereby temporarily expanding the discharge port, and at the same time exerts an outward turning force on the blocked ore, so that the blocked ore can be discharged quickly. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a front perspective view of a continuous swing feeder for magnetite ore according to the present invention;

[0016] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0017] Figure 3 This is a rear perspective view of a continuous swing feeder for magnetite ore according to the present invention;

[0018] Figure 4 Schematic diagram of the structure of the adjustment mechanism of the present invention;

[0019] Figure 5 It is a structural schematic diagram of the auxiliary adjustment device in the present invention.

[0020] Among them, 1. silo; 101. chute; 102. slider; 2. vertical adjustment plate; 3. tilt adjustment plate; 4. swing bucket; 401. swing shaft; 5. cylinder; 6. cross bar; 7. pull rod; 8. main rope; 9. pulley; 10. branch rope; 11. spring 1; 12. spring 2; 13. reducer; 14. motor; 15. eccentric wheel; 16. connecting rod 1; 17. slide rail bracket; 18. connecting rod 2; 19. lever; 20. rotating shaft; 21. baffle; 22. torsion spring; 23. cable; 24. winder. DETAILED DESCRIPTION

[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] Please see the attached Figure 1 -Attached Figure 5The embodiment of the present invention provides a continuous swing feeder for magnetite ore, including a silo 1, the top opening of the silo 1 is a feed port, the bottom opening is a discharge port, and a vertical adjustment plate 2 and an inclined adjustment plate 3 are respectively embedded and slidably connected in the two opposite side walls of the end face of the discharge port. A swing bucket 4 is also provided on the silo body of the silo 1, and the swing bucket 4 is driven to swing back and forth by an eccentric mechanism. The swing shaft 401 of the swing bucket 4 is close to the feed port of the silo 1, and the bottom wall of the swing bucket 4 is located below the discharge port of the silo 1. An adjustment mechanism is provided above the discharge port of the silo 1, and the adjustment mechanism is used to drive the swing bucket 4, the vertical adjustment plate 2 and the inclined adjustment plate 3 to swing back and forth. The silo 1 is lifted and lowered step by step. When the adjusting mechanism drives the swing bucket 4, the vertical adjustment plate 2 and the inclined adjustment plate 3 to descend synchronously, the diameter of the discharge port of the silo 1 is gradually reduced. When the adjusting mechanism drives the swing bucket 4, the vertical adjustment plate 2 and the inclined adjustment plate 3 to rise synchronously, the diameter of the discharge port of the silo 1 is gradually increased. An auxiliary adjusting device is also provided at the bottom of the vertical adjustment plate 2 for independently adjusting the state of the vertical adjustment plate 2. The eccentric mechanism is connected to the silo 1 through a synchronizing device. When the swing bucket 4 descends, the synchronizing device drives the eccentric mechanism to move toward the silo 1. When the swing bucket 4 rises, the synchronizing device drives the eccentric mechanism to move away from the silo 1.

[0023] Silo 1 serves as the temporary storage and starting point for transporting ore. Its top opening serves as the feed port, facilitating the large-scale pouring of ore. Its bottom opening serves as the discharge port, serving as the channel for the ore to flow to subsequent processes. A vertical adjustment plate 2 and an inclined adjustment plate 3 are cleverly embedded and slidably connected within the two side walls opposite the end face of the discharge port. These two adjustment plates act like precision valves, capable of flexibly adjusting the size of the discharge port. The swinging bucket 4 on the silo body of silo 1 is driven to swing back and forth by an eccentric mechanism. Its swinging shaft 401 is close to the feed port of silo 1, and the bottom wall is located just below the discharge port of silo 1. This layout allows the ore to fall into the swinging bucket 4 from the discharge port in an orderly manner, and continuous feeding is achieved as the swinging bucket 4 swings.

[0024] By setting the adjustment mechanism and cooperating with the synchronization device, when the adjustment mechanism drives the swing bucket, the vertical adjustment plate 2 and the inclined adjustment plate 3 to descend synchronously, the diameter of the discharge port of the silo 1 gradually decreases, and the synchronization device drives the eccentric mechanism to move toward the silo 1. When the adjustment mechanism drives the swing bucket 4, the vertical adjustment plate 2 and the inclined adjustment plate 3 to rise synchronously, the diameter of the discharge port of the silo 1 gradually increases, and the synchronization device drives the eccentric mechanism to move away from the silo 1, thereby achieving the purpose of adjusting the diameter of the discharge port of the silo 1. On the one hand, the discharge amount of the swing feeder can be adjusted, which improves the applicability of the swing feeder. On the other hand, when large-particle-sized ore is blocked, the diameter of the discharge port is temporarily increased so that the blocked large-particle-sized ore can be discharged smoothly, thereby avoiding the problem of blockage, effectively avoiding the stagnation of the production line caused by blockage, and ensuring the continuity of production.

[0025] Two chute slots 101 are symmetrically provided on the two side walls of the silo 1, parallel to the swing direction of the swing bucket 4. Slide blocks 102 are slidably connected in the chute 101, and the two ends of the swing shaft 401 respectively pass through and are rotatably connected to the middle of the two slide blocks 102. The adjustment mechanism includes a cylinder 5, the outer wall of the cylinder 5 is fixedly connected to the silo 1, and the output end of the cylinder 5 is fixedly connected to a crossbar 6. One end of the crossbar 6 is continuously connected to the middle of the swing shaft 401 through a pull rod 7, and the other end is fixedly connected to one end of a main rope 8. The other end of the main rope 8 passes through a pulley 9 and is divided into four branch ropes 10. The four branch ropes 10 respectively pass through the outer wall of the silo 1 and are respectively fixedly connected to the top walls of the vertical adjustment plate 2 and the tilt adjustment plate 3. The base of the pulley 9 is fixedly connected to the outer wall of the silo 1. A spring 11 is provided between the top wall of the vertical adjustment plate 2 and the silo 1. The spring 11 is used to provide a downward pushing force for the vertical adjustment plate 2. A spring 2 12 is provided between the top wall of the inclined adjustment plate 3 and the silo 1. The spring 2 12 is used to provide a downward pushing force for the inclined adjustment plate 3. The spring 11 and the spring 2 12 play a role in assisting balance and resetting during the adjustment process.

[0026] The operation process of the adjustment mechanism is that the cylinder 5 rises and drives the cross bar 6 to rise, and then the swing bucket 4 is pulled up through the pull rod 7. At the same time, the vertical adjustment plate 2 and the inclined adjustment plate 3 are pulled up synchronously through the main rope 8 and the branch rope 10, thereby achieving the purpose of expanding the discharge port; the cylinder 5 rises and drives the cross bar 6 to descend, and then the swing bucket 4 is driven to descend through the pull rod 7, and at the same time, part of the tension on the main rope 8 is released, so that the branch rope 10 is relaxed. Under the joint action of gravity, spring 11 and spring 2 12, the vertical adjustment plate 2 and the inclined adjustment plate 3 descend synchronously, thereby achieving the purpose of narrowing the discharge port.

[0027] The eccentric mechanism includes a reducer 13, the input end of the reducer 13 is fixedly connected to the output end of the motor 14, the outer wall of the motor 14 is fixedly installed on the outer wall of the reducer 13, the output end of the reducer 13 is fixedly connected to an eccentric wheel 15, which is rotatably connected to one end of a connecting rod 16 near the outer edge of the eccentric wheel 15, and the other end of the connecting rod 16 is rotatably connected to the lower wall of the swing bucket 4.

[0028] The motor 14 drives the reducer 13 to operate, driving the eccentric wheel 15 to rotate, and then one end of the connecting rod 16 moves eccentrically around the eccentric wheel 15, thereby realizing a push-pull effect on the swing bucket 4 and realizing the periodic swing of the swing bucket 4.

[0029] The synchronization device includes a slide rail bracket 17, the sliding end of the slide rail bracket 17 is fixedly connected to the bottom wall of the reducer 13, the mounting end face of the slide rail bracket 17 is fixedly connected to the outer wall of the silo 1, the two sides of the reducer 13 are respectively rotatably connected to one end of two symmetrically arranged connecting rods 18, the other end of the connecting rod 18 is rotatably connected to one end of a lever 19, the other end of the lever 19 is rotatably connected to the outer wall of the swing shaft 401, and the middle part of the lever 19 is rotatably connected to the outer wall of the silo 1.

[0030] When the adjusting mechanism drives the swing bucket 4 to rise, the lever 19 drives the connecting rod 2 18 to press down, pushing the reducer 13 away from the silo 1. When the adjusting mechanism drives the swing bucket 4 to descend, the lever 19 drives the connecting rod 2 18 to pull up, pulling the reducer 13 close to the silo 1, thereby ensuring that the relative position of the swing bucket 4 and the eccentric mechanism remains unchanged.

[0031] The auxiliary adjustment device includes a rotating shaft 20, both ends of which are rotatably connected to the lower wall of the vertical adjustment plate 2, and a baffle 21 is fixedly connected to the outer wall of the rotating shaft 20. A torsion spring 22 is arranged between the baffle 21 and the vertical adjustment plate 2. The torsion spring 22 makes the side wall of one side of the baffle 21 fit into the outer wall of the vertical adjustment plate 2 facing the silo 1, and the side wall of the other side of the baffle 21 is connected to the winder 24 through a cable 23. The base of the winder 24 is fixedly connected to the outer wall of the other side of the vertical adjustment plate 2.

[0032] By setting the auxiliary adjustment device, the state of the vertical adjustment plate 2 is adjusted independently. On the one hand, when more fine adjustment of the discharge amount is required, the winder 24 drives the cable 23 to pull the baffle 21 to rotate, so that the baffle 21 rotates to the bottom of the shaft, thereby realizing the extension of the vertical adjustment plate 2, and then realizing the fine adjustment of the height of the lowest point of the vertical adjustment plate 2, which plays an auxiliary fine adjustment role in the discharge amount. On the other hand, when blockage occurs, the winder 24 drives the cable 23 to pull the baffle 21 to rotate. The baffle 21 provides an upward force to the vertical adjustment plate 2 under the resistance of the ore. At this time, the vertical adjustment plate 2 overcomes gravity and the elastic force of spring 11 to rise, thereby temporarily expanding the discharge port, and at the same time exerts an outward turning force on the blocked ore, so that the blocked ore can be quickly discharged.

[0033] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A continuous pendulum feeder for magnetite ore, comprising a silo (1), characterized in that: The top opening of the silo (1) is a material inlet, and the bottom opening is a material outlet. A vertical adjustment plate (2) and an inclined adjustment plate (3) are respectively embedded and slidably connected in two opposite side walls of the end face of the material outlet. A swing bucket (4) is also provided on the silo body of the silo (1). The swing bucket (4) is driven to swing back and forth by an eccentric mechanism. The swing axis (401) of the swing bucket (4) is close to the material inlet of the silo (1). The bottom wall of the swing bucket (4) is located below the material outlet of the silo (1). An adjustment mechanism is provided above the material outlet of the silo (1). The adjustment mechanism is used to drive the swing bucket (4), the vertical adjustment plate (2) and the inclined adjustment plate (3) to rise and fall synchronously. When the adjustment mechanism drives the swing bucket (4) to rise and fall, the vertical adjustment plate (2) and the inclined adjustment plate (3) are moved upward and downward. When the movable bucket (4), the vertical adjustment plate (2) and the inclined adjustment plate (3) are synchronously lowered, the caliber of the discharge port of the silo (1) is gradually reduced; when the adjustment mechanism drives the swing bucket (4), the vertical adjustment plate (2) and the inclined adjustment plate (3) to synchronously rise, the caliber of the discharge port of the silo (1) is gradually increased; an auxiliary adjustment device is also provided at the bottom end of the vertical adjustment plate (2) for independently adjusting the state of the vertical adjustment plate (2); the eccentric mechanism is connected to the silo (1) via a synchronization device; when the swing bucket (4) is lowered, the synchronization device drives the eccentric mechanism to move toward the silo (1); when the swing bucket (4) is raised, the synchronization device drives the eccentric mechanism to move in a direction away from the silo (1); The adjustment mechanism comprises a cylinder (5), the outer wall of the cylinder (5) is fixedly connected to the silo (1), the output end of the cylinder (5) is fixedly connected to a cross bar (6), one end of the cross bar (6) is continuously connected to the middle part of the swing shaft (401) through a pull rod (7), and the other end is fixedly connected to one end of a main rope (8), the other end of the main rope (8) passes through a pulley (9) and is divided into four branch ropes (10), the four branch ropes (10) respectively pass through the outer wall of the silo (1) and are respectively fixedly connected to the top wall of the vertical adjustment plate (2) and the inclined adjustment plate (3), and the base of the pulley (9) is fixedly connected to the outer wall of the silo (1); The auxiliary adjustment device comprises a rotating shaft (20), the two ends of the rotating shaft (20) are respectively rotatably connected to the lower wall of the vertical adjustment plate (2), the outer wall of the rotating shaft (20) is fixedly connected to a baffle (21), a torsion spring (22) is provided between the baffle (21) and the vertical adjustment plate (2), and the side wall of one side of the baffle (21) is made to fit with the outer wall of the vertical adjustment plate (2) facing the silo (1) through the torsion spring (22), and the side wall of the other side of the baffle (21) is connected to a winder (24) through a cable (23), and the base of the winder (24) is fixedly connected to the outer wall of the other side of the vertical adjustment plate (2).

2. A continuous swing feeder for magnetite according to claim 1, characterized in that: Two side walls of the silo (1) parallel to the swing direction of the swing bucket (4) are symmetrically provided with two slide grooves (101), a slider (102) is slidably connected in the slide groove (101), and both ends of the swing shaft (401) respectively penetrate and are rotatably connected to the middle of the two sliders (102).

3. A continuous swing feeder for magnetite according to claim 1, characterized in that: A spring 1 (11) is arranged between the top wall of the vertical adjustment plate (2) and the silo (1), and the spring 1 (11) is used to provide a downward pushing force for the vertical adjustment plate (2). A spring 2 (12) is arranged between the top wall of the inclined adjustment plate (3) and the silo (1), and the spring 2 (12) is used to provide a downward pushing force for the inclined adjustment plate (3).

4. A continuous swing feeder for magnetite according to claim 1, characterized in that: The eccentric mechanism comprises a reducer (13), the input end of the reducer (13) is fixedly connected to the output end of the motor (14), the outer wall of the motor (14) is fixedly mounted on the outer wall of the reducer (13), the output end of the reducer (13) is fixedly connected to an eccentric wheel (15), and is rotatably connected to one end of a connecting rod (16) near the outer edge of the eccentric wheel (15), and the other end of the connecting rod (16) is rotatably connected to the lower wall of the swing bucket (4).

5. A continuous swing feeder for magnetite according to claim 4, characterized in that: The synchronization device comprises a slide rail bracket (17), the sliding end of the slide rail bracket (17) is fixedly connected to the bottom wall of the reducer (13), the mounting end surface of the slide rail bracket (17) is fixedly connected to the outer wall of the silo (1), the two sides of the reducer (13) are respectively rotatably connected to one end of two symmetrically arranged connecting rods (18), the other end of the connecting rod (18) is rotatably connected to one end of a lever (19), the other end of the lever (19) is rotatably connected to the outer wall of the swing shaft (401), and the middle part of the lever (19) is rotatably connected to the outer wall of the silo (1).

Images