Electric guide chute device for tail car of gate-type bucket-wheel stacker-reclaimer
By designing an electric movable side plate material guide trough and dust suppression mechanism on the rear truck of the gantry bucket wheel stacking and picking machine, the problem of frequent wear of the fixed material guide trough sprinkling and preventing coal during coal pileup and achieving The safe and stable operation of the equipment and environmental protection.
Patent Information
- Application Number
- CN202411609819.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-02-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The fixed side plate material guide trough of the existing gantry bucket wheel stacking machine tail truck is prone to spread coal when piled up coal, resulting in equipment damage and safety hazards. The coal barrier leather of the material guide trough frequently wears, increasing the difficulty of maintenance.
A portable bucket wheel stacking and picking machine electric guide groove device is designed, and an electric movable side plate guide groove is used to improve the guide process through the guide mechanism and dust suppression mechanism to avoid spilling coal and wear of equipment.
It effectively improves the safe and stable operation performance of the equipment, reduces energy consumption, reduces safety hazards for equipment damage and cleaning personnel, and significantly reduces dust pollution and protects the environment and health of staff.
Smart Images

Figure CN119429765A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of material guiding technology for a tail car of a portal type bucket wheel stacker and reclaimer, and in particular to an electric material guiding trough device for a tail car of a portal type bucket wheel stacker and reclaimer. Background Art
[0002] The gantry bucket wheel stacker-reclaimer is a highly efficient bulk material handling equipment. Its tail car guide chute, as one of the key components, plays an important role in the stacking and transportation of materials. The main function of the tail car guide chute is to smoothly and continuously guide the materials from the cantilever belt conveyor or bucket wheel mechanism of the bucket wheel stacker-reclaimer to the tail car or subsequent conveying equipment. It ensures the smoothness and stability of the materials during the conveying process, avoids the spillage and waste of materials, and improves the operating efficiency of the equipment.
[0003] The fixed side plate guide trough used in the tail car of the existing gantry bucket wheel stacker and reclaimer is a welded fixed structure with its side plate and the coal conveyor belt frame. When stacking coal, the burning coal will be scraped out from both sides by the side plates, causing the burning coal to fall onto the return belt and the ground. The burning coal spilled on the ground affects production, increases the labor intensity of cleaning personnel and personal safety hazards, and enters the return belt. The tail car belt deviates, causing serious coal spillage. When the deviation is serious, the belt and frame wear and damage the belt; it can also cause the coal conveyor belt to deviate and fail to operate normally. When stacking coal, the coal-blocking skin of the guide trough and the conveyor belt wear, and the coal-blocking skin of the guide trough is frequently replaced, which makes the equipment easily damaged, and there are personal safety hazards for maintenance personnel working at heights. Therefore, it is urgent to design an electric guide trough device for the tail car of the gantry bucket wheel stacker and reclaimer to solve the above problems. Summary of the invention
[0004] The present invention provides an electric material guide chute device for a tail car of a portal bucket wheel stacker and reclaimer, which is used to solve at least one of the problems raised by the above-mentioned background technology.
[0005] In order to solve the above technical problems, the present invention discloses an electric material guide trough device for the tail car of a gantry bucket wheel stacker and reclaimer, comprising: a fixed frame, a mounting frame is arranged on one side of the top of the fixed frame, the tail car is fixedly mounted on the mounting frame, a hopper is installed on the top of the tail car, a material feeding mechanism is arranged on the fixed frame, and a material guide mechanism is mounted on the top of the fixed frame.
[0006] Preferably, the feeding mechanism comprises: a plurality of support frames, the plurality of support frames are symmetrically fixed on the crossbeam of the fixed frame in front and back directions, and guide rollers are installed on the plurality of support frames in a one-to-one correspondence, a plurality of the guide rollers are provided with feed belts on the tops, and the guide rollers are driven by a driving device.
[0007] Preferably, the material guiding mechanism comprises two sets of material guiding components, and the material guiding components are symmetrically arranged on the top of the fixing frame;
[0008] The material guide assembly on the front side includes: a material guide plate, the left and right sides of the material guide plate are respectively hinged with movable support arms, the front ends of the movable support arms are respectively fixedly connected with fixed support arms, and the bottoms of the fixed support arms are fixedly installed on the top of the fixed frame, a plurality of mounting blocks are fixedly installed on the front side wall of the material guide plate at intervals on the left and right, and the fixed shaft is embedded in a plurality of the mounting blocks, and both ends of the connecting bracket are fixedly installed on the fixed shaft, and one end of the right-angle connecting rod is hinged to the side wall of the connecting bracket.
[0009] Preferably, it also includes an electric push rod, the fixed end of which is fixedly mounted on the side wall of the fixed frame through a fixed seat, the telescopic end of the electric push rod is fixedly connected to a fixed sleeve, the lower end of the right-angle connecting rod slides through the top of the fixed sleeve, and the bottom of the right-angle connecting rod is connected to the bottom of the inner wall of the fixed sleeve through a spring.
[0010] Preferably, it also includes a dust suppression mechanism, which is arranged on the front side of the tail car, and the dust suppression mechanism includes a mounting frame, the bottom of the mounting frame is fixedly mounted on the top of the fixing frame, the slide rail is fixedly mounted on the top inside the mounting frame, both ends of the threaded rod are fixedly mounted on the inner walls on both sides of the mounting frame, the threaded sleeve is threadedly connected to the threaded rod, two connecting plates are fixedly mounted on both ends of the threaded sleeve at a front and rear interval, and the tops of the two connecting plates are slidably connected to the slide rails, the top of the auxiliary box is fixedly mounted on the bottoms of the two connecting plates, and a drive assembly and a spray assembly are arranged in the auxiliary box.
[0011] Preferably, the driving assembly includes a bidirectional driving motor, the bidirectional driving motor is fixedly mounted on the top of the auxiliary box, the output shaft at the lower end of the bidirectional driving motor is fixedly connected to the U-shaped connecting rod, and the lower end of the U-shaped connecting rod is rotatably connected to the bottom of the auxiliary box, the rotating shaft is fixedly mounted on the inner wall of the connecting plate through a supporting plate, and the lower end of the rotating shaft rotates through the top of the auxiliary box and is fixedly connected to the output shaft at the upper end of the bidirectional driving motor. Bevel gear one is fixedly mounted on the upper end of the rotating shaft, bevel gear two is fixedly mounted on one side of the threaded sleeve rod, and bevel gear one is meshed with bevel gear two, two sliding sleeves are respectively fixedly mounted on the top of the auxiliary box by a front and rear spacing distance of the connecting rod, one end of the hinged rod is rotatably connected to the middle part of the U-shaped connecting rod, and one end of the hinged rod is hinged with a sliding rod, one end of the sliding rod slides through the two sliding sleeves and is fixedly connected to the side wall of the auxiliary box by spring two, and the right-angle push rod is fixedly mounted on the sliding rod.
[0012] Preferably, the spray assembly includes a box body, which is fixedly mounted on the side walls inside the auxiliary box, both sides of the piston plate are slidably connected to the inner walls of the box body, and the top of the piston plate is fixedly connected to the top of the box body by a plurality of springs, the ladder block is fixedly mounted on the top of the piston plate, and one end of the right-angle push rod is slidably connected to the inclined surface of the ladder block, the water divider is hinged on the sliding rod through a mounting rod, and the limiting rod passes through a groove embedded in the mounting rod and is fixedly connected to the bottom of the auxiliary box, a plurality of high-pressure nozzles are provided at the bottom of the water divider, and the water outlet of the box body is connected to the water divider through a connecting hose.
[0013] Preferably, it also includes a coal transport blocking prevention detection device, which is used to detect the state of the electric guide chute device of the tail car of the gantry bucket wheel stacker and reclaimer when the conveyor belt is conveying coal. The coal transport blocking prevention detection device includes:
[0014] Angle sensor, used to detect the angle between the conveyor belt and the guide roller when the gantry bucket wheel stacker reclaimer is working;
[0015] Speed sensor, used to detect the speed of the guide roller when the gantry bucket wheel stacker reclaimer is working;
[0016] A controller and an alarm, wherein the controller is electrically connected to the angle sensor, the speed sensor and the alarm, and the controller controls the alarm to work based on the angle sensor and the speed sensor.
[0017] Preferably, the controller controls the alarm based on the angle sensor and the speed sensor to work, including:
[0018] According to the formula and the detection values obtained by the angle sensor and the speed sensor, the speed v of the conveyor belt of the electric guide chute device of the tail car of the gate-type bucket wheel stacker and reclaimer when the conveyor belt is conveying coal is calculated, and the controller compares the speed v of the conveyor belt when the current conveyor belt is conveying coal with the preset speed range of the conveyor belt. If the speed v of the conveyor belt when the current conveyor belt is conveying coal is not within the preset speed range of the conveyor belt, the controller controls the alarm to sound an alarm:
[0019]
[0020] Wherein, v is the speed of the conveyor belt when the electric guide trough device of the tail car of the gantry bucket wheel stacker and reclaimer is conveying coal, g is the acceleration of gravity, R is the radius of the guide roller, is the equivalent of the friction between the coal, the feed belt and the guide roller, μ0 is the friction coefficient between the feed belt and the guide roller, K is the pressure ratio of the feed belt when conveying coal, H is the thickness of the coal conveyed by the feed belt, B is the actual width of the feed belt when conveying coal, sinθ is the sine function, cosθ is the cosine function, θ is the detection value of the angle between the feed belt and the guide roller when the gantry bucket wheel stacker and reclaimer is working by the angle sensor, v0 is the detection value of the guide roller speed when the gantry bucket wheel stacker and reclaimer is working by the speed sensor, and e is the natural logarithm function.
[0021] The electric material guide trough device of the tail car of a gantry bucket wheel stacker and reclaimer provided by the present invention has the following beneficial effects compared with the prior art:
[0022] 1. Through the setting of the material guide mechanism, the original fixed side plate material guide trough of the tail car of the gantry bucket wheel stacker and reclaimer is changed to an electrically movable side plate material guide trough, which overcomes the problems of coal spillage during coal stacking and frequent replacement of the coal skin of the material guide trough by maintenance personnel, greatly improves the performance of safe and stable operation of the equipment, avoids equipment damage, reduces the personal safety hazards of coal cleaning personnel, and effectively reduces energy consumption.
[0023] 2. Through the dust suppression mechanism, the dust generated by the coal transportation at the tail car of the gantry bucket wheel stacker and reclaimer during the stacking and reclaiming operation can be continuously reduced, which can significantly reduce the dust concentration in the air, avoid environmental pollution, and reduce dust diffusion, thereby ensuring the health of the staff. At the same time, it also has the advantages of significant dust suppression effect, energy saving and environmental protection, simple operation, low maintenance cost and wide application range. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0025] Figure 1 A schematic structural diagram of an electric material guide chute device for the tail car of a gantry bucket wheel stacker and reclaimer provided in an embodiment of the present invention;
[0026] Figure 2 A structural schematic diagram of a material guiding mechanism of an electric material guiding chute device of a tail car of a gantry bucket wheel stacker and reclaimer provided in an embodiment of the present invention;
[0027] Figure 3A schematic structural diagram of the connection between a movable support arm and a fixed support arm and a guide plate of an electric guide chute device for a tail car of a gantry bucket wheel stacker and reclaimer provided by an embodiment of the present invention;
[0028] Figure 4 A schematic structural diagram of a connecting bracket and a right-angle connecting rod connected to a guide plate of an electric material guide chute device of a tail car of a gantry bucket wheel stacker and reclaimer provided by an embodiment of the present invention;
[0029] Figure 5 A schematic structural diagram of a dust suppression mechanism of an electric material guide chute device of a tail car of a gantry bucket wheel stacker and reclaimer provided in an embodiment of the present invention.
[0030] Reference numerals:
[0031] 1. Fixed frame; 2. Mounting frame; 3. Tail car; 4. Hopper; 5. Feeding mechanism; 6. Guide mechanism; 7. Support frame; 8. Guide roller; 9. Feeding belt; 10. Guide plate; 11. Movable support arm; 12. Fixed support arm; 13. Mounting block; 14. Fixed shaft; 15. Connecting bracket; 16. Right-angle connecting rod; 17. Electric push rod; 18. Fixed sleeve; 19. Spring 1; 20. Dust suppression mechanism; 21. Mounting frame; 22. Slide rail; 23. Threaded rod; 231. Threaded sleeve rod; 24. Connecting plate; 2 5. Auxiliary box; 26. Two-way drive motor; 27. U-shaped connecting rod; 28. Rotating shaft; 29. Support plate; 30. Bevel gear one; 31. Bevel gear two; 32. Sleeve; 33. Connecting rod; 34. Articulated rod; 35. Sliding rod; 36. Spring two; 37. Right-angle push rod; 38. Box body; 39. Piston plate; 40. Spring three; 41. Trapezoidal block; 42. Water distributor; 43. High-pressure nozzle; 44. Mounting rod; 45. Limit rod; 46. Connecting hose; 47. Water tank; 48. Water pump; 49. Water pipe. DETAILED DESCRIPTION
[0032] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the drawings of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] The present invention provides the following embodiments
[0034] Example 1
[0035] The embodiment of the present invention provides an electric material guide chute device for the tail car of a gantry bucket wheel stacker and reclaimer, such as Figure 1-Figure 4As shown, it includes: a fixed frame 1, a mounting frame 2 is arranged on one side of the top of the fixed frame 1, a tail car 3 is fixedly installed on the mounting frame 2, a hopper 4 is installed on the top of the tail car 3, a feeding mechanism 5 is arranged on the fixed frame 1, and a material guiding mechanism 6 is installed on the top of the fixed frame 1.
[0036] Preferably, the feeding mechanism 5 comprises: a plurality of support frames 7, the plurality of support frames 7 are symmetrically fixedly mounted on the crossbeam of the fixed frame 1 in front and back directions, and guide rollers 8 are mounted one by one on the plurality of support frames 7, a feed belt 9 is arranged on the top of the plurality of guide rollers 8, and the guide rollers 8 are driven by a driving device.
[0037] Preferably, the material guiding mechanism 6 comprises two groups of material guiding components, and the material guiding components are symmetrically arranged on the top of the fixing frame 1;
[0038] The material guide assembly on the front side includes: a material guide plate 10, wherein the left and right sides of the material guide plate 10 are respectively hinged with movable support arms 11, the front ends of the movable support arms 11 are respectively fixedly connected with fixed support arms 12, and the bottom of the fixed support arms 12 is fixedly installed on the top of the fixed frame 1, and a plurality of mounting blocks 13 are fixedly installed on the front side wall of the material guide plate 10 at intervals on the left and right, and the fixed shaft 14 is embedded in a plurality of the mounting blocks 13, and both ends of the connecting bracket 15 are fixedly installed on the fixed shaft 14, and one end of the right-angle connecting rod 16 is hinged to the side wall of the connecting bracket 15.
[0039] Preferably, it also includes an electric push rod 17, the fixed end of which is fixedly mounted on the side wall of the fixing frame 1 through a fixing seat, the telescopic end of the electric push rod 17 is fixedly connected to a fixing sleeve 18, the lower end of the right-angle connecting rod 16 slides through the top of the fixing sleeve 18, and the bottom of the right-angle connecting rod 16 is connected to the bottom of the inner wall of the fixing sleeve 18 through a spring 19.
[0040] The working principle and beneficial effects of the above technical solution are:
[0041] The electric guide trough device of the tail car of a gantry-type bucket wheel stacker and reclaimer of the present invention comprises a fixing frame 1, a mounting frame 2, a tail car 3, a hopper 4, a feeding mechanism 5 and a feeding mechanism 6. The feeding mechanism 6 is provided on the tail car 3 of the gantry-type bucket wheel stacker and reclaimer, and the feeding mechanism 6 adopts an electric guide trough, which can effectively improve the coal conveying efficiency at the tail car 3 of the gantry-type bucket wheel stacker and reclaimer, and can also prevent coal from spilling, causing the feeding belt 9 to deviate and the belt to wear. The feeding mechanism 5 is provided with a plurality of guide rollers 8 correspondingly installed on the supports to cooperate with the feeding belt 9 to realize the smooth transportation of coal.
[0042] At the same time, the two groups of material guiding components set by the material guiding mechanism 6 are respectively located on both sides of the material conveying belt 9 of the tail car 3, and the material guiding plate 10 is fixedly installed on the top of the fixed frame 1 by the movable support arm 11 and the fixed support arm 12, and then the telescopic end of the electric push rod 17 drives the fixedly connected fixed sleeve 18 to realize up and down movement, and the lower end of the right-angle connecting rod 16 slides through the top of the fixed sleeve 18, and the bottom of the right-angle connecting rod 16 is connected to the bottom of the inner wall of the fixed sleeve 18 through a spring 19. One end of the right-angle connecting rod 16 is hinged to the side wall of the connecting bracket 15, so that the right-angle connecting rod 16 drives the connecting bracket 15 and the material guiding plate 10 connected to the fixed shaft 14 to realize rotation along the hinge between the movable support arm 11 and the material guiding plate 10. At the same time, the spring 19 located in the fixed sleeve 18 can provide a buffer for the electric push rod 17 when adjusting the rotation angle of the material guiding plate 10, so as to avoid violent shaking of the material guiding plate 10, thereby causing the coal transported on the conveyor belt 9 to spill.
[0043] The above-mentioned material guiding mechanism 6 removes all the existing fixed material guiding trough brackets, processes the movable support arm 11 and the fixed support arm 12 according to the original size, and connects the electric push rod 17 with the connecting bracket 15 and the right-angle connecting rod 16. The electric push rod 17 pushes the right-angle connecting rod 16 to move up and down, so that the material guiding plate 10 is flipped upward or downward, and keeps a certain distance from the feeding belt 9. The lifted distance ensures that the coal flow passes smoothly. When stacking coal, there is no reverse impact of the coal flow on the material guiding trough and the sealing rubber; when stacking coal, the side plate of the material guiding plate 10 is flipped upward, and keeps a certain distance from the feeding belt 9. The lifted distance ensures that the coal flow passes smoothly. When stacking coal, there is no reverse impact of the coal flow on the material guiding trough and the sealing rubber; when taking coal, the material guiding plate 10 is flipped downward to integrate the shape of the coal flow, which is convenient for transportation on the conveyor belt. The electric material guide chute device of the tail car of the gantry bucket wheel stacker and reclaimer changes the original fixed side plate material guide chute of the tail car 3 of the gantry bucket wheel stacker and reclaimer into an electric movable side plate material guide chute, which overcomes the problems of coal spillage of the original material guide chute during coal stacking and the frequent replacement of coal skins by maintenance personnel. It greatly improves the performance of safe and stable operation of the equipment, avoids equipment damage, reduces the personal safety hazards of coal cleaning personnel, and effectively reduces energy consumption.
[0044] Example 2
[0045] On the basis of Example 1, Figure 1 , Figure 5As shown, it also includes a dust suppression mechanism 20, which is arranged on the front side of the tail car 3, and the dust suppression mechanism 20 includes a mounting frame 21, the bottom of the mounting frame 21 is fixedly mounted on the top of the fixing frame 1, the slide rail 22 is fixedly mounted on the top of the mounting frame 21, the two ends of the threaded rod 23 are fixedly mounted on the inner walls on both sides of the mounting frame 21, the threaded sleeve 231 is threadedly connected to the threaded rod 23, two connecting plates 24 are fixedly mounted at the two ends of the threaded sleeve 231 at a front-to-back interval, and the tops of the two connecting plates 24 are slidably connected to the slide rail 22, the top of the auxiliary box 25 is fixedly mounted on the bottoms of the two connecting plates 24, and the auxiliary box 25 is provided with a driving assembly and a spray assembly.
[0046] Preferably, the driving assembly includes a bidirectional driving motor 26, which is fixedly mounted on the top of the auxiliary box 25, and the output shaft at the lower end of the bidirectional driving motor 26 is fixedly connected to a U-shaped connecting rod 27, and the lower end of the U-shaped connecting rod 27 is rotatably connected to the bottom of the auxiliary box 25, and a rotating shaft 28 is fixedly mounted on the inner wall of the connecting plate 24 through a supporting plate 29, and the lower end of the rotating shaft 28 rotates through the top of the auxiliary box 25 and is fixedly connected to the output shaft at the upper end of the bidirectional driving motor 26, and a bevel gear 30 is fixedly mounted on the rotating shaft 28, bevel gear 2 31 is fixedly mounted on one side of the threaded sleeve rod 231, and bevel gear 1 30 is meshed with bevel gear 2 31, two sliding sleeves 32 are fixedly mounted on the top of the auxiliary box 25 at a front-rear interval through connecting rods 33, one end of an articulated rod 34 is rotatably connected to the middle part of the U-shaped connecting rod 27, and one end of the articulated rod 34 is hinged with a sliding rod 35, one end of the sliding rod 35 slides through the two sliding sleeves 32 and is fixedly connected to the side wall of the auxiliary box 25 through spring 2 36, and a right-angle push rod 37 is fixedly mounted on the sliding rod 35.
[0047] Preferably, the spray assembly includes a box body 38, which is fixedly mounted on the side walls inside the auxiliary box 25, and both sides of the piston plate 39 are slidably connected to the inner walls of the box body 38, and the top of the piston plate 39 is fixedly connected to the top inside the box body 38 by a plurality of springs 40, a ladder block 41 is fixedly mounted on the top of the piston plate 39, and one end of the right-angle push rod 37 is slidably connected to the inclined surface of the ladder block 41, the water divider 42 is hinged on the slide rod 35 through a mounting rod 44, and a limit rod 45 passes through a groove embedded in the mounting rod 44 and is fixedly connected to the bottom of the auxiliary box 25, and a plurality of high-pressure nozzles 43 are provided at the bottom of the water divider 42, and the water outlet of the box body 38 is connected to the water divider 42 through a connecting hose 46.
[0048] Among them, preferably, it also includes a water tank 47 and a water pump 48, which are fixedly installed on the top of the auxiliary box 25, the water inlet of the water pipe is connected to the water outlet of the water tank 47, and the water outlet of the water pipe passes through the auxiliary box 25, the box body 38 and the top of the piston plate 39 in sequence, and the water pump 48 is connected to the water pipe.
[0049] The working principle and beneficial effects of the above technical solution are:
[0050] The dust suppression mechanism 20 is provided in the electric guide trough device of the tail car of the above-mentioned gantry bucket wheel stacker and reclaimer. Through the driving assembly provided, the bidirectional driving motor 26 drives the rotating shaft 28 fixedly connected to the upper output shaft to realize forward and reverse rotation, so that the bevel gear 1 30 fixedly installed on the upper end of the rotating shaft 28 rotates synchronously, and the bevel gear 1 30 is meshed with the bevel gear 2 31 for transmission, so that the threaded sleeve 231 fixedly connected to the bevel gear 2 31 can rotate on the threaded rod 23, so that the two connecting plates 24 fixedly connected to the threaded sleeve 231 drive the auxiliary box 25 to move forward and backward along the threaded rod 23, and the tops of the two connecting plates 24 can slide along the slide rail 22 at the top of the auxiliary box 25, providing a guiding effect for the movement of the auxiliary box 25, so that the spray assembly arranged in the auxiliary can move forward and backward above the conveyor belt 9, and dust suppression treatment can be performed on a large scale on the dust generated when the conveyor belt 9 transports coal.
[0051] Through the spray assembly set up, the bidirectional drive motor 26 drives the U-shaped connecting rod 27 fixedly connected to the output shaft at the lower end to realize rotation, and the lower end of the U-shaped connecting rod 27 is rotatably connected to the bottom of the auxiliary box 25, so that the hinge rod 34 hinged on the U-shaped connecting rod 27 drives the sliding rod 35 to slide forward and backward along the two sliding sleeves 32, and the two sliding sleeves 32 are respectively fixedly installed on the top of the auxiliary box 25 at a front and rear interval through the connecting rod 33, and one end of the sliding rod 35 slides through the two sliding sleeves 32 and is fixedly connected to the side wall of the auxiliary box 25 through the spring 2 36. The spring 2 36 provided can provide a buffer for the forward and backward sliding of the sliding rod 35, and at the same time, it can also make the sliding rod 35 reset when performing reciprocating motion. The right-angle push rod 37 is fixedly installed on the sliding rod 35, so that the right-angle push rod 3 One end of the auxiliary box 25 slides and squeezes with the trapezoidal block fixedly installed on the piston plate 39. Under the action of the spring three 40, the piston plate 39 realizes up and down reciprocating motion in the box body 38. At the same time, the water tank 47 and the water pump 48 fixedly installed on the top of the auxiliary box 25 work together to transport the water source to the box body 38 through the water pipe. The water in the box body 38 located at the lower part of the piston plate 39 in the box body 38 can be squeezed out through the water outlet of the box body 38, so that the water source is transported to the water distributor 42 through the connecting hose 46. The water source is atomized and continuously sprayed onto the top of the conveyor belt 9 through a plurality of high-pressure nozzles 43 connected to the water distributor 42, thereby realizing the dust reduction treatment of the coal material of the conveyor belt 9 at the tail car 3 of the gantry bucket wheel stacker and reclaimer, and effectively suppressing the diffusion of dust.
[0052] The dust suppression mechanism 20 set up above can continuously reduce the dust generated by the coal transported by the tail car 3 of the gantry bucket wheel stacker and reclaimer when the tail car 3 of the gantry bucket wheel stacker and reclaimer is performing stacking and reclaiming operations, which can significantly reduce the dust concentration in the air, avoid pollution to the environment, and reduce dust diffusion, thereby ensuring the health of the staff. At the same time, it also has the advantages of significant dust suppression effect, energy saving and environmental protection, simple operation, low maintenance cost and wide application range.
[0053] Example 3
[0054] The electric guide trough device of the tail car of the gantry bucket wheel stacker and reclaimer described in the embodiment 1 or 2 further includes a coal transportation blocking prevention detection device, which is used to detect the state of the electric guide trough device of the tail car of the gantry bucket wheel stacker and reclaimer when the conveyor belt 9 is conveying coal, and the coal transportation blocking prevention detection device includes:
[0055] Angle sensor, used to detect the angle between the feeding belt 9 and the guide roller 8 when the gantry bucket wheel stacker and reclaimer is working;
[0056] A speed sensor is used to detect the speed of the guide roller 8 when the portal bucket wheel stacker and reclaimer is working;
[0057] A controller and an alarm, wherein the controller is electrically connected to the angle sensor, the speed sensor and the alarm, and the controller controls the alarm to work based on the angle sensor and the speed sensor.
[0058] Preferably, the controller controls the alarm based on the angle sensor and the speed sensor to work, including: calculating the speed v of the conveyor belt 9 when the conveyor belt 9 is conveying coal according to the formula and the detection values obtained by the angle sensor and the speed sensor, and the controller compares the speed v of the conveyor belt 9 when the current conveyor belt 9 is conveying coal with the preset speed range of the conveyor belt 9; if the speed v of the conveyor belt 9 when the current conveyor belt 9 is conveying coal is not within the preset speed range of the conveyor belt 9, the controller controls the alarm to sound an alarm:
[0059]
[0060] Wherein, v is the speed of the conveyor belt 9 when the electric guide trough device of the tail car of the gantry bucket wheel stacker and reclaimer is conveying coal, g is the acceleration of gravity, R is the radius of the guide roller 8, is the equivalent of the friction between the coal, the feed belt 9 and the guide roller 8, μ0 is the friction coefficient between the feed belt 9 and the guide roller 8 (obtained by looking up the table), K is the pressure ratio of the feed belt 9 when conveying coal (usually taken as 0.4-0.8), H is the thickness of the coal conveyed by the feed belt 9, B is the actual width of the feed belt 9 when conveying coal, sinθ is the sine function, cosθ is the cosine function, θ is the detection value of the angle between the feed belt 9 and the guide roller 8 when the gantry bucket wheel stacker and reclaimer is working by the angle sensor, v0 is the detection value of the speed of the guide roller 8 when the gantry bucket wheel stacker and reclaimer is working by the speed sensor, and e is the natural logarithm function.
[0061] The beneficial effects of the above technical solution are as follows: first, according to the formula and the detection values of the angle sensor and the speed sensor, the speed of the feeder belt 9 of the electric guide trough device of the tail car of the portal bucket wheel stacker and reclaimer when the feeder belt is conveying coal is calculated, and by comprehensively considering the radius of the guide roller 8, the equivalent friction between the coal, the feeder belt 9 and the guide roller 8, the friction coefficient between the feeder belt 9 and the guide roller 8, the pressure ratio of the feeder belt 9 when conveying coal, the thickness of the coal conveyed by the feeder belt 9, the actual width of the feeder belt 9 when conveying coal, the angle between the feeder belt 9 and the guide roller 8 when the portal bucket wheel stacker and reclaimer is working, and the speed of the guide roller 8 when the portal bucket wheel stacker and reclaimer is working, the calculation result is more accurate and reliable.
[0062] The controller controls the operation of the angle sensor, speed sensor and alarm. When the actual electric guide chute device of the tail car of the gantry-type bucket wheel stacker and reclaimer is not within the preset speed range of the conveyor belt when the conveyor belt is conveying coal, the controller controls the alarm to sound an alarm, thereby reminding the staff to check the electric guide chute device of the tail car of the gantry-type bucket wheel stacker and reclaimer in time, and to perform maintenance on the electric guide chute device of the tail car of the gantry-type bucket wheel stacker and reclaimer according to the actual inspection results to maintain the use requirements of the guide mechanism 6, and at the same time ensure that the gantry-type bucket wheel stacker and reclaimer is in the stacking The overall normal working operation during material taking and the reduction of resource loss, and the effective improvement of the service life of the coal-blocking skin of the guide trough and the wear of the feed conveyor belt, further meet the use requirements of the electric guide trough device of the tail car of the gantry bucket wheel stacker and reclaimer for operation reliability and stability, and through real-time monitoring of the working status of the feed conveyor belt 9 during operation, not only the efficiency of the electric guide trough device of the tail car of the gantry bucket wheel stacker and reclaimer in guiding coal during transportation is increased, but also it is ensured that the electric guide trough device of the tail car of the gantry bucket wheel stacker and reclaimer can be quickly discovered and repaired in time after a fault occurs.
[0063] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. An electric material guide chute device for the tail car of a gantry bucket wheel stacker and reclaimer, characterized in that: include: A fixed frame (1), a mounting frame (2) is arranged on one side of the top of the fixed frame (1), a tail car (3) is fixedly mounted on the mounting frame (2), a hopper (4) is mounted on the top of the tail car (3), a material feeding mechanism (5) is arranged on the fixed frame (1), and a material guiding mechanism (6) is mounted on the top of the fixed frame (1).
2. The electric material guide chute device of the tail car of a gantry bucket wheel stacker and reclaimer according to claim 1, characterized in that: The feeding mechanism (5) comprises: a plurality of support frames (7), the plurality of support frames (7) are fixedly mounted on the crossbeam of the fixed frame (1) in a front-to-back symmetrical manner, and guide rollers (8) are mounted on the plurality of support frames (7) in a one-to-one correspondence, a feed belt (9) is arranged on the top of the plurality of guide rollers (8), and the guide rollers (8) are driven by a driving device.
3. The electric material guide chute device of the tail car of a gantry bucket wheel stacker and reclaimer according to claim 1, characterized in that: The material guiding mechanism (6) comprises two groups of material guiding components, and the material guiding components are symmetrically arranged on the top of the fixing frame (1) in a front-to-back manner; The material guide assembly on the front side comprises: a material guide plate (10), the left and right sides of the material guide plate (10) are respectively hinged with movable support arms (11), the front ends of the movable support arms (11) are respectively fixedly connected with fixed support arms (12), and the bottom of the fixed support arms (12) is fixedly installed on the top of the fixed frame (1), a plurality of mounting blocks (13) are fixedly installed on the front side wall of the material guide plate (10) at intervals on the left and right, and the fixed shaft (14) is embedded in the plurality of the mounting blocks (13), and the two ends of the connecting bracket (15) are fixedly installed on the fixed shaft (14), and one end of the right-angle connecting rod (16) is hinged to the side wall of the connecting bracket (15).
4. The electric material guide chute device of the tail car of a gantry bucket wheel stacker and reclaimer according to claim 3, characterized in that: It also includes an electric push rod (17), the fixed end of which is fixedly mounted on the side wall of the fixing frame (1) via a fixing seat, the telescopic end of the electric push rod (17) is fixedly connected to a fixing sleeve (18), the lower end of the right-angle connecting rod (16) slides through the top of the fixing sleeve (18), and the bottom of the right-angle connecting rod (16) is connected to the bottom of the inner wall of the fixing sleeve (18) via a spring (19).
5. The electric material guide chute device of the tail car of a gantry bucket wheel stacker and reclaimer according to claim 1, characterized in that: The invention also comprises a dust suppression mechanism (20), wherein the dust suppression mechanism (20) is arranged at the front side of the tail car (3), and the dust suppression mechanism (20) comprises a mounting frame (21), the bottom of the mounting frame (21) is fixedly mounted on the top of the fixing frame (1), the slide rail (22) is fixedly mounted on the top of the mounting frame (21), the two ends of the threaded rod (23) are fixedly mounted on the inner walls on both sides of the mounting frame (21), the threaded sleeve rod (231) is threadedly connected to the threaded rod (23), two connecting plates (24) are fixedly mounted on the two ends of the threaded sleeve rod (231) at a front-to-back interval, and the tops of the two connecting plates (24) are slidably connected to the slide rail (22), the top of the auxiliary box (25) is fixedly mounted on the bottoms of the two connecting plates (24), and the auxiliary box (25) is provided with a driving assembly and a spray assembly.
6. The electric material guide chute device of the tail car of a gantry bucket wheel stacker and reclaimer according to claim 5, characterized in that: The driving assembly comprises a bidirectional driving motor (26), the bidirectional driving motor (26) is fixedly mounted on the top of the auxiliary box (25), the output shaft at the lower end of the bidirectional driving motor (26) is fixedly connected to a U-shaped connecting rod (27), and the lower end of the U-shaped connecting rod (27) is rotatably connected to the bottom of the auxiliary box (25), the rotating shaft (28) is fixedly mounted on the inner wall of the connecting plate (24) through a supporting plate (29), and the lower end of the rotating shaft (28) is rotatably passed through the top of the auxiliary box (25) and is fixedly connected to the output shaft at the upper end of the bidirectional driving motor (26), and a bevel gear (30) is fixedly mounted on the upper end of the rotating shaft (28). The second bevel gear (31) is fixedly mounted on one side of the threaded sleeve rod (231), and the first bevel gear (30) is meshed with the second bevel gear (31). Two sliding sleeves (32) are fixedly mounted on the top of the auxiliary box (25) at a front-rear spacing through a connecting rod (33). One end of a hinged rod (34) is rotatably connected to the middle of the U-shaped connecting rod (27), and one end of the hinged rod (34) is hinged with a sliding rod (35). One end of the sliding rod (35) slides through the two sliding sleeves (32) and is fixedly connected to the side wall of the auxiliary box (25) through a second spring (36). A right-angle push rod (37) is fixedly mounted on the sliding rod (35).
7. The electric material guide chute device of the tail car of a gantry bucket wheel stacker and reclaimer according to claim 5, characterized in that: The spray assembly comprises a box body (38), the box body (38) is fixedly mounted on the side wall inside the auxiliary box (25), the two sides of the piston plate (39) are slidably connected to the inner wall of the box body (38), and the top of the piston plate (39) is fixedly connected to the top inside the box body (38) through a plurality of springs (40), a ladder block (41) is fixedly mounted on the top of the piston plate (39), and one end of the right-angle push rod (37) is slidably connected to the inclined surface of the ladder block (41), the water distributor (42) is hinged on the sliding rod (35) through a mounting rod (44), a limiting rod (45) passes through a groove embedded in the mounting rod (44) and is fixedly connected to the bottom of the auxiliary box (25), a plurality of high-pressure nozzles (43) are arranged at the bottom of the water distributor (42), and the water outlet of the box body (38) is connected to the water distributor (42) through a connecting hose (46).
8. The electric material guide chute device of the tail car of a gantry bucket wheel stacker and reclaimer according to claim 1, characterized in that: It also includes a coal transport blockage prevention detection device, which is used to detect the state of the electric guide trough device of the tail car (3) of the gantry bucket wheel stacker and reclaimer when the conveyor belt is conveying coal. The coal transport blockage prevention detection device includes: An angle sensor, used for detecting the angle between the feeding belt (9) and the guide roller (8) when the portal bucket wheel stacker and reclaimer is in operation; A speed sensor, used for detecting the speed of the guide roller (8) when the portal bucket wheel stacker and reclaimer is in operation; A controller and an alarm, wherein the controller is electrically connected to the angle sensor, the speed sensor and the alarm, and the controller controls the alarm to work based on the angle sensor and the speed sensor.
9. The electric material guide chute device of the tail car of a gantry bucket wheel stacker and reclaimer according to claim 8, characterized in that: The controller controls the alarm based on the angle sensor and the speed sensor to work as follows: According to the formula and the detection values obtained by the angle sensor and the speed sensor, the speed v of the conveyor belt (9) when the conveyor belt (9) is conveying coal is calculated by the electric guide trough device of the tail car of the gate-type bucket wheel stacker and reclaimer. The controller compares the speed v of the conveyor belt (9) when the conveyor belt (9) is currently conveying coal with a preset speed range of the conveyor belt (9). If the speed v of the conveyor belt (9) when the conveyor belt (9) is currently conveying coal is not within the preset speed range of the conveyor belt (9), the controller controls the alarm to sound an alarm: Wherein, v is the speed of the conveyor belt (9) when the electric guide trough device of the tail car of the gantry bucket wheel stacker and reclaimer is conveying coal on the conveyor belt (9), g is the acceleration due to gravity, R is the radius of the guide roller (8), is the equivalent of the friction between the coal, the feed belt (9) and the guide roller (8), μ0 is the friction coefficient between the feed belt (9) and the guide roller (8), K is the pressure ratio of the feed belt (9) when conveying coal, H is the thickness of the coal conveyed by the feed belt (9), B is the actual width of the feed belt (9) when conveying coal, sinθ is a sine function, cosθ is a cosine function, θ is the detection value of the angle between the feed belt (9) and the guide roller (8) when the gantry bucket wheel stacker and reclaimer is working, v0 is the detection value of the speed sensor on the speed of the guide roller (8) when the gantry bucket wheel stacker and reclaimer is working, and e is a natural logarithm function.