Biological organic fertilizer fermentation system and fermentation method
By designing a bio-organic fertilizer fermentation system, including crushing boxes, mixing components, extrusion components and exhaust gas treatment components, the problems of organic fertilizer pushing and exhaust gas treatment are solved, the fermentation efficiency and purification effect are improved, and safety and environmental protection are ensured.
Patent Information
- Application Number
- CN202411627713.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-02-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing organic fertilizer fermentation technology, pushing organic fertilizer affects the fermentation effect, and the waste gas in the sealed tank cannot be released and processed, resulting in pressure accumulation and explosion risks, and the gases and tastes generated during the fermentation process pollute the environment.
Design a bio-organic fertilizer fermentation system, including crushing boxes, mixing components, extrusion components and exhaust gas treatment components. The crushing box is subjected to pretreatment of organic fertilizers. The mixing component realizes uniform mixing of organic fertilizers through rotating fermentation cylinder and feeding rod. The extrusion component uses an airbag to drive the extrusion plate to squeeze and drain the organic fertilizers. The exhaust gas treatment component passes through the airbag and The exhaust gas treatment box is used for exhaust gas purification.
It improves the fermentation efficiency of organic fertilizers, reduces environmental protection pressure, avoids the risk of explosion, and protects the environment and the health of operators by effectively purifying waste gas.
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Figure CN119431025A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of organic fertilizer production, and in particular to a biological organic fertilizer fermentation system and a fermentation method. Background Art
[0002] Organic fertilizer is rich in organic matter and nutrients needed for crop growth. It can not only provide nutrients needed for crop growth and improve soil, but also improve crop quality, increase crop yield, promote high and stable crop yield, and maintain soil fertility. At the same time, organic fertilizer can improve fertilizer utilization and reduce production costs. Fully and rationally using organic fertilizer can increase crop yield, improve soil fertility, improve agricultural product quality, and increase the effectiveness of soil nutrients. In the production process of organic fertilizer, fermentation is the most important step. Organic fertilizer needs to use fermentation to achieve the effects of heating, deodorization, killing pests, eggs, weed seeds, and increasing nutrients.
[0003] In the existing organic fertilizer fermentation technology, organic fertilizer is naturally fermented in the storage bin. The pushing of organic fertilizer not only affects the fermentation effect, but also the waste gas generated in the sealed tank cannot be released and processed. When the pressure accumulates to a certain critical point, the container can no longer withstand this pressure and an explosion will occur, causing material splashing and causing damage to people and the environment. When existing equipment ferments organic fertilizer, there is a lack of waste gas treatment equipment. The organic fertilizer is discharged directly after fermentation. The gas generated during the fermentation process and the smell of the organic fertilizer itself are directly emitted into the air, which pollutes the environment very much. The discharged gas also makes the operators feel uncomfortable. Summary of the invention
[0004] The purpose of the invention is to solve the problems in the prior art that the organic fertilizer is pushed, which not only affects the fermentation effect, but also the waste gas generated in the sealed tank cannot be released and processed. When the pressure accumulates to a certain critical point, the container can no longer withstand the pressure and an explosion will occur, causing material splashing, causing damage to people and the environment; and the organic fertilizer is directly discharged after fermentation, and the gas generated in the fermentation process and the smell of the organic fertilizer itself are directly emitted into the air, which greatly pollutes the environment, and the discharged gas also makes operators feel uncomfortable. A biological organic fertilizer fermentation system and a monitoring method are proposed.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A biological organic fertilizer fermentation system comprises a crushing box for pre-treating organic fertilizer, and also comprises: a mixing component, the mixing component comprises a rotating crushing box and a material-moving rod arranged in the crushing box; an extrusion component, the extrusion component comprises a first extrusion plate and a second extrusion plate, the first extrusion plate is slidably installed in the crushing box, and one side of the first extrusion plate is connected to the extrusion rod; a waste gas treatment component, the waste gas treatment component comprises a waste gas treatment box and a spraying component arranged in the waste gas treatment box, the waste gas treatment box is connected to two groups of air bags, the air bags are connected to the pressure valve on the top of the crushing box, the extrusion rod is fixedly connected to one side of the fixed plate through a movable plate, and the air bags are connected to the waste gas treatment box through a connecting pipe.
[0006] Preferably, two groups of crushing rollers are rotatably installed in the crushing box, and the surfaces of the crushing rollers have protrusions in a circular equidistant array. One end of one group of crushing rollers is transmission-connected to a first motor, and the other end of the crushing rollers is fixedly installed with a first gear. One side of the first gear is meshed with a third gear through two groups of second gears, and the third gear is fixedly installed on one end of the other group of crushing rollers.
[0007] Preferably, a first spring is connected to one end of the fermentation cylinder, the second extrusion plate is connected to one end of the first spring, a guide sleeve is connected to one side of the second extrusion plate, a second spring is fixedly connected to the guide sleeve, one end of the second spring is connected to a guide rod, the guide rod is slidably installed in the guide sleeve, and one end of the guide rod is fixedly connected to the first extrusion plate.
[0008] During the rotation of the fermentation cylinder, in order to increase the stirring area of the mixing component for the organic fertilizer, improve the fermentation efficiency of the organic fertilizer and ensure the mixing effect, further, two groups of shaft sleeves are symmetrically connected to the surface of the guide sleeve, and the material moving rods are arranged in a circular equidistant array on one side of the shaft sleeve, and the material moving rods are obliquely arranged in the fermentation cylinder.
[0009] Preferably, one end of the fermentation cylinder is transmission-connected to a second motor, the extrusion rod and the end of the fermentation cylinder away from the second motor are rotationally connected via a linear bearing, a support assembly is provided at the bottom of the fermentation cylinder, the support assembly comprises two groups of legs, the legs are connected to a support plate, the support plate has support rollers in an annular equidistant array therein, the support rollers are arranged in contact with the outer wall of the fermentation cylinder, a linear guide rail is fixedly mounted on one side of the leg, a connecting plate is mounted on the guide block of the linear guide rail, and the connecting plate is fixedly connected to the movable plate.
[0010] The air bag is used to receive the waste gas, and the expansion of the waste gas is used to squeeze the organic fertilizer, so as to discharge the moisture in the organic fertilizer and improve the fermentation effect. Furthermore, the pressure valve is fixedly connected to the outer wall of the fermentation cylinder, one end of the pressure valve is connected to an exhaust pipe, the exhaust pipe is connected to one end of the air bag, one end of the air bag is fixedly connected to the top of the frame through a fixing plate, and the waste gas treatment box is connected to the air bag through a connecting pipe.
[0011] Preferably, a filler plate is provided in the exhaust gas treatment box, the filler plate is arranged obliquely, and adjacent filler plates are connected end to end.
[0012] Preferably, a piston rod is connected to one side of the movable plate, a pressure cylinder is fixedly installed on the top of the exhaust gas treatment box, the piston rod is slidably connected in the pressure cylinder, a water tank is provided on one side of the exhaust gas treatment box, and the pressure cylinder is connected to the water tank through a water pumping pipe.
[0013] In order to enhance the purification effect of exhaust gas, a spray assembly is further arranged at the top of the exhaust gas treatment box, and the spray assembly includes a first spray pipe and a spray nozzle connected to the bottom of the first spray pipe, and the first spray pipe is connected to the pressurizing cylinder.
[0014] A fermentation method comprises the following steps: Step 1: Put the organic fertilizer into the crushing box for crushing pretreatment, and the crushed organic fertilizer falls into the fermentation cylinder, start the second motor to drive the fermentation cylinder to rotate, and cooperate with the obliquely arranged material lever inside the fermentation cylinder to mix the organic fertilizer; Step 2: Use a pressure valve to control the exhaust gas to be discharged into the airbag. During the inflation process, the airbag pushes the first extrusion plate to squeeze the organic fertilizer in the fermentation cylinder to discharge the moisture in the fermentation cylinder; Step 3: After the waste gas is discharged, the air pressure in the fermentation cylinder decreases, the second spring returns to push the moving plate out, squeezes the air bag, and squeezes the waste gas into the waste gas treatment box for purification; Step 4: While step 2 is being implemented, the pressure cylinder draws in the aqueous solution through the pumping pipe. While step 3 is being implemented, the pressure cylinder sprays the aqueous solution through the spray nozzle to purify the waste gas in the waste gas treatment box.
[0015] Compared with the prior art, the present invention provides a bio-organic fertilizer fermentation system, which has the following beneficial effects: 1. The biological organic fertilizer fermentation system is connected to a crushing box on one side of the fermentation cylinder. Two sets of crushing rollers in the crushing box are used to crush the organic fertilizer before fermentation, which is conducive to uniform mixing of the organic fertilizer after entering the fermentation cylinder, and provides a promoting effect for accelerating the fermentation speed; 2. The biological organic fertilizer fermentation system is provided with a first extrusion plate and a second extrusion plate in the fermentation cylinder to squeeze the fermented organic fertilizer, discharge the water in the fermentation cylinder, increase the fermentation speed, greatly improve the fermentation efficiency and effectively reduce the environmental pressure; 3. The bio-organic fertilizer fermentation system is provided with an air bag outside the fermentation cylinder, and the waste gas generated by the organic fertilizer fermentation is used to fill the air bag, so that the air bag expands to provide driving force for the first extrusion plate, thereby saving the cost of electrical equipment and manpower installation; 4. The bio-organic fertilizer fermentation system is provided with a waste gas treatment box outside the fermentation cylinder, and a spray assembly is provided inside the waste gas treatment box. The airbag drives the piston rod to pull / squeeze the pressure cylinder to automatically suck in the DMF solvent aqueous solution and spray it into the waste gas treatment box. The packing plate is used to purify the waste gas, thereby improving the waste gas purification efficiency and purification effect and protecting the atmospheric environment.
[0016] The parts not involved in the device are the same as the prior art or can be implemented by the prior art. The present invention can crush the organic fertilizer before fermentation, which is beneficial to the uniform mixing of the organic fertilizer after entering the fermentation cylinder, and provides a promoting effect for accelerating the fermentation speed; discharges the moisture in the fermentation cylinder, increases the fermentation speed, greatly improves the fermentation efficiency and effectively reduces the environmental pressure; utilizes the airbag to drive the piston rod to pull / squeeze the pressure cylinder, automatically sucks in the DMF solvent aqueous solution and sprays it into the exhaust gas treatment box, cooperates with the filler plate to purify the exhaust gas, improves the exhaust gas purification efficiency and purification effect, and protects the atmospheric environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the main three-dimensional structure of a biological organic fertilizer fermentation system proposed by the present invention; Figure 2 A schematic diagram of the cross-sectional three-dimensional structure of a crushing box of a biological organic fertilizer fermentation system proposed by the present invention; Figure 3 A schematic diagram of the internal structure of a fermentation cylinder of a biological organic fertilizer fermentation system proposed by the present invention; Figure 4 A biological organic fertilizer fermentation system proposed by the present invention Figure 3 The enlarged cross-sectional structural diagram of part A in the middle; Figure 5 A schematic diagram of the internal cross-sectional structure of a waste gas treatment box of a biological organic fertilizer fermentation system proposed by the present invention; Figure 6 The present invention provides a schematic diagram of the structure of a spray assembly of a biological organic fertilizer fermentation system.
[0018] In the figure: 1, crushing box; 2, crushing roller; 3, first gear; 4, first motor; 5, protrusion; 6, second gear; 7, third gear; 8, fermentation cylinder; 9, second motor; 10, extrusion rod; 11, first extrusion plate; 12, guide rod; 13, guide sleeve; 14, shaft sleeve; 15, material removal rod; 16, second extrusion plate; 17, first spring; 18, second spring; 19, frame; 20, support leg; 21, support plate; 22, support roller; 23, pressure valve; 24, exhaust pipe; 25, air bag; 26, fixed plate; 27, movable plate; 28, connecting plate; 29, linear guide; 30, exhaust gas treatment box; 31, water tank; 32, pressurizing cylinder; 33, piston rod; 34, water pumping pipe; 35, filling plate; 36, connecting pipe; 37, drain pipe; 38, first spray pipe; 39, spray nozzle. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0020] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. Example
[0021] Reference Figure 1-Figure 6 A biological organic fertilizer fermentation system includes a crushing box 1 for pre-treating organic fertilizer, two groups of crushing rollers 2 are rotatably installed in the crushing box 1, and the surfaces of the crushing rollers 2 are provided with protrusions 5 in an annular equidistant array, one end of one group of crushing rollers 2 is transmission-connected to a first motor 4, and the other end of the crushing rollers 2 is fixedly installed with a first gear 3, one side of the first gear 3 is meshed with a third gear 7 through two groups of second gears 6, and the third gear 7 is fixedly installed on one end of the other group of crushing rollers 2.
[0022] In this embodiment, the organic fertilizer is placed in the crushing box 1, and the first motor 4 is started to drive one group of crushing rollers 2 to rotate. The first gear 3 connected to the other end is meshed with the third gear 7 through two groups of second gears 6. The third gear 7 is fixedly installed on one end of the other group of crushing rollers 2, thereby driving the two groups of crushing rollers 2 to rotate relative to each other. The organic fertilizer passes between the two groups of crushing rollers 2, and the protrusions 5 on the surface of the crushing rollers 2 roll against each other to crush the organic fertilizer, which is beneficial to the uniform mixing of the organic fertilizer after entering the fermentation cylinder 8, thereby providing a promoting effect for accelerating the fermentation speed.
[0023] The mixing assembly includes a rotating crushing box 1 and a material-moving rod 15 arranged in the crushing box 1, a first spring 17 is connected to one end of the fermentation cylinder 8, a second extrusion plate 16 is connected to one end of the first spring 17, a guide sleeve 13 is connected to one side of the second extrusion plate 16, two groups of shaft sleeves 14 are symmetrically connected to the surface of the guide sleeve 13, the material-moving rod 15 is annularly equidistantly arrayed on one side of the shaft sleeve 14, and the material-moving rod 15 is obliquely arranged in the fermentation cylinder 8; During the rotation of the fermentation cylinder 8, the material moving rod 15 is fixed to the surface of the guide sleeve 13, so that the material moving rod 15 is equivalent to rotating in the fermentation cylinder 8, thereby achieving the mixing process of the organic fertilizer, avoiding the accumulation of the organic fertilizer, ensuring the fermentation effect of the organic fertilizer, and improving the fermentation efficiency of the organic fertilizer.
[0024] One end of the fermentation cylinder 8 is transmission-connected to the second motor 9, the extrusion rod 10 and the end of the fermentation cylinder 8 away from the second motor 9 are rotationally connected through a linear bearing, a support assembly is arranged at the bottom of the fermentation cylinder 8, the support assembly includes two groups of legs 20, a support plate 21 is connected to the legs 20, and support rollers 22 are arranged in an annular equidistant array inside the support plate 21, and the support rollers 22 are arranged in contact with the outer wall of the fermentation cylinder 8.
[0025] Specifically, the second motor 9 is started to drive the fermentation cylinder 8 to rotate around the external rotating shaft connected to the second motor 9. The other end is mounted above the support assembly, and one end of the fermentation cylinder 8 is supported by the support roller 22. When the barrel of the fermentation cylinder 8 rotates, the outer wall of the fermentation cylinder 8 fits against the surface of the support roller 22. The support roller 22 rotates with the rotation of the fermentation cylinder 8 due to the friction force, and can support the fermentation cylinder 8.
[0026] The extrusion assembly includes a first extrusion plate 11 and a second extrusion plate 16. The first extrusion plate 11 is slidably installed in the crushing box 1, and one side of the first extrusion plate 11 is connected to an extrusion rod 10; In this embodiment, the first squeezing plate 11 is moved closer to the second squeezing plate 16 to squeeze the organic fertilizer in the fermentation cylinder 8, so as to remove the moisture of the organic fertilizer as much as possible, increase the fermentation speed, greatly improve the fermentation efficiency, and effectively reduce the environmental pressure.
[0027] The waste gas treatment component includes a waste gas treatment box 30 and a spray component arranged in the waste gas treatment box 30. The waste gas treatment box 30 is connected to two groups of air bags 25. The air bags 25 are connected to the pressure valve 23 on the top of the crushing box 1. The extrusion rod 10 is fixedly connected to one side of the fixed plate 26 through the movable plate 27. The air bags 25 are connected to the waste gas treatment box 30 through the connecting pipe 36.
[0028] During the fermentation of organic fertilizer, a large amount of waste gas will be generated, which increases the internal pressure of the fermentation cylinder 8. After the pressure valve 23 detects the limit value, the valve opens to discharge the waste gas into the air bag 25, and no direct discharge will pollute the atmospheric environment. At the same time, the expansion of the air bag 25 is used to push the first extrusion plate 11 to complete the above-mentioned extrusion and dehydration process of the organic fertilizer.
[0029] The pressure valve 23 is fixedly connected to the outer wall of the fermentation cylinder 8, one end of the pressure valve 23 is connected to an exhaust pipe 24, the exhaust pipe 24 is connected to one end of the air bag 25, one end of the air bag 25 is fixedly connected to the top of the frame 19 through a fixed plate 26, a linear guide rail 29 is fixedly installed on one side of the support leg 20, a connecting plate 28 is installed on the guide block of the linear guide rail 29, and the connecting plate 28 and the movable plate 27 are fixedly connected.
[0030] In this embodiment, waste gas is filled into the airbag 25 to push the movable plate 27 to move toward the fermentation cylinder 8. The movable plate 27 is connected to the linear guide rail 29 via the connecting plate 28 to ensure the stability of the sliding structure of the extrusion rod 10 during the expansion of the airbag 25.
[0031] The exhaust gas treatment box 30 is connected to the airbag 25 through a connecting pipe 36. A filler plate 35 is arranged in the exhaust gas treatment box 30. The filler plate 35 is arranged at an angle, and adjacent filler plates 35 are connected end to end. A second spring 18 is fixedly connected in the guide sleeve 13. One end of the second spring 18 is connected to a guide rod 12. The guide rod 12 is slidably installed in the guide sleeve 13, and one end of the guide rod 12 is fixedly connected to the first extrusion plate 11.
[0032] After a certain period of exhaust gas discharge, when the air pressure in the fermentation cylinder 8 gradually decreases, the restoring force of the second spring 18 pushes the guide rod 12 out of the guide sleeve 13, driving the first extrusion plate 11 to move toward the side of the exhaust gas treatment box 30, and the extrusion rod 10 drives the moving plate 27 to move to compress the airbag 25. Since the airbag 25 is connected to the exhaust gas treatment box 30 through the connecting pipe 36, the exhaust gas can be discharged into the exhaust gas treatment box 30 for purification.
[0033] It should be noted that an obliquely cut filler plate 35 is provided in the waste gas treatment box 30. The filler plate 35 is configured to fill an activated carbon layer between the filter plates, thereby improving the efficiency of purifying the waste gas.
[0034] The bottom of the waste gas treatment box 30 is connected to a drain pipe 37 to facilitate the discharge of the purification aqueous solution.
[0035] A piston rod 33 is connected to one side of the movable plate 27, a pressure cylinder 32 is fixedly installed on the top of the exhaust gas treatment box 30, the piston rod 33 is slidably connected in the pressure cylinder 32, a water tank 31 is arranged on one side of the exhaust gas treatment box 30, the pressure cylinder 32 is connected to the water tank 31 through a pumping pipe 34, a spray assembly is arranged on the top of the exhaust gas treatment box 30, the spray assembly includes a first spray pipe 38 and a spray nozzle 39 connected to the bottom of the first spray pipe 38, and the first spray pipe 38 and the pressure cylinder 32 are connected.
[0036] In this embodiment, a DMF solvent aqueous solution with a concentration of 14.5%-18.5% is poured into the water tank 31. While the airbag 25 is inflated, the piston rod 33 is moved in the pressurizing cylinder 32 to draw the 14.5%-18.5% DMF solvent aqueous solution into the pressurizing cylinder 32. When the exhaust gas is discharged from the airbag 25, the piston rod 33 moves in the opposite direction to squeeze the 14.5%-18.5% DMF solvent aqueous solution into the first spray pipe 38, and then sprayed into the exhaust gas treatment box 30 through the spray nozzle 39.
[0037] In the present invention, organic fertilizer is put into a crushing box 1 for crushing pretreatment, and the crushed organic fertilizer falls into a fermentation cylinder 8, and a first motor 4 is started to drive one group of crushing rollers 2 to rotate, and a first gear 3 connected to the other end thereof is meshed with a third gear 7 through two groups of second gears 6, and the third gear 7 is fixedly installed on one end of another group of crushing rollers 2, thereby driving the two groups of crushing rollers 2 to rotate relative to each other, and the organic fertilizer passes between the two groups of crushing rollers 2, and the protrusions 5 on the surface of the crushing rollers 2 are used to crush the organic fertilizer, thereby improving the subsequent fermentation and mixing effect; The second motor 9 is started to drive the fermentation cylinder 8 to rotate around the external rotating shaft connected to the second motor 9. The material-moving rod 15 is fixed in the fermentation cylinder 8 to mix the organic fertilizer in coordination with the rotation of the fermentation cylinder 8 to prevent the organic fertilizer from accumulating and fermenting insufficiently. During the fermentation of organic fertilizer, a large amount of waste gas is generated, which increases the internal pressure of the fermentation cylinder 8. After the pressure valve 23 detects the limit value, the valve is opened to discharge the waste gas into the airbag 25. The airbag 25 expands after being filled with waste gas, and the first extrusion plate 11 can be pushed close to the second extrusion plate 16. The two squeeze the organic fertilizer in the fermentation cylinder 8 to discharge the moisture in the fermentation cylinder 8, thereby increasing the fermentation speed, greatly improving the fermentation efficiency, and effectively reducing the environmental pressure. After a certain period of exhaust gas discharge, the air pressure in the fermentation cylinder 8 gradually decreases, and the guide rod 12 is pushed out of the guide sleeve 13 by the reset force of the second spring 18, driving the first extrusion plate 11 to move toward the exhaust gas treatment box 30. The extrusion rod 10 drives the moving plate 27 to move to compress the airbag 25, and the exhaust gas is discharged into the exhaust gas treatment box 30. The exhaust gas is filtered and purified by the filler plate 35 layer by layer before being discharged; While the airbag 25 is inflated, the piston rod 33 is moved in the pressurizing cylinder 32 to draw a 14.5%-18.5% DMF solvent aqueous solution into the pressurizing cylinder 32. When the waste gas is discharged from the airbag 25, the piston rod 33 moves in the opposite direction to squeeze the 14.5%-18.5% DMF solvent aqueous solution into the first spray pipe 38, and then sprayed into the waste gas treatment box 30 through the spray nozzle 39 for further purification, which effectively avoids pollution to the environment and will not cause harm to the operator.
[0038] The present invention also discloses a fermentation method, comprising the following steps: Step 1: Put the organic fertilizer into the crushing box 1 for crushing pretreatment, and the crushed organic fertilizer falls into the fermentation cylinder 8, start the second motor 9 to drive the fermentation cylinder 8 to rotate, and cooperate with the obliquely cut material rod 15 inside the fermentation cylinder 8 to mix the organic fertilizer; Step 2: Use the pressure valve 23 to control the exhaust gas to be discharged into the airbag 25. During the inflation process, the airbag 25 pushes the first extrusion plate 11 to squeeze the organic fertilizer in the fermentation cylinder 8 to discharge the moisture in the fermentation cylinder 8; Step 3: After the waste gas is discharged, the air pressure in the fermentation cylinder 8 decreases, the second spring 18 is reset to push out the movable plate 27, squeeze the air bag 25, and squeeze the waste gas into the waste gas treatment box 30 for purification; Step 4: While step 2 is being implemented, the pressurizing cylinder 32 draws in the aqueous solution through the pumping pipe 34 . While step 3 is being implemented, the pressurizing cylinder 32 sprays the aqueous solution through the spray nozzle 39 on the waste gas in the waste gas treatment box 30 for purification.
[0039] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A biological organic fertilizer fermentation system, comprising a crushing box (1) for pre-treating organic fertilizer and a fermentation cylinder (8) for fermenting organic fertilizer, characterized in that: Also includes: A material mixing assembly, the material mixing assembly comprising a rotating crushing box (1) and a material moving rod (15) arranged in the crushing box (1); An extrusion assembly, the extrusion assembly comprising a first extrusion plate (11) and a second extrusion plate (16), the first extrusion plate (11) being slidably mounted in the crushing box (1), and a extrusion rod (10) being connected to one side of the first extrusion plate (11); An exhaust gas treatment component, the exhaust gas treatment component comprising an exhaust gas treatment box (30) and a spraying component arranged in the exhaust gas treatment box (30), the exhaust gas treatment box (30) being connected to two groups of air bags (25), the air bags (25) being connected to a pressure valve (23) at the top of a crushing box (1), the extrusion rod (10) being fixedly connected to one side of a fixed plate (26) via a movable plate (27), and the air bags (25) being connected to the exhaust gas treatment box (30) via a connecting pipe (36).
2. A biological organic fertilizer fermentation system according to claim 1, characterized in that, Two groups of crushing rollers (2) are rotatably mounted in the crushing box (1), and the surfaces of the crushing rollers (2) are provided with protrusions (5) in an annular equidistant array, one end of one group of crushing rollers (2) is drivingly connected to a first motor (4), and the other end of the crushing rollers (2) is fixedly mounted with a first gear (3), one side of the first gear (3) is meshed with a third gear (7) through two groups of second gears (6), and the third gear (7) is fixedly mounted on one end of the other group of crushing rollers (2).
3. A biological organic fertilizer fermentation system according to claim 1, characterized in that, One end of the fermentation cylinder (8) is connected to a first spring (17), the second extrusion plate (16) is connected to one end of the first spring (17), one side of the second extrusion plate (16) is connected to a guide sleeve (13), a second spring (18) is fixedly connected inside the guide sleeve (13), one end of the second spring (18) is connected to a guide rod (12), the guide rod (12) is slidably mounted inside the guide sleeve (13), and one end of the guide rod (12) is fixedly connected to the first extrusion plate (11).
4. A biological organic fertilizer fermentation system according to claim 3, characterized in that, The surface of the guide sleeve (13) is symmetrically connected to two groups of shaft sleeves (14), the material moving rods (15) are arranged in an annular equidistant array on one side of the shaft sleeve (14), and the material moving rods (15) are arranged obliquely in the fermentation cylinder (8).
5. A biological organic fertilizer fermentation system according to claim 1, characterized in that, One end of the fermentation cylinder (8) is drivingly connected to a second motor (9); the extrusion rod (10) and the end of the fermentation cylinder (8) away from the second motor (9) are rotationally connected via a linear bearing; a support assembly is provided at the bottom of the fermentation cylinder (8); the support assembly comprises two groups of legs (20); a support plate (21) is connected to the legs (20); support rollers (22) are arranged in an annular equidistant array inside the support plate (21); and the support rollers (22) are arranged in close contact with the outer wall of the fermentation cylinder (8).
6. A biological organic fertilizer fermentation system according to claim 5, characterized in that, The pressure valve (23) is fixedly connected to the outer wall of the fermentation cylinder (8); one end of the pressure valve (23) is connected to an exhaust pipe (24); the exhaust pipe (24) is connected to one end of an air bag (25); one end of the air bag (25) is fixedly connected to the top of the frame (19) via a fixed plate (26); a linear guide rail (29) is fixedly mounted on one side of the support leg (20); a connecting plate (28) is mounted on the guide block of the linear guide rail (29); the connecting plate (28) and the movable plate (27) are fixedly connected; and the exhaust gas treatment box (30) is connected to the air bag (25) via a connecting pipe (36).
7. A biological organic fertilizer fermentation system according to claim 1, characterized in that, A filling plate (35) is arranged in the waste gas treatment box (30); the filling plate (35) is arranged obliquely, and adjacent filling plates (35) are connected end to end.
8. A biological organic fertilizer fermentation system according to claim 1, characterized in that, A piston rod (33) is connected to one side of the movable plate (27); a pressurizing cylinder (32) is fixedly mounted on the top of the exhaust gas treatment box (30); the piston rod (33) is slidably connected inside the pressurizing cylinder (32); a water tank (31) is provided on one side of the exhaust gas treatment box (30); the pressurizing cylinder (32) is connected to the water tank (31) via a water pumping pipe (34).
9. A biological organic fertilizer fermentation system according to claim 8, characterized in that, A spray assembly is arranged at the top of the exhaust gas treatment box (30), the spray assembly comprising a first spray pipe (38) and a spray nozzle (39) connected to the bottom of the first spray pipe (38), and the first spray pipe (38) and the pressurizing cylinder (32) are connected.
10. A fermentation method, according to a biological organic fertilizer fermentation system according to any one of claims 1-9, characterized in that: The steps include: Step 1: putting organic fertilizer into a crushing box (1) for crushing pre-treatment, the crushed organic fertilizer falls into a fermentation cylinder (8), starting a second motor (9) to drive the fermentation cylinder (8) to rotate, and cooperating with a material-moving rod (15) arranged obliquely inside the fermentation cylinder (8) to mix the organic fertilizer; Step 2: using the pressure valve (23) to control the exhaust gas to be discharged into the air bag (25); during the inflation process, the air bag (25) pushes the first extrusion plate (11) to squeeze the organic fertilizer in the fermentation cylinder (8) to discharge the moisture in the fermentation cylinder (8); Step 3: After the waste gas is discharged, the air pressure in the fermentation cylinder (8) decreases, the second spring (18) is reset to push out the movable plate (27), squeeze the air bag (25), and squeeze the waste gas into the waste gas treatment box (30) for purification; Step 4: While step 2 is being implemented, the pressurizing cylinder (32) draws in the aqueous solution through the pumping pipe (34). While step 3 is being implemented, the pressurizing cylinder (32) sprays the aqueous solution through the spray nozzle (39) onto the waste gas in the waste gas treatment box (30) for purification.