Cloth dyeing device capable of adjusting temperature

By introducing a top pressure roller and a stirring mechanism into the fabric dyeing device, uniform immersion and uniform mixing of the fabric are achieved, the problem of uneven dyeing is solved, and the dyeing efficiency and quality are improved.

CN119433872APending Publication Date: 2025-02-14SHISHI DINGSHENG BLEACHING DYEING & WEAVING CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202411511304.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-02-14

AI Technical Summary

Technical Problem

Existing fabric dyeing devices are difficult to avoid the problems of dye precipitation and uneven dyeing, especially when fabrics are stacked, the dye contact is insufficient, resulting in uneven color.

Method used

A cloth dyeing device with adjustable temperatures including a top pressure roller and a stirring mechanism is designed. The top pressure roller completely immerse the cloth in the dye liquid through a tensioning mechanism, and achieve uniform mixing of the dye through a stirring mechanism to ensure that the dye is evenly distributed on the surface of the cloth.

Benefits of technology

Through uniform impregnation and sufficient stirring, the color uneven problem caused by uneven dye distribution is solved, and the efficiency and quality of fabric dyeing is improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119433872A_ABST
    Figure CN119433872A_ABST
Patent Text Reader

Abstract

The invention discloses a temperature-adjustable cloth dyeing device, and relates to the field of cloth dyeing, the temperature-adjustable cloth dyeing device comprises a dyeing box, two symmetrical tensioning mechanisms are arranged above the dyeing box, and a top pressing roller is arranged between the two tensioning mechanisms; the tensioning mechanism comprises a Z-shaped plate rotationally connected to the top pressing roller and an electric rail fixed to the side face of the dyeing box. According to the cloth dyeing device capable of adjusting the temperature, dye in the dyeing box can be uniformly mixed in the vertical direction and the horizontal direction, so that the dye in the dyeing box is fully stirred and mixed, the dye is uniformly distributed in the dyeing box, and the problem of color difference after cloth dyeing caused by non-uniform distribution of the dye is effectively avoided; meanwhile, the top pressing roller presses the cloth downwards and is matched with the two auxiliary rollers, so that the cloth is tensioned, the cloth in the dyeing box is in uniform contact with dye liquor, and the phenomenon that the cloth is dyed unevenly due to cloth stacking is effectively avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of cloth dyeing, in particular to a temperature-adjustable cloth dyeing device. Background Art

[0002] Cloth dyeing refers to dyeing cloth into the required color. It is a processing method that uses dyes to color cloth. It is also a general term for pretreatment, dyeing, printing, finishing, washing, etc. In ancient times, the dyes used for dyeing were mostly natural mineral or plant dyes. Dyeing is divided into two methods: immersion dyeing and pad dyeing. Immersion dyeing is a method of immersing the dyed object in the dye solution and allowing the dye to gradually dye the dyed object. In this process, under the reducing action of the alkali solution, the soluble leuco sodium salt in the dye solution is absorbed by the cellulose fibers of the knitted fabric, causing the color to adhere to the fabric.

[0003] In the current fabric dyeing process, the finished fabric is generally placed in a dye drum as a whole, and the fabric is taken out for drying after being completely colored. However, in the process of placing the fabric into the dye vat, the fabric is easily stacked in the dye vat, and the middle area of ​​the fabric pile is difficult to be quickly dyed by the dye, resulting in insufficient contact between the surfaces of the fabric in contact with the dye, resulting in uneven dyeing.

[0004] On the other hand, after searching, the patent number CN107881684B discloses a fabric dyeing device, which can make the fabric absorb more dyeing liquid and increase the efficiency of fabric dyeing. However, it is difficult for this device to avoid the problem of poor fabric dyeing caused by dye precipitation and stratification. The fabric dyeing device is generally equipped with a circulating agitator to prevent the dye from precipitating to the bottom layer, but the current agitator generally rotates and stirs in one direction, and the mixing effect is poor, resulting in uneven distribution of dyes in the dyeing tank, which makes the fabric appear color difference after dyeing. In addition, since some fabrics need to add strong reducing liquids such as alkali solution to the dyeing tank to increase the dyeing rate when dyeing, the current addition method is to inject from the top or side of the dyeing tank in a single direction. Some alkali solution contacts the fabric without being fully mixed with the dye solution, so that the part of the fabric that the alkali solution does not reach is dyed slowly, resulting in uneven fabric color. To this end, we provide a fabric dyeing device with adjustable temperature to solve the above problems. Summary of the invention

[0005] The purpose of the present invention is to make up for the shortcomings of the prior art and provide a temperature-adjustable cloth dyeing device, including a dyeing box, two symmetrical tensioning mechanisms are arranged above the dyeing box, a top pressure roller is arranged between the two tensioning mechanisms, the tensioning mechanism includes a Z-type plate rotatably connected to the top pressure roller and an electric track fixed to the side of the dyeing box, the Z-type plate is fixed on the movable carrier of the electric track, auxiliary rollers are arranged on both sides of the top pressure roller, the two auxiliary rollers are rotatably connected to the outer surface of the dyeing box, the top pressure roller squeezes the cloth downward, so that the cloth in the area below the top pressure roller is completely immersed in the dye solution, and when the top pressure roller presses the cloth downward, it is pressed by the two auxiliary rollers, and the cloth will be tensioned, so that the cloth in the dyeing box is evenly in contact with the dye solution, preventing the cloth from piling up and causing uneven dyeing.

[0006] Two winding mechanisms are arranged above the dyeing box, and the winding mechanism includes a moving block and a slide fixed on the upper surface of the dyeing box, the slide is slidably connected with a rotating plate inside, and a rotating rod three is fixed on the outer surface of the rotating plate, and the rotating rod three is rotatably connected with the moving block, and a docking rod one is rotatably connected above the moving block, and the rotating rod three is transmission-connected with the docking rod one through a pulley and a belt, and a clamping assembly for winding up the cloth is arranged at the end of the docking rod one away from the moving block.

[0007] Two heaters are installed on the outside of the dyeing box, and two stirring mechanisms are arranged inside the dyeing box. The stirring mechanism includes a fan-shaped block rotatably connected to the inner wall of the dyeing box, a swing frame is fixed on the outer surface of the fan-shaped block, five long toggle plates are fixed below the swing frame, an arc-shaped wave block is fixed below the fan-shaped block, and a compressed wave block adapted to the arc-shaped wave block is arranged below the arc-shaped wave block, three fixed rods are fixed on the outer surface of the compressed wave block, and a plurality of toggle plates are fixed on the outer surface of each of the fixed rods, and a transmission component for making the fan-shaped block swing back and forth is arranged on the outside of the fan-shaped block.

[0008] The above-mentioned tensioning mechanism also includes a support frame fixed on the upper surface of the dyeing box, wherein a motor 1 is fixed on the top of the support frame, and a rotating rod 1 is fixed on the output end of the motor 1, and the outer surface of the rotating rod 1 is slidably connected with a rotating tube, and the rotating tube passes through the outer surface of the Z-shaped plate and is rotatably connected to the Z-shaped plate; the inner wall of the rotating tube is fixed with two sliding bars, and the two sliding bars are slidably connected to the rotating rod 1, and the outer surface of the Z-shaped plate is rotatably connected with a rotating rod 2, and the rotating rod 2 is transmission-connected to the rotating tube through a belt and a pulley, and the bottom end of the rotating rod 2 passes through the Z-shaped plate and is fixed with an embedded tube 1, which controls the motors 1 on both sides to respectively drive the two rotating rods 1 to rotate, and the rotation of the rotating rod 1 drives the rotating tube to rotate through the two sliding bars, and the rotation of the rotating tube will drive the embedded tube 1 at the bottom end of the rotating rod 2 to rotate through the transmission of the belt and the pulley.

[0009] One end of the slide is fixedly connected to a cylinder, a motor three is fixed to the outer surface of the cylinder, a rotating disk is fixed to the output end of the motor three, the rotating disk is rotatably connected to the inner wall of the cylinder, a slot matched with a rotating plate is provided on the outer surface of the rotating disk, a motor two is fixed above the cylinder, a threaded rod one is fixed to the output end of the motor two, the threaded rod one is threadedly connected to the moving block, after the dyeing of the cloth in the dyeing box is completed, the motors three on both sides are controlled to respectively drive the two rotating disks to rotate, the rotation of the rotating disk will drive the rotating plate to rotate, the rotation of the rotating plate drives the clamped cloth to be rolled up through the transmission of the docking rods one and two, so that the cloth can be rolled up after dyeing is completed, thereby improving work efficiency.

[0010] The above-mentioned clamping assembly includes a placement rack and bolts. A docking rod 2 that is compatible with the docking rod 1 is fixed to the outer surface of the placement rack. The docking rod 1 and the docking rod 2 are both threadedly connected with the bolts. After the dyed cloth on the placement rack is completely rolled up, the bolts on both sides are removed, and the docking rod 2 can be separated from the docking rod 1, so that the rolled dyed cloth can be removed quickly and conveniently.

[0011] The above-mentioned clamping assembly also includes two clamping plates. A group of limit rods are fixed above and below the placement rack, and the number of limit rods in each group is two. The two clamping plates are respectively slidably connected to the two groups of limit rods. The outer surface of the placement rack is rotatably connected to two threaded rods 2, and the two threaded rods 2 are respectively threadedly connected to the two clamping plates. One end of the cloth to be dyed is placed in the placement rack, and the threaded rod 2 on the placement rack is rotated so that the two clamping plates are close to each other and clamp the cloth, so that the two clamping assemblies clamp one end of the cloth.

[0012] Furthermore, a four-way nozzle is fixed at the bottom of the swing frame, and a hose is fixedly connected to the outer surface of the four-way nozzle, and the hose is fixedly connected to the fan-shaped block. The end of the hose away from the four-way nozzle passes through the inner wall of the dyeing box and is fixedly connected to the dyeing box. When the fan-shaped block swings, it will drive the multiple long plates on the swing frame to swing and roll in the dyeing box, so that the dyes in the dyeing box are evenly mixed in the vertical direction. At the same time, the alkali solution will be injected into the dyeing box through the four-way nozzle. Through the swing of the swing frame, the alkali solution is evenly distributed in the dyeing liquid.

[0013] Furthermore, the stirring mechanism also includes two sliding rods, both of which are slidably connected to the compressed wave block, and the outer surfaces of the two sliding rods are sleeved with telescopic springs, and the two telescopic springs are fixedly connected between the compressed wave block and the dyeing box. When the fan-shaped block swings, it will hit the compressed wave block through the arc wave block, and the compressed wave block will drive the toggle plate on the fixed rod to move horizontally. After the compressed wave block moves, it is reset by the spring pressure of the two telescopic springs, so that multiple toggle plates continue to move back and forth, so that the dyes in the dyeing box are evenly mixed in the horizontal direction.

[0014] The above-mentioned transmission assembly includes a fixed frame and a crank, the fixed frame is fixedly connected to the inner wall of the dyeing box, the crank is rotatably connected to the fixed frame, the outer surface of the fan-shaped block is provided with a slide groove matched with the crank, the slide groove is slidably connected to the crank, one end of the crank is fixed with a bevel gear 1, the upper part of the fixed frame is rotatably connected with a rotating rod 4, the outer surface of the rotating rod 4 is fixed with a bevel gear 2, the bevel gear 1 is meshed with the bevel gear 2, the top of the rotating rod 4 is fixed with a mosaic tube 2, the mosaic tube 2 is matched with the mosaic tube 1, after the top pressure roller moves to the bottom end, the mosaic tube 1 will mesh with the mosaic tube 2, when the mosaic tube 1 rotates, it will drive the crank to rotate through the transmission of the mosaic tube 2, the bevel gear 2 and the bevel gear 1 in turn, and the crank will drive the fan-shaped block to swing back and forth through the slide groove.

[0015] Compared with the prior art, the temperature-adjustable cloth dyeing device has the following beneficial effects:

[0016] 1. The present invention is provided with a stirring mechanism. When the cloth enters the dyeing box for dyeing, the crank will drive the fan-shaped block to swing back and forth, and the fan-shaped block will drive multiple long toggle plates to swing and roll in the dyeing box, so that the dye in the dyeing box is evenly mixed in the vertical direction. At the same time, the alkali solution will be injected into the dyeing box through the four-way nozzle. Through the swing of the swing frame, the alkali solution is evenly distributed in the dyeing liquid. When the fan-shaped block swings, it will hit the compressed wave block through the arc wave block. The compressed wave block will drive the toggle plate on the fixed rod to move horizontally, so that the dye in the dyeing box is evenly mixed in the horizontal direction, so as to fully stir and mix the dye in the dyeing box, so that the dye is evenly distributed in the dyeing box, and effectively avoid the problem of color difference after cloth dyeing caused by uneven dye distribution.

[0017] 2. The present invention is provided with a tensioning mechanism and a winding mechanism. When the material is first loaded, one end of the cloth is clamped by two clamping assemblies, and the rotating plate is moved to the rotating disk. At this time, the cloth is between the top pressure roller and the two auxiliary rollers. The electric tracks on both sides are controlled to make the top pressure roller squeeze the cloth downward, so that the cloth in the area below the top pressure roller is completely immersed in the dye solution. When the top pressure roller presses the cloth downward, it is pressed by the two auxiliary rollers. The cloth will be tensioned, so that the cloth in the dyeing box is evenly in contact with the dye solution, effectively avoiding the phenomenon of uneven dyeing of the cloth caused by cloth stacking.

[0018] Other advantages, objectives and features of the present invention will be set forth in part in the following description and, in part, will be apparent to those skilled in the art based on an examination of the following or may be taught from the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0020] Figure 2 This is a schematic diagram of the three-dimensional structure of the present invention when dyeing;

[0021] Figure 3 It is a schematic diagram of the split structure of the whole invention;

[0022] Figure 4 It is a three-dimensional structural schematic diagram of the tensioning mechanism of the present invention;

[0023] Figure 5 It is a three-dimensional structural schematic diagram of the winding mechanism of the present invention;

[0024] Figure 6 The split structure of the winding mechanism of the present invention is shown in FIG. Figure 1 ;

[0025] Figure 7 The three-dimensional structure of the winding mechanism of the present invention is shown in FIG. Figure 2 ;

[0026] Figure 8 It is a schematic diagram of the three-dimensional structure when the embedded tube 1 and the embedded tube 2 of the present invention are connected;

[0027] Fig. 9 It is a three-dimensional structural schematic diagram of the stirring mechanism of the present invention;

[0028] Fig.10 It is a schematic diagram of the split structure of the stirring mechanism of the present invention.

[0029] In the figure:

[0030] 1. Dyeing box;

[0031] 2. tensioning mechanism; 201. support frame; 202. electric track; 203. motor 1; 204. rotating rod 1; 205. Z-shaped plate; 206. rotating tube; 207. slide bar; 208. rotating rod 2; 209. interlocking tube 1;

[0032] 3. Winding mechanism; 301. Slideway; 302. Cylinder; 303. Motor 2; 304. Threaded rod 1; 305. Motor 3; 306. Rotating disk; 307. Moving block; 308. Rotating rod 3; 309. Rotating plate; 310. Docking rod 1; 311. Placement rack; 312. Docking rod 2; 313. Bolt; 314. Clamping plate; 315. Threaded rod 2; 316. Limit rod;

[0033] 4. stirring mechanism; 401. fan-shaped block; 402. fixed frame; 403. crank; 404. bevel gear one; 405. rotating rod four; 406. bevel gear two; 407. embedded pipe two; 408. slide; 409. arc wave block; 410. swing frame; 411. toggle long board; 412. four-way nozzle; 413. hose; 414. pressure wave block; 415. fixed rod; 416. toggle piece; 417. slide rod; 418. telescopic spring;

[0034] 5. Heater; 6. Top pressure roller; 7. Auxiliary roller. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] See also Figure 1 and Figure 2 The present invention provides a technical solution: a temperature-adjustable cloth dyeing device, comprising a dyeing box 1, two symmetrical tensioning mechanisms 2 are arranged above the dyeing box 1, a top pressure roller 6 is arranged between the two tensioning mechanisms 2, the tensioning mechanism 2 comprises a Z-shaped plate 205 rotatably connected to the top pressure roller 6 and an electric track 202 fixed on the side of the dyeing box 1, the Z-shaped plate 205 is fixed on the moving carrier of the electric track 202, auxiliary rollers 7 are arranged on both sides of the top pressure roller 6, the two auxiliary rollers 7 are rotatably connected to the outer surface of the dyeing box 1, the top pressure roller 6 presses the cloth downward, so that the cloth in the area below the top pressure roller 6 is completely immersed in the dye solution, and when the top pressure roller 6 presses the cloth downward, it is pressed by the two auxiliary rollers 7, and the cloth will be tensioned, so that the cloth in the dyeing box 1 is evenly in contact with the dye solution, so as to prevent the cloth from piling up and causing uneven dyeing.

[0037] Please refer to Figure 3 and Figure 5Two winding mechanisms 3 are arranged above the dyeing box 1, and the winding mechanism 3 includes a moving block 307 and a slideway 301 fixed on the upper surface of the dyeing box 1. The interior of the slideway 301 is slidably connected with a rotating plate 309, and a rotating rod three 308 is fixed on the outer surface of the rotating plate 309. The rotating rod three 308 is rotatably connected with the moving block 307, and a docking rod 1 310 is rotatably connected above the moving block 307. The rotating rod three 308 is transmission-connected with the docking rod 1 310 through a pulley and a belt, and a clamping assembly for winding the cloth is arranged at one end of the docking rod 1 310 away from the moving block 307. When the cloth dyeing starts, the motors 2 303 on both sides are controlled to drive the two threaded rods 1 304 to rotate respectively. The rotation of the threaded rod 1 304 will drive the clamping assembly on the moving block 307 to move, so that the clamping assembly moves to one side of the cloth to be dyed, so that the staff can use the clamping assembly to clamp one end of the cloth.

[0038] Please refer to Figure 2 , Figure 8 and Fig. 9 Two heaters 5 are installed outside the dyeing box 1. The heater 5 has a temperature adjustment function and can adjust the temperature of the dye solution in the dyeing box 1, so that the device can adjust the dyeing temperature according to the fabrics of different materials. Two stirring mechanisms 4 are arranged inside the dyeing box 1. The stirring mechanism 4 includes a fan-shaped block 401 rotatably connected to the inner wall of the dyeing box 1. A swing frame 410 is fixed to the outer surface of the fan-shaped block 401. Five toggle long plates 411 are fixed below the swing frame 410. An arc-shaped wave block 409 is fixed below the fan-shaped block 401. A compressed wave block 414 adapted to the arc-shaped wave block 409 is arranged below the arc-shaped wave block 409. Three A fixed rod 415 is provided, and a plurality of toggling plates 416 are fixed on the outer surface of each fixed rod 415. A transmission assembly for making the fan-shaped block 401 swing back and forth is arranged on the outside of the fan-shaped block 401. When the fan-shaped block 401 swings, it will drive a plurality of toggling long plates 411 on the swing frame 410 to swing and roll in the dyeing box 1, so that the dye in the dyeing box 1 is evenly mixed in the vertical direction. When the fan-shaped block 401 swings, it will hit the compressed wave block 414 through the arc wave block 409. The compressed wave block 414 will drive the toggling plates 416 on the fixed rod 415 to move horizontally, so that the dye in the dyeing box 1 is evenly mixed in the horizontal direction, thereby fully stirring and mixing the dye in the dyeing box 1, so that the dye is evenly distributed in the dyeing box 1.

[0039] Please refer to Figure 2 and Figure 4The tensioning mechanism 2 also includes a support frame 201 fixed on the upper surface of the dyeing box 1, a motor 203 is fixed above the support frame 201, a rotating rod 204 is fixed to the output end of the motor 203, a rotating tube 206 is slidably connected to the outer surface of the rotating rod 204, the rotating tube 206 passes through the outer surface of the Z-shaped plate 205 and is rotatably connected to the Z-shaped plate 205, and two slide bars 207 are fixed to the inner wall of the rotating tube 206, and the two slide bars 207 are slidably connected to the rotating rod 204. The outer surface is rotatably connected with a rotating rod 208, which is connected to the rotating tube 206 through a belt and a pulley. The bottom end of the rotating rod 208 passes through the Z-plate 205 and is fixed with an interlocking tube 209. The motors 203 on both sides are controlled to respectively drive the two rotating rods 204 to rotate. The rotating rod 204 rotates and drives the rotating tube 206 to rotate through two slide bars 207. The rotation of the rotating tube 206 will drive the interlocking tube 209 at the bottom of the rotating rod 208 to rotate through the transmission of the belt and the pulley.

[0040] Please refer to Figure 5 , Figure 6 and Figure 7 , one end of the slide 301 is fixedly connected with a cylinder 302, a motor three 305 is fixed on the outer surface of the cylinder 302, a rotating disk 306 is fixed on the output end of the motor three 305, the rotating disk 306 is rotatably connected to the inner wall of the cylinder 302, and a slot adapted to a rotating plate 309 is provided on the outer surface of the rotating disk 306, a motor two 303 is fixed above the cylinder 302, a threaded rod one 304 is fixed on the output end of the motor two 303, and the threaded rod one 304 is threadedly connected to the moving block 307. After the dyeing of the cloth in the dyeing box 1 is completed, the motor three 305 on both sides is controlled to drive the two rotating disks 306 to rotate respectively, and the rotation of the rotating disk 306 will drive the rotating plate 309 to rotate, and the rotation of the rotating plate 309 drives the clamped cloth to be rolled up through the transmission of the docking rod one 310 and the docking rod two 312, so that the cloth can be rolled up after the dyeing is completed, thereby improving the work efficiency.

[0041] The clamping assembly includes a placement rack 311 and a bolt 313. A docking rod 312 compatible with the docking rod 310 is fixed to the outer surface of the placement rack 311. The docking rod 310 and the docking rod 312 are both threadedly connected with the bolt 313. After the dyed cloth on the placement rack 311 is completely rolled up, the bolts 313 on both sides are removed, and the docking rod 312 can be separated from the docking rod 310, so that the rolled dyed cloth can be removed quickly and conveniently.

[0042] The clamping assembly also includes two clamping plates 314. A group of limiting rods 316 are fixed above and below the placement rack 311. There are two limiting rods 316 in each group. The two clamping plates 314 are slidably connected to the two groups of limiting rods 316 respectively. The outer surface of the placement rack 311 is rotatably connected to two threaded rods 2 315. The two threaded rods 2 315 are threadedly connected to the two clamping plates 314 respectively. One end of the cloth to be dyed is placed in the placement rack 311, and the threaded rod 2 315 on the placement rack 311 is rotated so that the two clamping plates 314 are close to each other and clamp the cloth, so that the two clamping assemblies clamp one end of the cloth.

[0043] Please refer to Figure 8 , Fig. 9 and Fig.10 A four-way nozzle 412 is fixed at the bottom of the swing frame 410, and a hose 413 is fixedly connected to the outer surface of the four-way nozzle 412. The hose 413 is fixedly connected to the fan-shaped block 401. The end of the hose 413 away from the four-way nozzle 412 passes through the inner wall of the dyeing box 1 and is fixedly connected to the dyeing box 1. When the fan-shaped block 401 swings, it will drive the multiple long plates 411 on the swing frame 410 to swing and roll in the dyeing box 1, so that the dyes in the dyeing box 1 are evenly mixed in the vertical direction. At the same time, the alkali solution will be injected into the dyeing box 1 through the four-way nozzle 412. Through the swing of the swing frame 410, the alkali solution is evenly distributed in the dyeing liquid.

[0044] The stirring mechanism 4 also includes two sliding rods 417, and the two sliding rods 417 are both slidably connected to the compressed wave block 414. The outer surfaces of the two sliding rods 417 are sleeved with telescopic springs 418, and the two telescopic springs 418 are fixedly connected between the compressed wave block 414 and the dyeing box 1. When the fan-shaped block 401 swings, it will hit the compressed wave block 414 through the arc wave block 409, and the compressed wave block 414 will drive the toggle plate 416 on the fixed rod 415 to move horizontally. After the compressed wave block 414 moves, it is reset by the spring pressure of the two telescopic springs 418, so that multiple toggle plates 416 continue to move back and forth, so that the dye in the dyeing box 1 is evenly mixed in the horizontal direction.

[0045] The transmission assembly includes a fixed frame 402 and a crank 403. The fixed frame 402 is fixedly connected to the inner wall of the dyeing box 1. The crank 403 is rotatably connected to the fixed frame 402. The outer surface of the fan-shaped block 401 is provided with a slide groove 408 adapted to the crank 403. The slide groove 408 is slidably connected to the crank 403. A bevel gear 1 404 is fixed to one end of the crank 403. A rotating rod 405 is rotatably connected to the upper part of the fixed frame 402. A bevel gear 2 406 is fixed to the outer surface of the rotating rod 405. Wheel 1 404 is meshed with bevel gear 2 406, and a chimeric tube 2 407 is fixed to the top of rotating rod 405, and chimeric tube 2 407 is adapted to chimeric tube 1 209. After the top pressure roller 6 moves to the bottom end, chimeric tube 1 209 will mesh with chimeric tube 2 407. When chimeric tube 1 209 rotates, it will drive crank 403 to rotate through the transmission of chimeric tube 2 407, bevel gear 2 406 and bevel gear 1 404 in turn, and crank 403 will drive sector block 401 to swing back and forth through slide groove 408.

[0046] When in use, at the beginning of loading, the motors 303 on both sides are controlled to move the two placement racks 311 to the end away from the cylinder 302, and one end of the cloth to be dyed is placed in the placement rack 311, and the threaded rod 315 on the placement rack 311 is rotated to make the two clamping plates 314 close to each other to clamp the cloth, so that the two clamping components clamp one end of the cloth, and then the motors 303 on both sides are controlled to drive the two moving blocks 307 to move respectively, so that the rotating plate 309 moves to the slot of the rotating disk 306, and the electric rails 202 on both sides are controlled to make the top pressure roller 6 squeeze the cloth downward, so that the cloth in the area below the top pressure roller 6 is completely immersed in the dye solution, and when the top pressure roller 6 presses the cloth downward, it is pressed by the two auxiliary rollers 7, and the cloth will be tensioned, so that the cloth in the dyeing box 1 is evenly in contact with the dye solution.

[0047] After the top pressure roller 6 moves to the bottom end, the mosaic tube 1 209 will mesh with the mosaic tube 2 407, controlling the motors 1 203 on both sides to respectively drive the two rotating rods 1 204 to rotate. The rotation of the rotating rod 1 204 drives the rotating tube 206 to rotate through the two slide bars 207. The rotation of the rotating tube 206 will drive the mosaic tube 1 209 to rotate through the rotating rod 208. The rotation of the mosaic tube 1 209 will drive the crank 403 to rotate through the transmission of the mosaic tube 2 407, the bevel gear 2 406 and the bevel gear 1 404 in turn. The crank 403 will drive the fan-shaped block 401 to swing back and forth through the slide groove 408.

[0048] When the fan-shaped block 401 swings, it will drive the multiple long toggle plates 411 on the swing frame 410 to swing and roll in the dyeing box 1, so that the dye in the dyeing box 1 is evenly mixed in the vertical direction. At the same time, the alkali solution will be injected into the dyeing box 1 through the four-way nozzle 412. Through the swing of the swing frame 410, the alkali solution is evenly distributed in the dyeing liquid. When the fan-shaped block 401 swings, it will hit the compressed wave block 414 through the arc wave block 409. The compressed wave block 414 will drive the toggle plate 416 on the fixed rod 415 to move horizontally. After the compressed wave block 414 moves, it is reset by the spring pressure of the two telescopic springs 418, so that the multiple toggle plates 416 continue to move back and forth, so that the dye in the dyeing box 1 is evenly mixed in the horizontal direction, thereby fully stirring and mixing the dye in the dyeing box 1, so that the dye is evenly distributed in the dyeing box 1.

[0049] After the dyeing of the cloth in the dyeing box 1 is completed, the motors 305 on both sides are controlled to drive the two rotating disks 306 to rotate respectively. The rotation of the rotating disk 306 will drive the rotating plate 309 to rotate. The rotation of the rotating plate 309 drives the clamped cloth to be rolled up through the transmission of the docking rod 1 310 and the docking rod 2 312, so that the cloth can be rolled up after dyeing is completed, thereby improving work efficiency. After the rolled cloth is dyed and rolled up, the bolts 313 on both sides are disassembled, so that the rolled dyed cloth can be removed, which is convenient and quick.

[0050] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A temperature-adjustable cloth dyeing device, comprising a dyeing box (1), characterized in that: Two symmetrical tensioning mechanisms (2) are arranged above the dyeing box (1); a top pressure roller (6) is arranged between the two tensioning mechanisms (2); the tensioning mechanism (2) comprises a Z-shaped plate (205) rotatably connected to the top pressure roller (6) and an electric track (202) fixed to the side of the dyeing box (1); the Z-shaped plate (205) is fixed to the movable carrier of the electric track (202); auxiliary rollers (7) are arranged on both sides of the top pressure roller (6); and the two auxiliary rollers (7) are rotatably connected to the outer surface of the dyeing box (1); Two winding mechanisms (3) are arranged above the dyeing box (1), the winding mechanism (3) comprising a moving block (307) and a slideway (301) fixed on the upper surface of the dyeing box (1), the interior of the slideway (301) is slidably connected with a rotating plate (309), the outer surface of the rotating plate (309) is fixed with a rotating rod three (308), the rotating rod three (308) is rotatably connected with the moving block (307), the upper part of the moving block (307) is rotatably connected with a docking rod one (310), the rotating rod three (308) is transmission-connected with the docking rod one (310) via a pulley and a belt, and a clamping assembly for winding fabric is arranged at one end of the docking rod one (310) away from the moving block (307); Two heaters (5) are installed outside the dyeing box (1), and two stirring mechanisms (4) are arranged inside the dyeing box (1). The stirring mechanism (4) comprises a fan-shaped block (401) rotatably connected to the inner wall of the dyeing box (1), a swing frame (410) is fixed on the outer surface of the fan-shaped block (401), and five long shifting plates (411) are fixed below the swing frame (410), an arc-shaped wave block (409) is fixed below the fan-shaped block (401), and a pressure wave block (414) adapted to the arc-shaped wave block (409) is arranged below the arc-shaped wave block (409), three fixed rods (415) are fixed on the outer surface of the pressure wave block (414), and a plurality of shifting plates (416) are fixed on the outer surface of each of the fixed rods (415), and a transmission component for causing the fan-shaped block (401) to swing back and forth is arranged outside the fan-shaped block (401).

2. The temperature-adjustable cloth dyeing device according to claim 1, characterized in that: The tensioning mechanism (2) also includes a support frame (201) fixed on the upper surface of the dyeing box (1), a motor 1 (203) is fixed above the support frame (201), a rotating rod 1 (204) is fixed to the output end of the motor 1 (203), the outer surface of the rotating rod 1 (204) is slidably connected to a rotating tube (206), the rotating tube (206) passes through the outer surface of the Z-shaped plate (205) and is rotatably connected to the Z-shaped plate (205), two sliding strips (207) are fixed to the inner wall of the rotating tube (206), the two sliding strips (207) are slidably connected to the rotating rod 1 (204), the outer surface of the Z-shaped plate (205) is rotatably connected to a rotating rod 2 (208), the rotating rod 2 (208) is transmission-connected to the rotating tube (206) via a belt and a pulley, and the bottom end of the rotating rod 2 (208) passes through the Z-shaped plate (205) and is fixed to a chimeric tube 1 (209).

3. The temperature-adjustable cloth dyeing device according to claim 1, characterized in that: One end of the slideway (301) is fixedly connected to a cylinder (302), a motor three (305) is fixed to the outer surface of the cylinder (302), a rotating disk (306) is fixed to the output end of the motor three (305), the rotating disk (306) is rotatably connected to the inner wall of the cylinder (302), a slot matching the rotating plate (309) is provided on the outer surface of the rotating disk (306), a motor two (303) is fixed above the cylinder (302), a threaded rod one (304) is fixed to the output end of the motor two (303), and the threaded rod one (304) is threadedly connected to the moving block (307).

4. The temperature-adjustable cloth dyeing device according to claim 1, characterized in that: The clamping assembly comprises a placement frame (311) and a bolt (313); a second docking rod (312) adapted to the first docking rod (310) is fixed to the outer surface of the placement frame (311); the first docking rod (310) and the second docking rod (312) are both threadedly connected to the bolt (313).

5. The temperature-adjustable cloth dyeing device according to claim 4, characterized in that: The clamping assembly also includes two clamping plates (314). A group of limiting rods (316) are fixed above and below the placement rack (311). Each group of limiting rods (316) has two limiting rods. The two clamping plates (314) are slidably connected to the two groups of limiting rods (316) respectively. The outer surface of the placement rack (311) is rotatably connected to two threaded rods (315). The two threaded rods (315) are threadedly connected to the two clamping plates (314) respectively.

6. The temperature-adjustable cloth dyeing device according to claim 1, characterized in that: A four-way nozzle (412) is fixed below the swing frame (410), and a hose (413) is fixedly connected to the outer surface of the four-way nozzle (412), and the hose (413) is fixedly connected to the fan-shaped block (401), and one end of the hose (413) away from the four-way nozzle (412) passes through the inner wall of the dyeing box (1) and is fixedly connected to the dyeing box (1).

7. The temperature-adjustable cloth dyeing device according to claim 1, characterized in that: The stirring mechanism (4) further comprises two sliding rods (417), both of which are slidably connected to the compressed wave block (414), and both of which are sleeved with telescopic springs (418) on their outer surfaces, and both of which are fixedly connected between the compressed wave block (414) and the dyeing box (1).

8. The temperature-adjustable cloth dyeing device according to claim 2, characterized in that: The transmission assembly comprises a fixed frame (402) and a crank (403); the fixed frame (402) is fixedly connected to the inner wall of the dyeing box (1); the crank (403) is rotatably connected to the fixed frame (402); a slide groove (408) adapted to the crank (403) is provided on the outer surface of the fan-shaped block (401); the slide groove (408) is slidably connected to the crank (403); a bevel gear 1 (404) is fixed to one end of the crank (403); a rotating rod 4 (405) is rotatably connected to the upper part of the fixed frame (402); a bevel gear 2 (406) is fixed to the outer surface of the rotating rod 4 (405); the bevel gear 1 (404) is meshed with the bevel gear 2 (406); a chimeric tube 2 (407) is fixed to the top end of the rotating rod 4 (405); the chimeric tube 2 (407) is adapted to the chimeric tube 1 (209).

Citation Information

Patent Citations

  • A fabric dyeing device

    CN107881684B