Insulation detection device of finished product for processing rubber product of electric power equipment

By designing an insulation detection device including a cargo box, a first motor, a first slider, a first slider, a fixture, a protective pad and a fixed seat, the arc and measurement errors in the insulation performance detection of the rubber products of power equipment are solved. and the problem of insufficient clamping force, precise clamping and flexible detection are achieved.

CN119438833APending Publication Date: 2025-02-14JIANGSU BINGCHENG NEW MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411497236.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-02-14

AI Technical Summary

Technical Problem

In the prior art, when detecting the insulation performance of rubber products of power equipment, there is a risk of arcing or discharge, with large measurement errors, insufficient clamping force lead to loosening or offset, and it is difficult to adapt to the detection of different sizes and shapes.

Method used

An insulation detection device including a cargo box, a first motor, a first slider, a first slider, a clamp, a protective pad and a fixture are designed. Through the mutual cooperation of these components, the rubber products of the power equipment are realized. Accurate clamping and inspection.

Benefits of technology

It effectively prevents the occurrence of arcs or discharges, reduces measurement errors, improves clamping force, ensures the accuracy and reliability of detection, and can flexibly adapt to different sizes and shapes of power equipment rubber products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides an insulativity detection device for a finished product for processing a rubber product of electric power equipment, which comprises a detection table, first sliding blocks are arranged at the left and right ends of the exterior of a first sliding rod, and a second motor is arranged on the side edge of a second sliding rod. According to the insulating property detection device for the finished product for processing the electric power equipment rubber product, the first sliding block slides on the first sliding rod under the driving of the first motor, so that the clamp approaches and clamps the electric power equipment rubber product through the sliding of the first sliding block, and the electric power equipment rubber product is clamped through the sliding of the first sliding block; the electric power equipment rubber product can be accurately clamped, meanwhile, through clamping and fixing of the clamp, the electric power equipment rubber product is kept at the correct position and form in the detection process, and measurement errors caused by vibration or movement of the electric power equipment rubber product in the testing process are prevented; and meanwhile, the electric power equipment rubber product is prevented from generating electric arc or discharge in the testing process, so that the safety of testing personnel and testing equipment is protected.
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Description

Technical Field

[0001] The invention relates to the technical field of detection equipment, in particular to a finished product insulation detection device for processing rubber products of electric power equipment. Background Art

[0002] The application of rubber products in power equipment is mainly due to the excellent properties of rubber materials themselves. Rubber materials have excellent insulation performance, weather resistance, wear resistance and elasticity, which make them an indispensable material in power equipment. In the power system, rubber products are widely used in key components such as cables, insulators, and seals to ensure the safe and stable operation of the power system.

[0003] The insulation performance of rubber products for power equipment needs to be tested before use. During the testing process, arcs or discharges generated by rubber products for power equipment may cause danger to testers and testing equipment. There are also measurement errors caused by vibration or movement of rubber products for power equipment during the testing process, and the risk of loosening or shifting of rubber products for power equipment due to insufficient clamping force. At the same time, it is also impossible to flexibly cope with the testing of rubber products for power equipment of different sizes and shapes, which reduces the testing effect and practicality. Summary of the invention

[0004] In view of the above-mentioned defects or shortcomings in the prior art, the present application aims to provide an insulation detection device for finished products used for processing rubber products of electrical equipment, including a detection table, a cargo box is installed on the upper part of the detection table, a first motor is installed on the side of the cargo box, a first sliding rod is provided on the side of the first motor, a first slider is provided on the left and right ends of the outside of the first sliding rod, a connecting rod is provided on the side of the first slider, a clamp is provided on the side of the connecting rod, a protective pad is provided on the side of the clamp, a fixed seat is provided inside the cargo box, a support plate is provided at the back of the cargo box, a second sliding rod is provided inside the support plate, a second motor is provided on the side of the second sliding rod, a second slider is sleeved on the outside of the second sliding rod, a support plate is provided on the upper part of the second slider, a third motor is provided on the upper part of the support plate, a third sliding rod is provided on the lower part of the third motor, a telescopic rod is provided on the side of the third sliding rod, a fixed plate is provided on the side of the telescopic rod, a test transformer is provided on the upper part of the fixed plate, and an electrode is provided on the lower part of the test transformer.

[0005] Preferably, the cargo box is installed above the testing table, and the cargo box is used to place rubber products of electrical equipment.

[0006] Preferably, the first motor is installed on a side of the cargo box, and the driving end of the first motor is connected to the first sliding rod. The driving of the first motor causes the first sliding block sleeved on the outer wall of the first sliding rod to slide, thereby adjusting the distance between the clamp and the rubber product of the electrical equipment.

[0007] Preferably, the connecting rod is connected to one side of the first slider, and the clamp is installed on the inner side of the connecting rod. The clamp clamps and fixes the rubber product of the electrical equipment so that it maintains a correct position and shape during the detection process.

[0008] Preferably, the protective pad is arranged at the inner end of the clamp, and the protective pad is made of rubber material. The protective pad prevents the rubber product of the power equipment from being deformed or damaged due to uneven force or vibration during processing.

[0009] Preferably, the fixing seat is arranged in the middle of the inner wall of the cargo box, and the rubber product of the electric equipment can be placed on the fixing seat inside the cargo box through the setting of the fixing seat.

[0010] Preferably, the second slide bar is installed on the inner side of the support plate, the driving end of the second motor is connected to the second slide bar, and the driving of the second motor causes the second slider to slide on the second slide bar to adjust the position of the electrode.

[0011] Preferably, the third slide bar is connected to the inner wall of the support plate, the third motor driving end is connected to the third slide bar, and the third slide bar is sleeved with a slider outside, so that the slider on the outer wall of the third slide bar slides up and down by driving the third motor, thereby making the electrode close to and away from the rubber product of the electrical equipment.

[0012] Preferably, the telescopic rod is installed on one side of the third sliding rod, the telescopic rod is telescopically adjusted to adjust the length of the electrode, the test transformer is installed above the fixed plate, the electrode is installed below the fixed plate, the test transformer and the electrode are connected to the electrode through a wire so that the test voltage can be applied to the rubber product of the tested electrical equipment, and the insulation performance test is completed through the cooperation of the test transformer and the electrode.

[0013] Beneficial effects:

[0014] 1. The insulation detection device for the finished product of the electric power equipment rubber product processing is provided with a cargo box, a first motor, a first slide bar, a first slider, a clamp, a protective pad and a fixed seat, and the mutual cooperation between them is used. When the electric power equipment rubber product is tested, the electric power equipment rubber product is placed on the fixed seat in the cargo box. At this time, the first slider is driven by the first motor to slide on the first slide bar, so that the clamp clamps the electric power equipment rubber product closely through the sliding of the first slider. Therefore, the sliding of the first slider can realize the accurate clamping of the electric power equipment rubber product. At the same time, the clamp is clamped and fixed by the clamp to keep the correct position and shape during the detection process, so as to prevent the measurement error caused by vibration or movement of the electric power equipment rubber product during the test process, and to prevent the electric power equipment rubber product from generating arc or discharge during the test process, so as to protect the safety of the test personnel and the test equipment. Moreover, the provision of the protective pad improves the clamping force of the clamp on the electric power equipment rubber product, so that the clamping is more firm, and the risk of loosening or displacement of the electric power equipment rubber product due to insufficient clamping force is reduced, thereby improving the processing accuracy and stability.

[0015] 2. The insulation detection device for the finished product of the electric power equipment rubber product processing is provided with a second slide bar, a second slider, a second motor, a support plate, a third motor, a third slide bar and a telescopic rod, and the second motor drives the second slider to slide on the second slide bar to adjust the position of the electrode, and then drives the third motor to move the slider sleeved on the outer wall of the third slide bar, so that the electrode is close to the electric power equipment rubber product, and the electric power equipment rubber product is detected. At the same time, the telescopic body of the telescopic rod is adjusted to allow the electrode to be used for detection requirements of different lengths, thereby realizing accurate testing of the electric power equipment rubber product, and flexibly coping with electric power equipment rubber products of different sizes and shapes, ensuring the accuracy and reliability of the test, and also ensuring the smooth progress of the detection process.

[0016] 3. The insulation testing device for the finished product of the electric power equipment rubber product processing, through the test transformer and the electrode, provides the required test voltage through the test transformer when testing the electric power equipment rubber product, and the staff can simulate various voltage conditions that may be encountered in the actual working environment by adjusting the output voltage and current of the test transformer, so as to comprehensively evaluate the insulation performance of the electric power equipment rubber product. During the test, the electrode will apply a certain voltage or current and detect the response of the electric power equipment rubber product, and the electrode can ensure that the test voltage is evenly and stably applied to the tested sample, so the cooperation of the test transformer and the electrode can jointly complete the detection of the insulation performance of the electric power equipment rubber product. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:

[0018] Figure 1 It is a front view structural schematic diagram of the present invention;

[0019] Figure 2 It is a rear view structural schematic diagram of the present invention;

[0020] Figure 3 It is a right view structural schematic diagram of the present invention;

[0021] Figure 4 It is a schematic diagram of the structure of the present invention viewed from above;

[0022] Figure 5 For the present invention Figure 4 Enlarged structural diagram at P;

[0023] Figure 6 It is a schematic diagram of the three-dimensional structure of the cargo box of the present invention.

[0024] In the figure: 1. test bench; 2. cargo box; 3. first motor; 4. first slide bar; 5. first slider; 6. connecting rod; 7. clamp; 8. protective pad; 9. fixed seat; 10. support plate; 11. second slide bar; 12. second motor; 13. second slider; 14. support plate; 15. third motor; 16. third slide bar; 17. telescopic rod; 18. fixed plate; 19. test transformer; 20. electrode. DETAILED DESCRIPTION

[0025] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the relevant invention, rather than to limit the invention. It is also necessary to explain that, for ease of description, only the parts related to the invention are shown in the accompanying drawings.

[0026] The accompanying drawings in the embodiments of the present invention: different types of section lines in the drawings are not marked according to national standards, nor do they impose requirements on the materials of the components. Instead, they are used to distinguish the cross-sectional views of the components in the drawings.

[0027] See also Figure 1-6, an insulation testing device for finished products of rubber products for processing power equipment, comprising a testing platform 1, a cargo box 2 is mounted on the top of the testing platform 1, a first motor 3 is mounted on the side of the cargo box 2, a first slide bar 4 is arranged on the side of the first motor 3, a first slider 5 is arranged on the left and right ends of the first slider 4, a connecting rod 6 is arranged on the side of the first slider 5, a clamp 7 is arranged on the side of the connecting rod 6, a protective pad 8 is arranged on the side of the clamp 7, a fixing seat 9 is arranged inside the cargo box 2, a supporting plate 10 is arranged at the back of the cargo box 2, a second slide bar 11 is arranged inside the supporting plate 10, a second motor 12 is arranged on the side of the second slide bar 11, a second slider 13 is sleeved on the outside of the second slide bar 11, a supporting plate 14 is arranged on the top of the second slider 13, a third motor 15 is arranged on the top of the supporting plate 14, a third slide bar 16 is arranged on the bottom of the third motor 15, a telescopic rod 17 is arranged on the side of the third slide bar 16, a fixing plate 18 is arranged on the side of the telescopic rod 17, a test transformer 19 is arranged on the top of the fixing plate 18, and an electrode 20 is arranged on the bottom of the test transformer 19.

[0028] The cargo box 2 is installed above the testing platform 1, and the cargo box 2 is used to place rubber products of electrical equipment.

[0029] Among them, the first motor 3 is installed on a side of the cargo box 2, and the driving end of the first motor 3 is connected to the first slide bar 4. The driving of the first motor 3 causes the first slider 5 sleeved on the outer wall of the first slide bar 4 to slide, thereby adjusting the distance between the clamp 7 and the rubber product of the power equipment.

[0030] The connecting rod 6 is connected to one side of the first slider 5, and the clamp 7 is installed on the inner side of the connecting rod 6. The clamp 7 clamps and fixes the rubber product of the power equipment to keep the correct position and shape during the detection process.

[0031] The protective pad 8 is arranged at the inner end of the clamp 7 and is made of rubber material. The protective pad 8 prevents the rubber product of the power equipment from being deformed or damaged due to uneven force or vibration during processing.

[0032] The fixing seat 9 is arranged at the middle of the inner wall of the cargo box 2 , and the rubber product of the electric equipment can be placed on the fixing seat 9 inside the cargo box 2 through the setting of the fixing seat 9 .

[0033] The second slide bar 11 is installed inside the support plate 10 , and the driving end of the second motor 12 is connected to the second slide bar 11 . The driving of the second motor 12 causes the second slider 13 to slide on the second slide bar 11 to adjust the position of the electrode 20 .

[0034] Among them, the third sliding rod 16 is connected to the inner wall of the support plate 14, the driving end of the third motor 15 is connected to the third sliding rod 16, and the outside of the third sliding rod 16 is sleeved with a slider. Therefore, the slider on the outer wall of the third sliding rod 16 slides up and down through the drive of the third motor 15, so that the electrode 20 is close to and away from the rubber product of the electrical equipment.

[0035] Among them, the telescopic rod 17 is installed on one side of the third sliding rod 16, the telescopic rod 17 is telescopically adjusted to adjust the length of the electrode 20, the test transformer 19 is installed above the fixed plate 18, and the electrode 20 is installed below the fixed plate 18. The test transformer 19 is connected to the electrode 20 through a wire so that the test voltage can be applied to the rubber product of the tested electrical equipment, and the insulation performance test is completed through the cooperation of the test transformer 19 and the electrode 20.

[0036] When in use, by setting the cargo box 2, the first motor 3, the first slide bar 4, the first slider 5, the clamp 7, the protective pad 8 and the fixed seat 9, and utilizing the mutual cooperation between them, when testing the rubber product of the power equipment, by placing the rubber product of the power equipment on the fixed seat 9 in the cargo box 2, the first motor 3 drives the first slider 5 to slide on the first slide bar 4, so that the clamp 7 closes and clamps the rubber product of the power equipment through the sliding of the first slider 5, so that the sliding of the first slider 5 can achieve accurate clamping of the rubber product of the power equipment, and at the same time, the clamp 7 is clamped and fixed to keep the correct position during the detection process. The configuration and shape of the electric power equipment rubber product can prevent measurement errors caused by vibration or movement during the test process, and prevent arcing or discharge of the electric power equipment rubber product during the test process, thereby protecting the safety of the test personnel and the test equipment. The protection pad 8 is provided to improve the clamping force of the clamp 7 on the electric power equipment rubber product, making the clamping more firm, reducing the risk of loosening or deviation of the electric power equipment rubber product due to insufficient clamping force, thereby improving the processing accuracy and stability. By providing the second slide bar 11, the second slider 13, the second motor 12, the support plate 14, the third motor 15, the third slide bar 16 and the telescopic rod 17, the mutual In cooperation with each other, the second motor 12 drives the second slider 13 to slide on the second slide bar 11 to adjust the position of the electrode 20, and the third motor 15 drives the slider sleeved on the outer wall of the third slide bar 16 to move, so that the electrode 20 is close to the rubber product of the power equipment, and the rubber product of the power equipment is tested. At the same time, the telescopic body of the telescopic rod 17 is adjusted to make the electrode 10 meet the testing requirements of different lengths, so as to realize the accurate testing of the rubber product of the power equipment, and can also flexibly deal with the rubber products of the power equipment of different sizes and shapes, so as to ensure the accuracy and reliability of the test, and also ensure the smooth progress of the testing process. The test transformer 19 and the electrode 20 provide the required test voltage when testing the rubber products of power equipment. The staff can simulate various voltage conditions that may be encountered in the actual working environment by adjusting the output voltage and current of the test transformer 19, so as to comprehensively evaluate the insulation performance of the rubber products of power equipment. During the test, the electrode 20 will apply a certain voltage or current and detect the response of the rubber products of power equipment. The electrode 20 can ensure that the test voltage is evenly and stably applied to the tested sample. Therefore, the cooperation of the test transformer 19 and the electrode 20 can jointly complete the detection of the insulation performance of the rubber products of power equipment.

[0037] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0038] The above description is only a preferred embodiment of the present application and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the invention involved in the present application is not limited to the technical solution formed by a specific combination of the above technical features, but should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the inventive concept. For example, the above features are replaced with (but not limited to) technical features with similar functions disclosed in the present application.

Claims

1. A device for testing the insulation properties of finished products for processing rubber products of power equipment, comprising a testing platform (1), characterized in that: The upper part of the detection platform (1) is equipped with a cargo box (2), and the side of the cargo box (2) is equipped with a first motor (3), the side of the first motor (3) is provided with a first slide bar (4), the left and right ends of the first slide bar (4) are provided with a first slider (5), the side of the first slider (5) is provided with a connecting rod (6), the side of the connecting rod (6) is provided with a clamp (7), the side of the clamp (7) is provided with a protective pad (8), the inside of the cargo box (2) is provided with a fixed seat (9), the back of the cargo box (2) is provided with a support plate (10), and the inside of the support plate (10) is provided with a second slide bar (11), A second motor (12) is provided on the side of the second slide bar (11), a second slider (13) is sleeved on the outside of the second slide bar (11), a support plate (14) is provided on the top of the second slider (13), a third motor (15) is provided on the top of the support plate (14), a third slide bar (16) is provided on the bottom of the third motor (15), a telescopic rod (17) is provided on the side of the third slide bar (16), a fixed plate (18) is provided on the side of the telescopic rod (17), a test transformer (19) is provided on the top of the fixed plate (18), and an electrode (20) is provided on the bottom of the test transformer (19).

2. The insulation detection device for finished products of rubber products for power equipment according to claim 1 is characterized by: The cargo box (2) is installed above the testing platform (1), and the cargo box (2) is used to place rubber products of electric power equipment.

3. The insulation detection device for finished products of rubber products for power equipment processing according to claim 1 is characterized by: The first motor (3) is installed on a side of the cargo box (2), and the driving end of the first motor (3) is connected to the first sliding rod (4). The driving of the first motor (3) causes the first sliding block (5) sleeved on the outer wall of the first sliding rod (4) to slide, thereby adjusting the distance between the clamp (7) and the rubber product of the electric equipment.

4. The insulation detection device for finished products of rubber products for power equipment according to claim 1 is characterized in that: The connecting rod (6) is connected to one side of the first slider (5), and the clamp (7) is installed on the inner side of the connecting rod (6). The clamp (7) clamps and fixes the rubber product of the power equipment so that it maintains the correct position and shape during the detection process.

5. The insulation detection device for finished products of rubber products for power equipment processing according to claim 1 is characterized by: The protective pad (8) is arranged at the inner end of the clamp (7), and the protective pad (8) is made of rubber material. The protective pad (8) prevents the rubber product of the power equipment from being deformed or damaged due to uneven force or vibration during processing.

6. The insulation detection device for finished products of rubber products for power equipment according to claim 1 is characterized by: The fixing seat (9) is arranged at the middle of the inner wall of the cargo box (2), and the rubber product of the electric power equipment can be placed on the fixing seat (9) inside the cargo box (2) through the setting of the fixing seat (9).

7. The insulation detection device for finished products of rubber products for power equipment according to claim 1 is characterized by: The second slide bar (11) is installed on the inner side of the support plate (10), and the driving end of the second motor (12) is connected to the second slide bar (11). The driving of the second motor (12) causes the second slider (13) to slide on the second slide bar (11) to adjust the position of the electrode (20).

8. The insulation detection device for finished products of rubber products for power equipment according to claim 1 is characterized by: The third slide bar (16) is connected to the inner wall of the support plate (14), the driving end of the third motor (15) is connected to the third slide bar (16), and the outer part of the third slide bar (16) is sleeved with a slider, so that the slider on the outer wall of the third slide bar (16) slides up and down by driving the third motor (15), thereby making the electrode (20) approach and move away from the rubber product of the electric power equipment.

9. The insulation detection device for finished products of rubber products for power equipment according to claim 1, characterized in that: The telescopic rod (17) is installed on one side of the third sliding rod (16); the telescopic rod (17) is telescopically adjustable to adjust the length of the electrode (20); the test transformer (19) is installed above the fixing plate (18); the electrode (20) is installed below the fixing plate (18); the test transformer (19) and the electrode (20) are connected to the electrode (20) via a wire so as to apply a test voltage to the tested electrical equipment rubber product; and the test transformer (19) and the electrode (20) cooperate to jointly complete the detection of insulation performance.