Electrolytic copper anode slime refining control method and equipment
By obtaining and determining the refining instructions, area and safety information in the electrolytic copper anode mud refining workshop, the refining control device is controlled for refining control, solving the safety risks caused by manual operation, and achieving the accuracy of refining parameters and output quality. promote.
Patent Information
- Application Number
- CN202411602294.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2044-11-11
AI Technical Summary
During the electrolytic copper anode mud refining process, due to the operation reliance on manual labor, the refining parameters are inaccurate, resulting in low safety in the operating area and high safety risks.
By obtaining the refining instruction information of the anode mud in the refining workshop, conducting area determination and safety determination, obtaining refining requirements information, and then controlling the refining control device to refine and control the anode mud.
It reduces production accidents caused by improper operation or errors in information transmission, improves the accuracy of refining parameters, reduces safety risks in the operating area, and improves refining efficiency and output quality.
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Figure CN119439928A_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the field of metal smelting technology, and in particular, relates to a method and equipment for controlling the refining of electrolytic copper anode mud. Background Art
[0002] Electrolytic copper anode mud is a by-product produced in the process of electrolytic copper production; in the process of electrolytic refined copper, crude copper is used as the anode, pure copper is used as the cathode, and an aqueous solution of copper sulfate and sulfuric acid is used as the electrolyte. When direct current is passed, the copper and other metals on the anode will dissolve into the electrolyte, while precious metals and certain valuable metals such as gold, silver, platinum group metals, selenium, tellurium, etc. will not dissolve, but will be deposited at the bottom of the electrolytic cell to form a muddy substance, which is the anode mud.
[0003] In the related art, when refining electrolytic copper anode mud, since the refining is mostly performed by technicians, the safety of the operating area is low, and the refining parameters are inaccurate, it will not only cause harm to the technicians but also affect the refining equipment and other objects in the refining workshop, posing a safety risk. Summary of the invention
[0004] The embodiments of the present application provide a method and equipment for controlling the refining of electrolytic copper anode mud, which can solve the problem of high safety risks caused by manual operation during refining, poor accuracy of refining parameters and low safety of the operating area.
[0005] In a first aspect, an embodiment of the present application provides a method for controlling the refining of electrolytic copper anode mud, comprising:
[0006] Acquire refining instruction information of anode mud in a refining workshop; wherein the refining instruction information is information that currently requires refining work to be performed on the anode mud in the refining workshop;
[0007] Based on the refining instruction information, a region is determined before the anode mud is refined to obtain a refining region; wherein the refining region is a working region for refining the anode mud in the refining workshop;
[0008] Based on the refining instruction information and the refining area, the safety situation of the anode mud before refining is determined to obtain regional safety information; wherein the regional safety information is used to reflect whether the technicians in the refining workshop meet the safety situation;
[0009] Based on the refining instruction information, the refining area and the area safety information, a refining condition is determined before refining the anode mud to obtain refining requirement information; wherein the refining requirement information is used to indicate the refining parameter value used on the refining equipment during refining;
[0010] The refining control device is controlled according to the refining area, the area safety information and the refining demand information to perform refining control on the anode mud.
[0011] The electrolytic copper anode mud refining control method provided by the present application obtains the refining instruction information of the anode mud in the refining workshop, so that the anode mud processing process can reduce production accidents caused by improper operation or information transmission errors; based on the refining instruction information, the regional judgment of the anode mud before refining is performed to obtain the refining area, which can help reduce the moving distance of technical personnel during the refining process, and reasonable regional layout can keep dangerous processes away from sensitive equipment and crowded areas, reducing the risk of accidents; based on the refining instruction information and the refining area, the safety situation of the anode mud before refining is judged to obtain the regional safety information, so that all technical personnel can have the necessary protective measures before entering the refining area, which not only helps to prevent potential accidents, but also reduces safety hazards; based on the refining instruction information , refining area and regional safety information are used to determine the refining situation before refining the anode mud, and refining demand information is obtained, so that technical personnel can adjust equipment parameters according to actual production conditions, so as to achieve the best refining effect and improve the continuity and stability of the refining process; the refining control device is controlled according to the refining area, regional safety information and refining demand information to carry out refining control of the anode mud. By accurately controlling the refining control device, the entire refining process is more in line with production goals and quality standards, and the refining efficiency and output quality of the anode mud are improved, thereby improving the safety of the operating area, improving the accuracy of refining parameters, reducing injuries to technical personnel at work, and reducing the impact of the control equipment on the refining equipment and other objects in the refining workshop when working, thereby reducing safety hazards.
[0012] In a second aspect, the embodiment of the present application provides an electrolytic copper anode mud refining control system, comprising:
[0013] An acquisition unit is used to acquire refining instruction information of anode mud in a refining workshop; wherein the refining instruction information is information that currently requires refining work to be performed on the anode mud in the refining workshop;
[0014] A first determination unit is used to perform area determination on the anode mud before refining based on the refining instruction information to obtain a refining area; wherein the refining area is a working area for refining the anode mud in the refining workshop;
[0015] A second determination unit is used to determine the safety situation before refining the anode mud based on the refining instruction information and the refining area to obtain regional safety information; wherein the regional safety information is used to reflect whether the technicians in the refining workshop meet the safety situation;
[0016] A third determination unit is used to determine the refining situation before refining the anode mud based on the refining instruction information, the refining area and the area safety information to obtain refining requirement information; wherein the refining requirement information is used to indicate the refining parameter value used on the refining equipment during refining;
[0017] The control unit is used to control the refining control device to perform refining control on the anode mud according to the refining area, the area safety information and the refining demand information.
[0018] In a third aspect, an embodiment of the present application provides an electrolytic copper anode mud refining control device, comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the computer program, when executed by the processor, implements a method as described in any one of the first aspects above.
[0019] In a fourth aspect, an embodiment of the present application provides a computer program product. When the computer program product is run on electrolytic copper anode mud refining control equipment, the electrolytic copper anode mud refining control equipment executes the electrolytic copper anode mud refining control method described in any one of the above-mentioned first aspects.
[0020] It can be understood that the beneficial effects of the second to fourth aspects mentioned above can be found in the relevant description of the first aspect mentioned above, and will not be repeated here. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0022] Figure 1 It is a schematic diagram of the process of a method for controlling the refining of electrolytic copper anode mud provided in one embodiment of the present application;
[0023] Figure 2 It is a schematic diagram of the implementation process of step S200 in the electrolytic copper anode mud refining control method provided in one embodiment of the present application;
[0024] Figure 3 It is a schematic diagram of the implementation process of step S240 in the electrolytic copper anode mud refining control method provided in one embodiment of the present application;
[0025] Figure 4 This is another implementation flow diagram of step S240 in the electrolytic copper anode mud refining control method provided in one embodiment of the present application;
[0026] Figure 5It is a schematic diagram of the implementation process of step S300 in the electrolytic copper anode mud refining control method provided in one embodiment of the present application;
[0027] Figure 6 It is a schematic diagram of the implementation process of step S400 in the electrolytic copper anode mud refining control method provided in one embodiment of the present application;
[0028] Figure 7 It is a schematic diagram of the implementation process of step S500 in the electrolytic copper anode mud refining control method provided in one embodiment of the present application;
[0029] Figure 8 This is another implementation flow diagram of step S500 in the electrolytic copper anode mud refining control method provided in one embodiment of the present application;
[0030] Fig. 9 It is a structural schematic diagram of the electrolytic copper anode mud refining control system provided in an embodiment of the present application;
[0031] Fig.10 It is a structural schematic diagram of the control device of the electrolytic copper anode mud refining control equipment provided in the embodiment of the present application. DETAILED DESCRIPTION
[0032] In the following description, specific details such as specific system structures, technologies, etc. are provided for the purpose of illustration rather than limitation, so as to provide a thorough understanding of the embodiments of the present application. However, it should be clear to those skilled in the art that the present application may also be implemented in other embodiments without these specific details. In other cases, detailed descriptions of well-known systems, devices, circuits, and methods are omitted to prevent unnecessary details from obstructing the description of the present application.
[0033] It should be understood that when used in the present specification and the appended claims, the term "comprising" indicates the presence of described features, wholes, steps, operations, elements and / or components, but does not exclude the presence or addition of one or more other features, wholes, steps, operations, elements, components and / or combinations thereof.
[0034] It should also be understood that the term “and / or” used in the specification and appended claims refers to any and all possible combinations of one or more of the associated listed items, and includes these combinations.
[0035] As used in the specification and appended claims of this application, the term "if" can be interpreted as "when" or "uponce" or "in response to determining" or "in response to detecting", depending on the context. Similarly, the phrase "if it is determined" or "if [described condition or event] is detected" can be interpreted as meaning "uponce it is determined" or "in response to determining" or "uponce [described condition or event] is detected" or "in response to detecting [described condition or event]", depending on the context.
[0036] In addition, in the description of the present application specification and the appended claims, the terms "first", "second", "third", etc. are only used to distinguish the descriptions and cannot be understood as indicating or implying relative importance.
[0037] References to "one embodiment" or "some embodiments" etc. described in the specification of this application mean that one or more embodiments of the present application include specific features, structures or characteristics described in conjunction with the embodiment. Therefore, the statements "in one embodiment", "in some embodiments", "in some other embodiments", "in some other embodiments", etc. that appear in different places in this specification do not necessarily refer to the same embodiment, but mean "one or more but not all embodiments", unless otherwise specifically emphasized in other ways. The terms "including", "comprising", "having" and their variations all mean "including but not limited to", unless otherwise specifically emphasized in other ways.
[0038] Electrolytic copper anode mud is a by-product produced in the process of electrolytic copper production; in the process of electrolytic refined copper, crude copper is used as the anode, pure copper is used as the cathode, and an aqueous solution of copper sulfate and sulfuric acid is used as the electrolyte. When direct current is passed, the copper and other metals on the anode will dissolve into the electrolyte, while precious metals and certain valuable metals such as gold, silver, platinum group metals, selenium, tellurium, etc. will not dissolve, but will be deposited at the bottom of the electrolytic cell to form a muddy substance, which is the anode mud.
[0039] In the related art, when refining electrolytic copper anode mud, since most of the refining is done by technicians, the safety of the operation area is low, and the refining parameters are inaccurate, it will not only cause harm to the technicians but also affect the refining equipment and other objects in the refining workshop, posing a safety risk. To solve the above problems, the embodiment of the present application provides a method and device for controlling the refining of electrolytic copper anode mud.
[0040] In the method, the refining instruction information of anode mud in the refining workshop is obtained, so that the anode mud processing process can reduce production accidents caused by improper operation or information transmission errors; the regional judgment before the anode mud is refined is performed based on the refining instruction information to obtain the refining area, which can help reduce the moving distance of technical personnel in the refining process, and reasonable regional layout can keep dangerous processes away from sensitive equipment and densely populated areas, reducing the risk of accidents; the safety situation of the anode mud before refining is judged based on the refining instruction information and the refining area to obtain the regional safety information, so that all technical personnel have the necessary protective measures before entering the refining area, which not only helps to prevent potential accidents, but also reduces safety hazards; based on the refining instruction information, the refining area and the regional layout, the safety situation of the anode mud is judged based on the refining instruction information and the refining area to obtain the regional safety information, so that all technical personnel can have the necessary protective measures before entering the refining area, which not only helps to prevent potential accidents, but also reduces safety hazards. The refining situation of the anode mud is determined by the domain safety information before refining, and the refining demand information is obtained, so that the technicians can adjust the equipment parameters according to the actual production situation, so as to achieve the best refining effect and improve the continuity and stability of the refining process; the refining control device is controlled according to the refining area, regional safety information and refining demand information to carry out refining control of the anode mud. By accurately controlling the refining control device, the entire refining process is more in line with the production goals and quality standards, and the refining efficiency and output quality of the anode mud are improved. Then, the safety of the operating area is improved, the accuracy of the refining parameters is improved, the harm to the technicians at work is reduced, and the impact of the control equipment on the refining equipment and other objects in the refining workshop during work is reduced, thereby reducing safety hazards.
[0041] The electrolytic copper anode mud refining control method provided in the embodiment of the present application can be applied to the electrolytic copper anode mud refining control equipment. At this time, the electrolytic copper anode mud refining control equipment is the executor of the electrolytic copper anode mud refining control method provided in the embodiment of the present application. The embodiment of the present application does not impose any restrictions on the specific type of the electrolytic copper anode mud refining control equipment.
[0042] For example, the refining control equipment of electrolytic copper anode mud includes a refining control device and a control device; the refining control device and the control device are connected by communication; wherein the refining control device includes components such as an electrolytic cell, a filter, a dryer and a smelting furnace; the electrolytic cell can be used to separate copper and other metals in the anode mud through an electrolysis process, wherein copper ions are deposited on the cathode to form high-purity copper sheets; the filter can be used to separate solid residues and liquids after electrolysis, so that the electrolyte can be recycled and the metal recovery rate can be improved; the dryer can be used to remove moisture from the wet material after filtration to provide dry raw materials for the subsequent smelting process; the smelting furnace can be used to further heat and melt the dried material, remove impurities through chemical reactions, and finally obtain high-purity copper and other metals. The control device can be a control platform on the refining control device, a console in the control room, or a tablet computer, a laptop computer, a netbook, a desktop computer, a smart large screen, a computing device, a computer, a laptop computer, a handheld computing device, etc., but is not limited to this.
[0043] In order to better understand the electrolytic copper anode mud refining control method provided in the embodiment of the present application, the specific implementation process of the electrolytic copper anode mud refining control method provided in the embodiment of the present application is exemplarily introduced below.
[0044] Figure 1 A schematic flow chart of a method for controlling the refining of electrolytic copper anode mud provided in an embodiment of the present application is shown. The method for controlling the refining of electrolytic copper anode mud comprises:
[0045] S100, obtaining refining instruction information of anode mud in a refining workshop; wherein the refining instruction information is information that currently requires refining work to be performed on the anode mud in the refining workshop.
[0046] For example, the refining instruction information of the anode mud in the refining workshop can be obtained through an automated production management system. The production management system can be a system compiled by code, which can generate refining instruction information according to the production plan, inventory status and equipment status, and can be updated in real time when the production plan, inventory status and equipment status change; it can also be manually input by technicians manually inputting refining instruction information on the console. This method is suitable for small-scale refining workshops, and technicians can flexibly input refining instructions according to actual production needs; it can also realize remote monitoring and instruction issuance through the Internet of Things technology. By deploying sensors and communication equipment in the refining workshop, the status of the anode mud can be monitored in real time and the data can be transmitted to the remote server; the server can generate refining instruction information according to preset algorithms and rules, and send it to the control equipment in the workshop through the wireless network.
[0047] S200, performing area determination before refining the anode mud based on the refining instruction information to obtain a refining area; wherein the refining area is a working area for refining the anode mud in a refining workshop.
[0048] It can be understood that the area determination is to determine the workable area of the refining workshop; the area determination is performed before the anode mud is refined according to the refining instruction information, so that the work area for refining the anode mud in the refining workshop can be obtained; different areas in the refining workshop can be evaluated and selected according to the parameters specified in the instruction information; the parameters can include temperature, humidity, chemical composition and other parameters. The determination of the refining area can be achieved by analyzing the refining instruction information; illustratively, the parameter threshold for refining area determination is set, and the parameter threshold can include temperature, humidity, chemical composition, etc., and through real-time data and historical data (which can be extracted from the previous database, and the database can be the collection and storage of each data), each area in the refining workshop is evaluated to screen out the area that meets the requirements.
[0049] In one possible implementation, see Figure 2 S200, based on the refining instruction information, the anode mud is subjected to regional determination before refining to obtain the refining region, including:
[0050] S210, based on the refining instruction information, obtaining the refining information of the anode mud; wherein the refining information is used to indicate the component characteristics contained in the anode mud that currently needs to be refined.
[0051] Exemplarily, by parsing the received refining instruction information, determining the specific requirements of the refining process, and searching for various components in the anode mud from the information that the anode mud in the refining workshop currently needs to be refined, the refining information can be obtained. By comparing the parameter requirements in the refining instruction information, it is possible to obtain the components contained in the anode mud that currently needs to be refined and the characteristics of each component (refractory resistance, corrosion resistance, etc.). For example, if the instruction requires an increase in the recovery rate of gold, the components can be understood through the conditions of the chemical reaction, such as temperature, pressure, and reaction time. At the same time, during the refining process, other metal components that may exist in the anode mud, such as silver, copper, and lead, can also be determined based on the conditions of the chemical reaction; in addition, the acquisition method can be to use a component detector to detect the anode mud, or to use experiments to detect the characteristics of the components contained in the anode mud.
[0052] S220, determining refining plan information according to the refining information and the refining requirement information; wherein the refining plan information is used to indicate a refining work plan generated according to the refining parameter values indicated by the refining requirement information and the component characteristics indicated by the refining information.
[0053] Exemplarily, a refining work plan is generated by integrating the refining information and the refining demand information, and by matching the refining parameter values identified from the refining demand information with the component characteristics identified in the refining information; wherein the refining parameter values identified from the refining demand information may include the range of the refining parameter values, the accuracy requirements, and the specific types and proportions of the component characteristics; the component characteristics identified from the refining information may be the anode mud itself, and the requirements may be a comprehensive combination of the refining steps, quality control, and the requirements to be achieved by the final product, to obtain the refining work plan.
[0054] S230, dividing the refinery into X refining sub-areas according to the refining plan information; wherein the refining sub-area is one component of the refinery.
[0055] It can be understood that dividing the refinery into X refining sub-areas can be dividing the refinery as a whole into multiple areas, and these multiple areas constitute the refinery; X of the X refining sub-areas can be 2, 3, 5, 7, 10 or 15, etc., but not limited to this. Exemplarily, the refinery is divided into X refining sub-areas according to the refining plan information; wherein the division method can be to collect and analyze various parameter requirements in the refining plan information, such as temperature, pressure, chemical composition, etc., and then compare these parameter requirements with the actual conditions of the refinery, so as to determine the refining sub-areas that meet the requirements. For example, a clustering algorithm based on machine learning can be used, and the algorithm can divide the refinery into several refining sub-areas according to the parameter requirements in the refining plan information, and each sub-area has different refining conditions and parameter requirements.
[0056] S240, performing region determination on the X refined sub-regions to obtain a refined region.
[0057] For example, X refining sub-areas are selected and compared one by one, and the area with the highest matching among the X refining sub-areas is analyzed and selected to obtain the refining area. The selection and comparison one by one can be to compare the key indicators of different refining sub-areas under normal operation, such as temperature, pressure, chemical composition, etc. By comparing these data, one of the X refining sub-areas with the most satisfactory key indicators can be obtained. The area size, area convenience (which can be the convenience of reaching other material locations or the area that technicians can reach quickly, etc.) or area safety, etc. of the X refining sub-areas can also be compared; through the above-mentioned area determination method, it can be determined which sub-area's determination result is most satisfactory.
[0058] In summary, dividing the refining workshop into multiple refining sub-areas can improve the flexibility and efficiency of the refining process. For example, some sub-areas may require higher temperatures or longer refining times to process specific components, while other areas may require different conditions. Through this division, customized processing can be carried out for the refining needs of different components, thereby improving the overall refining quality. By dividing the workshop into multiple sub-areas, each area can adjust its operating parameters according to actual needs, thereby achieving the optimal configuration of energy and resources. In addition, dividing the refining sub-areas can also improve safety. When processing anode mud with different chemical compositions, some reactions may be highly dangerous. By limiting these high-risk refining processes to specific sub-areas, potential hazards can be effectively isolated and the impact on other operations in the entire workshop can be reduced, thereby reducing the risk of accidents. This division also helps to improve the traceability of production, and its operating parameters and output can be recorded independently, which makes it easier to control the quality of the final product. If a problem occurs in a specific batch of products, it can be quickly traced back to the corresponding refining sub-area, so that the problem can be quickly located and measures can be taken to correct it.
[0059] In one possible implementation, see Figure 3 , S240, performing region determination on the X refined sub-regions to obtain a refined region, including:
[0060] S241, obtaining obstacle information of the refining workshop; wherein the obstacle information includes peripheral information and impact information, the peripheral information is used to indicate the wall coordinates of the refining workshop, and the impact information is used to indicate the coordinates of all machines and equipment in the refining workshop.
[0061] For example, a laser scanner can be used to scan the entire refining workshop to generate a three-dimensional space model. By analyzing this model, the location coordinates of walls and machinery and equipment can be accurately identified. It is also possible to use a sensor network pre-installed in the workshop to collect obstacle information. These sensors can be infrared sensors, ultrasonic sensors or visual cameras. They can monitor dynamic changes in the workshop in real time and transmit data to the central processing system. Through data processing, the real-time location information of obstacles can be obtained. Manual input can also be used. During the workshop design stage, the designer will create a detailed workshop layout, including the specific location of walls and machinery and equipment. This information can be digitized and entered into the system as part of the obstacle information.
[0062] S242, establishing a refinery location simulation platform; wherein the refinery location simulation platform is a virtual platform that can virtually place and view the locations of all machines and equipment in the refinery.
[0063] It can be understood that the arbitrary virtual placement can be that all the machines and equipment in the refining workshop are converted into virtual icons and the positions occupied by all the machines and equipment are converted into coordinate points, wherein the conversion method can, for example, generate or replace the refining workshop into an operable interface on a mobile phone or computer through code, with coordinate points (that is, the positions of all the machines and equipment), and icons (all the machines and equipment) are located on the operable interface. The icons can be slid to adjust the coordinates, so as to reallocate the positions of all the machines and equipment or change the positions of other machines and equipment to allocate the required space for the equipment that needs to work.
[0064] For example, the 3D model data and positions of all machines and equipment can be collected. These data can be used to obtain the accuracy of the 3D model through laser scanning technology. These 3D models can be imported into the simulation platform software. Through the graphics processing capability, the 3D scene can be processed and displayed. In the simulation platform, users can use the interactive interface to operate, such as dragging, rotating and zooming, so as to view the layout of the machines and equipment from different angles and positions. In addition, the collision detection function can also be used to detect potential spatial conflict problems when placing machines and equipment virtually, so that technicians can make various layout adjustments and optimizations without entering the actual workshop, thereby improving work efficiency and reducing potential safety risks.
[0065] S243, matching the overlap between the wall coordinates indicated by the peripheral information and the coordinates of all the machines and devices indicated by the obstacle information and the X refined sub-areas, and determining the refined sub-area whose position does not overlap with the wall coordinates indicated by the peripheral information and the coordinates of all the machines and devices indicated by the obstacle information as the refined area.
[0066] It can be understood that a spatial analysis algorithm is performed on the wall coordinates indicated by the peripheral information and the coordinates of all the machines and equipment indicated by the obstacle information and the X refined sub-areas, and a refined sub-area whose position does not overlap with the wall coordinates indicated by the peripheral information and the coordinates of all the machines and equipment indicated by the obstacle information is determined as a refined area; wherein the spatial analysis algorithm can be written by an algorithm program that can detect whether the position of each refined sub-area overlaps with the wall coordinates and the machine equipment coordinates, and if the position of a refined sub-area does not overlap with the coordinates of all the walls and the machine equipment, then the area is determined to be a refined area; illustratively, the size of the refining workshop and the position of the machines and equipment are obtained by three-dimensional scanning technology, and these models are processed by graphics processing software to extract the coordinate data of the walls and the machines and equipment, and these coordinate data are compared with the coordinates of the refined sub-areas to compare the refined sub-areas with the smallest overlap, and determine the refined area.
[0067] In one possible implementation, see Figure 4 , S240, the method further includes:
[0068] S241A, performing overlap matching with the X refined sub-areas according to the wall coordinates indicated by the peripheral information and the coordinates of all the machines and equipment indicated by the obstacle information. If all the X refined sub-areas overlap with the wall coordinates indicated by the peripheral information and / or the coordinates of all the machines and equipment indicated by the obstacle information, X overlap information is obtained; wherein the overlap information is used to indicate the overlap degree value of each refined sub-area with the wall coordinates indicated by the peripheral information and / or the overlap degree value of each refined sub-area with the coordinates of all the machines and equipment indicated by the obstacle information.
[0069] Exemplarily, the overlap degree is calculated with the wall coordinates indicated by the peripheral information and all the machine equipment coordinates indicated by the obstacle information and the X refined sub-areas, and it is calculated whether the position of each refined sub-area overlaps with the wall coordinates and the machine equipment coordinates. The overlap value is calculated according to the overlap degree, and X overlap degree information can be obtained; the overlap value calculated according to the overlap degree can be determined by the size of the overlapping area. For example, the overlap value is calculated by taking 1 refined sub-area as an example. If this refined sub-area completely overlaps with the wall coordinates and the machine equipment coordinates, or the refined sub-area contains the wall coordinates and the machine equipment coordinates, it is considered that this refined sub-area completely overlaps, and the overlap value is 1, which is a complete overlap; if only half of this refined sub-area overlaps with the wall coordinates and the machine equipment coordinates or the refined sub-area contains the wall coordinates or the machine equipment coordinates, then the overlap value is 0.5, which is a half overlap; if any area of this refined sub-area does not overlap with the wall coordinates and the machine equipment coordinates or the refined sub-area does not contain the wall coordinates and the machine equipment coordinates, then the overlap value is 0, which is a non-overlap.
[0070] S242A, combining features of all machine equipment coordinates indicated by the obstacle information of the wall coordinates indicated by the peripheral information and the X overlap information, and obtaining a feature refined sub-region from the X refined sub-regions; wherein the feature refined sub-region refers to a region with a low feature overlap value.
[0071] Exemplarily, potential feature refinement sub-regions are identified by using a Voronoi diagram or a Delaunay triangulation. Through the Voronoi diagram or the Delaunay triangulation, regions with low overlap can be identified, and then feature combination can be performed; feature combination can be the fusion of feature data from different devices. Feature combination can be achieved through a variety of methods, such as weighted averaging, principal component analysis (PCA) or machine learning algorithms, through which information can be extracted from multiple data sources to obtain feature refinement sub-regions.
[0072] S243A, based on the refining workshop location simulation platform, the characteristic refining sub-area is adjusted and controlled to obtain the refining area.
[0073] It can be understood that the adjustment and control can be to adjust or control the coordinates of the machinery and equipment in the refinery through the refinery position simulation platform; wherein the control can be to remove some machinery and equipment or transfer some machinery and equipment, etc., but is not limited thereto. Exemplarily, the adjustment and control of the characteristic refining sub-area is realized, the characteristic refining sub-area is virtually adjusted, and the position of the machinery and equipment is adjusted; in addition, during the adjustment process, a genetic algorithm can be used to optimize the position and size of the refining sub-area. Genetic algorithm is a heuristic search algorithm that finds the optimal solution by simulating natural selection and genetic principles.
[0074] S300, based on the refining instruction information and the refining area, the safety situation of the anode mud before refining is determined to obtain regional safety information; wherein the regional safety information is used to reflect whether the technical personnel in the refining workshop meet the safety situation.
[0075] Exemplarily, various potential risks that may be encountered in the anode mud refining process are identified based on the refining instruction information and refining areas. These potential risks include but are not limited to information such as temperature, pressure, type and intensity of chemical reactions, and the refining areas are divided and the safety situation is determined to obtain regional safety information; the refining areas can be divided into several safety assessment units, each unit is assessed according to its specific functions and operating conditions to determine its safety level; the safety level may be that different safety measures may be required in the reaction area, storage area and processing area.
[0076] In one possible implementation, see Figure 5 S300, based on the refining instruction information and the refining area, the safety situation of the anode mud before refining is determined to obtain regional safety information, including:
[0077] S310, based on the refining instruction information, obtaining first safety information in the refining area; wherein the first safety information is used to reflect the presence of technicians in the refining area.
[0078] Exemplarily, based on the refining instruction information, the first safety information in the refining area can be obtained by using a sensor network installed in the refining area to monitor the activities of technicians in real time. These sensors include but are not limited to infrared sensors, pressure sensors and motion detectors, which can detect the presence of personnel and record their activity trajectories; artificial intelligence algorithms can also be used to analyze the collected sensor data, and through machine learning models, normal working modes and potential safety risks can be identified to identify whether there are technicians in the refining area; for example, if the system detects that there are personnel activities in a certain area during non-working hours, it will automatically mark it as an abnormal situation and trigger a safety alarm. It is also possible to integrate all this information and data using a real-time monitoring system, and display the safety status of the refining area through a graphical interface, so that managers can understand the current safety status at a glance and respond quickly as needed. The first safety information in the refining area can be effectively obtained, and the safety of technicians can be guaranteed, which not only improves the accuracy of safety information, but also greatly enhances the safety and controllability of the entire refining process.
[0079] In a possible implementation, the method further includes:
[0080] S310A: If there are no technicians in the refining area indicated by the first safety information, directly generate regional safety information.
[0081] Exemplarily, the activities of technicians are monitored in real time through a sensor network installed in the refining area. The sensors include but are not limited to infrared sensors, pressure sensors and motion detectors. The presence of personnel is detected and their activity tracks are recorded to obtain whether there are technicians in the refining area. Artificial intelligence algorithms can also be used to analyze the collected sensor data. Through machine learning models, normal working modes and potential safety risks can be identified to identify whether there are technicians in the refining area. Through the above two methods, if there are no technicians in the refining area indicated by the first safety information, the refining area indicated by the first safety information is used as the regional safety information. In addition, when it is detected that there are no technicians in the refining area, it will trigger a preset program flow, which is responsible for generating regional safety information; wherein the generated regional safety information contains all necessary safety warnings and precautions to ensure the safety of personnel in the area.
[0082] S320, if there are technicians in the refining area indicated by the first safety information, a safety analysis is performed on the component characteristics indicated by the refining information to obtain safety standard information; wherein the safety standard information is used to indicate work protection equipment that can protect the technicians from being affected by harmful components in the component characteristics.
[0083] It can be understood that the safety analysis is to analyze the component characteristics and components contained in the refining information, check the harmful substances in it, and select work protection equipment that can resist its harmful components according to its harmful components. Exemplarily, if there are technicians in the refining area indicated by the first safety information, the component characteristics indicated by the refining information are tested for harmful components and work protection equipment is selected, and work protection equipment that can resist harmful components or is not affected by harmful components is selected; wherein, the detection can be performed by using a component detector to detect harmful components in the component characteristics, or it can be performed by experiments in the laboratory to obtain harmful components in the component characteristics; the selection of work protection equipment can be based on the strength of the harmful components and the detection results of the component characteristics to select appropriate work protection equipment.
[0084] S330, the work protective equipment indicated by the safety standard information is split and marked to obtain Y equipment identification points and Z equipment connection points; wherein the equipment identification points are cuffs, collars, and pockets, and the equipment connection points are the connection points between the front placket, sleeves, and the body of the garment.
[0085] It can be understood that the equipment splitting mark can be to divide the equipment into different parts according to different requirements; the identification point can be understood to refer to the parts with obvious characteristics on the clothes, such as the collar, cuffs, pockets, etc., which are visually easy to identify and have a fixed position during the wearing process, etc., but not limited to this. The equipment connection point can refer to the parts on the clothes that need to be connected by buttons, zippers or other means, such as the connection between the front, sleeves and the body of the clothes, etc., but not limited to this.
[0086] Exemplarily, the equipment can be divided by photographing the protective equipment with a high-resolution camera to obtain detailed image data of the equipment, analyzing these images with image processing software to identify various parts of the equipment, such as identification points such as cuffs, collars and pockets, and connection points such as the junction of the front, sleeves and body of the garment; or by obtaining a three-dimensional model of the protective equipment with a three-dimensional scanner, and then splitting and marking the equipment in three-dimensional space to obtain identification points and connection points in the two-dimensional image, and integrating the data obtained from identification and modeling into the platform, through which the splitting and marking results of each equipment can be intuitively viewed.
[0087] S340, obtaining second safety information based on Y equipment identification points and Z equipment connection points; wherein the second safety information is used to reflect the wearing status of work protection equipment by technicians in the refining area.
[0088] For example, the wearing of work protective equipment by technicians in the refining area can be determined by identifying Y equipment identification points, which are usually located at key parts of protective equipment, such as helmets, goggles, cuffs, collars and pockets. The software determines the relative position and connection method between these parts through Z equipment connection points. Through the three-dimensional coordinate data of these points, the software can reconstruct a complete image of the technician wearing protective equipment. After comparing the wearing conditions, the second safety information can be obtained. The comparison of wearing conditions can be to detect whether there is improper wearing, for example, whether the helmet is worn correctly, whether the goggles are fixed firmly, whether the equipment identification point is located on a certain body part of the technician, and whether the equipment connection point is located on a certain body part of the technician. It is also possible to determine whether there are potential safety risks in actual work by analyzing the technician's movements and the relative position of the equipment. It should be noted that when conducting refining control, due to different refining conditions, the harmful components are different, and the work protective equipment required by technicians is different. For example, the requirements for wearing work protective equipment are different for different harmful components. Some may require protection of one or more specific parts of the body, while other parts of the body do not need it. It is necessary to choose work protective equipment that can better resist the harmful components according to the actual situation of the harmful components.
[0089] S350, based on Y equipment identification points and Z equipment connection points, checks and detects the wearing of work protection equipment by technicians in the refining area indicated by the second safety information. If A equipment identification points and B equipment connection points are detected on the technicians, the regional safety information is obtained; wherein A equals Y and B equals Z.
[0090] Exemplarily, the wearing of the work protective equipment of the technicians in the refining area indicated by the second safety information is checked and detected. If A equipment identification points and B equipment connection points are detected on the technicians, the regional safety information can be obtained; wherein, the method for checking the wearing of the work protective equipment can be by confirming whether the positions of all clothing identification points are correct, for example, the collar is located in front of the neck, the cuffs are located near the wrists, etc. (checking and detecting the equipment identification points); checking whether the clothing connection points have been correctly connected (checking and detecting the equipment identification points), for example, whether the buttons on the front are fastened, whether the zipper is pulled to the top, etc.; it can be checking the symmetry and overall coordination of the clothes, for example, whether the lengths of the left and right sleeves are consistent, whether the clothes are flat and wrinkle-free, etc. (checking and detecting the equipment connection points). It can also be by detecting the image with a database of image samples; the database of image samples can be a database containing a large number of protective equipment identification points and connection point image samples. The detection method can be that when A equipment identification points and B equipment connection points are detected, it can be judged according to preset rules whether the safety standards are met. If A is equal to Y and B is equal to Z, it means that the protective equipment worn by the technician is complete and correct, and the area safety information is generated. On the contrary, if the number of detected identification points or connection points is insufficient, it indicates that there is a potential safety risk.
[0091] In addition, the detection of marking points can also be, for example, installing a pulse meter at the cuff to determine whether the sleeves are worn correctly by the normal beating of the pulse; for example, installing an angle measuring instrument at the collar (prerequisites should be met when using the angle measuring instrument, such as when the arm is horizontal and vertical to the ground) to measure whether the angle between the collar and the cuff meets the normal angle; the detection of connection points can also be to detect whether the zipper is equal to the collar position (determined according to the different clothes, some may be a distance between the zipper and the collar, etc.); the position of the shoes and the trouser legs.
[0092] With this setting and this method, it is possible to quickly and accurately detect the condition of the protective equipment worn by technicians, providing strong data support for safety management. This not only improves the efficiency of safety management, but also greatly reduces errors and safety hazards caused by manual inspections.
[0093] S400, based on the refining instruction information, the refining area and the regional safety information, the refining condition is determined before the anode mud is refined to obtain the refining requirement information; wherein the refining requirement information is used to indicate the refining parameter values used on the refining equipment during refining.
[0094] It can be understood that the refining instruction information can be provided by the production planning department, including the work information of anode mud refining, etc. The refining area information involves the layout and location of the refining equipment and the operating status of related equipment, and the regional safety information refers to whether there are technicians in the refining workshop. According to the refining instruction information, refining area and regional safety information, the target parameters of refining will be determined according to the refining instruction information, which can be temperature, pressure, time, etc., and then combined with the refining area information, it is evaluated whether the existing equipment meets these parameter requirements and whether it needs to be adjusted or optimized. Then the regional safety information is considered to make the refining process meet safety standards and avoid potential safety risks, and then determine the refining demand information.
[0095] In one possible implementation, see Figure 6 S400, based on the refining instruction information, the refining area and the regional safety information, the refining situation is determined before the anode mud is refined to obtain the refining demand information, including:
[0096] S410, when the regional safety information in the refining area meets the safety condition, based on the refining instruction information, obtaining equipment parameter information of the refining equipment; wherein the equipment parameter information is used to indicate the refining parameter value inside the refining equipment when refining anode mud.
[0097] Exemplarily, before obtaining the equipment parameter information of the refining equipment, a prerequisite needs to be met, that is, when the regional safety information in the refining area satisfies the safety condition, the equipment parameter information of the refining equipment can be obtained after receiving the refining instruction information; wherein, obtaining the equipment parameter information can be by calling the equipment configuration files stored in the database, which configuration files contain the standard operating parameters provided by the equipment manufacturer, and the best operating parameters optimized from the historical operating data; in addition, the parameter values that are more suitable for the current refining task can be selected or calculated through the refining instruction information and the current production needs.
[0098] Acquiring equipment parameter information may be to extract parameter information (which may be various parameters, various historical record parameters, etc.) in a parameter system (which may be capable of recording current refining parameter values of the refining equipment) in the refining equipment through a control device. In addition, the equipment parameter information of the refining equipment may also include, but is not limited to, reactor temperature, stirring speed, material flow rate, etc.
[0099] S420, determining all elements and element contents in the anode mud according to the refining information to determine a plurality of target parameter information; wherein the target parameter information is used to indicate a standard parameter value generated according to the content of each component.
[0100] Exemplarily, all elements and element contents in the anode mud are determined according to the refining information to generate parameters, and multiple target parameter information is obtained. Among them, parameter generation can be performed by non-destructive testing of anode mud samples using X-ray fluorescence spectrometry (XRF) technology, so as to quickly and accurately identify all elements and their contents contained therein. XRF technology uses X-rays to excite atoms in the sample to emit fluorescence of a specific wavelength. By analyzing these fluorescence spectra, the types and contents of each element can be obtained. The standard parameter values are simulated and adjusted according to the obtained element types and contents. By simulating the element types and contents, the standard parameter values indicated by the target parameter information can be generated.
[0101] S430, performing value determination and similarity analysis on the multiple target parameter information and the device parameter information respectively, to obtain one of the multiple target parameter information.
[0102] It can be understood that by comparing multiple target parameter information with equipment parameter information respectively, determining the value, and determining the similarity between the two, one of the multiple target parameter information can be obtained; wherein, one of the multiple target parameter information refers to the one with higher value and smaller similarity; determining the value can be to judge the standard parameter values indicated by the multiple target parameter information, that is, which one of the standard parameter values indicated by the multiple target parameter information has the highest value, and the one with higher similarity with the refining parameter value inside the refining equipment when refining anode mud indicated by the equipment parameter information, can obtain one of the multiple target parameter information.
[0103] S440, combining and analyzing one of the target parameter information and the equipment parameter information among the multiple target parameter information to obtain refined demand information.
[0104] Exemplarily, information combination analysis can be performed by using association rule mining methods in data mining technology. For example, the Apriori algorithm can be used to discover frequent item sets. After determining the frequent item sets, the support and confidence of each item set are calculated to evaluate the effectiveness. It can be screened out by setting the minimum support and minimum confidence thresholds. The rules reveal the potential relationship between the target parameters and the equipment parameters, and help understand which parameter adjustments will have a significant impact on the production effect under specific production conditions. For example, if it is found that "when the value of target parameter A is high, the value of equipment parameter B should also be increased accordingly", it can guide technicians to adjust the parameters in actual production.
[0105] S500, controlling the refining control device to perform refining control on the anode mud according to the refining area, regional safety information and refining demand information.
[0106] Exemplarily, the refining control device is controlled by the refining area, regional safety information and refining demand information to control the refining of anode mud, and the refining area needs to be carefully divided. The collection and analysis of regional safety information is achieved through sensors and monitoring equipment installed in each area, which can monitor parameters such as temperature, pressure, and chemical concentration in real time. Among them, the specific implementation method can be that the refining control device can adopt an automated control system, such as a programmable logic controller (PLC) or a distributed control system (DCS), which can perform regional judgment, safety judgment and refining judgment according to the refining instruction information, and adjust the operating parameters in the refining process according to the judgment situation, so as to ensure the stability and continuity of the entire refining process.
[0107] In summary, the entire refining process is made more in line with production goals and quality standards, the safety of the operating area is improved, the refining efficiency and output quality of anode mud are improved, the accuracy of refining parameters is enhanced, the harm to technical personnel at work is reduced, and the impact of control equipment on refining equipment and other objects in the refining workshop during work is reduced, thereby reducing safety hazards in the refining process.
[0108] In one possible implementation, see Figure 7 , S500, controls the refining control device to perform refining control on the anode mud according to the refining area, regional safety information and refining demand information, including:
[0109] S510, performing risk identification based on the refining area and regional safety information to obtain first risk information; wherein the first risk information is used to reflect the existence of external environmental risks before refining anode mud.
[0110] It can be understood that risk identification can be carried out by detecting and identifying the surrounding environment before refining work is carried out.
[0111] Risk identification can be achieved by collecting real-time data from the refining area, including parameters such as temperature, pressure, and chemical composition. At the same time, it will also be connected to the regional safety monitoring system to obtain real-time information about environmental safety, such as harmful gas concentrations, radiation levels, etc. Among them, the regional safety monitoring system can be a monitoring room, etc. The collected data can be analyzed based on time series analysis and pattern recognition. By comparing historical data with real-time data, abnormal patterns and potential risk points can be identified. For example, if a sudden increase in temperature is detected in a certain area, and the safety monitoring system in the area also reports that the concentration of harmful gases exceeds the standard, the system will combine these two pieces of information to determine the risk of fire or chemical leakage.
[0112] S520, performing risk impact analysis based on the existence of external environmental risks indicated by the first risk information and the refining demand information to obtain second risk information; wherein the second risk information is used to indicate the operational risk value caused by the external environmental risk situation to the refining operation.
[0113] It can be understood that risk impact analysis is the operational risk caused by the external environmental risk situation to the refining operation; risk impact analysis can be the use of data fusion technology; it can also be an assessment method to assess the risk, and then calculate the risk based on the risk situation to obtain the operational risk value. Exemplarily, the second risk information will provide a specific operational risk value for the refining operation to guide the technicians or automation system to make corresponding adjustments. For example, if the analysis results show that the concentration of harmful gases exceeds the standard, it will lead to a higher operational risk in a certain link in the refining process. It will be recommended to reduce the temperature of the link or increase the ventilation volume to reduce the risk value, so that the refining process is safe and stable. Through this comprehensive risk assessment and response mechanism, the refinery can effectively respond to various external environmental risks and ensure the continuity and safety of the production process.
[0114] S530, if the refining operation risk value indicated by the second risk information is less than the operation risk threshold, it proves that the refining operation is not affected by the external environmental risk situation, and the refining control device is controlled to perform refining control on the anode mud according to the refining area, regional safety information and refining demand information.
[0115] For example, the refining operation risk value indicated by the second risk information can be compared with the operation risk threshold. If the refining operation risk value indicated by the second risk information is less than the operation risk threshold, the refining operation is not affected by the external environmental risk situation, and the anode mud can be refined and controlled according to the refining area, regional safety information and refining demand information; wherein, the refining control can be through the sensor network installed in the refining area, real-time collection of parameters such as temperature, pressure, and harmful gas concentration, and then through the refining area, regional safety information and refining demand information, the refining control device is controlled to perform refining control on the anode mud, and the refining area is divided in detail. The collection and analysis of regional safety information is achieved through sensors and monitoring equipment installed in each area, and then the refining control device refines the anode mud.
[0116] Such an arrangement makes the entire refining process more in line with production goals and quality standards, improves the refining efficiency and output quality of anode mud, enhances the accuracy of refining parameters, and reduces safety hazards in the refining process.
[0117] In one possible implementation, see Figure 8 , S500, the method further includes:
[0118] S530A, if the refining operation risk value indicated by the second risk information is greater than the operation risk threshold, it proves that the refining operation is affected by the external environmental risk situation, and the actual impact information is obtained; wherein the actual impact information is used to indicate that one or more refining operation steps of the refining operation are affected by the external environmental risk.
[0119] It can be understood that the refining operation risk value can be an assessment of the operation risk, and a risk score is obtained after the assessment, that is, the operation risk value; the operation risk can include but is not limited to weather conditions, equipment failure rate, raw material supply stability, etc., but is not limited to these. The operation risk threshold is a reference value set based on historical data and industry standards to determine whether the refining operation is within an acceptable risk level.
[0120] For example, if the refining operation risk value indicated by the second risk information is greater than the operation risk threshold, the risk information is converted into a quantifiable risk value through a pre-set risk assessment model.
[0121] The obtained risk value is compared with the operational risk threshold. If the refining operation risk value indicated by the second risk information exceeds this threshold, it can be determined that the refining operation is affected by the external environmental risk. In addition, in order to obtain the actual impact information, it is also possible to further analyze which refining operation steps are affected; this can be achieved by comparing the correlation between the risk value and the operation steps. For example, if the risk value of the weather condition is abnormally high, it may affect the transportation and storage steps of the raw materials; if the risk value of the equipment failure rate increases, it may affect the key operation steps in the refining process.
[0122] S530B optimizes the refining demand information based on the actual impact information, and then controls the refining of anode mud according to the refining area, regional safety information and the optimized refining demand information.
[0123] Exemplarily, the refining demand information is adjusted based on the actual impact information, and then the anode mud is refined and controlled according to the refining area, regional safety information and optimized refining demand information. Refining control of anode mud can be to integrate various risk factors, such as weather conditions, equipment failure rate, raw material supply stability, etc., as well as the impact of risk factors on refining operation steps. Then, by collecting historical data and real-time data, different risk factors can be weighted and adjusted according to the characteristics of the refining area and regional safety information. For example, if a refining area is close to the coast, it is necessary to consider the impact of extreme weather such as typhoons on refining operations. At the same time, regional safety information, such as the stability of the surrounding environment, safety regulations, etc.; In addition, when optimizing the refining demand information, the plans for various links such as raw material procurement, storage, transportation and processing can be adjusted according to the risk assessment results, and the production plan can be adjusted, the process flow can be optimized, and equipment maintenance can be strengthened.
[0124] Such a setting can reduce the harm to technical personnel during work, and reduce the impact of control equipment on refining equipment and other objects in the refining workshop during work, reduce safety hazards, and enable the anode mud refining process to remain efficient and safe.
[0125] It should be understood that the size of the serial numbers of the steps in the above embodiments does not mean the order of execution. The execution order of each process should be determined by its function and internal logic, and should not constitute any limitation on the implementation process of the embodiments of the present application.
[0126] Corresponding to the electrolytic copper anode mud refining control method described in the above embodiment, the embodiment of the present application also provides an electrolytic copper anode mud refining control system, and each unit of the system can implement each step of the electrolytic copper anode mud refining control method. Fig. 9 A structural block diagram of an electrolytic copper anode mud refining control system provided in an embodiment of the present application is shown. For ease of explanation, only the parts related to the embodiment of the present application are shown.
[0127] Reference Fig. 9 The electrolytic copper anode mud refining control system includes:
[0128] An acquisition unit is used to acquire refining instruction information of anode mud in a refining workshop; wherein the refining instruction information is information that currently requires refining work on anode mud in the refining workshop;
[0129] The first determination unit is used to perform area determination on the anode mud before refining based on the refining instruction information to obtain a refining area; wherein the refining area is a working area for refining the anode mud in the refining workshop;
[0130] The second determination unit is used to determine the safety situation before the anode mud is refined based on the refining instruction information and the refining area, and obtain regional safety information; wherein the regional safety information is used to reflect whether the technicians in the refining workshop meet the safety situation;
[0131] The third determination unit is used to determine the refining situation before refining the anode mud based on the refining instruction information, the refining area and the regional safety information, and obtain the refining requirement information; wherein the refining requirement information is used to indicate the refining parameter value used on the refining equipment during refining;
[0132] The control unit is used to control the refining control device to perform refining control on the anode mud according to the refining area, regional safety information and refining demand information.
[0133] It should be noted that the information interaction, execution process, etc. between the above-mentioned systems / units are based on the same concept as the method embodiment of the present application. Their specific functions and technical effects can be found in the method embodiment part and will not be repeated here.
[0134] Those skilled in the art can clearly understand that, for the convenience and simplicity of description, only the division of the above-mentioned functional units and modules is used as an example for illustration. In practical applications, the above-mentioned function allocation can be completed by different functional units and modules as needed, that is, the internal structure of the system can be divided into different functional units or modules to complete all or part of the functions described above. The functional units and modules in the embodiment can be integrated in a processing unit, or each unit can exist physically separately, or two or more units can be integrated in one unit. The above-mentioned integrated unit can be implemented in the form of hardware or in the form of software functional units. In addition, the specific names of the functional units and modules are only for the convenience of distinguishing each other, and are not used to limit the scope of protection of this application. The specific working process of the units and modules in the above-mentioned system can refer to the corresponding process in the aforementioned method embodiment, which will not be repeated here.
[0135] The present application also provides a control device for refining electrolytic copper anode mud. Fig.10 This is a schematic diagram of the structure of the control device of the electrolytic copper anode mud refining control equipment provided in one embodiment of the present application. Fig.10 As shown, the control device 6 of this embodiment includes: at least one processor 60 ( Fig.10 Only one is shown), at least one memory 61 ( Fig.10Only one is shown) and a computer program 62 stored in the at least one memory 61 and executable on the at least one processor 60. When the processor 60 executes the computer program 62, the control device 6 implements the steps in any of the above-mentioned electrolytic copper anode mud refining control method embodiments, or the control device 6 implements the functions of each module / unit in the above-mentioned system embodiments.
[0136] Exemplarily, the computer program 62 may be divided into one or more modules / units, which are stored in the memory 61 and executed by the processor 60 to complete the present application. The one or more modules / units may be a series of computer program instruction segments capable of completing specific functions, which are used to describe the execution process of the computer program 62 in the control device 6.
[0137] The control device 6 may be a computing device such as a desktop computer or a notebook. The control device 6 may include, but is not limited to, a processor 60 and a memory 61. Those skilled in the art will appreciate that Fig.10 It is only an example of the control device 6 and does not constitute a limitation on the control device 6. It may include more or fewer components than shown in the figure, or a combination of certain components, or different components. For example, it may also include input and output devices, network access devices, buses, etc.
[0138] The processor 60 may be a central processing unit (CPU), or other general-purpose processors, digital signal processors (DSP), application-specific integrated circuits (ASIC), field-programmable gate arrays (FPGA) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc. A general-purpose processor may be a microprocessor or any conventional processor, etc.
[0139] In some embodiments, the memory 61 may be an internal storage unit of the control device 6, such as a hard disk or memory of the control device 6. In other embodiments, the memory 61 may also be an external storage device of the control device 6, such as a plug-in hard disk, a smart media card (SMC), a secure digital (SD) card, a flash card, etc. equipped on the control device 6. Further, the memory 61 may also include both an internal storage unit and an external storage device of the control device 6. The memory 61 is used to store an operating system, an application program, a boot loader (BootLoader), data, and other programs, such as the program code of the computer program. The memory 61 may also be used to temporarily store data that has been output or is to be output.
[0140] An embodiment of the present application further provides a computer-readable storage medium, wherein the computer-readable storage medium stores a computer program, and when the computer program is executed by a processor, the steps in any of the above method embodiments are implemented.
[0141] An embodiment of the present application provides a computer program product. When the computer program product is run on electrolytic copper anode mud refining control equipment, the electrolytic copper anode mud refining control equipment implements the steps in any of the above-mentioned method embodiments.
[0142] If the integrated unit is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the present application implements all or part of the processes in the above-mentioned embodiment method, which can be completed by instructing the relevant hardware through a computer program, and the computer program can be stored in a computer-readable storage medium. When the computer program is executed by the processor, the steps of the above-mentioned various method embodiments can be implemented. Among them, the computer program includes computer program code, and the computer program code can be in source code form, object code form, executable file or some intermediate form. The computer-readable medium may at least include: any entity or device that can carry the computer program code to the electrolytic copper anode mud refining control equipment, recording medium, computer memory, read-only memory (ROM, Read-Only Memory), random access memory (RAM, Random Access Memory), electric carrier signal, telecommunication signal and software distribution medium. For example, U disk, mobile hard disk, disk or optical disk. In some jurisdictions, according to legislation and patent practice, computer-readable media cannot be electric carrier signals and telecommunication signals.
[0143] In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described or recorded in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.
[0144] Those of ordinary skill in the art will appreciate that the units and algorithm steps of each example described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, or a combination of computer software and electronic hardware. Whether these functions are performed in hardware or software depends on the specific application and design constraints of the technical solution. Professional and technical personnel can use different methods to implement the described functions for each specific application, but such implementation should not be considered to be beyond the scope of this application.
[0145] In the embodiments provided in the present application, it should be understood that the disclosed electrolytic copper anode mud refining control system, equipment and method can be implemented in other ways. For example, the electrolytic copper anode mud refining control system and equipment embodiments described above are only schematic. For example, the division of the modules or units is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be an indirect coupling or communication connection through some interfaces, devices or units, which can be electrical, mechanical or other forms.
[0146] The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0147] The embodiments described above are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, a person skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application, and should all be included in the protection scope of the present application.
Claims
1. A method for controlling the refining of electrolytic copper anode mud, characterized in that: include: Acquire refining instruction information of anode mud in a refining workshop; wherein the refining instruction information is information that currently requires refining work to be performed on the anode mud in the refining workshop; Based on the refining instruction information, a region is determined before the anode mud is refined to obtain a refining region; wherein the refining region is a working region for refining the anode mud in the refining workshop; Based on the refining instruction information and the refining area, the safety situation of the anode mud before refining is determined to obtain regional safety information; wherein the regional safety information is used to reflect whether the technicians in the refining workshop meet the safety situation; Based on the refining instruction information, the refining area and the area safety information, a refining condition is determined before refining the anode mud to obtain refining requirement information; wherein the refining requirement information is used to indicate the refining parameter value used on the refining equipment during refining; The refining control device is controlled according to the refining area, the area safety information and the refining demand information to perform refining control on the anode mud.
2. The method for controlling the refining of electrolytic copper anode mud according to claim 1, characterized in that: The step of performing area determination on the anode mud before refining based on the refining instruction information to obtain the refining area includes: Based on the refining instruction information, refining information of the anode mud is obtained; wherein the refining information is used to indicate the component characteristics contained in the anode mud that currently needs to be refined; Determine refining plan information according to the refining information and the refining requirement information; wherein the refining plan information is used to indicate a refining work plan generated according to the refining parameter values indicated by the refining requirement information and the component characteristics indicated by the refining information; Dividing the refinery into X refining sub-areas according to the refining plan information; wherein the refining sub-area is a component of the refinery; Performing region determination on the X refined sub-regions to obtain the refined region.
3. The method for controlling and refining electrolytic copper anode mud according to claim 2, characterized in that: The performing region determination on the X refined sub-regions to obtain the refined region includes: Obtaining obstacle information of the refinery; wherein the obstacle information includes peripheral information and impact information, the peripheral information is used to indicate the wall coordinates of the refinery, and the impact information is used to indicate the coordinates of all machines and equipment in the refinery; Establishing a refinery location simulation platform; wherein the refinery location simulation platform is a virtual platform that can virtually place and view the locations of all machines and equipment in the refinery; According to the overlap matching between the wall coordinates indicated by the peripheral information and the coordinates of all the machines and equipment indicated by the obstacle information and the X refined sub-areas, the refined sub-area whose any position does not overlap with the wall coordinates indicated by the peripheral information and the coordinates of all the machines and equipment indicated by the obstacle information is determined as the refined area.
4. The method for controlling the refining of electrolytic copper anode mud according to claim 3, characterized in that: The method further comprises: According to the wall coordinates indicated by the peripheral information and the coordinates of all the machines and equipment indicated by the obstacle information, the coincidence degree is matched with the X refined sub-areas. If all the refined sub-areas in the X refined sub-areas coincide with the wall coordinates indicated by the peripheral information and / or the coordinates of all the machines and equipment indicated by the obstacle information, X coincidence degree information is obtained; wherein the coincidence degree information is used to indicate the coincidence degree value of each refined sub-area with the wall coordinates indicated by the peripheral information and / or the coincidence degree value of each refined sub-area with the coordinates of all the machines and equipment indicated by the obstacle information; Combining features of all machine device coordinates indicated by the obstacle information and the X overlap information according to the wall coordinates indicated by the peripheral information, and obtaining a feature refined sub-region from the X refined sub-regions; wherein the feature refined sub-region refers to a region with a low feature overlap value; The characteristic refining sub-area is adjusted and controlled based on the refining workshop location simulation platform to obtain the refining area.
5. The method for controlling and refining electrolytic copper anode mud according to claim 2, characterized in that: The safety situation determination before refining the anode mud based on the refining instruction information and the refining area to obtain the regional safety information includes: Based on the refining instruction information, obtaining first safety information within the refining area; wherein the first safety information is used to reflect the presence of technicians within the refining area; If there are technicians in the refining area indicated by the first safety information, a safety analysis is performed on the component characteristics indicated by the refining information to obtain safety standard information; wherein the safety standard information is used to indicate work protective equipment that can protect the technicians from being affected by harmful components in the component characteristics; The work protective equipment indicated by the safety standard information is marked by equipment splitting to obtain Y equipment identification points and Z equipment connection points; wherein the equipment identification points are cuffs, collars, and pockets, and the equipment connection points are the connection points between the front placket, sleeves, and the body of the garment; The second safety information is obtained according to the Y equipment identification points and the Z equipment connection points; wherein the second safety information is used to reflect the wearing of the work protection equipment by the technicians in the refining area; Based on Y equipment identification points and Z equipment connection points, the wearing of the work protection equipment of the technicians in the refining area indicated by the second safety information is checked and detected. If A equipment identification points and B equipment connection points are detected on the technicians, the area safety information is obtained; wherein A equals Y and B equals Z.
6. The method for controlling the refining of electrolytic copper anode mud according to claim 5, characterized in that: The method further comprises: If there are no technicians in the refining area indicated by the first safety information, the regional safety information is directly generated.
7. The method for controlling the refining of electrolytic copper anode mud according to claim 4, characterized in that: The refining condition is determined before refining the anode mud based on the refining instruction information, the refining area and the area safety information to obtain the refining demand information, including: When the area safety information in the refining area meets the safety requirement, obtaining equipment parameter information of the refining equipment based on the refining instruction information; wherein the equipment parameter information is used to indicate the refining parameter value inside the refining equipment when refining anode mud; Determine all elements and element contents in the anode mud according to the refining information to determine a plurality of target parameter information; wherein the target parameter information is used to indicate a standard parameter value generated according to the content of each component; Performing value determination and similarity analysis on the multiple target parameter information and the device parameter information respectively, obtaining one of the multiple target parameter information; One of the target parameter information among the multiple target parameter information is combined and analyzed with the equipment parameter information to obtain refined demand information.
8. The method for controlling and refining electrolytic copper anode mud according to claim 7, characterized in that: The controlling the refining control device to perform refining control on the anode mud according to the refining area, the area safety information and the refining demand information includes: Perform risk identification based on the refining area and the regional safety information to obtain first risk information; wherein the first risk information is used to reflect the existence of external environmental risks before refining anode mud; Performing risk impact analysis based on the existence of external environmental risks indicated by the first risk information and the refining demand information to obtain second risk information; wherein the second risk information is used to indicate the operational risk value caused by the external environmental risk situation to the refining operation; If the refining operation risk value indicated by the second risk information is less than the operation risk threshold, it proves that the refining operation is not affected by the external environmental risk conditions, and the refining control device is controlled to perform refining control on the anode mud according to the refining area, the area safety information and the refining demand information.
9. The method for controlling and refining electrolytic copper anode mud according to claim 8, characterized in that: The method further comprises: If the refining operation risk value indicated by the second risk information is greater than the operation risk threshold, it is proved that the refining operation is affected by the external environmental risk situation, and actual impact information is obtained; wherein the actual impact information is used to indicate that one or more refining operation steps of the refining operation are affected by the external environmental risk; The refining demand information is optimized based on the actual impact information, and then the anode mud is refining controlled according to the refining area, the area safety information and the optimized refining demand information.
10. An electrolytic copper anode mud refining control device, comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, characterized in that: When the processor executes the computer program, the method according to any one of claims 1 to 9 is implemented.
Citation Information
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