Manufacturing and processing method of odor-resistant quaternary ammonium salt disinfectant
By designing a stirring system with automatic adjustment of stirring rate, the problem of uneven stirring in the prior art is solved, and the raw materials are uniformly mixed at different temperatures is achieved, and the stability and effectiveness of the product are improved.
Patent Information
- Application Number
- CN202411662536.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing quaternary ammonium salt disinfectant manufacturing devices cannot adjust the stirring rate according to the temperature in the tank, resulting in uneven stirring at different temperatures, affecting the stability and effectiveness of the product.
A mixing system including a mixing chamber, motor, rotating plate, rotating shaft, helical gear and stirring blade is designed. The rotating plate is driven by the motor to drive the rotation shaft and helical gear to rotate. The meshing relationship of the helical gear can automatically adjust the stirring blade according to temperature changes. Speed.
It realizes automatic adjustment of the stirring rate according to the temperature in the tank, ensuring uniform mixing of raw materials at different temperatures, avoiding the formation of bubbles or foams at high temperatures, and improving the uniformity and stability of the product.
Smart Images
Figure CN119455723A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of disinfectant preparation, in particular to a method for manufacturing and processing an odor-proof quaternary ammonium salt disinfectant. Background Art
[0002] The quaternary ammonium salt disinfectant with anti-odor is a disinfectant product based on quaternary ammonium salt compounds, which is specially designed to inhibit or eliminate bad odors while disinfecting and sterilizing. It has the dual functions of broad-spectrum sterilization, disinfection and odor removal. The quaternary ammonium salt disinfectant manufacturing device with anti-odor properties is a device or system dedicated to the production of quaternary ammonium salt disinfectants with anti-odor properties, which can ensure the quality, safety and market competitiveness of the product; The anti-odor quaternary ammonium salt disinfectant manufacturing device mainly includes a storage tank, a stirring device, a feed port and a discharge port. The storage tank is used to store various raw materials, such as quaternary ammonium salt solution, fragrance, deodorant, and solvent, to ensure that the raw materials remain stable during the production process to avoid contamination or deterioration. The stirring device can ensure that the quaternary ammonium salt is evenly mixed with the anti-odor component and the solvent. The feed port can automatically or manually add the quaternary ammonium salt solution, fragrance, deodorant and other ingredients to the mixing tank. The discharge port is used to discharge the mixed disinfectant product from the stirring tank; The stirring device of the existing manufacturing equipment can only stir the raw materials, but cannot adjust the stirring rate according to the temperature in the tank. The solubility of the raw materials will change at different temperatures. When the temperature is too high, too many bubbles or foam will be formed, affecting the uniformity of the product. When the temperature is too low, it is not enough to fully mix the raw materials, resulting in uneven distribution of some components, affecting the stability and effectiveness of the final disinfectant. Summary of the invention
[0003] In view of the deficiencies in the prior art, the present invention provides a method for manufacturing and processing an odor-proof quaternary ammonium salt disinfectant, which solves the problem that the stirring device of the manufacturing device cannot adjust the stirring rate according to the temperature in the tank, resulting in uneven stirring at higher or lower temperatures.
[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: a manufacturing and processing method of an odor-proof quaternary ammonium salt disinfectant, comprising a stirring bin, a feed port is installed at the top of the outer wall of the stirring bin, a sealing switch is provided on the outer wall of the feed port, a discharge port is installed at the bottom of the stirring bin, and a discharge switch is provided on the outer wall of the discharge port, a motor is fixedly connected to the top of the stirring bin, a rotating shaft 1 is fixedly connected to the driving end of the motor, a rotating plate is fixedly connected to the bottom end of the rotating shaft 1, and a fixed shaft and a fixed plate are penetrated, a rotating shaft 2 is rotatably connected to the left and right sides of the rotating plate, the outer wall of the rotating shaft 2 is fixedly connected to uniformly distributed stirring blades, the top of the fixed shaft is fixedly connected to the inner top side of the stirring bin, the bottom of the outer wall of the fixed shaft is fixedly connected to the inside of the fixed plate, a pipeline is provided inside the fixed plate, the top of the pipeline is provided with uniformly distributed telescopic tubes, and the top of the telescopic tube is fixedly connected to A lifting plate is connected, and the left and right sides of the lifting plate are rotatably connected with rotating blocks, and the rotating block is rotatably connected with a moving block 1 on the side away from the lifting plate. The fixed plate is provided with evenly distributed hinges, and the four corners of the hinge are rotatably connected with connecting block 1, fixed block 1, fixed block 2 and connecting block 2 respectively. The bottom of the connecting block 1 is fixedly connected to the upper surface of the moving block 1, the outer wall of the fixed block 1 is fixedly connected to the inside of the fixed plate, the upper surface of the fixed block 2 is fixedly connected with a bevel gear 1, and the upper surface of the connecting block 2 is fixedly connected with the moving block 2. The outer wall of the moving block 2 is slidably connected to the inside of the bevel gear 1, the top of the bevel gear 1 is fixedly connected with a bevel gear 2, and is slidably connected to the outer wall of the fixed shaft, and the outer wall top of the rotating shaft 2 is respectively fixedly connected with a bevel gear 3 and a bevel gear 4, the bevel gear 3 is meshed with the bevel gear 1, and the bevel gear 4 is meshed with the bevel gear 2.
[0005] As a further solution of the present invention: the outer wall of the second rotating shaft is fixedly connected to a limiting plate, and the outer wall of the limiting plate is rotatably connected to the inside of the rotating plate.
[0006] As a further solution of the present invention: both the front and rear walls of the moving block 1 are fixedly connected with a slider 1, and the outer wall of the slider 1 is slidably connected to the inside of the fixed plate.
[0007] As a further solution of the present invention: the front and rear walls of the moving block 2 are fixedly connected with a sliding block 2, and the outer wall of the sliding block 2 is slidably connected to the inside of the bevel gear 1.
[0008] As a further solution of the present invention: the outer wall of the mixing chamber is fixedly connected with a support plate, the bottom of the support plate is fixedly connected with evenly distributed support rods, and the bottom end of the support rod is fixedly connected with a support pad.
[0009] As a further embodiment of the present invention, the steps of the method are as follows: S1: Control the sealing switch to open the switch of the feed port, place various raw materials, such as quaternary ammonium salt solution, fragrance, deodorant, and solvent into the mixing chamber through the feed port, and control the sealing switch to close the switch of the feed port to ensure that the mixing chamber is in a completely sealed state; S2: The starting motor can drive the rotating plate to rotate, thereby driving the rotating shaft 2 to revolve. During the revolving process, the rotating shaft 2 can drive the bevel gear 3 and the bevel gear 4 to revolve. During the revolving process, the bevel gear 3 can rotate by meshing with the bevel gear 1, thereby driving the stirring blade to rotate, ensuring uniform mixing of the raw materials. As the temperature inside the stirring chamber rises, gas can be generated inside the pipeline to expand and contract the telescopic tube, so that the bevel gear 1 rises, releasing the meshing of the bevel gear 1 and the bevel gear 3, so that the bevel gear 2 is meshed with the bevel gear 4, and finally the speed of the stirring blade is slowed down to prevent the formation of bubbles or foams due to excessive stirring at high temperature, which affects the uniformity of the product. S3: Control the discharge switch to open the discharge port, so that the quaternary ammonium salt disinfectant mixed inside the mixing bin can be discharged from the inside of the mixing bin through the discharge port.
[0010] The present invention provides a method for manufacturing and processing an odor-proof quaternary ammonium salt disinfectant. It has the following beneficial effects: 1. The present invention can drive the rotating plate to rotate by starting the motor, and the rotating plate can drive the rotating shaft 2, the bevel gear 3 and the bevel gear 4 to revolve through rotation. Since the bevel gear 3 is meshed with the bevel gear 1, the rotating shaft 2 is caused to rotate during the revolution. The rotating shaft 2 can drive the stirring blade to rotate through rotation, thereby ensuring that the quaternary ammonium salt is evenly mixed with the anti-odor component and the solvent.
[0011] 2. In the present invention, the temperature in the tank rises during the mixing process, which can cause the liquid inside the pipeline to generate gas to drive the telescopic tube to expand, thereby driving the lifting plate, and then driving the bevel gear 1 to rise, disconnecting the connection between the bevel gear 1 and the bevel gear 3, allowing the bevel gear 2 to mesh with the bevel gear 4, slowing down the rotation speed of the stirring blade, avoiding bubbles or foam generated by too fast stirring at high temperature, and ensuring product uniformity. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 A perspective view of the present invention; Figure 2 It is a schematic diagram of the structure of the mixing bin in the present invention; Figure 3 It is a structural schematic diagram of the rotating plate in the present invention; Figure 4 It is a structural schematic diagram of the fixed shaft in the present invention; Figure 5It is a schematic diagram of the structure of the pipeline in the present invention; Figure 6 It is a structural schematic diagram of the fixing plate in the present invention; Figure 7 It is a structural schematic diagram of the hinge in the present invention; Figure 8 It is a schematic diagram of the structure of the helical gear 1 in the present invention.
[0013] Among them, 1. mixing bin; 2. feed port; 3. sealing switch; 4. discharge port; 5. discharge switch; 6. motor; 7. shaft 1; 8. rotating plate; 9. shaft 2; 10. mixing blade; 11. fixed shaft; 12. fixed plate; 13. pipeline; 14. telescopic tube; 15. lifting plate; 16. rotating block; 17. moving block 1; 18. connecting block 1; 19. fixed block 1; 20. hinge; 21. fixed block 2; 22. connecting block 2; 23. moving block 2; 24. bevel gear 1; 25. bevel gear 2; 26. bevel gear 3; 27. bevel gear 4; 28. limit plate; 29. slider 1; 30. slider 2; 31. support plate; 32. support rod; 33. support pad. DETAILED DESCRIPTION
[0014] The following will be combined with the drawings in the specification of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0015] Example: Please refer to the attached Figure 1 - Attachment Figure 8The embodiment of the present invention provides a method for manufacturing and processing an odor-proof quaternary ammonium salt disinfectant, comprising a stirring bin 1, the stirring bin 1 is used to store various raw materials, such as quaternary ammonium salt solutions, spices, deodorants, and solvents, which can ensure that the raw materials remain stable during the production process and avoid contamination or deterioration. A feed port 2 is installed on the top of the outer wall of the stirring bin 1, and the feed port 2 is used to place the raw materials inside the stirring bin 1. A sealing switch 3 is provided on the outer wall of the feed port 2, and the sealing switch 3 can close the switch of the feed port 2 to ensure the sealing condition inside the stirring bin 1. A discharge port 4 is installed at the bottom of the stirring bin 1, and the discharge port 4 is used to discharge the disinfectant from the inside of the stirring bin 1. A discharge switch 5 is provided on the outer wall of the discharge port 4, and the discharge switch 5 is a switch for controlling the discharge port 4. The top of the bin 1 is fixedly connected with a motor 6, and the motor 6 is used to drive the rotating shaft 1 7 to rotate. The driving end of the motor 6 is fixedly connected with the rotating shaft 1 7, and the rotating shaft 1 7 can drive the rotating plate 8 to rotate by rotating. The bottom end of the rotating shaft 1 7 is fixedly connected with a rotating plate 8, and the rotating plate 8 can drive the rotating shaft 2 9 to revolve by rotating. A fixed shaft 11 and a fixed plate 12 are passed through, and the fixed shaft 11 is used to fix the fixed plate 12, and the fixed plate 12 is used to fix the pipeline 13. The left and right sides of the rotating plate 8 are rotatably connected with the rotating shaft 2 9, and the rotating shaft 2 9 can drive the stirring blades 10 to rotate by rotating. The outer wall of the rotating shaft 2 9 is fixedly connected with the stirring blades 10 evenly distributed, and the stirring blades 10 can ensure that the quaternary ammonium salt and the anti-odor component are mixed by rotating. , the solvents are evenly mixed, the top of the fixed shaft 11 is fixedly connected to the top side of the inside of the stirring chamber 1, the bottom of the outer wall of the fixed shaft 11 is fixedly connected to the inside of the fixed plate 12, the fixed plate 12 is provided with a pipe 13 inside, the pipe 13 stores liquid inside, and when heated, gas can be generated to expand, and the top of the pipe 13 is provided with evenly distributed telescopic tubes 14, and the telescopic tubes 14 can drive the lifting plate 15 to rise and fall after the expansion of the pipe 13, and the top of the telescopic tube 14 is fixedly connected with the lifting plate 15, and the lifting plate 15 can drive the rotating block 16 to rotate by lifting, and the left and right sides of the lifting plate 15 are rotatably connected, and the rotating block 16 can drive the moving block 17 to move by rotating, and the rotating block 16 is away from the lifting plate One side of the plate 15 is rotatably connected with a moving block 17, and the moving block 17 can drive the connecting block 18 to move by moving. The fixed plate 12 is provided with evenly distributed hinges 20 inside, and the hinge 20 is used to drive the bevel gear 1 24 to rise and fall. The four corners of the hinge 20 are rotatably connected with the connecting block 18, the fixed block 19, the fixed block 21 and the connecting block 22 respectively. The connecting block 18 can drive one end of the hinge 20 to move by moving. The fixed block 19 is used to fix the hinge 20, the fixed block 21 is used to fix the bevel gear 1 24, and the connecting block 22 is used to fix the moving block 23. The bottom of the connecting block 18 is fixedly connected to the upper surface of the moving block 17, and the outer wall of the fixed block 19 is fixedly connected to the inside of the fixed plate 12.The upper surface of the fixed block 21 is fixedly connected with a bevel gear 1 24, and the upper surface of the connecting block 22 is fixedly connected with a moving block 23. The moving block 23 is used to fix the bevel gear 1 24. The outer wall of the moving block 23 is slidably connected to the inside of the bevel gear 1 24. The top of the bevel gear 1 24 is fixedly connected with a bevel gear 25, and is slidably connected to the outer wall of the fixed shaft 11. The bevel gear 1 24 can make the bevel gear 3 26 rotate during the revolution, and the bevel gear 2 25 can make the bevel gear 4 27 rotate during the revolution. The top of the outer wall of the rotating shaft 29 is respectively fixedly connected with the bevel gear 3 26 and the bevel gear 4 27. The bevel gear 3 26 is meshed with the bevel gear 1 24, and the bevel gear 4 27 is meshed with the bevel gear 2 25.
[0016] The outer wall of the rotating shaft 29 is fixedly connected to the limit plate 28, and the limit plate 28 is used to fix the rotating shaft 29. The outer wall of the limit plate 28 is rotatably connected to the inside of the rotating plate 8. The front and rear walls of the moving block 17 are fixedly connected to the slider 29, and the slider 29 is used to fix the moving route of the moving block 17. The outer wall of the slider 29 is slidably connected to the inside of the fixed plate 12. The front and rear walls of the moving block 23 are fixedly connected to the slider 2 30, and the slider 2 30 is used to fix the moving route of the moving block 23. The outer wall of the slider 2 30 is slidably connected to the inside of the bevel gear 1 24. The outer wall of the mixing chamber 1 is fixedly connected to the support plate 31, and the support plate 31 is used to support and fix the mixing chamber 1. The bottom of the support plate 31 is fixedly connected to uniformly distributed support rods 32, and the support rods 32 are used to support and fix the support plate 31. The bottom of the support rod 32 is fixedly connected to a support pad 33.
[0017] The working principle of the present invention is: Installation step 1: Control the sealing switch 3 to open the switch of the feed port 2, and place various raw materials, such as quaternary ammonium salt solution, spices, deodorants, and solvents, inside the stirring bin 1 through the feed port 2, and control the sealing switch 3 to close the switch of the feed port 2 to ensure that the stirring bin 1 is in a completely sealed state; Step 2: Starting the motor 6 can drive the rotating plate 8 to rotate, thereby driving the rotating shaft 2 9 to revolve. During the revolution, the rotating shaft 2 9 can drive the bevel gear 3 26 and the bevel gear 4 27 to revolve. During the revolution, the bevel gear 3 26 can rotate by meshing with the bevel gear 1 24, thereby driving the mixing blade 10 to rotate to ensure uniform mixing of the raw materials. As the temperature inside the mixing bin 1 increases, gas can be generated inside the pipeline 13 to expand and retract the telescopic tube 14. The telescopic tube 14 can drive the lifting plate 15 to rise and fall by retracting. The lifting plate 15 can be lifted and lowered by lifting and lowering. The rotating block 16 is driven to rotate, and the rotating block 16 can drive the moving block 17 to move by rotating, and the moving block 17 can drive the connecting block 18 to move by moving, and the connecting block 18 can drive one side of the hinge 20 to move by moving, so that the hinge 20 is extended, and the bevel gear 1 24 is raised, so that the meshing of the bevel gear 1 24 and the bevel gear 3 26 is released, and the bevel gear 2 25 is meshed with the bevel gear 4 27, and finally the rotation speed of the stirring blade 10 is slowed down, so as to prevent the formation of bubbles or foams due to too fast stirring under high temperature, which affects the uniformity of the product; Step three: control the discharge switch 5 to open the switch of the discharge port 4 , so that the quaternary ammonium salt disinfectant mixed inside the mixing bin 1 can be discharged from the inside of the mixing bin 1 through the discharge port 4 .
[0018] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A method for manufacturing and processing an odor-proof quaternary ammonium salt disinfectant, comprising a stirring chamber (1), characterized in that: The top of the outer wall of the mixing chamber (1) is provided with a feed port (2), the outer wall of the feed port (2) is provided with a sealing switch (3), the bottom of the mixing chamber (1) is provided with a discharge port (4), the outer wall of the discharge port (4) is provided with a discharge switch (5), the top of the mixing chamber (1) is fixedly connected with a motor (6), the driving end of the motor (6) is fixedly connected with a rotating shaft (7), the bottom end of the rotating shaft (7) is fixedly connected with a rotating plate (8), and a fixed shaft (11) and a fixed plate (12) are passed through, and the left and right sides of the rotating plate (8) are rotatably connected with a rotating shaft (2) 9), the outer wall of the second rotating shaft (9) is fixedly connected with evenly distributed stirring blades (10), the top end of the fixed shaft (11) is fixedly connected to the top side of the stirring chamber (1), the bottom of the outer wall of the fixed shaft (11) is fixedly connected to the inside of the fixed plate (12), a pipe (13) is arranged inside the fixed plate (12), evenly distributed telescopic pipes (14) are arranged on the top of the pipe (13), a lifting plate (15) is fixedly connected to the top of the telescopic pipe (14), the lifting plate (15) is rotatably connected to the left and right sides thereof, the The rotating block (16) is rotatably connected to a moving block (17) at a side away from the lifting plate (15); hinges (20) are evenly distributed inside the fixed plate (12); the four corners of the hinge (20) are rotatably connected to a connecting block (18), a fixed block (19), a fixed block (21) and a connecting block (22); the bottom of the connecting block (18) is fixedly connected to the upper surface of the moving block (17); the outer wall of the fixed block (19) is fixedly connected to the inside of the fixed plate (12); and the upper surface of the fixed block (21) is fixedly connected to a bevel gear. Wheel 1 (24), the upper surface of the connecting block 2 (22) is fixedly connected to the moving block 2 (23), the outer wall of the moving block 2 (23) is slidably connected to the inside of the bevel gear 1 (24), the top of the bevel gear 1 (24) is fixedly connected to the bevel gear 2 (25), and is slidably connected to the outer wall of the fixed shaft (11), the top of the outer wall of the rotating shaft 2 (9) is respectively fixedly connected to the bevel gear 3 (26) and the bevel gear 4 (27), the bevel gear 3 (26) is meshed with the bevel gear 1 (24), and the bevel gear 4 (27) is meshed with the bevel gear 2 (25).
2. The method for manufacturing and processing an odor-proof quaternary ammonium salt disinfectant according to claim 1, characterized in that: The outer wall of the second rotating shaft (9) is fixedly connected to a limiting plate (28), and the outer wall of the limiting plate (28) is rotatably connected to the interior of the rotating plate (8).
3. The method for manufacturing and processing an odor-proof quaternary ammonium salt disinfectant according to claim 1, characterized in that: The front and rear walls of the moving block 1 (17) are both fixedly connected to a sliding block 1 (29), and the outer wall of the sliding block 1 (29) is slidably connected to the interior of the fixed plate (12).
4. The method for manufacturing and processing an odor-proof quaternary ammonium salt disinfectant according to claim 1, characterized in that: The front and rear walls of the moving block 2 (23) are both fixedly connected with a sliding block 2 (30), and the outer wall of the sliding block 2 (30) is slidably connected to the interior of the bevel gear 1 (24).
5. The method for manufacturing and processing an odor-proof quaternary ammonium salt disinfectant according to claim 1, characterized in that: The outer wall of the mixing chamber (1) is fixedly connected to a support plate (31), the bottom of the support plate (31) is fixedly connected to evenly distributed support rods (32), and the bottom ends of the support rods (32) are fixedly connected to support pads (33).
6. A method for manufacturing and processing an odor-proof quaternary ammonium salt disinfectant according to any one of claims 1 to 5, characterized in that: The steps of this method are as follows: S1: Controlling the sealing switch (3) to open the switch of the feed port (2), placing various raw materials, such as quaternary ammonium salt solution, fragrance, deodorant, and solvent, into the stirring chamber (1) through the feed port (2), and controlling the sealing switch (3) to close the switch of the feed port (2) to ensure that the stirring chamber (1) is in a completely sealed state; S2: The starting motor (6) can drive the rotating plate (8) to rotate, thereby driving the rotating shaft (9) to revolve. During the revolving process, the rotating shaft (9) can drive the bevel gear (26) and the bevel gear (27) to revolve. During the revolving process, the bevel gear (26) can rotate by meshing with the bevel gear (24), thereby driving the stirring blade (10) to rotate, thereby ensuring uniform mixing of the raw materials. As the temperature inside the stirring chamber (1) increases, gas can be generated inside the pipe (13) to cause the telescopic tube (14) to expand and contract, thereby causing the fixed plate (12) to rise, releasing the meshing of the bevel gear (24) and the bevel gear (26), allowing the bevel gear (25) to mesh with the bevel gear (27), and finally causing the rotation speed of the stirring blade (10) to slow down, thereby preventing the formation of bubbles or foam due to excessive stirring under high temperature conditions, thereby affecting the uniformity of the product; S3: Controlling the discharge switch (5) to open the discharge port (4), so that the quaternary ammonium salt disinfectant mixed inside the stirring chamber (1) can be discharged from the inside of the stirring chamber (1) through the discharge port (4).