Automatic cleaning equipment for needle type battery
By designing automated needle battery cleaning equipment, the problem of inefficiency in the existing technology is solved, efficient automatic cleaning of needle battery is achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202411842121.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-02-18
AI Technical Summary
Existing needle battery cleaning devices rely on manual operation and are inefficient, resulting in extended equipment operation time and increased production costs.
An automated needle battery cleaning equipment is designed, using components such as the first vertical rack, the second vertical rack, the conveying mechanism, the cleaning mechanism and the pick-up mechanism to realize the loading, cleaning and unloading of the needle battery through an automated process. .
Through automated processes, the production efficiency of needle batteries is improved, the time of manual operation is reduced, the production cost is reduced, and the appearance quality and internal structure of the finished battery product are improved.
Smart Images
Figure CN119456522A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of battery cleaning, and in particular to a needle-type automatic battery cleaning device. Background Art
[0002] In the precision manufacturing process of pin-type batteries, the cleaning process after battery sealing undoubtedly plays a vital role. This step is not only directly related to the appearance quality of the finished battery, but also has a profound impact on the internal structural stability and overall performance of the battery. Currently, many manufacturers rely on manual cleaning to complete this task.
[0003] However, since needle-type batteries are generally more delicate, when cleaning needle-type batteries, existing cleaning devices require workers to first place the needle-type batteries in a carrier clamp, and then the employee manually takes the cleaning nozzle to clean the carrier clamp. After cleaning, the employee manually takes the carrier clamp and transfers it to the next process. The operating efficiency is constant. At the same time, due to limited manual handling capacity, the number of carrier clamps that can be cleaned at a single time is limited, which not only further reduces efficiency, but also further extends the equipment operation time, thereby further increasing production costs. Summary of the invention
[0004] The invention provides a needle-type battery automatic cleaning device, which solves the existing problems.
[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: an automatic needle-type battery cleaning device, comprising a first stand, a round rod rotating transmission structure is connected above the first stand, the first stand is used to transport the cleaned battery to the next workstation, a second stand is placed on one side of the first stand, and an operation box is arranged below the second stand, a conveying mechanism is connected to one end above the second stand, the conveying mechanism is a movable adjustment structure, the conveying mechanism comprises a first electric clamping cylinder, a battery is connected inside the first electric clamping cylinder, the first electric clamping cylinder is used to clamp and move the battery, a cleaning mechanism is connected to the other end above the second stand, the cleaning mechanism is used to clean the surface of the battery, a receiving mechanism is connected to one side of the conveying mechanism, the receiving mechanism is used to clamp and move the battery.
[0006] Preferably, four legs are fixedly connected to the bottom of the first stand by screws, the first stand is a cube frame structure, first rotating rods are connected to both sides of the upper end of the first stand, and the outside of the first rotating rod is connected to the first conveyor belt, batteries are placed above the first conveyor belt, and one end of the first rotating rod is connected to the first motor.
[0007] Preferably, one side of the second vertical frame is connected to a square column, and one side of the upper end of the square column is connected to a horizontal frame, a side of the horizontal frame away from the square column is connected to a square plate, and one side between the square column, the horizontal frame and the square plate is connected to an inclined support rod.
[0008] Preferably, a vertical plate is connected to the middle part of the upper part of the second vertical frame, and a second conveyor belt is connected between the vertical plates, second rotating rods are connected to the two ends inside the second conveyor belt, and a second motor is connected to one end of the second rotating rod.
[0009] Preferably, the conveying mechanism includes moving rods, three of which are arranged at equal intervals, a first connecting plate is connected to the same side of the three moving rods, a first connecting plate is connected to one side of the first connecting plate, and a first sliding block is connected to the outside of the first electric sliding rail.
[0010] Preferably, one end of the first slider is connected to a second connecting plate, one side of the second connecting plate is provided with a plurality of second electric slide rails, the second electric slide rail is externally connected to a second slider, and one side of the second slider is connected to a third connecting plate, a plurality of first electric clamping cylinders are connected below one side of the third connecting plate, a lead screw is internally connected to the upper end of the moving rod, and one end of the lead screw is connected to a third motor.
[0011] Preferably, the cleaning mechanism is a square frame structure, a plurality of boxes are provided at equal intervals on one side of the cleaning mechanism, a plurality of square grooves are connected inside the cleaning mechanism, and a spray head is connected to one side of the cleaning mechanism.
[0012] Preferably, the cleaning mechanism is connected to a folding frame on one side close to the square groove, the upper and lower parts of the folding frame are respectively connected to cleaning cloths, and a plurality of round rods are connected to the insides of the two cleaning cloths.
[0013] Preferably, the receiving mechanism comprises an extension rod, one side of the extension rod is connected to a third electric slide rail, one end of the third electric slide rail is connected to a movable slider, and one side of the movable slider is connected to a fourth connecting plate.
[0014] Preferably, one side of the fourth connecting plate is connected to a fourth electric slide rail, and one side of the fourth electric slide rail is connected to a fifth connecting plate via a movable slider, a lower end of the fifth connecting plate is connected to a second electric clamping cylinder, and a battery is connected below the second electric clamping cylinder.
[0015] The beneficial effects of the present invention are as follows: the device clamps the battery through the second electric clamping cylinder in the receiving mechanism, and then the fourth electric slide rail and the third electric slide rail cooperate with each other to move and place it on the second conveyor belt, and the second electric slide rail in the conveying mechanism is controlled by the operation box to move the third connecting plate to drive the first electric clamping cylinder to clamp the battery, and then the screw rod is rotated to move the moving rod to push the battery into the box body to start cleaning, and then exit the device along the original route after completion, and the first electric slide rail is started to move the second connecting plate to place it above the first stand for discharge, and the needle-type batteries can be continuously conveyed for loading, cleaning and unloading through the automated cleaning process, which effectively improves the production efficiency of the battery and saves production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of the present invention.
[0017] Figure 2 It is a schematic diagram of a second stand of the present invention.
[0018] Figure 3 It is a schematic diagram of the first connecting plate of the present invention.
[0019] Figure 4 It is a schematic diagram of the screw rod of the present invention.
[0020] Figure 5 It is a schematic diagram of the cleaning mechanism of the present invention.
[0021] Figure 6 It is a schematic diagram of the receiving mechanism of the present invention.
[0022] Numbers in the figure: 1, first stand; 101, first rotating rod; 102, first conveyor belt; 103, first motor; 2, second stand; 201, square column; 202, horizontal frame; 203, square plate; 204, stand; 205, second conveyor belt; 206, second rotating rod; 207, second motor; 3, operation box; 4, conveying mechanism; 401, first electric clamping cylinder; 402, moving rod; 403, first connecting plate; 404, first electric slide rail; 405, first slide block; 406, first Second connecting plate; 407, second electric slide rail; 408, second slider; 409, third connecting plate; 410, screw rod; 411, third motor; 5, battery; 6, cleaning mechanism; 601, box body; 602, square groove; 603, spray head; 604, folding frame; 605, cleaning cloth; 606, round rod; 7, receiving mechanism; 701, extension rod; 702, third electric slide rail; 703, fourth connecting plate; 704, fourth electric slide rail; 705, fifth connecting plate; 706, second electric clamping cylinder. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0024] Reference Figure 1-Figure 6 , a needle-type battery automatic cleaning device, comprising a first stand 1, characterized in that a round rod rotating transmission structure is connected above the first stand 1, the first stand 1 is used to transport the cleaned battery 5 to the next station, a second stand 2 is placed on one side of the first stand 1, and an operation box 3 is arranged below the second stand 2, a conveying mechanism 4 is connected to one end above the second stand 2, the conveying mechanism 4 is a movable adjustment structure, the conveying mechanism 4 comprises a first electric clamping cylinder 401, a battery 5 is connected inside the first electric clamping cylinder 401, the first electric clamping cylinder 401 is used to clamp and move the battery 5, a cleaning mechanism 6 is connected to the other end above the second stand 2, the cleaning mechanism 6 is used to clean the surface of the battery 5, a receiving mechanism 7 is connected to one side of the conveying mechanism 4, and the receiving mechanism 7 is used to clamp and move the battery 5.
[0025] Reference Figure 2 , four legs are connected to the bottom of the first frame 1 by screws, the first frame 1 is a square frame structure, the first rotating rods 101 are connected to both sides of the upper end of the first frame 1, and the first conveyor belt 102 is connected to the outside of the first rotating rod 101, a battery 5 is placed above the first conveyor belt 102, and a first motor 103 is connected to one end of the first rotating rod 101, a square column 201 is connected to one side of the second frame 2, and a cross frame 202 is connected to one side of the upper end of the square column 201, and a square plate 203 is connected to the lower side of the cross frame 202 away from the square column 201, and the square column 201, the cross frame 202 and the square plate 203 are connected to the lower side of the cross frame 202. An inclined support rod is connected to one side of the second stand 2, a vertical plate 204 is connected to the middle part above the second stand 2, and a second conveyor belt 205 is connected between the vertical plates 204, second rotating rods 206 are connected to the two ends of the second conveyor belt 205, and a second motor 207 is connected to one end of the second rotating rod 206. The second rotating rod 206 is rotated to drive the second conveyor belt 205 to transmit, and the second conveyor belt 205 transmission will move the battery 5 placed above it, and the first conveyor belt 102 is driven by rotating the first rotating rod 101. The first conveyor belt 102 drives the cleaned batteries 5 to move and discharge.
[0026] Reference Figure 3 , Figure 4The conveying mechanism 4 includes a moving rod 402, three moving rods 402 are arranged at equal intervals, a first connecting plate 403 is connected to the same side of the three moving rods 402, a first electric slide rail 404 is connected to one side of the first connecting plate 403, and a first slider 405 is connected to the outside of the first electric slide rail 404, one end of the first slider 405 is connected to a second connecting plate 406, a plurality of second electric slide rails 407 are arranged on one side of the second connecting plate 406, and a second slider 408 is connected to the outside of the second electric slide rail 407, and a third connecting plate 409 is connected to one side of the second slider 408, a plurality of first electric clamping cylinders 401 are connected to the lower side of one side of the third connecting plate 409, and a screw rod 41 is connected to the inside of the upper end of the moving rod 402 0, a third motor 411 is connected to one end of the screw rod 410, which drives the third connecting plate 409 to move up and down through the cooperation between the second electric slide rail 407 and the second slider 408, and the third connecting plate 409 drives the first electric clamping cylinder 401 to move and clamp the battery 5, and drives the second connecting plate 406 to move left and right through the cooperation between the first electric slide rail 404 and the first slider 405. The second connecting plate 406 moves the battery 5 clamped by the first electric clamping cylinder 401 below left and right for rotation, and by rotating the screw rod 410, the screw rod 410 drives the moving rod 402 to move, and the movement of the moving rod 402 drives the first connecting plate 403 to move, and the movement of the first connecting plate 403 drives the battery 5 to move toward the cleaning mechanism 6.
[0027] Reference Figure 5 The cleaning mechanism 6 is a square frame structure, a plurality of boxes 601 are provided at equal intervals on one side of the cleaning mechanism 6, and a plurality of square grooves 602 are connected inside the cleaning mechanism 6, a spray head 603 is connected to one side of the cleaning mechanism 6, a folding frame 604 is connected to the side of the cleaning mechanism 6 close to the square groove 602, a cleaning cloth 605 is connected to the upper and lower parts of the folding frame 604, and a plurality of round rods 606 are connected to the two cleaning cloths 605, the battery 5 moves into the box 601, the spray head 603 is connected to the cleaning pipe to clean the battery 5, and the battery 5 is moved out of the box 601 after cleaning.
[0028] Reference Figure 6 The receiving mechanism 7 includes an extension rod 701, one side of the extension rod 701 is connected to a third electric slide rail 702, one end of the third electric slide rail 702 is connected to a moving slider, and one side of the moving slider is connected to a fourth connecting plate 703, one side of the fourth connecting plate 703 is connected to a fourth electric slide rail 704, and one side of the fourth electric slide rail 704 is connected to a fifth connecting plate 705 through a moving slider, one end of the lower side of the fifth connecting plate 705 is connected to a second electric clamping cylinder 706, and a battery 5 is connected to the lower side of the second electric clamping cylinder 706. The third electric slide rail 702 cooperates with the moving slider to drive the fourth connecting plate 703 to move left and right, and the fifth connecting plate 705 is driven to move up and down by starting the fourth electric slide rail 704. The movement of the fifth connecting plate 705 drives the second electric clamping cylinder 706 to grab and move the battery 5.
[0029] Working principle: First, the personnel controls the equipment and sets parameters by controlling the access mechanism 7. The operation box 3 controls and starts the fourth electric slide rail 704 to drive the fifth connecting plate 705 to move up and down. The fifth connecting plate 705 moves and drives the second electric clamping cylinder 706 to grab and move the battery 5. After the grabbing is completed, the third electric slide rail 702 is controlled to move the fourth connecting plate 703 left and right to place the battery 5 on the second conveyor belt 205. At the same time, the operation box 3 controls the second motor 207 to rotate the second rotating rod 206 to drive the second conveyor belt 205 to transmit. The second conveyor belt 205 transmits the battery 5 placed above it. After placing multiple batteries 5 in rows with equal spacing, the second electric slide rail 407 is controlled to move the second slider 408 to drive the third connecting plate 409 to move downward. The third connecting plate 409 drives the first electric clamping cylinder 401 to move and clamp the battery 5. The third motor 411 is started to rotate the screw rod 410. The screw rod 410 rotates and drives the moving rod 402 to move. The moving rod 402 The movement drives the first connecting plate 403 to move, and the movement of the first connecting plate 403 drives the battery 5 to move toward the box body 601. The spray head 603 is connected to the cleaning water pipe to clean and decontaminate the battery 5. After the battery 5 is cleaned, the third motor 411 is started to rotate the screw rod 410. The screw rod 410 rotates to drive the moving rod 402 to retreat. The moving rod 402 drives the first connecting plate 403 to move, and the first electric slide rail 404 and the first slider 405 cooperate with each other to drive the second connecting plate 406 to the first stand 1 The second connecting plate 406 moves the battery 5 clamped by the first electric clamping cylinder 401 below to follow the movement and rotation. By rotating the screw rod 410, the second electric slide rail 407 and the second slider 408 cooperate with each other to drive the third connecting plate 409 downward, release the first electric clamping cylinder 401 to place the battery 5 on the first conveyor belt 102, and start the first motor 103 to rotate the first rotating rod 101. The rotation of the first rotating rod 101 drives the first conveyor belt 102 to start transmission and transport the battery 5 out.
[0030] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A needle-type battery automatic cleaning device, comprising a first stand (1), characterized in that: A round rod rotating conveying structure is connected to the top of the first stand (1), and the first stand (1) is used to transport the cleaned battery (5) to the next workstation. A second stand (2) is placed on one side of the first stand (1), and an operating box (3) is arranged below the second stand (2). A conveying mechanism (4) is connected to one end of the top of the second stand (2), and the conveying mechanism (4) is a movable adjustment structure. The conveying mechanism (4) includes a first electric clamping cylinder (401), and the first electric clamping cylinder (401) is internally connected to a battery (5). The first electric clamping cylinder (401) is used to clamp and move the battery (5). A cleaning mechanism (6) is connected to the other end of the top of the second stand (2), and the cleaning mechanism (6) is used to clean the surface of the battery. A receiving mechanism (7) is connected to one side of the conveying mechanism (4), and the receiving mechanism (7) is used to clamp and move the battery (5).
2. The automatic needle battery cleaning device according to claim 1, characterized in that: Four legs are fixedly connected to the bottom of the first stand (1) by screws. The first stand (1) is a cubic frame structure. First rotating rods (101) are connected to both sides of the upper end of the first stand (1), and the first rotating rod (101) is externally connected to a first conveyor belt (102). A battery (5) is placed above the first conveyor belt (102), and one end of the first rotating rod (101) is connected to a first motor (103).
3. The automatic needle battery cleaning device according to claim 1, characterized in that: One side of the second vertical frame (2) is connected to a square column (201), and one side of the upper end of the square column (201) is connected to a horizontal frame (202), a square plate (203) is connected below the horizontal frame (202) away from the square column (201), and one side between the square column (201), the horizontal frame (202) and the square plate (203) is connected to an inclined support rod.
4. The automatic needle battery cleaning device according to claim 1, characterized in that: A vertical plate (204) is connected to the middle of the upper part of the second vertical frame (2), and a second conveyor belt (205) is connected between the vertical plates (204). Second rotating rods (206) are connected to the two ends of the second conveyor belt (205), and a second motor (207) is connected to one end of the second rotating rod (206).
5. The automatic needle battery cleaning device according to claim 1, characterized in that: The conveying mechanism (4) includes a moving rod (402), three of which are arranged at equal intervals, and the three moving rods (402) are connected to a first connecting plate (403) on the same side, and one side of the first connecting plate (403) is connected to a first electric slide rail (404), and the first electric slide rail (404) is externally connected to a first slider (405).
6. The automatic needle battery cleaning device according to claim 5, characterized in that: One end of the first slider (405) is connected to a second connecting plate (406), one side of the second connecting plate (406) is provided with a plurality of second electric slide rails (407), and the second electric slide rail (407) is externally connected to a second slider (408), and one side of the second slider (408) is connected to a third connecting plate (409), and a plurality of first electric clamping cylinders (401) are connected below one side of the third connecting plate (409), and a lead screw (410) is internally connected to the upper end of the moving rod (402), and one end of the lead screw (410) is connected to a third motor (411).
7. The automatic needle battery cleaning device according to claim 1, characterized in that: The cleaning mechanism (6) is a square frame structure, a plurality of boxes (601) are provided at equal intervals on one side of the cleaning mechanism (6), a plurality of square grooves (602) are connected inside the cleaning mechanism (6), and a spray head (603) is connected to one side of the cleaning mechanism (6).
8. The automatic needle battery cleaning device according to claim 7, characterized in that: The cleaning mechanism (6) is connected to a folding frame (604) on one side close to the square groove (602), and cleaning cloths (605) are respectively connected to the upper and lower parts of the folding frame (604), and a plurality of round rods (606) are connected to the inside of the two cleaning cloths (605).
9. The automatic needle battery cleaning device according to claim 1, characterized in that: The receiving mechanism (7) comprises an extension rod (701), one side of the extension rod (701) is connected to a third electric slide rail (702), one end of the third electric slide rail (702) is connected to a movable slider, and one side of the movable slider is connected to a fourth connecting plate (703).
10. The automatic needle battery cleaning device according to claim 9, characterized in that: One side of the fourth connecting plate (703) is connected to a fourth electric slide rail (704), and one side of the fourth electric slide rail (704) is connected to a fifth connecting plate (705) via a movable slider, a lower end of the fifth connecting plate (705) is connected to a second electric clamping cylinder (706), and a battery (5) is connected below the second electric clamping cylinder (706).