Self-cleaning device of multi-groove type hydrocarbon vacuum cleaning round basket and cleaning method of self-cleaning device
By designing a self-cleaning device for a multi-trough hydrocarbon vacuum cleaning round basket, using hydraulic push rods, pneumatic push rods and rotary motors, the problems of contamination and low cleaning quality in the prior art are solved, and high efficiency is achieved. Stable cleaning effect.
Patent Information
- Application Number
- CN202411614099.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the cleaning process of existing hydrocarbon vacuum cleaners, impurities or dust on the surface of the workpiece are easily mixed into the hydrocarbon, resulting in a reduced cleaning quality and adhering to the surface of the round basket will contaminate the new cleaning medium.
A self-cleaning device for a multi-trough hydrocarbon vacuum cleaning round basket is designed, including the body of the vacuum hydrocarbon ultrasonic cleaning machine, the feeding round basket, the cleaning tank and the precision washing tank, etc., through hydraulic push rods, pneumatic push rods and rotation The motor and other structures realize automatic cleaning of the discharge basket and efficient cleaning of the workpiece.
Effectively remove hydrocarbon residues inside and outside the feeding round basket, improve the cleaning quality of the workpiece, avoid contamination of new cleaning media, and improve the stability and efficiency of the cleaning process.
Smart Images

Figure CN119456538A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of hydrocarbon vacuum cleaning machines, and in particular relates to a self-cleaning device for a multi-slot hydrocarbon vacuum cleaning round basket and a cleaning method thereof. Background Art
[0002] The hydrocarbon vacuum cleaning machine uses hydrocarbons as the cleaning medium and combines it with a vacuum environment for cleaning. This unique cleaning method can effectively remove oil, impurities and tiny particles on the surface of mechanical parts without causing damage to the parts.
[0003] In the process of cleaning the workpieces, the existing hydrocarbon vacuum cleaning machine will place the workpieces in a circular basket, and then place the circular basket containing the workpieces in a cleaning tank for cleaning. However, since the hydrocarbons in the cleaning tank will submerge the circular basket, during the cleaning process, impurities or dust on the surface of the workpiece will be mixed into the hydrocarbons. When the workpiece is cleaned and the circular basket is taken out, since the hydrocarbons will adhere to the surfaces of the workpiece and the circular basket, some dust or impurities will be attached together, which will not only greatly reduce the cleaning quality of the workpiece, but also when the circular basket is cleaned again, the dust originally attached to its surface will also contaminate the new hydrocarbons, thereby affecting the performance of the device. Summary of the invention
[0004] The object of the present invention is to provide a self-cleaning device for a multi-slot hydrocarbon vacuum cleaning circular basket and a cleaning method thereof to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a self-cleaning device for a multi-slot hydrocarbon vacuum cleaning circular basket, comprising a vacuum hydrocarbon ultrasonic cleaning machine body, wherein the interior of the vacuum hydrocarbon ultrasonic cleaning machine body is provided with feeding slots in a bilaterally symmetrical manner, a cleaning slot 1 is provided between the feeding slots, a cleaning slot 2 is provided on the right side of the cleaning slot 1, and a fine cleaning slot is provided on the right side of the cleaning slot 2, a placing structure is installed inside the feeding slot, a supporting structure is installed inside the cleaning slot 1 and the cleaning slot 2 respectively, an opening structure is installed inside the fine cleaning slot, a movable slide rail is fixedly connected to the top of the interior of the vacuum hydrocarbon ultrasonic cleaning machine body, and a movable structure is installed on the outer side of the movable slide rail;
[0006] The placement structure comprises a placement box slidably connected to the inside of the placement groove, a placement groove 1 is provided inside the placement box, positioning grooves are provided on the inner wall of the placement groove 1 in parallel front and back, and a material discharging circular basket is placed inside the placement box.
[0007] As a further solution of the present invention, the discharge circular basket includes a lower circular basket and an upper circular basket connected to the lower circular basket by clamping;
[0008] The outer side of the lower circular basket is fixedly connected with a connecting block 1 in a bilaterally symmetrical manner, an auxiliary groove is provided inside the connecting block 1, a clamping block is rotatably connected inside the auxiliary groove, and a hook groove is provided on the opposite side of the clamping block;
[0009] The outer side of the upper circular basket is fixedly connected with a connecting block 2 in a left-right symmetrical manner, a connecting groove is provided at the bottom of the connecting block 2, a moving plate is fixedly connected with the upper surface of the upper circular basket, and an auxiliary gear is fixedly connected with the front side of the upper circular basket in a front-back symmetrical manner.
[0010] As a further solution of the present invention, the supporting structure includes a supporting platform 1 fixedly connected to the bottom of the cleaning tank 1 and the cleaning tank 2, a rotating groove is provided on the top of the supporting platform 1, a rotating roller is connected to the interior of the rotating groove in a left-right symmetrical rotation, and a water leakage groove 1 is provided at the bottom of the supporting platform 1.
[0011] As a further solution of the present invention, the opening structure includes a support platform 2 fixedly connected to the bottom of the fine washing tank, a placement groove 2 is provided inside the support platform 2, limiting grooves are symmetrically provided on the front and rear inner walls of the placement groove 2, and the inner wall of the placement groove 2 is symmetrically provided with adaptation grooves, a pneumatic push rod is fixedly connected to the inside of the adaptation groove, and a leakage groove 2 is provided at the bottom of the placement groove 2.
[0012] As a further solution of the present invention, the movable structure includes a slide groove opened on the outside of the movable slide rail, the outside of the slide groove is slidably connected to a slider, the bottom of the slider is fixedly connected to a telescopic rod 2, the bottom of the telescopic rod 2 is fixedly connected to a hydraulic cylinder 2, and the interior of the hydraulic cylinder 2 is symmetrically and movably connected to a hydraulic push rod 2 in the front and rear directions.
[0013] As a further solution of the present invention, a sealing plate is movably connected to the inner wall of the vacuum hydrocarbon ultrasonic cleaning machine body, and the sealing plate is symmetrically distributed above the cleaning tank one, the cleaning tank two and the fine cleaning tank, and the side surfaces inside the cleaning tank one and the cleaning tank two are respectively fixedly connected with support blocks.
[0014] As a further solution of the present invention, a rotating structure is installed inside the support block, and the rotating structure includes a bearing rotatably connected to the inner wall of the support block and a transmission gear located inside the support block and rotatably connected to the inner side surfaces of the cleaning tank 1 and the cleaning tank 2;
[0015] The other end of the transmission gear is fixedly connected to a connecting gear, the outer side of the connecting gear is meshedly connected to a gear plate, the outer side of the gear plate is rotatably connected to a connecting rod, the other end of the connecting rod is rotatably connected to a Z-shaped rod, and the other end of the Z-shaped rod is fixedly connected to a rotating motor.
[0016] As a further solution of the present invention, a telescopic rod is fixedly connected above the fine washing tank and at the bottom of the sealing plate, a hydraulic cylinder is fixedly connected to the bottom of the telescopic rod, and a hydraulic push rod is slidably connected inside the hydraulic cylinder.
[0017] As a further solution of the present invention, the side surface of the interior of the fine washing tank is symmetrically provided with contraction grooves, and a flushing structure is installed inside the contraction grooves;
[0018] The flushing structure includes an electric push rod fixedly connected to the inside of the contraction groove, the pushing end of the electric push rod is fixedly connected to a water spray pipe, the back of the water spray pipe is fixedly connected to a water inlet pipe, the side surface of the water spray pipe is fixedly connected to a diversion pipe, and the top and bottom of the diversion pipe are symmetrically fixedly connected to a high-pressure nozzle.
[0019] A cleaning method of a multi-slot hydrocarbon vacuum cleaning circular basket self-cleaning device is controlled by a multi-slot hydrocarbon vacuum cleaning circular basket self-cleaning device as claimed in any one of claims 1 to 9, and the specific steps are as follows:
[0020] S1: First, put the workpiece to be cleaned into the lower circular basket, and then place the upper circular basket above the lower circular basket so that the auxiliary groove is aligned with the connecting groove, so that the clamping block is inserted into the connecting groove, and the torsion spring inside the auxiliary groove drives the hook groove on one side of the clamping block to hook the groove inside the connecting groove, thereby realizing the fixed connection between the lower circular basket and the upper circular basket;
[0021] S2: Next, the discharge round basket containing the workpiece to be cleaned is placed into the placement slot 1 inside the left side placement slot inside the vacuum hydrocarbon ultrasonic cleaning machine body, and the connecting block 1 on the outer side of the lower round basket is stuck in the inside of the positioning slot, so as to achieve the limit fixation of the discharge round basket, and then the placement box is moved to the inside of the placement slot;
[0022] S3: Then, the telescopic rod 2 can be started to drive the hydraulic cylinder 2 to descend, so that the hydraulic cylinder 2 is against the side surface of the upper round basket and covers the outer side of the movable plate, and then the hydraulic cylinder 2 is started to drive the hydraulic push rod 2 to extend, and the extended hydraulic push rod 2 will be inserted into the gap of the movable plate from the front and back, and then the telescopic rod 2 is started to drive the discharge round basket to rise, and the slider moves inside the slide until it is above the cleaning tank 1;
[0023] S4: Then, the discharge basket is placed above the support platform 1 inside the cleaning tank 1 by lowering the telescopic rod 2, so that the side surface of the discharge basket is tangent to the rotating roller, and the auxiliary gears on the front and rear sides of the discharge basket are stuck inside the bearing, and the auxiliary gears are meshed and connected with the transmission gear, and the vacuum hydrocarbon ultrasonic cleaning machine body is started, and hydrocarbons are poured into the inside of the cleaning tank 1 and reach a suitable position, and then the sealing plate is started and the inside of the cleaning tank 1 is evacuated to a vacuum state through the vacuum generator inside the cleaning tank 1, and the ultrasonic transducer is started to clean the discharge basket and the workpiece to be cleaned inside it;
[0024] S5: During the cleaning process, the rotating motor is started to drive the Z-shaped rod at its transmission end to rotate. During the rotation, the connecting rod drives the gear plate to rotate back and forth, thereby driving the connecting gear and the transmission gear to rotate back and forth, and finally, the discharge circular basket can be driven to rotate back and forth, thereby improving the stability and efficiency of cleaning.
[0025] S6: After the first cleaning of the discharge basket, the discharge basket can be moved to the second cleaning tank for cleaning in the same way, thereby improving the cleanliness of the workpiece cleaning;
[0026] After the discharge round basket is cleaned inside the cleaning tank 2, the discharge round basket is moved to the upper part of the support platform 2 inside the fine washing tank through the moving structure, and the connecting block 1 of the lower round basket is stuck in the inside of the adapting tank, so as to prevent the discharge round basket from shaking or displacement, and then the pneumatic push rod is started, so that the transmission end thereof abuts against the side surface of the block during the extension process, and the block is rotated, and the block causes the hook groove to leave the inside of the connecting groove during the rotation process, thereby canceling the fixation of the upper round basket and the lower round basket, and then the sealing plate can be started to move to the upper part of the fine washing tank, so as to seal the fine washing tank and make the telescopic rod 1 drive the hydraulic cylinder 1 to descend and cover the outer side of the moving plate, and then the hydraulic push rod 1 is inserted into the gap of the moving plate, and the telescopic rod 1 is raised, so as to complete the separation of the upper round basket and the lower round basket;
[0027] S7: Next, the electric push rod inside the shrinkage tank drives the water spray pipe to extend so that it is located between the upper and lower circular baskets. Then, by turning on the water pump, hydrocarbons outside enter the water spray pipe through the water inlet pipe, and then the inside of the discharge circular basket is cleaned through the diverter pipe and the high-pressure nozzle.
[0028] S8: When the cleaning is completed, the electric push rod drives the water spray pipe to be stored in the shrinkage groove, and the hot air blower is started to air-dry the lower circular basket and the upper circular basket. Then the telescopic rod drives the hydraulic cylinder to descend and place the lower circular basket on the upper circular basket. Then the pneumatic push rod is recovered to rotate and reset the clamping block, thereby clamping the upper circular basket. Finally, the cleaned workpiece and the self-cleaned discharge circular basket are placed in the placement box of the placement groove on the right side of the vacuum hydrocarbon ultrasonic cleaning machine body through the mobile structure. Finally, the cleaned workpiece and the self-cleaned discharge circular basket can be taken away by sliding the placement box out.
[0029] Compared with the prior art, the present invention has the following beneficial effects:
[0030] In the present invention, the clamping connection between the upper and lower circular baskets is automatically disconnected through the opening structure, and then the hydraulic push rod is driven to rise through the telescopic rod, thereby pulling the upper circular basket to rise and separate from the lower circular basket by a certain distance, and then the water spray pipe is extended through the flushing structure to be located between the upper and lower circular baskets, so that the inside and outside of the discharge circular basket and the workpieces inside can be rinsed and cleaned, so that the hydrocarbons mixed with dust or impurities attached to the inside of the discharge circular basket and the surface of the workpieces are completely cleaned, which not only improves the cleaning quality of the workpieces, but also can avoid contamination of new hydrocarbons when the discharge circular basket is used next time;
[0031] In the present invention, telescopic rod 2 drives hydraulic cylinder 2 to descend, so that hydraulic cylinder 2 abuts against the side surface of the upper circular basket and covers the outer side of the movable plate, and then hydraulic cylinder 2 is started to drive hydraulic push rod 2 to extend, and the extended hydraulic push rod 2 will be inserted into the gap of the movable plate from the front and back, and then telescopic rod 2 is started to drive the discharge circular basket to rise, and the slider moves inside the slide slot, which effectively improves the convenience of moving the discharge circular basket.
[0032] In the present invention, the rotating motor is started to drive the Z-shaped rod at its transmission end to rotate. During the rotation, the connecting rod drives the gear plate to rotate back and forth, thereby driving the connecting gear and the transmission gear to rotate back and forth, and finally driving the discharge circular basket to rotate back and forth, thereby improving the stability and efficiency of cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 It is a schematic diagram of the overall three-dimensional front view of the structure of the present invention;
[0034] Figure 2 It is a second schematic diagram of the overall three-dimensional front view of the structure of the present invention;
[0035] Figure 3 It is an enlarged schematic diagram of the lower right corner of the overall three-dimensional structure of the present invention;
[0036] Figure 4It is a three-dimensional schematic diagram of the discharge circular basket component of the structure of the present invention;
[0037] Figure 5 It is a three-dimensional schematic diagram of the lower circular basket component of the structure of the present invention;
[0038] Figure 6 It is a three-dimensional schematic diagram of the circular basket component of the structure of the present invention;
[0039] Figure 7 It is a three-dimensional schematic diagram of the sealing plate and other components of the structure of the present invention;
[0040] Figure 8 It is a three-dimensional schematic diagram of the components such as the moving structure of the structure of the present invention;
[0041] Fig. 9 It is a three-dimensional schematic diagram of the rotating structure and other components of the structure of the present invention;
[0042] Fig.10 It is a three-dimensional schematic diagram of the opening structure and other components of the structure of the present invention;
[0043] Fig.11 It is a three-dimensional schematic diagram of the supporting structure and other components of the structure of the present invention;
[0044] Fig.12 A three-dimensional schematic diagram of the internal details of the fine washing tank of the structure of the present invention;
[0045] Fig.13 It is a three-dimensional schematic diagram of the flushing structure and other components of the structure of the present invention.
[0046] In the figure: 1. Vacuum hydrocarbon ultrasonic cleaning machine body; 2. Placement tank; 3. Cleaning tank 1; 4. Cleaning tank 2; 5. Fine cleaning tank; 6. Discharge round basket; 7. Moving slide rail; 8. Sealing plate; 9. Support block; 10. Telescopic rod 1; 11. Hydraulic cylinder 1; 12. Hydraulic push rod 1; 13. Contraction tank; 21. Placement box; 22. Placement tank 1; 23. Positioning tank; 41. Support table 1; 42. Rotating tank; 43. Rotating roller; 44. Leakage tank 1; 51. Support table 2; 52. Placement tank 2; 53. Limiting tank; 54. Adapter tank; 55. Pneumatic push rod; 56. Leakage tank 2; 61. Lower Round basket; 62, upper round basket; 611, connecting block 1; 612, auxiliary groove; 613, clamping block; 614, hook groove; 621, connecting block 2; 622, connecting groove; 623, moving plate; 624, auxiliary gear; 71, slide groove; 72, slider; 73, telescopic rod 2; 74, hydraulic cylinder 2; 75, hydraulic push rod 2; 91, bearing; 92, transmission gear; 93, connecting gear; 94, gear plate; 95, connecting rod; 96, Z-rod; 97, rotating motor; 131, electric push rod; 132, water spray pipe; 133, water inlet pipe; 134, diverter pipe; 135, high-pressure nozzle. DETAILED DESCRIPTION
[0047] The present invention will be further described below in conjunction with the embodiments.
[0048] The following examples are used to illustrate the present invention, but they cannot be used to limit the scope of protection of the present invention. The conditions in the examples can be further adjusted according to specific conditions. Simple improvements to the method of the present invention under the premise of the concept of the present invention belong to the scope of protection claimed in the present invention.
[0049] See also Figure 1-13 The present invention provides a self-cleaning device for a multi-slot hydrocarbon vacuum cleaning round basket, comprising a vacuum hydrocarbon ultrasonic cleaning machine body 1, wherein the interior of the vacuum hydrocarbon ultrasonic cleaning machine body 1 is provided with a placing slot 2 symmetrically, a cleaning slot 1 3 is provided between the placing slots 2, a cleaning slot 2 4 is provided on the right side of the cleaning slot 1 3, a fine cleaning slot 5 is provided on the right side of the cleaning slot 2 4, a placing structure is installed inside the placing slot 2, a supporting structure is installed inside the cleaning slot 1 3 and the cleaning slot 2 4 respectively, an opening structure is installed inside the fine cleaning slot 5, a moving slide rail 7 is fixedly connected to the top of the interior of the vacuum hydrocarbon ultrasonic cleaning machine body 1, and a moving structure is installed on the outer side of the moving slide rail 7;
[0050] The placement structure includes a placement box 21 slidably connected to the inside of the placement slot 2, a placement slot 22 is provided inside the placement box 21, a positioning slot 23 is provided on the inner wall of the placement slot 22 in parallel with each other, and a material discharging circular basket 6 is placed inside the placement box 21;
[0051] The cross-section of the placement groove 22 is arc-shaped and matched with the shape of the discharge circular basket 6, and the positioning groove 23 is matched with the connecting block 611; the cleaning groove 1 3 and the cleaning groove 2 4 are installed with a vacuum generator and an ultrasonic transducer for workpiece cleaning, and the hydrocarbon cleaning agent can be automatically replaced, and the fine cleaning groove 5 is installed with a hot air blower for workpiece drying.
[0052] Specifically, Figure 4 , Figure 5 and Figure 6 As shown, the discharge circular basket 6 includes a lower circular basket 61 and an upper circular basket 62 connected to the lower circular basket 61 by clamping;
[0053] The outer side of the lower circular basket 61 is fixedly connected with a connecting block 611 in a bilaterally symmetrical manner, an auxiliary groove 612 is provided inside the connecting block 611, a clamping block 613 is rotatably connected inside the auxiliary groove 612, a hook groove 614 is provided on the opposite side of the clamping block 613, and a torsion spring is fixedly connected to the middle of the clamping block 613 for force reset of the clamping block 613;
[0054] The outer side of the upper circular basket 62 is fixedly connected with a second connecting block 621 in a left-right symmetrical manner, and a connecting groove 622 is provided at the bottom of the second connecting block 621. A moving plate 623 is fixedly connected to the upper surface of the upper circular basket 62, and an auxiliary gear 624 is fixedly connected to the front side of the upper circular basket 62 in a front-back symmetrical manner.
[0055] A groove is provided inside the connecting groove 622 , which can be engaged with the hook groove 614 ; the gap between the movable plate 623 and the outer side of the upper circular basket 62 is arc-shaped, and the auxiliary gear 624 is located in the middle of the front and rear ends of the discharge circular basket 6 .
[0056] Specifically, Fig.11 As shown, the support structure includes a support platform 41 fixedly connected to the bottom of the cleaning tank 3 and the cleaning tank 4, a rotating groove 42 is provided on the top of the support platform 41, a rotating roller 43 is connected to the rotating groove 42 in a bilaterally symmetrical manner, and a water leakage groove 44 is provided at the bottom of the support platform 41;
[0057] The rotating roller 43 is tangent to the side surface of the discharge basket 6, so that the discharge basket 6 can rotate normally. The opening of the drainage groove 44 can allow the hydrocarbon cleaning agent to flow and avoid residue.
[0058] Specifically, Fig.10 As shown, the opening structure includes a supporting platform 51 fixedly connected to the bottom of the fine washing tank 5, a placing groove 52 is provided inside the supporting platform 51, and limiting grooves 53 are symmetrically provided on the inner walls of the front and rear sides of the placing groove 52, and an adapting groove 54 is symmetrically provided on the inner wall of the placing groove 52, and a pneumatic push rod 55 is fixedly connected inside the adapting groove 54, and a leaking groove 56 is provided at the bottom of the placing groove 52;
[0059] The cross-section of the placement groove 2 52 is arc-shaped and adapted to the discharge circular basket 6. The adaptation groove 54 is engaged with the connecting block 1 611, so that the discharge circular basket 6 is accurately placed to avoid shaking or displacement. The pushing end of the pneumatic push rod 55 passes through the auxiliary groove 612 and contacts the bottom of the block 613. As the pneumatic push rod 55 pushes, the block 613 rotates.
[0060] Specifically, Figure 8 As shown, the mobile structure includes a slide groove 71 opened on the outer side of the mobile slide rail 7, a slider 72 is slidably connected to the outer side of the slide groove 71, a telescopic rod 73 is fixedly connected to the bottom of the slider 72, a hydraulic cylinder 74 is fixedly connected to the bottom of the telescopic rod 73, and a hydraulic push rod 75 is movably connected to the inside of the hydraulic cylinder 74 in a front-to-back symmetrical manner;
[0061] The bottom of the second hydraulic cylinder 74 is arc-shaped and fits the outer side of the upper circular basket 62 . The cross section of the second hydraulic push rod 75 is arc-shaped and can fit the gap between the moving plate 623 and the outer side of the upper circular basket 62 .
[0062] Specifically, Figure 7 and Fig. 9 As shown, a sealing plate 8 is movably connected to the inner wall of the vacuum hydrocarbon ultrasonic cleaning machine body 1, and the sealing plate 8 is symmetrically distributed above the cleaning tank 1 3, the cleaning tank 2 4 and the fine cleaning tank 5, and the side surfaces of the cleaning tank 1 3 and the cleaning tank 2 4 are respectively fixedly connected with support blocks 9;
[0063] The top of the sealing plate 8 is fixedly connected with a push rod.
[0064] Specifically, Fig. 9 As shown, a rotating structure is installed inside the support block 9, and the rotating structure includes a bearing 91 that is rotatably connected to the inner wall of the support block 9 and a transmission gear 92 that is located inside the support block 9 and is rotatably connected to the inner side surfaces of the cleaning tank 1 3 and the cleaning tank 2 4;
[0065] The other end of the transmission gear 92 is fixedly connected to a connecting gear 93, the outer side of the connecting gear 93 is meshedly connected to a gear plate 94, the outer side of the gear plate 94 is rotatably connected to a connecting rod 95, the other end of the connecting rod 95 is rotatably connected to a Z-shaped rod 96, and the other end of the Z-shaped rod 96 is fixedly connected to a rotating motor 97;
[0066] The transmission end of the rotating motor 97 drives the Z-shaped rod 96 to rotate. During the rotation, the Z-shaped rod 96 drives the gear plate 94 to reciprocate through the connecting rod 95. Therefore, the connecting gear 93 meshing with the gear plate 94 will drive the transmission gear 92 to reciprocate, thereby driving the discharge circular basket 6 to reciprocate during the cleaning process.
[0067] Specifically, Figure 7 As shown, a telescopic rod 10 is fixedly connected above the fine washing tank 5 and at the bottom of the sealing plate 8, a hydraulic cylinder 11 is fixedly connected to the bottom of the telescopic rod 10, and a hydraulic push rod 12 is slidably connected inside the hydraulic cylinder 11;
[0068] The bottom of the hydraulic cylinder 11 is arc-shaped and fits the side surface of the upper circular basket 62 , and the cross-section of the hydraulic push rod 12 is arc-shaped and fits the gap between the moving plate 623 and the outer side of the upper circular basket 62 .
[0069] Specifically, Fig.12 and Fig.13 As shown, the side surface of the interior of the fine washing tank 5 is symmetrically provided with a contraction groove 13, and a flushing structure is installed inside the contraction groove 13;
[0070] The flushing structure includes an electric push rod 131 fixedly connected to the inside of the contraction groove 13, the pushing end of the electric push rod 131 is fixedly connected to a water spray pipe 132, the back of the water spray pipe 132 is fixedly connected to a water inlet pipe 133, the side surface of the water spray pipe 132 is fixedly connected to a shunt pipe 134, and the top and bottom of the shunt pipe 134 are fixedly connected to a high-pressure nozzle 135 in a vertically symmetrical manner;
[0071] The water spray pipe 132 is externally connected to an external water pump, and the high-pressure spray heads 135 are symmetrically distributed up and down, and can clean the lower circular basket 61 and the interior of the lower circular basket 61 including the workpieces respectively.
[0072] A cleaning method of a multi-slot hydrocarbon vacuum cleaning circular basket self-cleaning device is controlled by a multi-slot hydrocarbon vacuum cleaning circular basket self-cleaning device according to any one of claims 1 to 9, and the specific steps are as follows:
[0073] S1: First, put the workpiece to be cleaned into the lower circular basket 61, and then place the upper circular basket 62 above the lower circular basket 61, so that the auxiliary groove 612 is aligned with the connecting groove 622, so that the clamping block 613 is inserted into the connecting groove 622, and the hook groove 614 on one side of the clamping block 613 is driven by the torsion spring inside the auxiliary groove 612 to hook the groove inside the connecting groove 622, so as to achieve the fixed connection between the lower circular basket 61 and the upper circular basket 62;
[0074] S2: Next, the discharge round basket 6 containing the workpiece to be cleaned is placed into the placement slot 22 inside the left side of the placement slot 2 inside the vacuum hydrocarbon ultrasonic cleaning machine body 1, and the connecting block 611 outside the lower round basket 61 is stuck in the positioning slot 23, so as to achieve the limit fixation of the discharge round basket 6, and then the placement box 21 is moved to the inside of the placement slot 2;
[0075] S3: Next, the telescopic rod 2 73 can be started to drive the hydraulic cylinder 2 74 to descend, so that the hydraulic cylinder 2 74 abuts against the side surface of the upper circular basket 62 and covers the outer side of the movable plate 623, and then the hydraulic cylinder 2 74 is started to drive the hydraulic push rod 2 75 to extend, and the extended hydraulic push rod 2 75 will be inserted into the gap of the movable plate 623 from the front and back, and then the telescopic rod 2 73 is started to drive the discharge circular basket 6 to rise, and the slider 72 moves inside the slide 71 until it is above the cleaning tank 1 3;
[0076] S4: Then, the discharge basket 6 is placed above the support platform 41 inside the cleaning tank 3 by lowering the telescopic rod 2 73, so that the side surface of the discharge basket 6 is tangent to the rotating roller 43, and the auxiliary gears 624 on the front and rear sides of the discharge basket 6 are stuck in the bearing 91, and the auxiliary gears 624 are meshed and connected with the transmission gear 92, and the vacuum hydrocarbon ultrasonic cleaning machine body 1 is started to pour hydrocarbons into the cleaning tank 3 and reach a suitable position, and then the sealing plate 8 is started and the inside of the cleaning tank 3 is evacuated to a vacuum state through the vacuum generator inside the cleaning tank 3, and the ultrasonic transducer is started to clean the discharge basket 6 and the workpiece to be cleaned therein;
[0077] S5: During the cleaning process, the rotating motor 97 is started to drive the Z-shaped rod 96 at its transmission end to rotate. During the rotation, the connecting rod 95 drives the gear plate 94 to rotate back and forth, thereby driving the connecting gear 93 and the transmission gear 92 to rotate back and forth, and finally, the discharge circular basket 6 can be driven to rotate back and forth, thereby improving the stability and efficiency of cleaning.
[0078] S6: After the first cleaning of the discharge circular basket 6, the discharge circular basket 6 can be moved to the cleaning tank 2 4 for cleaning, thereby improving the cleanliness of the workpiece cleaning;
[0079] After the discharge basket 6 is cleaned inside the cleaning tank 2 4, the discharge basket 6 is moved to the upper part of the support platform 2 51 inside the fine washing tank 5 through the moving structure, and the connecting block 1 611 of the lower round basket 61 is stuck in the inside of the adapting groove 54, which can prevent the discharge basket 6 from shaking or displacement, and then the pneumatic push rod 55 is started, so that the transmission end thereof abuts against the side surface of the block 613 during the extension process, and the block 613 is rotated, and the block 613 will make the hook groove 614 leave the inside of the connecting groove 622 during the rotation process, thereby canceling the fixation of the upper round basket 62 and the lower round basket 61, and then the sealing plate 8 can be started to move to the upper part of the fine washing tank 5, so as to seal the fine washing tank 5 and make the telescopic rod 10 drive the hydraulic cylinder 11 to descend, and cover the outer side of the moving plate 623, and then the hydraulic push rod 12 is inserted into the gap of the moving plate 623, and the telescopic rod 10 rises, thereby completing the separation of the upper round basket 62 and the lower round basket 61;
[0080] S7: Next, the electric push rod 131 inside the contraction tank 13 drives the water spray pipe 132 to extend so that it is located between the upper circular basket 62 and the lower circular basket 61. Then, by turning on the water pump, the external hydrocarbons enter the interior of the water spray pipe 132 through the water inlet pipe 133, and then the interior of the discharge circular basket 6 is cleaned through the diverter pipe 134 and the high-pressure nozzle 135.
[0081] S8: When the cleaning is completed, the electric push rod 131 drives the water spray pipe 132 to be stored in the contraction groove 13, and the hot air blower is started to air-dry the lower circular basket 61 and the upper circular basket 62, and then the telescopic rod 10 drives the hydraulic cylinder 11 to descend and place the lower circular basket 61 above the upper circular basket 62, and then the pneumatic push rod 55 is recovered to make the block 613 rotate and reset, thereby blocking the upper circular basket 62, and finally, the cleaned workpiece and the self-cleaned discharge circular basket 6 are placed in the placement box 21 of the placement slot 2 on the right side of the vacuum hydrocarbon ultrasonic cleaning machine body 1 through the mobile structure, and finally, the cleaned workpiece and the self-cleaned discharge circular basket 6 can be taken away by sliding out the placement box 21.
[0082] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A self-cleaning device for a multi-slot hydrocarbon vacuum cleaning circular basket, comprising a vacuum hydrocarbon ultrasonic cleaning machine body (1), characterized in that: The interior of the vacuum hydrocarbon ultrasonic cleaning machine body (1) is provided with a loading slot (2) symmetrically, a cleaning slot 1 (3) is provided between the loading slots (2), a cleaning slot 2 (4) is provided on the right side of the cleaning slot 1 (3), a fine cleaning slot (5) is provided on the right side of the cleaning slot 2 (4), a placing structure is installed inside the loading slot (2), a supporting structure is installed inside the cleaning slot 1 (3) and the cleaning slot 2 (4), an opening structure is installed inside the fine cleaning slot (5), a movable slide rail (7) is fixedly connected to the top of the interior of the vacuum hydrocarbon ultrasonic cleaning machine body (1), and a movable structure is installed on the outer side of the movable slide rail (7); The placement structure comprises a placement box (21) slidably connected to the inside of the placement groove (2); a placement groove 1 (22) is provided inside the placement box (21); positioning grooves (23) are provided on the inner wall of the placement groove 1 (22) in parallel in the front and rear directions; and a material discharging circular basket (6) is placed inside the placement box (21).
2. A self-cleaning device for a multi-slot hydrocarbon vacuum cleaning round basket according to claim 1, characterized in that: The discharge circular basket (6) comprises a lower circular basket (61) and an upper circular basket (62) connected to the lower circular basket (61) by clamping; A connecting block (611) is fixedly connected to the outer side of the lower circular basket (61) in a bilaterally symmetrical manner, an auxiliary groove (612) is provided inside the connecting block (611), a clamping block (613) is rotatably connected inside the auxiliary groove (612), and a hook groove (614) is provided on the opposite side of the clamping block (613); The outer side of the upper circular basket (62) is fixedly connected with a second connecting block (621) in a left-right symmetrical manner, a connecting groove (622) is provided at the bottom of the second connecting block (621), a moving plate (623) is fixedly connected to the upper surface of the upper circular basket (62), and an auxiliary gear (624) is fixedly connected to the front side of the upper circular basket (62) in a front-back symmetrical manner.
3. The self-cleaning device for a multi-slot hydrocarbon vacuum cleaning round basket according to claim 1, characterized in that: The support structure comprises a support platform 1 (41) fixedly connected to the bottom of the cleaning tank 1 (3) and the cleaning tank 2 (4); a rotating groove (42) is provided on the top of the support platform 1 (41); a rotating roller (43) is rotatably connected to the inside of the rotating groove (42) in a left-right symmetrical manner; and a water leakage groove 1 (44) is provided on the bottom of the support platform 1 (41).
4. The self-cleaning device for a multi-slot hydrocarbon vacuum cleaning round basket according to claim 1, characterized in that: The opening structure comprises a second support platform (51) fixedly connected to the bottom of the fine washing tank (5), a second placement slot (52) is provided inside the second support platform (51), limiting slots (53) are symmetrically provided on the front and rear inner walls of the second placement slot (52), an adapting slot (54) is symmetrically provided on the inner wall of the second placement slot (52), a pneumatic push rod (55) is fixedly connected inside the adapting slot (54), and a second water leakage slot (56) is provided at the bottom of the second placement slot (52).
5. The self-cleaning device for a multi-slot hydrocarbon vacuum cleaning round basket according to claim 1, characterized in that: The movable structure comprises a slide groove (71) provided on the outer side of the movable slide rail (7); the outer side of the slide groove (71) is slidably connected to a slider (72); the bottom of the slider (72) is fixedly connected to a telescopic rod (73); the bottom of the telescopic rod (73) is fixedly connected to a hydraulic cylinder (74); the interior of the hydraulic cylinder (74) is movably connected to a hydraulic push rod (75) in a front-to-back symmetrical manner.
6. The self-cleaning device for a multi-slot hydrocarbon vacuum cleaning round basket according to claim 1, characterized in that: The inner wall of the vacuum hydrocarbon ultrasonic cleaning machine body (1) is movably connected to a sealing plate (8), and the sealing plate (8) is symmetrically distributed above the cleaning tank 1 (3), the cleaning tank 2 (4) and the fine cleaning tank (5). The side surfaces of the cleaning tank 1 (3) and the cleaning tank 2 (4) are respectively fixedly connected to support blocks (9).
7. A self-cleaning device for a multi-slot hydrocarbon vacuum cleaning round basket according to claim 6, characterized in that: A rotating structure is installed inside the support block (9), and the rotating structure includes a bearing (91) rotatably connected to the inner wall of the support block (9) and a transmission gear (92) located inside the support block (9) and rotatably connected to the inner side surfaces of the first cleaning tank (3) and the second cleaning tank (4); The other end of the transmission gear (92) is fixedly connected to a connecting gear (93), the outer side of the connecting gear (93) is meshingly connected to a gear plate (94), the outer side of the gear plate (94) is rotatably connected to a connecting rod (95), the other end of the connecting rod (95) is rotatably connected to a Z-shaped rod (96), and the other end of the Z-shaped rod (96) is fixedly connected to a rotating motor (97).
8. The self-cleaning device for a multi-slot hydrocarbon vacuum cleaning round basket according to claim 6, characterized in that: A telescopic rod (10) is fixedly connected above the fine washing tank (5) and at the bottom of the sealing plate (8); a hydraulic cylinder (11) is fixedly connected to the bottom of the telescopic rod (10); and a hydraulic push rod (12) is slidably connected inside the hydraulic cylinder (11).
9. The self-cleaning device for a multi-slot hydrocarbon vacuum cleaning round basket according to claim 1, characterized in that: The side surface of the interior of the fine washing tank (5) is provided with contraction grooves (13) symmetrically arranged on the left and right sides, and a flushing structure is installed inside the contraction grooves (13); The flushing structure comprises an electric push rod (131) fixedly connected to the inside of the contraction groove (13); the pushing end of the electric push rod (131) is fixedly connected to a water spray pipe (132); the back of the water spray pipe (132) is fixedly connected to a water inlet pipe (133); the side surface of the water spray pipe (132) is fixedly connected to a diversion pipe (134); the top and bottom of the diversion pipe (134) are fixedly connected to a high-pressure spray head (135) in an up-down symmetrical manner.
10. A cleaning method for a multi-slot hydrocarbon vacuum cleaning circular basket self-cleaning device, wherein the self-cleaning device for a multi-slot hydrocarbon vacuum cleaning circular basket is controlled by using the self-cleaning device for a multi-slot hydrocarbon vacuum cleaning circular basket as claimed in any one of claims 1 to 9, characterized in that: The specific steps are as follows: S1: firstly, the workpiece to be cleaned is placed inside the lower circular basket (61), and then the upper circular basket (62) is placed above the lower circular basket (61), so that the auxiliary groove (612) is aligned with the connecting groove (622), so that the clamping block (613) is inserted into the connecting groove (622), and the hook groove (614) on one side of the clamping block (613) is driven by the torsion spring inside the auxiliary groove (612) to hook the groove inside the connecting groove (622), so as to achieve fixed connection between the lower circular basket (61) and the upper circular basket (62); S2: Next, the discharge circular basket (6) containing the workpiece to be cleaned is placed in the placement groove (22) inside the left side placement groove (2) inside the vacuum hydrocarbon ultrasonic cleaning machine body (1), and the connecting block (611) outside the lower circular basket (61) is clamped inside the positioning groove (23), so as to achieve the limiting fixation of the discharge circular basket (6), and then the placement box (21) is moved to the inside of the placement groove (2); S3: Then, the telescopic rod 2 (73) can be started to drive the hydraulic cylinder 2 (74) to descend, so that the hydraulic cylinder 2 (74) abuts against the side surface of the upper circular basket (62) and covers the outer side of the movable plate (623), and then the hydraulic cylinder 2 (74) is started to drive the hydraulic push rod 2 (75) to extend, and the extended hydraulic push rod 2 (75) will be inserted into the gap of the movable plate (623) from the front and back, and then the telescopic rod 2 (73) is started to drive the discharge circular basket (6) to rise, and the slider (72) moves inside the slide groove (71) until it is above the cleaning groove 1 (3); S4: Then, the discharge basket (6) is placed above the support platform (41) inside the cleaning tank (3) by lowering the telescopic rod (73), so that the side surface of the discharge basket (6) is tangent to the rotating roller (43), and the auxiliary gears (624) on the front and rear sides of the discharge basket (6) are stuck inside the bearing (91), and the auxiliary gears (624) are meshed with the transmission gear (92), and the vacuum hydrocarbon ultrasonic cleaning machine body (1) is started to pour hydrocarbons into the cleaning tank (3) to a suitable position, and then the sealing plate (8) is started and the inside of the cleaning tank (3) is evacuated to a vacuum state through the vacuum generator inside the cleaning tank (3), and the ultrasonic transducer is started to clean the discharge basket (6) and the workpiece to be cleaned inside the cleaning tank; S5: During the cleaning process, the rotating motor (97) is started to drive the Z-shaped rod (96) at its transmission end to rotate. During the rotation process, the connecting rod (95) drives the gear plate (94) to rotate back and forth, thereby driving the connecting gear (93) and the transmission gear (92) to rotate back and forth, and finally driving the discharge circular basket (6) to rotate back and forth, thereby improving the stability and efficiency of cleaning. S6: After the first cleaning of the discharge circular basket (6), the discharge circular basket (6) can be moved to the second cleaning tank (4) for cleaning, thereby improving the cleanliness of the workpiece cleaning; After the discharge basket (6) is cleaned in the cleaning tank (4), the discharge basket (6) is moved to the upper part of the support platform (51) in the fine washing tank (5) by the moving structure, and the connecting block (611) of the lower basket (61) is stuck in the adapting groove (54), so as to prevent the discharge basket (6) from shaking or displacement. Then, the pneumatic push rod (55) is started, so that the transmission end of the pneumatic push rod (55) is pressed against the side surface of the block (613) during the extension process, and the block (613) is rotated, and the block (613) causes the hook to rotate during the rotation process. The groove (614) leaves the interior of the connecting groove (622), thereby canceling the fixation between the upper circular basket (62) and the lower circular basket (61), and then the sealing plate (8) can be started to move to the top of the fine washing tank (5), thereby sealing the fine washing tank (5) and causing the telescopic rod (10) to drive the hydraulic cylinder (11) to descend and cover the outer side of the movable plate (623), and then the hydraulic push rod (12) is inserted into the gap of the movable plate (623), and the telescopic rod (10) is raised, thereby completing the separation of the upper circular basket (62) and the lower circular basket (61); S7: Next, the electric push rod (131) inside the contraction groove (13) drives the water spray pipe (132) to extend so that it is located between the upper circular basket (62) and the lower circular basket (61). Then, by turning on the water pump, the external hydrocarbons enter the interior of the water spray pipe (132) through the water inlet pipe (133), and then the interior of the discharge circular basket (6) is cleaned through the diverter pipe (134) and the high-pressure nozzle (135); S8: When the cleaning is completed, the electric push rod (131) drives the water spray pipe (132) to be stored in the shrinking groove (13), and the hot air blower is started to air-dry the lower circular basket 61 and the upper circular basket 62. Then, the telescopic rod (10) drives the hydraulic cylinder (11) to descend and place the lower circular basket (61) above the upper circular basket (62). Then, the pneumatic push rod (55) is recovered to rotate and reset the clamping block (613), thereby clamping the upper circular basket (62). Finally, the cleaned workpiece and the self-cleaned discharge circular basket (6) are placed in the placement box (21) of the placement groove (2) on the right side of the vacuum hydrocarbon ultrasonic cleaning machine body (1) through the moving structure. Finally, the cleaned workpiece and the self-cleaned discharge circular basket (6) can be taken away by sliding out the placement box (21).