Anti-collision protection device for injection knockout connecting rod

CN119456987APending Publication Date: 2025-02-18CHONGQING RUITONG IND
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Patent Information

Application Number
CN202411618030.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

The stamped ejection coded components of the die-casting machine are easily damaged by high-frequency oscillation, resulting in functional failure. Especially during the die-casting mold opening stage, the stamped ejection material connecting rod may collide with the container, causing cooling water to spray into the casting ejection cup or It flows into the liquid aluminum insulation furnace, causing hydrogenation reactions and explosion accidents.

Method used

A compression-firing connection rod anti-collision protection device is designed, including a base, anti-collision limit rod, anti-collision rod sleeve and multiple sets of anti-collision buffer springs. It is used in combination with the guide slide rod and the limit slide sleeve. Ensure effective limit and buffering when the servo valve control fails to prevent collisions.

Benefits of technology

Effectively prevent the collision of the servo valve control failure, avoid the risk of cooling water spraying into the squeezing cup or flowing into the liquid aluminum insulation furnace, reduce the downtime and maintenance costs caused by failure, and increase the Production safety and economic benefits.

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Abstract

The invention discloses an injection knockout connecting rod anti-collision protection device which comprises a base, an anti-collision limiting rod is vertically installed on the side edge of the base, the base and the anti-collision limiting rod are arranged in a T shape, the front end of the anti-collision limiting rod is sleeved with an anti-collision rod sleeve, and the anti-collision rod sleeve is in sliding connection with the anti-collision limiting rod. And a plurality of groups of anti-collision buffer springs are arranged between the anti-collision rod sleeve and the anti-collision limiting rod. According to the anti-collision protection device for the injection knockout connecting rod, the injection knockout connecting rod can be effectively prevented from being collided when control of a servo valve fails, and therefore the risk that cooling water is sprayed into an injection containing cup or flows into a molten aluminum heat preservation furnace is avoided. According to the device, the anti-collision limiting rod, the anti-collision rod sleeve and the multiple sets of anti-collision buffer springs are arranged, it is ensured that when the injection encoder or the servo valve fails, the connecting rod can be effectively limited, and damage to equipment is reduced.
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Description

Technical Field

[0001] The invention relates to an injection encoder of a die-casting machine and a rear limit anti-collision device under a servo valve control failure mode thereof, in particular to an anti-collision protection device for an injection material connection rod. Background Art

[0002] In modern industrial production, die-casting machines, as an important metal forming equipment, are widely used in the production of parts in the automotive, aviation, electronics and other industries. The working principle of the die-casting machine is to use high pressure to inject molten metal into the mold, and form parts of the desired shape after cooling and solidification. In the operation of the die-casting machine, the injection system is one of the key parts, which is responsible for injecting molten metal into the mold at high speed and high pressure. In order to accurately control the injection process, modern die-casting machines are usually equipped with a servo valve control system, which monitors and adjusts the position and speed of the injection rod through an encoder.

[0003] The injection coding components of the die-casting machine are very susceptible to damage due to the influence of high-frequency oscillation, resulting in functional failure. Especially in the die-casting mold opening stage, whether in automatic tracking or manual injection propulsion mode, if the forward position is out of control, the cooling water connector of the injection material connecting rod may collide with the container, causing damage. Once such a failure occurs, the cooling water may spray into the injection container or flow into the aluminum liquid holding furnace next to the die-casting machine, which will not only cause fluctuations in product quality, but may also trigger hydrogenation reactions and cause explosion accidents, which will lead to machine tool shutdown, increased failure rates, and waste of spare parts costs, causing huge economic losses to the company.

[0004] Therefore, based on the above technical problems, it is necessary for technicians in this field to develop an anti-collision protection device for the injection molding connecting rod. Summary of the invention

[0005] The object of the present invention is to provide an anti-collision protection device for a connecting rod of a pressure-injection material injection molding machine, so as to solve the common problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an anti-collision protection device for a pressure-injection material connecting rod, comprising a base, an anti-collision limit rod is vertically installed on the side of the base, the base and the anti-collision limit rod are arranged in a T-shape, an anti-collision rod sleeve is mounted on the front end of the anti-collision limit rod, the anti-collision rod sleeve is slidably connected to the anti-collision limit rod, and a plurality of anti-collision buffer springs are arranged between the anti-collision rod sleeve and the anti-collision limit rod.

[0007] As a preferred technical solution, a guide sliding hole is opened at the end of the anti-collision limit rod, and a guide sliding rod is slidably connected in the guide sliding hole. A limiting block is set at the end of the guide sliding rod, and the limiting block slides along the guide sliding hole. A limiting sliding sleeve is installed at the opening of the guide sliding hole, and the limiting sliding sleeve slides with the guide sliding rod.

[0008] As a preferred technical solution, the limiting sleeve is used to limit the limiting block at the end of the guide slide rod.

[0009] As a preferred technical solution, the base is provided with such a telescopic opening relative to the outer side, a pressure block is provided in the telescopic opening, an extrusion downslope surface is provided on the inner side of the pressure block, a movable pressure seat is provided on the adjacent side of the extrusion downslope surface, an extrusion upslope surface is provided on the outer side of the movable pressure seat, and the extrusion upslope surface is tightly fitted with the extrusion downslope surface.

[0010] As a preferred technical solution, a threaded sleeve is embedded and installed on the top of the base, a bolt is connected to the inner thread of the threaded sleeve, and the bottom end of the bolt is rotatably connected to a rotating seat, and the rotating seat is installed on the top surface of the movable pressure seat.

[0011] As a preferred technical solution, the top and bottom surfaces of the pressing block are both provided with guide sliding openings, a guide slider is slidably connected in the guide sliding opening, and the guide slider is installed on the inner wall of the telescopic opening.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] The present invention is a collision-proof protection device for a die-casting connecting rod, which can effectively prevent the die-casting connecting rod from colliding when the servo valve control fails, thereby avoiding the risk of cooling water spraying into the die-casting container or flowing into the aluminum liquid holding furnace. The device is provided with an anti-collision limit rod and an anti-collision rod sleeve, as well as multiple groups of anti-collision buffer springs, to ensure that when the die-casting encoder or the servo valve fails, the connecting rod can be effectively limited to reduce damage to the equipment. The coordinated use of the guide slide rod and the limit slide sleeve further improves the positioning accuracy and response speed of the device, ensuring that it can respond quickly in an emergency and protect the safe operation of the die-casting machine. The present invention not only improves production safety, but also reduces downtime and maintenance costs caused by failures, and has significant economic benefits and practical value. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of an anti-collision protection device for a pressure-injection material connection rod;

[0015] Figure 2 It is a schematic diagram of the structure of an anti-collision rod sleeve in an anti-collision protection device for a pressure-injection material connection rod;

[0016] Figure 3 It is a schematic diagram of the partial cross-section structure of an anti-collision rod in an anti-collision protection device for a pressure-injection material connection rod;

[0017] Figure 4 The present invention is a schematic diagram of the cross-sectional structure of a base in an anti-collision protection device for a connecting rod of a pressure-injection punching machine.

[0018] In the accompanying drawings: 1, base; 11, telescopic opening; 2, anti-collision limit rod; 21, guide slide hole; 22, limit sliding sleeve; 3, anti-collision rod sleeve; 31, anti-collision buffer spring; 32, guide slide rod; 4, pressure block; 41, guide slide; 42, extrusion downslope; 51, threaded sleeve; 52, bolt; 53, movable pressure seat; 54, rotating seat; 55, guide slider. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0020] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0021] Example

[0022] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the present invention provides a technical solution for an anti-collision protection device for a pressure-injection material connecting rod: it includes a base 1, and an anti-collision limit rod 2 is vertically installed on the side of the base 1. The base 1 and the anti-collision limit rod 2 are arranged in a T-shape to ensure the stability and impact resistance of the structure.

[0023] Among them, an anti-collision rod sleeve 3 is sleeved on the front end of the anti-collision limit rod 2, and the anti-collision rod sleeve 3 is connected to the anti-collision limit rod 2 through multiple groups of anti-collision buffer springs 31. These springs 31 can absorb the impact force generated during the collision process and reduce the damage to the injection material connecting rod.

[0024] Among them, a guide sliding hole 21 is opened at the end of the anti-collision limit rod 2, and a guide sliding rod 32 is slidably connected in the guide sliding hole 21. A limit block is set at the end of the guide sliding rod 32, and the limit block slides along the guide sliding hole 21. The limit sliding sleeve 22 is installed at the opening of the guide sliding hole 21, and is slidably matched with the guide sliding rod 32 to limit the limit block at the end of the guide sliding rod.

[0025] The base 1 is provided with a telescopic opening 11 on the outside, and a pressing block 4 is arranged inside the telescopic opening 11. An extrusion downslope 42 is arranged inside the pressing block 4, and a movable pressing seat 53 is arranged adjacent to the extrusion downslope 42. An extrusion upslope is arranged outside the movable pressing seat 53, and the extrusion upslope is closely matched with the extrusion downslope.

[0026] Among them, a threaded sleeve 51 is embedded and installed on the top of the base 1, and a bolt 52 is connected to the inner thread of the threaded sleeve 51. The bottom end of the bolt 52 is rotatably connected to a rotating seat 54, and the rotating seat 54 is installed on the top surface of the movable pressure seat 53.

[0027] The top and bottom surfaces of the pressing block 4 are both provided with guide sliding openings 41 , and a guide sliding block 55 is slidably connected in the guide sliding opening 41 . The guide sliding block 55 is installed on the inner wall of the telescopic opening 11 .

[0028] Specifically, by rotating the bolt 52 to move along the threaded sleeve 51, the movable pressing seat 53 is driven to squeeze the pressing block 4, driving the pressing block 4 to extend, and further extending the fixed size of the base 1 to meet the installation requirements of different positions.

[0029] In this embodiment, when the injection encoder or servo valve fails, the anti-collision limit rod 2 and the anti-collision rod sleeve 3 can effectively limit the injection material connecting rod to reduce damage to the equipment. The coordinated use of the guide slide rod 32 and the limit slide sleeve 22 improves the positioning accuracy and response speed of the device, ensuring that it can respond quickly in an emergency and protect the safe operation of the die-casting machine. Through the arrangement of the above structure, the injection material connecting rod anti-collision protection device of the present invention can effectively prevent collisions, improve production safety, and reduce downtime and maintenance costs caused by failures.

[0030] The working principle and use process of the present invention: After the present invention is installed, it works according to the above implementation method until all working steps are completed.

[0031] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

[0032] In the description of the present invention, it is necessary to understand that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0033] In the present invention, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A pressure-injection material connecting rod anti-collision protection device, characterized in that: The invention comprises a base (1), an anti-collision limit rod (2) being vertically mounted on the side of the base (1), the base (1) and the anti-collision limit rod (2) being arranged in a T-shape, an anti-collision rod sleeve (3) being sleeved on the front end of the anti-collision limit rod (2), the anti-collision rod sleeve (3) being slidably connected to the anti-collision limit rod (2), and a plurality of groups of anti-collision buffer springs (31) being arranged between the anti-collision rod sleeve (3) and the anti-collision limit rod (2).

2. The anti-collision protection device for the injection molding connecting rod according to claim 1 is characterized in that: A guide sliding hole (21) is provided at the end of the anti-collision limit rod (2), a guide sliding rod (32) is slidably connected in the guide sliding hole (21), a limit block is provided at the end of the guide sliding rod (32), and the limit block slides along the guide sliding hole (21), a limit sliding sleeve (22) is installed at the opening of the guide sliding hole (21), and the limit sliding sleeve (22) slides with the guide sliding rod (32).

3. The anti-collision protection device for the injection molding connecting rod according to claim 2 is characterized in that: The limiting sliding sleeve (22) is used to limit the limiting block at the end of the guide sliding rod (32).

4. The anti-collision protection device for the injection molding connecting rod according to claim 1 is characterized in that: The base (1) is provided with such a telescopic opening (11) relative to the outside, a pressure block (4) is provided inside the telescopic opening (11), an extrusion downslope surface (42) is provided inside the pressure block (4), a movable pressure seat (53) is provided adjacent to the extrusion downslope surface (42), an extrusion upslope surface is provided outside the movable pressure seat (53), and the extrusion upslope surface is tightly matched with the extrusion downslope surface (42).

5. The anti-collision protection device for the injection molding connecting rod according to claim 4 is characterized in that: A threaded sleeve (51) is embedded and installed on the top of the base (1); a bolt (52) is connected to the inner thread of the threaded sleeve (51); a rotating seat (54) is rotatably connected to the bottom end of the bolt (52); and the rotating seat (54) is installed on the top surface of the movable pressure seat (53).

6. The anti-collision protection device for the injection molding connecting rod according to claim 4 is characterized in that: The top and bottom surfaces of the pressing block (4) are both provided with guide sliding openings (41), and a guide sliding block (55) is slidably connected inside the guide sliding opening (41), and the guide sliding block (55) is installed on the inner wall of the telescopic opening (11).