Intelligent welding tool for electric box body and using method of intelligent welding tool
By designing intelligent welding tooling, the pressure sensing of splicing components and the detection of movable blocks can be used to achieve accurate positioning and flatness detection of plates, solving the problem of inaccurate welding; the temperature adjustment of cooling components improves the flexibility of welding process and Control capability to adapt to welding needs of different structures.
Patent Information
- Application Number
- CN202411876066.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-12-19
AI Technical Summary
During the welding process of electric box boxes, it is difficult for the prior art to effectively fix and position the plates, resulting in inaccurate welding and lack of flexibility to cope with welding needs of different structures.
An intelligent welding tool is designed, including a welding mechanism and a clamping mechanism. The clamping mechanism realizes the positioning and fixing of the plates through a rotating device, a rotary table, a fixing seat and a splicing assembly. The splicing assembly uses a pressure sensing chamber and movable block to detect the position and flatness of the plate; the cooling assembly passes through the drum and the refrigeration box and makes cooling adjustments according to the temperature state of the welding point.
The right corner welding quality of the plates is improved, and the accuracy and consistency of welding is ensured through precise positioning and flatness detection; the flexibility of cooling components improves the control ability of the welding process and adapts to the welding needs of different structures.
Smart Images

Figure CN119457549A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of power box manufacturing, and in particular to an intelligent welding tool for a power box body and a use method thereof. Background Art
[0002] The power box, also known as the distribution box or distribution cabinet, is a low-voltage power distribution device that assembles switchgear, measuring instruments, protective electrical appliances and auxiliary equipment in a closed or semi-closed metal cabinet or on a screen according to the requirements of electrical wiring. It is used to reasonably distribute electrical energy, facilitate the opening and closing of the circuit, and has a high level of safety protection, and can intuitively display the conduction status of the circuit.
[0003] The body of the power box is generally made of multiple sheet metal plates welded according to a certain size. This structure is simple and can be welded after cutting, bending, and drilling. Preparation work is required before welding, including checking drawings and technical requirements, checking whether the welding machine is well grounded, and removing dirt on both sides of the welding edge. Flat welding should be used as much as possible during welding. If welding is done in other positions, the welding current should be adjusted to reduce it by 10% compared to the flat welding current. During the welding process, the dimensions should be measured at any time to see if they meet the requirements to prevent the distribution box from deforming. When the weld is long or the structure is assembled, it should be fixed by spot welding in sections and then welded to avoid deformation. After welding the distribution box, the coating should be knocked off, the weld nodules and welding slag should be cleaned to ensure that the weld is smooth and clean.
[0004] Because the welding of the electrical box body is generally right-angle welding, the plate needs to be fixed and clamped during the welding process to avoid displacement and deformation. At the same time, the size needs to be checked during the welding process. Generally, experienced staff are required to provide support or use external clamping structures for partial fixation. The former lacks precision, while the latter lacks certain flexibility. Summary of the invention
[0005] The purpose of the present invention is to provide an intelligent welding tool for an electrical box body and a method of using the same to solve the problems raised in the above-mentioned background technology.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: an intelligent welding tool for an electrical box body, comprising a welding mechanism and a clamping mechanism, the clamping mechanism comprising a rotating device, a turntable, a fixed seat and a splicing assembly, wherein the rotating device is fixed on the lower side of the welding mechanism, the turntable is installed on the driving end of the rotating device, the fixed seat is installed on the turntable, plate one and plate two are placed thereon, the splicing assembly is arranged on one side of the fixed seat, and the fixed seat is used to assist the splicing assembly to splice plate one and plate two into a right-angle state for the welding mechanism to perform welding.
[0007] According to the above technical solution, the splicing assembly includes a movable frame, a plurality of pressure sensing cavities are provided on the lower side of the movable frame, a spring is connected to the inner wall of each pressure sensing cavity, the other end of the spring is connected to a telescopic frame, a plurality of pressure sensing chambers are provided on the outward side of the telescopic frame, a movable block is provided in each pressure sensing chamber, elastic ropes are connected between the two sides of the movable block and the pressure sensing chamber, and a friction portion is provided on the outward side of the movable block.
[0008] According to the above technical solution, the mobile frame is equipped with an adsorption chamber in conjunction with each pressure sensing cavity, a soft pad is arranged on the outward side of the adsorption chamber, a switch valve is arranged on the other side of the adsorption chamber, the adsorption chamber is connected to an air chamber, and an air pump is connected to the air chamber.
[0009] According to the above technical solution, a screw drive module 1 is provided on the mobile frame, a screw is rotatably provided at the mobile end of the screw drive module 1, a moving block is provided on the screw thread, a motor 1 is installed on the side of the moving block facing the fixed seat, a soft pad 2 is connected to the driving end of the motor 1, a visual module is fixed on the lower side of the moving block, and an air flow channel is provided in the soft pad 2 and is connected to an air pump 2.
[0010] According to the above technical solution, a driving gear is sleeved on one end of the screw rod, the driving gear is cooperatively connected with a driving gear, and the driving gear is connected with motor 2.
[0011] According to the above technical solution, a screw drive module 2 is arranged at the bottom of the movable frame.
[0012] According to the above technical solution, a fixing groove is opened on one side of the fixing seat for placing plate one, a splint is arranged in the fixing groove, the splint is connected to an electric push rod, a pressure sensing module is laid at the bottom of the fixing groove and is connected to several telescopic rods, a spring two is arranged in the telescopic rod, and a push plate is connected to the other end of the telescopic rod.
[0013] According to the above technical solution, the side of the fixing seat facing the splicing assembly is used to place the second plate, and a cooling assembly is arranged at the splicing position of the fixing seat relative to the first plate and the second plate.
[0014] According to the above technical solution, the cooling assembly includes a rotating drum, a third motor, a pumping device and a refrigeration box, wherein the rotating drum is rotatably arranged in a fixed seat, the driving end of the third motor is connected to the rotating drum for driving it to rotate, the refrigeration box is fixed in the fixed seat for producing cooling gas, and the pumping device is respectively connected to the rotating drum and the refrigeration box for transporting the cooling gas in the refrigeration box to the rotating drum.
[0015] According to the above technical solution, the rotating drum is a hollow structure and is provided with a rotating shaft and a partition inside. The partition connects the rotating shaft and the inner wall of the rotating drum and divides the internal space of the rotating drum into two parts. The rotating drum is provided with several windows one relative to one of the spaces, and the rotating drum is provided with several windows two relative to the other space. The fixed seat cooperates with the window one and the window two to form air ports, and a thermal sensing module is provided between the air ports for detecting temperature changes during welding.
[0016] According to the above technical solution, a cover plate is provided at the opening on the upper side of the rotating drum, the cover plate is fixed on the fixed seat, the motor three is fixed on the cover plate and the driving end passes through the cover plate and is connected to the rotating shaft, a through hole connected to the pumping device is opened on the cover plate, and the pumping device adopts but is not limited to an air pump.
[0017] According to the above technical solution, window one is an annular structure. When window one corresponds to the air port, the air flow in the drum is in a circular shape to spray cooling air to the surroundings. Window two is a circular structure and its area is smaller than the air port area. When window two corresponds to the air port, the air flow in the drum is concentrated at the center of the circle to spray cooling air.
[0018] According to the above technical solution, the welding mechanism includes an x-axis mobile module, a y-axis mobile module and a welding robot arm, wherein the x-axis mobile module is arranged on both sides of the clamping mechanism, the y-axis mobile module is fixed at the mobile end of the x-axis mobile module, and the welding robot arm is arranged at the mobile end of the y-axis mobile module.
[0019] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention, by providing a splicing component, wherein the pressure sensing chamber can position the plate according to the detected pressure quantity and position while limiting the plate; at the same time, combined with the position change of the movable block during the limiting process, the surface flatness of the plate is detected, and whether the plate is in the correct position is determined, thereby improving the quality of the right-angle welding of the plate. By providing a cooling component, the cooling module can be adjusted according to the temperature state of the welding point, thereby improving flexibility. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 It is a schematic diagram of the overall structure of the welding tool of the present invention; Figure 2 is a schematic diagram of the clamping mechanism of the present invention; Figure 3 The present invention Figure 2 A magnified schematic diagram of area A; Figure 4 is a partial cross-sectional view of the pressure sensing chamber of the present invention; Figure 5It is a schematic diagram of a moving block of the present invention; Figure 6 Schematic diagram of the driving mode of the screw rod of the present invention; Figure 7 It is a structural schematic diagram of the fixing seat of the present invention; Figure 8 It is a schematic diagram of the splicing state of the plate member 1 and the plate member 2 of the present invention; Fig. 9 is a cross-sectional view of the telescopic rod of the present invention; Fig.10 It is a partial schematic diagram of the rotary drum of the present invention; Fig.11 It is a schematic diagram of the overlap state of the window 1 and the air port of the present invention; Fig.12 It is a schematic diagram of the overlapping state of the second window and the air port of the present invention; Fig.13 It is a structural schematic diagram of the welding mechanism of the present invention; In the figure: 1, rotating device; 2, turntable; 3, fixed seat; 30, fixed groove; 31, clamping plate; 32, electric push rod; 33, telescopic rod; 34, spring 2; 35, push plate; 36, air port; 37, thermal sensing module; 4, plate 1; 5, plate 2; 60, mobile frame; 601, pressure sensing chamber; 602, spring 1; 603, telescopic frame; 604, pressure sensing chamber; 605, movable block; 606, elastic rope; 607, friction part; 608, adsorption chamber; 609, cushion 1; 610, switch valve; 611, air chamber; 612, air pump 1; 613, filter layer; 614, screw Rod drive module one; 615, screw; 616, moving block; 617, motor one; 618, cushion two; 619, air pump two; 620, driving gear; 621, driving gear; 622, motor two; 623, screw drive module two; 70, rotating drum; 701, rotating shaft; 702, partition; 703, window one; 704, window two; 71, motor three; 72, pumping device; 73, refrigeration box; 74, cover plate; 81, x-axis moving module; 811, slide rail; 812, gantry; 813, motor four; 814, rack; 82, y-axis moving module; 83, welding robot arm. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] See also Figure 1-13The present invention provides a technical solution: an intelligent welding tool for an electrical box body, including a welding mechanism and a clamping mechanism, the clamping mechanism including a rotating device 1, a turntable 2, a fixing seat 3 and a splicing assembly, wherein the rotating device 1 is fixed to the lower side of the welding mechanism, the turntable 2 is installed at the driving end of the rotating device 1, the fixing seat 3 is installed on the turntable 2, a plate 1 4 and a plate 2 5 are placed, the splicing assembly is arranged on one side of the fixing seat 3, and the fixing seat 3 is used to assist the splicing assembly to splice the plate 1 4 and the plate 2 5 into a right angle state for the welding mechanism to perform welding; The splicing assembly includes a movable frame 60, and a plurality of pressure sensing cavities 601 are provided on the lower side of the movable frame 60. The inner wall of each pressure sensing cavity 601 is connected to a spring 602. The other end of the spring 602 is connected to a telescopic frame 603. The telescopic frame 603 has a plurality of pressure sensing chambers 604 on the outward side. A movable block 605 is provided in each pressure sensing chamber 604. Elastic ropes 606 are connected between the two sides of the movable block 605 and the pressure sensing chamber 604. A friction portion 607 is provided on the outward side of the movable block 605.
[0023] Supplementary explanation based on the above structure is as follows: in the initial state, the telescopic frame 603 is extended out of the surface of the movable frame 60 by the force of spring 1 602, and the movable block 605 is constrained by the elastic ropes 606 on both sides and suspended in the middle position of the pressure sensing chamber 604. The pressure sensing chamber 601 is used to detect the force state of the telescopic frame 603, and the pressure sensing chamber 604 is used to detect the position of the movable block 605.
[0024] Further, such as Figure 4 As shown, the movable frame 60 is provided with an adsorption chamber 608 in cooperation with each pressure sensing cavity 601, a soft cushion 609 is provided on the outward side of the adsorption chamber 608, a switch valve 610 is provided on the other side of the adsorption chamber 608, the adsorption chamber 608 is connected to an air chamber 611, and the air chamber 611 is externally connected to an air pump 612.
[0025] It should be supplemented that: a filter layer 613 is provided in the air chamber 611 for filtering impurities in the circulating air flow, and the rotating device 1 preferably adopts a positioner.
[0026] In actual operation, when the adsorption chamber 608 approaches the surface of the plate 2 5, the air pump 1 612 starts to evacuate air, and the adsorption chamber 608 is in a negative pressure state, so that the corresponding soft pad 1 609 is adsorbed on the surface of the plate 2 5, playing a role in positioning and fixing.
[0027] like Figures 5 to 7As shown, a screw driving module 614 is provided on the movable frame 60, a screw 615 is rotatably provided on the movable end of the screw driving module 614, a movable block 616 is threadedly provided on the screw 615, a motor 617 is installed on the movable block 616 facing the fixed seat 3, a soft pad 618 is connected to the driving end of the motor 617, an air pump 619 is fixed on the lower side of the movable block 616, a visual module is provided on one side of the movable block 616 for assisting movement, and an air flow channel is provided in the soft pad 618 and is connected to the air pump 619.
[0028] Furthermore, a driving gear 620 is sleeved on one end of the screw rod 615 , the driving gear 620 is cooperatively connected to a driving gear 621 , and the driving gear 621 is connected to a second motor 622 .
[0029] Furthermore, a second screw driving module 623 is disposed at the bottom of the movable frame 60 .
[0030] In actual operation, motor 2 622 drives the screw 615 to rotate through the driving gear 621 and the driving gear 620, thereby driving the lateral movement of the moving block 616. The screw driving module 1 614 and the screw driving module 2 623 adopt but are not limited to the coordinated setting of the screw and the motor, wherein the screw driving module 1 614 is used to control the lateral movement of the moving block 616, and the screw driving module 2 623 is used to control the distance between the moving frame 60 and the fixed seat 3.
[0031] In one embodiment, Figures 8 and 9 As shown, a fixing groove 30 is provided on one side of the fixing seat 3 for placing a plate 4, a clamping plate 31 is provided in the fixing groove 30, the clamping plate 31 is connected to an electric push rod 32, a pressure sensing module is laid on the bottom of the fixing groove 30 and is connected to several telescopic rods 33, a spring 2 34 is provided in the telescopic rod 33, and a push plate 35 is connected to the other end of the telescopic rod 33.
[0032] The push plate 35 may have multiple sections, correspondingly connected to each telescopic rod 33 .
[0033] The side of the fixing seat 3 facing the splicing assembly is used to place the second plate 5, and a cooling assembly is arranged at the splicing position of the fixing seat 3 relative to the first plate 4 and the second plate 5.
[0034] like Fig.10 As shown, the cooling assembly includes a rotating drum 70, a motor 71, a pumping device 72 and a refrigeration box 73, wherein the rotating drum 70 is rotatably arranged in the fixed seat 3, the driving end of the motor 71 is connected to the rotating drum 70 for driving the rotating drum 70 to rotate, the refrigeration box 73 is fixed in the fixed seat 3 for producing cooling gas, and the pumping device 72 is respectively connected to the rotating drum 70 and the refrigeration box 73 for conveying the cooling gas in the refrigeration box 73 to the rotating drum 70.
[0035] Furthermore, the rotating drum 70 is a hollow structure and is provided with a rotating shaft 701 and a partition 702 inside. The partition 702 connects the rotating shaft 701 and the inner wall of the rotating drum 70 and divides the internal space of the rotating drum 70 into two parts. The rotating drum 70 is provided with several windows 1 703 relative to one of the spaces, and the rotating drum 70 is provided with several windows 2 704 relative to the other space. The fixed seat 3 cooperates with the window 1 703 and the window 2 704 to form an air port 36, and a thermal sensing module 37 is provided between the air ports 36 for detecting temperature changes during welding.
[0036] It should be noted that: a cover plate 74 is provided at the upper opening of the rotating drum 70, the cover plate 74 is fixed on the fixing seat 3, the motor 3 71 is fixed on the cover plate 74 and the driving end passes through the cover plate 74 and is connected to the rotating shaft 701, and a through hole connected to the pumping device 72 is provided on the cover plate 74, and the pumping device 72 is an air pump but not limited to; like Figures 11-12 As shown, window one 703 is an annular structure. When window one 703 corresponds to the air port 36, the airflow in the drum 70 is in a ring shape to spray cooling airflow to the surroundings. Window two 704 is a circular structure and its area is smaller than the area of the air port 36. When window two 704 corresponds to the air port 36, the airflow in the drum 70 is concentrated at the center of the circle to spray cooling airflow.
[0037] like Fig.13 As shown, the welding mechanism includes an x-axis moving module 81, a y-axis moving module 82 and a welding robot arm 83, wherein the x-axis moving module 81 is arranged on both sides of the clamping mechanism, the y-axis moving module 82 is fixed at the moving end of the x-axis moving module 81, and the welding robot arm 83 is arranged at the moving end of the y-axis moving module 82.
[0038] In actual operation, the x-axis moving module 81 and the y-axis moving module 82 are used to adjust the position of the welding robot arm 83. In one embodiment, the x-axis moving module 81 includes a set of slide rails 811, a gantry 812, a motor 813 and a rack 814. The gantry 812 is slidably matched with the slide rails 811. The motor 813 is respectively fixed on one side of the gantry 812 and a gear is provided on the driving end. The rack 814 is respectively arranged on the slide rails 811 and matched with the gear teeth on the motor 813. When the motor is started, the gear will be driven to drive the gantry 812 to move along the direction of the rack 814; the y-axis moving module 82 adopts but is not limited to the screw motor matching method; the welding robot arm 83 can autonomously adjust the welding port and locate the welding position.
[0039] The specific welding methods are as follows: First, fix the plate 14. Place the plate 14 into the fixing groove 30 manually or by an externally set mechanical arm with the welding end facing outward. According to the thickness of the plate 14, the electric push rod 32 pushes the clamp 31 to one side of the plate 14 to locally limit the position but does not restrict the movement of the plate 14. The moving frame 60 moves to the front side of the plate 14, and the moving block 616 is adjusted to the position of the plate 14. The moving frame 60 continues to move forward. The soft pad 2 618 pushes the plate 14 into the fixing groove 30 to the splicing position. The plate 14 squeezes the push plate 35. The pressure sensing module at the bottom of the fixing groove 30 determines whether the plate 14 is in the correct position according to the detected pressure distribution state. If it is not in the correct position, it is adjusted. After the adjustment is completed, the clamp 31 clamps the plate 14 and the soft pad 2 618 is separated from the surface of the plate 14.
[0040] Specifically, the pressure sensing module detects the pressure from the telescopic rods 33 at different positions. When the plate 14 is in the correct position, a certain number of telescopic rods 33 from bottom to top receive the same thrust from the plate 14, and the number of them is related to the height of the plate 14. If one end of the plate 14 is tilted, the telescopic rods 33 will receive uneven thrust. The pressure information corresponding to each telescopic rod 33 is collected, and the difference between adjacent signals is taken and compared with the set ideal value to determine whether it is within the ideal range. If so, the plate 14 is judged to be in the correct position, otherwise the plate 1 is placed unevenly and needs to be adjusted.
[0041] Furthermore, during adjustment, the cushion 2 618 is separated from the surface of the plate 1 4, and the clamp 31 is away from one end of the surface of the plate 1 4 to eliminate the influence of the over-tightening. The cushion 2 618 pushes the plate 1 4 forward again and pulls it back, and this process is repeated until the plate 1 4 is adjusted to the correct position.
[0042] After the plate 1 4 is fixed, the plate 2 5 is adjusted and limited. The plate 2 5 is placed on one side of the fixed seat 3 manually or by an externally set mechanical arm, the moving frame 60 approaches the plate 2 5, the telescopic frame 603 is squeezed and contracted by the plate 2 5, the pressure sensing chamber 601 determines the specific position of the plate 2 5 according to the detected pressure quantity and position, and the pressure sensing chamber 604 determines whether the plate 2 5 is in the correct position according to the detected position of the movable block 605.
[0043] Specifically, the plate 2 5 pushes the telescopic frame 603 to make the pressure sensing chamber 601 detect the pressure. According to the pressure sensing chamber 601 that detects the pressure signal, the placement position of the plate 2 5 can be determined. The contraction degree of the telescopic frame 603 is related to the pressure. In the process of determining and adjusting the position of the plate 2 5, the moving block 616 moves to the middle of the plate 2 5, and the soft cushion 2 618 is used to provide support for the upper side of the plate 2 5 to prevent the plate 2 5 from tipping over. At the same time, the moving frame 60 controls the telescopic frame 603 to contract to half, and determines whether the plate 2 5 is in the correct position according to the pressure sensing chamber 604 corresponding to the pressure sensing chamber 601 that detects the pressure signal.
[0044] Furthermore, because the telescopic frame 603 is not fully retracted, the plate 25 is in an incompletely compressed state. Generally, when the plate 25 leans against one side of the fixed seat 3, it will be tilted at a certain angle. During the contraction of the telescopic frame 603, the plate 25 gradually stands upright, and the position of the plate 25 to which each movable block 605 is attached moves up, driving the corresponding movable block 605 to move up synchronously.
[0045] If the surface of the plate 2 5 is uneven and the local concave position cannot fit the movable block 605, the movable block 605 cannot move synchronously, and the position of the pressure signal detected by the pressure sensing chamber 604 corresponds to the position of each movable block 605. When the surface of the plate 2 5 is flat, the movable blocks 605 should be continuous and at the same height. When the height of the local movable blocks 605 is inconsistent, the flatness of the surface of the plate 2 5 should be checked.
[0046] Furthermore, if one side of the plate 2 5 is lifted during the limiting process, making the splicing side uneven, the corresponding movable block 605 should move up to a higher height than the other movable blocks 605. At this time, the moving frame 60 retreats and limits the position again. When it is determined that the surface quality of the plate 2 5 meets the standard and is in the correct position, the air pump 2 619 starts to pump air, and the soft cushion 2 618 is adsorbed on the surface of the plate 2 5. The plate 2 5 is moved to the splicing position according to the position of the plate 1 4. After the splicing position is aligned, the moving frame 60 continues to move forward to make the telescopic frame 603 completely retracted. At the same time, the air pump 1 612 pumps air, and the switch valve 610 corresponding to the retracted telescopic frame 603 opens, so that the soft cushion 1 609 is adsorbed on the lower surface of the plate 2 5 to achieve upper and lower limiting.
[0047] After preparation, the welding robot arm 83 locates the welding position for welding. During the welding process, the thermal sensing module 37 determines whether the welding point is centrally cooled or the surrounding area of the welding point is indirectly cooled according to the heat distribution state. If the temperature of the welding point rises abnormally, the window 2 704 is adjusted to correspond to the air port 36, and the cooling airflow is input at the same time to spray the welding point centrally; if the temperature of the welding point is high, the window 1 703 is adjusted to correspond to the air port 36, and the cooling airflow is input at the same time, and the cooling airflow is sprayed around the welding point to indirectly cool the welding point with the help of heat exchange; if the temperature of the welding point is normal, no cooling is required. The judgment limit is set manually.
[0048] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0049] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An intelligent welding tool for an electrical box body, comprising a welding mechanism and a clamping mechanism, characterized in that: The clamping mechanism comprises a rotating device (1), a turntable (2), a fixed seat (3) and a splicing assembly, wherein the rotating device (1) is fixed to the lower side of the welding mechanism, the turntable (2) is mounted on the driving end of the rotating device (1), the fixed seat (3) is mounted on the turntable (2) and is provided with a plate part 1 (4) and a plate part 2 (5), the splicing assembly is arranged on one side of the fixed seat (3), and the fixed seat (3) is used to assist the splicing assembly to splice the plate part 1 (4) and the plate part 2 (5) into a right angle state for the welding mechanism to perform welding; The splicing assembly comprises a movable frame (60), a plurality of pressure sensing cavities (601) are provided on the lower side of the movable frame (60), the inner wall of each of the pressure sensing cavities (601) is connected to a spring 1 (602), the other end of the spring 1 (602) is connected to a telescopic frame (603), a plurality of pressure sensing chambers (604) are provided on the outward side of the telescopic frame (603), a movable block (605) is provided in each of the pressure sensing chambers (604), elastic ropes (606) are connected between the two sides of the movable block (605) and the pressure sensing chamber (604), and a friction portion (607) is provided on the outward side of the movable block (605).
2. The intelligent welding tool for an electrical box body according to claim 1 is characterized in that: The movable frame (60) is provided with an adsorption chamber (608) in cooperation with each of the pressure sensing chambers (601); a soft cushion (609) is provided on the outward side of the adsorption chamber (608); a switch valve (610) is provided on the other side of the adsorption chamber (608); the adsorption chamber (608) is connected to an air chamber (611); and the air chamber (611) is externally connected to an air pump (612).
3. The intelligent welding tool for the power box body according to claim 2 is characterized in that: The movable frame (60) is provided with a screw drive module 1 (614), the movable end of the screw drive module 1 (614) is rotatably provided with a screw (615), a movable block (616) is threadedly provided on the screw (615), a motor 1 (617) is installed on the movable block (616) facing the fixed seat (3), the driving end of the motor 1 (617) is connected to a soft pad 2 (618), an air pump 2 (619) is fixed on the lower side of the movable block (616), a visual module is provided on one side of the movable block (616), an air flow channel is provided in the soft pad 2 (618) and is connected to the air pump 2 (619).
4. The intelligent welding tool for the power box body according to claim 3 is characterized in that: One end of the screw rod (615) is sleeved with a driving gear (620), the driving gear (620) is matched and connected to a driving gear (621), and the driving gear (621) is connected to a second motor (622).
5. The intelligent welding tool for the power box body according to claim 4 is characterized in that: A fixing groove (30) is provided on one side of the fixing seat (3) for placing the plate member 1 (4); a clamping plate (31) is provided in the fixing groove (30); the clamping plate (31) is connected to an electric push rod (32); a pressure sensing module is provided at the bottom of the fixing groove (30) and is connected to a plurality of telescopic rods (33); a spring 2 (34) is provided in the telescopic rod (33); and a push plate (35) is connected to the other end of the telescopic rod (33).
6. The intelligent welding tool for the power box body according to claim 5 is characterized in that: The side of the fixing seat (3) facing the splicing assembly is used to place the second plate (5), and a cooling assembly is arranged on the fixing seat (3) at the splicing position relative to the first plate (4) and the second plate (5).
7. The intelligent welding tool for the power box body according to claim 6 is characterized in that: The cooling assembly comprises a rotating drum (70), a third motor (71), a pumping device (72) and a refrigeration box (73), wherein the rotating drum (70) is rotatably arranged in the fixed seat (3), a driving end of the third motor (71) is connected to the rotating drum (70), the refrigeration box (73) is fixed in the fixed seat (3), and the pumping device (72) is respectively connected to the rotating drum (70) and the refrigeration box (73).
8. The intelligent welding tool for the power box body according to claim 7 is characterized in that: The rotating drum (70) is a hollow structure and is provided with a rotating shaft (701) and a partition (702) inside. The partition (702) connects the rotating shaft (701) and the inner wall of the rotating drum (70) and divides the internal space of the rotating drum (70) into two parts. The rotating drum (70) is provided with a plurality of windows one (703) relative to one of the spaces, and the rotating drum (70) is provided with a plurality of windows two (704) relative to the other space. The fixed seat (3) is provided with air ports (36) in cooperation with the windows one (703) and the windows two (704), and a thermal sensing module (37) is provided between the air ports (36).
9. The intelligent welding tool for an electrical box body according to claim 8, characterized in that: The window one (703) is an annular structure. When the window one (703) corresponds to the air port (36), the airflow in the drum (70) is in a ring shape to spray cooling airflow to the surroundings. The window two (704) is a circular structure and its area is smaller than the area of the air port (36). When the window two (704) corresponds to the air port (36), the airflow in the drum (70) is concentrated at the center of the circle to spray cooling airflow.
10. A method for using an intelligent welding tool for an electrical box body, using the intelligent welding tool for an electrical box body according to claim 9, characterized in that: The specific welding methods are as follows: First, the plate 1 (4) is fixed, and the plate 1 (4) is placed into the fixing groove (30) manually or by an externally arranged mechanical arm with the welding end facing outward. According to the thickness of the plate 1 (4), the electric push rod (32) pushes the clamping plate (31) to one side of the plate 1 (4) to perform local positioning but does not restrict the movement of the plate 1 (4). The moving frame (60) moves to the front side of the plate 1 (4), the moving block (616) is adjusted to the position of the plate 1 (4), the moving frame (60) continues to move forward, and the soft pad 2 (618) pushes the plate 1 (4) into the fixing groove (30) to the splicing position. The plate 1 (4) presses the push plate (35), and the pressure sensing module at the bottom of the fixing groove (30) determines whether the plate 1 (4) is in the correct position according to the detected pressure distribution state, and adjusts it if it is not in the correct position. After the adjustment is completed, the clamping plate (31) clamps and fixes the plate member 1 (4), and the soft pad 2 (618) is separated from the surface of the plate member 1 (4); After the plate 1 (4) is fixed, the plate 2 (5) is adjusted and limited, and the plate 2 (5) is placed on one side of the fixing seat (3) manually or by an externally arranged mechanical arm, and the movable frame (60) approaches the plate 2 (5), and the telescopic frame (603) is squeezed and contracted by the plate 2 (5), and the pressure sensing chamber (601) determines the specific position of the plate 2 (5) according to the detected pressure quantity and position, and the pressure sensing chamber (604) determines whether the plate 2 (5) is in the correct position according to the detected position of the movable block (605); After being ready, the welding robot arm (83) locates the welding position and performs welding; During the welding process, the thermal sensing module (37) determines whether to perform concentrated cooling of the welding point or indirect cooling of the area surrounding the welding point according to the heat distribution state.
Citation Information
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