Gear machining end face multi-station grinding device
By designing the multi-station grinding device for gear processing end surfaces of multi-station components and annular conveying line mechanism, the problems of low efficiency and low grinding quality in the existing technology are solved, efficient batch grinding and multi-direction friction grinding are achieved, and the improvement of Efficiency and quality of gear polishing.
Patent Information
- Application Number
- CN202411670438.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-02-18
AI Technical Summary
The existing gear end surface grinding devices are inefficient and cannot be mass-sanded, and the grinding quality is limited to a fixed single friction direction.
A multi-station grinding device for the end surface of the gear processing is designed, using an annular conveying line mechanism and a multi-station assembly to realize batch fixation of the gears and multi-directional friction grinding.
The efficiency of gear polishing is improved, multiple gears can be fixed at the same time for batch polishing, and the grinding quality is improved through multi-directional friction.
Smart Images

Figure CN119458025A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of gear processing, in particular to a multi-station grinding device for gear processing end faces. Background Art
[0002] Gears refer to mechanical components with gears on the rim that continuously mesh to transmit motion and power. Gears have been used in transmission for a long time. With the development of production, the stability of gear operation has been paid attention to. The burrs on the rear end face of the gear production will affect the stability of the gear, so it is necessary to grind and smooth the two end faces; for example, the Chinese invention patent with the authorization announcement number CN220993855U discloses a gear end face grinding device, which discloses a workbench, the upper end face of the workbench is provided with a fixing component for fixing the gear, the side of the workbench is provided with a lifting component, and the lifting component is connected to a grinding component for grinding the gear end face; the fixing component includes a placement frame arranged on the end face of the workbench, a positioning column is arranged at the center of the placement frame, and the inner wall of the placement frame is provided with a plurality of hydraulic rods facing the center thereof, and the hydraulic rod is provided with a clamping block for cooperating with the outer teeth of the gear, but the current gear end face grinding has the following defects:
[0003] Currently, when grinding the gear end face, there is only one workstation, and batch grinding is not possible, which is inefficient. When clamping the gear, it is necessary to use a clamping plate to clamp it, which is troublesome and slow. In addition, when grinding, the gear end face is friction-grinded by rotating the grinding disc, and the friction direction is fixed and single during grinding, which affects the quality of grinding.
[0004] To this end, we propose a multi-station grinding device for gear machining end faces to solve the above problems. Summary of the invention
[0005] The object of the present invention is to provide a multi-station grinding device for gear machining end faces to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a multi-station grinding device for gear machining end faces, comprising an annular conveyor line mechanism, the annular conveyor line mechanism comprising a workbench, the top surface of the workbench is fixedly connected to an annular track, a plurality of conveyor tables are evenly and slidably arranged on the annular track, the top surface of the conveyor table is fixedly connected to a clamp structure, the top surface of the workbench is provided with a grinding structure, the bottom surface of the workbench is provided with a driving structure below the grinding structure, the top surface of the workbench is provided with a flipping structure, the end of the conveyor table is fixedly connected to an end block, and a positioning port is provided at the bottom end of the end block;
[0007] The clamp structure includes a table body fixedly connected to the top surface of the conveying platform, an inner cavity is provided inside the table body, the top surface of the clamp structure is rotatably connected to the turntable, the center of the bottom surface of the inner cavity is rotatably connected to the central gear, the bottom surface of the inner cavity is located at the outer side of the central gear and is rotatably connected to the rotating ring, the top surface of the rotating ring is rotatably connected to three first external gears, the top surface of the rotating ring is located at the outer side of the three first external gears and is rotatably connected to three second external gears, the side wall of the inner cavity is fixedly connected to the inner gear ring, the central gear is meshed and connected to the three first external gears, each of the first external gears is meshed and connected to a second external gear, and the inner gear ring is meshed and connected to the three second external gears, the center of the bottom surface of the table body is vertically rotatably sleeved to the drive shaft column, the top end of the drive shaft column is fixedly connected to the center of the bottom surface of the turntable, the drive shaft column passes through the conveying platform, the drive shaft column is rotatably sleeved with the conveying platform, and a spline groove is provided at the bottom end of the drive shaft column;
[0008] The top end of the first external gear shaft end passes through the turntable and is provided with a workstation assembly, the top end of the second external gear shaft end passes through the turntable and is provided with a workstation assembly, the first external gear shaft end and the second external gear shaft end are rotatably sleeved with the turntable, the workstation assembly includes a frustum and a short sleeve shaft, the center of the bottom surface of the frustum is fixedly connected to the top end of the first external gear shaft end or the top end of the second external gear shaft end, the center of the top surface of the frustum is fixedly connected to a special-shaped block, the bottom surface of the short sleeve shaft is provided with a special-shaped groove, the special-shaped groove is inserted with the special-shaped block, a plurality of threaded holes are provided at the top of the special-shaped block, a plurality of threaded through holes are vertically provided on the top surface of the short sleeve shaft, the threaded through holes and the threaded holes are threadedly connected with bolts.
[0009] Preferably, the driving structure includes a gear box, the top surface of the gear box is fixedly connected to a long column, a driving cavity is opened inside the gear box, the gear box and the long column are vertically and rotatably connected to a driven shaft, the driving cavity is vertically and rotatably connected to a driving shaft, the top end of the driven shaft is located on the outside of the top of the long column and is fixedly connected to a spline head, a through opening is vertically opened on the workbench near the grinding structure, the long column is slidably inserted into the through opening, and the spline head is inserted into a spline groove on one of the clamp structures.
[0010] Preferably, three driving gears are fixedly sleeved on the driving shaft, and the driven shaft is fixedly sleeved on the first spline shaft at a position within the driving cavity, and the first spline shaft is slidably sleeved on the first ball spline, and three driven gears are fixedly sleeved on the first ball spline, the diameters of the three driving gears increase sequentially from top to bottom, and the diameters of the three driven gears decrease sequentially from top to bottom, the three driving gears are separated from each other, and the three driven gears are in contact with each other, the bottom surface of the gear box is fixedly connected to the first servo reduction motor, the rotating shaft end of the first servo reduction motor is fixedly connected to the bottom end of the driving shaft, the two ends of the first ball spline are rotatably sleeved on the two ends of the U-shaped frame, the side wall of the gear box is provided with a side opening, the side wall of the U-shaped frame is fixedly connected to a lifting plate, the end of the lifting plate is slidably connected to the side opening, the outer side wall of the gear box is fixedly connected to a second pneumatic push rod near the side opening, and the output shaft of the second pneumatic push rod is fixedly connected to the bottom surface of the lifting plate.
[0011] Preferably, the driving structure also includes a side frame fixedly connected to the bottom surface of the workbench, the side wall at the bottom end of the side frame is fixedly connected to the cylinder, the top end of the cylinder output end is fixedly connected to the bottom surface of the gear box, the bottom surface of the workbench is located at the outer positions of the four corners of the gear box and is vertically fixed with four guide slide columns, the four corners of the gear box are fixed with four guide sleeves, the guide sleeves are vertically slidably sleeved with the guide slide columns, the workbench has a second opening vertically opened near the driving structure, the side wall of the gear box is horizontally fixed to a cross bar, the top surface of the end of the cross bar is fixed to a second vertical bar, the top end of the second vertical bar is fixed to a second positioning block, the second vertical bar is slidably inserted into the second opening, and the second positioning block is inserted into the positioning opening on one of the annular tracks.
[0012] Preferably, the grinding structure includes a vertical block fixedly connected to the top surface of the workbench, the top side wall of the vertical block is horizontally fixedly connected to a horizontal plate, a hydraulic cylinder is vertically fixedly sleeved on the horizontal plate, the bottom end of the hydraulic cylinder output end is fixedly connected to a grinding disc, two first guide rods are vertically fixedly connected to both sides of the top surface of the grinding disc, two first guide holes are vertically opened on the horizontal plate, and the first guide rods are vertically slidably sleeved in the first guide holes.
[0013] Preferably, the flipping structure includes a vertical arm fixedly connected to the top surface of the workbench, the top side wall of the vertical arm is fixedly connected to the cross arm, the side wall of the cross arm is horizontally slidably provided with a third pneumatic push rod, the output end of the third pneumatic push rod is fixedly connected to a cross block, and the bottom surface of the cross block is rotatably connected to a disk body.
[0014] Preferably, the bottom surface of the disk body is fixedly connected to the fourth pneumatic push rod, the bottom end of the output end of the fourth pneumatic push rod is fixedly connected to the clamping cylinder, multiple brackets are vertically fixedly connected to the two sides of the bottom surface of the clamping cylinder, the bottom ends of the multiple brackets are fixedly connected to the two sides of the top of the strip plate, two through grooves are opened on the strip plate, the two through grooves are horizontally slidingly connected to the top of the two clamping arms, the bottom ends of the two clamping arms are close to each other and rotated to connect the two soft clamping blocks, and the two output ends of the clamping cylinder are fixedly connected to the top of the two clamping arms.
[0015] Preferably, the strip plate is horizontally rotatably connected to the long shaft, the long shaft is located in the through groove and fixedly sleeved on the second spline shaft, the top end of the clamp arm is rotatably sleeved on the second ball spline, the second ball spline is horizontally slidably sleeved on the second spline shaft, the second ball spline is located inside the clamp arm and fixedly sleeved on the driving pulley, the shaft end of the soft clamp block is located inside the clamp arm and fixedly sleeved on the driven pulley, the driving pulley and the driven pulley are sleeved on the synchronous belt, the end of the strip plate is fixedly connected to the second servo reduction motor, and the shaft end of the second servo reduction motor is fixedly connected to the end of the long shaft.
[0016] Preferably, the side wall of the cross arm is provided with a side sliding groove, the side sliding groove is horizontally slidingly connected to the side slider, the side sliding groove is horizontally rotatably connected to the screw rod, the side slider is fixedly connected to a threaded sleeve, the screw rod is threadedly connected to the threaded sleeve, the top side wall of the vertical arm is fixedly embedded with the third servo reduction motor, the rotating shaft end of the third servo reduction motor is fixedly connected to the end of the screw rod, the end of the third pneumatic push rod is fixedly connected to the side wall of the side slider, the side wall of the side slider is horizontally fixedly connected to the sliding rod, the top surface of the cross block is fixedly connected to the perforated plate, the perforated plate is horizontally slidably sleeved on the sliding rod, the cross block is fixedly sleeved with a fourth servo reduction motor, and the rotating shaft end of the fourth servo reduction motor is fixedly connected to the center of the top surface of the disk body.
[0017] Preferably, two ends of the top surface of the workbench are rotatably connected to two conveyor pulleys, and the two conveyor pulleys are sleeved with conveyor belts, and the end of the annular track is fixedly connected to a short block, and the short block is fixedly connected to the outer wall of the conveyor belt, and the bottom surface of the annular track is rotatably connected to multiple guide wheels, and the multiple guide wheels are in rolling contact with both sides of the annular track, and a first through opening is vertically opened on the workbench near the flipping structure position, and a first vertical rod is vertically slidably sleeved on the first through opening, and a first positioning block is fixedly connected to the top of the first vertical rod, and the first positioning block is inserted into the positioning opening on one of the annular conveyor line mechanisms, and a first pneumatic push rod is fixedly connected to the bottom surface of the workbench near the first vertical rod position, and the bottom end of the output end of the first pneumatic push rod is fixedly connected to a power block, and the power block is fixedly connected to the side wall of the bottom end of the first vertical rod.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] The present invention only needs to fix the inner hole of the gear workpiece on the short sleeve shaft, and six workstation assemblies are provided, which can fix six gears at the same time. Six gears can be polished in batches at one time, which is more efficient. At the same time, when fixing the gear, it is only necessary to fix it by inserting the inner hole into the short sleeve shaft. During polishing, the gear can be fixed under the pressure of the polishing disk and the supporting force of the round table. No clamping is required, which is more convenient. During polishing, the workstation assembly will carry the gear workpiece to rotate on itself, and will also revolve around the center of the turntable. The friction direction generated by the polishing disk is more diverse, and the speed is continuously changed to drive the movement of the gear workpiece, which complicates the movement of the gear workpiece and improves the quality of polishing. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the main structure in the first and second embodiments of the present invention;
[0021] Figure 2 It is a schematic diagram of the bottom structure of the main body in the first and second embodiments of the present invention;
[0022] Figure 3 It is a schematic diagram of the structure of the clamp structure in the first and second embodiments of the present invention;
[0023] Figure 4 It is a schematic diagram of the horizontal section structure of the clamp structure in the first and second embodiments of the present invention;
[0024] Figure 5 It is a schematic diagram of the structure of the workstation components in the first and second embodiments of the present invention;
[0025] Figure 6 It is a schematic diagram of a vertical section structure of the clamp structure in the first and second embodiments of the present invention;
[0026] Figure 7 It is a structural schematic diagram of the driving structure in the second embodiment of the present invention;
[0027] Figure 8 It is a horizontal cross-sectional structural diagram of the gear box in the second embodiment of the present invention;
[0028] Fig. 9 It is a vertical cross-sectional structural diagram of the gear box in the second embodiment of the present invention;
[0029] Fig.10 It is a structural schematic diagram of the conveying platform in the second embodiment of the present invention;
[0030] Fig.11 It is a schematic diagram of the cross-section structure of the workbench in the second embodiment of the present invention;
[0031] Fig.12 This is a schematic diagram of the grinding structure in the second embodiment of the present invention;
[0032] Fig.13 It is a schematic diagram of the cross-section structure of the turning structure in the second embodiment of the present invention;
[0033] Fig.14 It is a schematic diagram of the cross-section structure of the strip plate in the second embodiment of the present invention.
[0034] In the figure: 1, annular conveyor line mechanism; 2, fixture structure; 3, driving structure; 4, grinding structure; 5, turning structure; 11, workbench; 12, annular track; 13, conveyor platform; 14, conveyor belt pulley; 15, conveyor belt; 16, short block; 17, end block; 18, positioning port; 19, guide wheel; 110, first through port; 111, second through port; 112, through port; 113, first vertical rod; 114, first positioning block; 115, first pneumatic push rod; 116, power block; 21, platform; 22, inner cavity; 23, turntable; 24 , center gear; 25, swivel; 26, first external gear; 27, second external gear; 28, inner gear ring; 29, station assembly; 210, drive shaft column; 211, spline groove; 291, round table; 292, short sleeve shaft; 293, special-shaped block; 294, special-shaped groove; 295, threaded hole; 296, threaded through hole; 297, bolt; 31, gear box; 32, long column; 33, drive cavity; 34, driving shaft; 35, driven shaft; 36, first spline shaft; 37, first ball spline; 38, driving gear; 39, driven gear; 310 , U-shaped frame; 311, side opening; 312, lifting plate; 313, second pneumatic push rod; 314, first servo reduction motor; 315, spline head; 316, side frame; 317, cylinder; 318, cross bar; 319, second vertical bar; 320, second positioning block; 321, guide slide column; 322, guide sleeve; 41, vertical block; 42, cross plate; 43, hydraulic cylinder; 44, grinding disc; 45, first guide hole; 46, first guide rod; 51, vertical arm; 52, cross arm; 53, third pneumatic push rod; 54, cross block; 55, disc body; 56, The fourth pneumatic push rod; 57, the clamping claw cylinder; 58, the bracket; 59, the strip plate; 510, the through groove; 511, the clamping arm; 512, the long shaft; 513, the second servo reduction motor; 514, the second spline shaft; 515, the soft clamping block; 516, the second ball spline; 517, the driving pulley; 518, the driven pulley; 519, the synchronous belt; 520, the side slide groove; 521, the side slider; 522, the screw rod; 523, the threaded sleeve; 524, the third servo reduction motor; 525, the slide rod; 526, the perforated plate; 527, the fourth servo reduction motor. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] Embodiment 1:
[0037] See also Figure 1-6 The present invention provides a technical solution: a multi-station grinding device for gear machining end surface, comprising an annular conveyor line mechanism 1, the annular conveyor line mechanism 1 comprising a workbench 11, the top surface of the workbench 11 is fixedly connected to an annular track 12, a plurality of conveyor platforms 13 are evenly and slidably arranged on the annular track 12, the top surface of the conveyor platform 13 is fixedly connected to a clamp structure 2, a grinding structure 4 is arranged on the top surface of the workbench 11, a driving structure 3 is arranged on the bottom surface of the workbench 11 below the grinding structure 4, a turning structure 5 is arranged on the top surface of the workbench 11, an end of the conveyor platform 13 is fixedly connected to an end block 17, and a positioning opening 18 is provided at the bottom end of the end block 17;
[0038] The fixture structure 2 includes a table body 21 fixedly connected to the top surface of the conveying table 13, an inner cavity 22 is provided inside the table body 21, the top surface of the fixture structure 2 is rotatably connected to the turntable 23, the center of the bottom surface of the inner cavity 22 is rotatably connected to the central gear 24, the bottom surface of the inner cavity 22 is located outside the central gear 24 and is rotatably connected to the swivel 25, the top surface of the swivel 25 is rotatably connected to three first external gears 26, the top surface of the swivel 25 is located outside the three first external gears 26 and is rotatably connected to three second external gears 27, and the side wall of the inner cavity 22 is rotatably connected to the turntable 23. The inner gear ring 28 is fixed, the central gear 24 is meshed with three first outer gears 26, each first outer gear 26 is meshed with one second outer gear 27, the inner gear ring 28 is meshed with three second outer gears 27, the bottom center of the platform body 21 is vertically rotated and sleeved with a driving shaft column 210, the top of the driving shaft column 210 is fixedly connected to the bottom center of the turntable 23, the driving shaft column 210 passes through the conveying platform 13, the driving shaft column 210 is rotatably sleeved with the conveying platform 13, and a spline groove 211 is provided at the bottom of the driving shaft column 210;
[0039] The top end of the rotating shaft end of the first external gear 26 passes through the turntable 23 and is provided with a station assembly 29, and the top end of the rotating shaft end of the second external gear 27 passes through the turntable 23 and is provided with a station assembly 29. The rotating shaft end of the first external gear 26 and the rotating shaft end of the second external gear 27 are rotatably sleeved with the turntable 23. The station assembly 29 includes a truncated table 291 and a short sleeve shaft 292. The center of the bottom surface of the truncated table 291 is fixedly connected to the top end of the rotating shaft end of the first external gear 26 or the top end of the rotating shaft end of the second external gear 27. The center of the top surface of the truncated table 291 is fixedly connected to a special-shaped block 293. A special-shaped groove 294 is provided on the bottom surface of the short sleeve shaft 292. The special-shaped groove 294 is inserted into the special-shaped block 293. A plurality of threaded holes 295 are provided on the top of the special-shaped block 293. A plurality of threaded through holes 296 are vertically provided on the top surface of the short sleeve shaft 292. The threaded through holes 296 and the threaded holes 295 are threadedly connected with bolts 297. By removing the bolts 297, short sleeve shafts 292 of different shapes can be replaced. The shape of the short sleeve shaft 292 is consistent with the shape of the inner hole of the gear to be polished. When polishing, the inner hole of the gear can be sleeved on the short sleeve shaft 292 and fixed. Six workstation assemblies 29 are set, and six gears can be fixed at the same time. Six gears can be polished in batches at one time, which is more efficient. At the same time, when fixing the gear, it is only necessary to fix it by inserting the inner hole into the short sleeve shaft 292, without clamping, which is more convenient. When polishing, the gear can be fixed under the pressure of the polishing disk 44 and the supporting force of the round table 291. When polishing, the first outer gear 26 and the second outer gear 27 will rotate under the rotation of the center gear 24, and revolve around the center gear 24 under the meshing action of the inner gear ring 28. In this way, the workstation assembly 29 will carry the gear workpiece to rotate, and at the same time, it will revolve around the center of the turntable 23. The friction direction generated with the polishing disk 44 is more diverse, thereby improving the quality of polishing.
[0040] Embodiment 2:
[0041] See also Figure 1-14 , which is the second embodiment of the present invention. This embodiment is based on the previous embodiment. The driving structure 3 includes a gear box 31. The top surface of the gear box 31 is fixedly connected to a long column 32. A driving cavity 33 is opened inside the gear box 31. The gear box 31 and the long column 32 are vertically rotatably connected to a driven shaft 35. The driving cavity 33 is vertically rotatably connected to a driving shaft 34. The top end of the driven shaft 35 is located on the outer side of the top of the long column 32 and is fixedly connected to a spline head 315. A through hole 112 is vertically opened on the workbench 11 near the grinding structure 4. The long column 32 is slidably inserted into the through hole 112, and the spline head 315 is inserted into a spline groove 211 on one of the clamp structures 2.
[0042] The driving shaft 34 is fixedly sleeved with three driving gears 38, the driven shaft 35 is located in the driving cavity 33 and is fixedly sleeved with the first spline shaft 36, the first spline shaft 36 is slidably sleeved with the first ball spline 37, and the first ball spline 37 is fixedly sleeved with three driven gears 39, the diameters of the three driving gears 38 increase from top to bottom, and the diameters of the three driven gears 39 decrease from top to bottom, the three driving gears 38 are separated from each other, and the three driven gears 39 are in contact with each other, the bottom surface of the gear box 31 is fixedly connected to the first servo reduction motor 314, the rotating shaft end of the first servo reduction motor 314 is fixedly connected to the bottom end of the driving shaft 34, the two ends of the first ball spline 37 are rotatably sleeved with the two ends of the U-shaped frame 310, and the side wall of the gear box 31 is provided with a side opening 311, the U The side wall of the frame 310 is fixedly connected to the lifting plate 312, and the end of the lifting plate 312 is slidably connected to the side port 311. The outer wall of the gear box 31 is fixedly connected to the second pneumatic push rod 313 near the side port 311, and the output shaft of the second pneumatic push rod 313 is fixedly connected to the bottom surface of the lifting plate 312. The driving structure 3 uses three driving gears 38 with different diameters to cooperate with three driven gears 39 with different diameters. The position of the driven gear 39 is changed by the second pneumatic push rod 313 to achieve three meshing modes, which can change the transmission ratio. In this way, the output speed can be changed. When grinding, the speed is continuously changed to drive the movement of the gear workpiece, which complicates the movement of the gear workpiece and changes its friction speed with the grinding disk, thereby further ensuring the grinding quality.
[0043] The driving structure 3 also includes a side frame 316 fixed to the bottom surface of the workbench 11, the side wall at the bottom end of the side frame 316 is fixed to the cylinder 317, the top end of the cylinder 317 output end is fixed to the bottom surface of the gear box 31, the bottom surface of the workbench 11 is located at the outer position of the four corners of the gear box 31 and is vertically fixed to four guide slides 321, the four corners of the gear box 31 are fixed to four guide sleeves 322, the guide sleeves 322 are vertically slidably sleeved on the guide slides 321, and the workbench 11 is close to the driving structure 3 and is vertically fixed to the bottom surface of the gear box 31. A second opening 111 is opened, a horizontal cross bar 318 is fixed to the side wall of the gear box 31 horizontally, the top surface of the end of the cross bar 318 is fixed to the second vertical bar 319, the top of the second vertical bar 319 is fixed to the second positioning block 320, the second vertical bar 319 is slidably inserted into the second opening 111, and the second positioning block 320 is inserted into the positioning port 18 on one of the annular tracks 12. When the driving structure 3 is lifted by the cylinder 317, the second positioning block 320 will fix the conveying platform 13 at that position.
[0044] The grinding structure 4 includes a vertical block 41 fixedly connected to the top surface of the workbench 11, the top side wall of the vertical block 41 is horizontally fixedly connected to a horizontal plate 42, a hydraulic cylinder 43 is vertically fixedly sleeved on the horizontal plate 42, the bottom end of the output end of the hydraulic cylinder 43 is fixedly connected to a grinding disc 44, two first guide rods 46 are vertically fixedly connected to the two sides of the top surface of the grinding disc 44, two first guide holes 45 are vertically opened on the horizontal plate 42, the first guide rods 46 are vertically slidably sleeved in the first guide holes 45, and the grinding disc 44 is pressed down to contact the gear workpiece for grinding.
[0045] The flipping structure 5 includes a vertical arm 51 fixedly connected to the top surface of the workbench 11, the top side wall of the vertical arm 51 is fixedly connected to the horizontal arm 52, the side wall of the horizontal arm 52 is horizontally slidably provided with a third pneumatic push rod 53, the output end of the third pneumatic push rod 53 is fixedly connected to a horizontal block 54, and the bottom surface of the horizontal block 54 is rotatably connected to a disk body 55.
[0046] The bottom surface of the disk body 55 is fixedly connected to the fourth pneumatic push rod 56, and the bottom end of the output end of the fourth pneumatic push rod 56 is fixedly connected to the clamping claw cylinder 57. Multiple brackets 58 are vertically fixedly connected to both sides of the bottom surface of the clamping claw cylinder 57. The bottom ends of the multiple brackets 58 are fixedly connected to both sides of the top of the strip plate 59. Two through grooves 510 are provided on the strip plate 59. The top ends of two clamping arms 511 are horizontally slidably connected in the two through grooves 510. The bottom ends of the two clamping arms 511 are rotated close to each other and connected to two soft clamping blocks 515. The two output ends of the clamping claw cylinder 57 are fixedly connected to the top ends of the two clamping arms 511, and the two sides of the gear workpiece are clamped by the two soft clamping blocks 515, and the gear workpiece is lifted away from the short sleeve shaft 292, and then the gear workpiece is rotated 180 degrees and put back to the position of the short sleeve shaft 292 to complete the gear flipping work.
[0047] The strip plate 59 is horizontally rotatably connected to the long shaft 512, the long shaft 512 is located in the through groove 510 and is fixedly sleeved on the second spline shaft 514, the top of the clamping arm 511 is rotatably sleeved on the second ball spline 516, the second ball spline 516 is horizontally slidably sleeved on the second spline shaft 514, the second ball spline 516 is located inside the clamping arm 511 and is fixedly sleeved on the driving pulley 517, the shaft end of the soft clamping block 515 is located inside the clamping arm 511 and is fixedly sleeved on the driven pulley 518, the driving pulley 517 and the driven pulley 518 are sleeved on the synchronous belt 519, the end of the strip plate 59 is fixedly connected to the second servo reduction motor 513, and the shaft end of the second servo reduction motor 513 is fixedly connected to the end of the long shaft 512.
[0048] A side sliding groove 520 is provided on the side wall of the horizontal arm 52, and a side slider 521 is horizontally slidably connected in the side sliding groove 520, and a screw rod 522 is horizontally rotatably connected in the side sliding groove 520, and a threaded sleeve 523 is fixedly connected to the side slider 521, and the screw rod 522 is threadedly connected to the threaded sleeve 523, and the third servo reduction motor 524 is fixedly embedded in the side wall of the top end of the vertical arm 51, and the end of the screw rod 522 is fixedly connected to the end of the rotating shaft of the third servo reduction motor 524, and the end of the third pneumatic push rod 53 is fixedly connected to the side wall of the side slider 521, and the side wall of the side slider 521 is horizontally fixedly connected to the sliding rod 525, and the top surface of the cross block 54 is fixedly connected to the perforated plate 526, and the perforated plate 526 is horizontally slidably sleeved on the sliding rod 525, and the fourth servo reduction motor 527 is fixedly sleeved on the cross block 54, and the rotating shaft end of the fourth servo reduction motor 527 is fixedly connected to the center of the top surface of the disk body 55.
[0049] The two ends of the top surface of the workbench 11 are rotatably connected to two conveyor pulleys 14, and the two conveyor pulleys 14 are sleeved with a conveyor belt 15. The end of the annular track 12 is fixedly connected to a short block 16, and the short block 16 is fixedly connected to the outer wall of the conveyor belt 15. The bottom surface of the annular track 12 is rotatably connected to multiple guide wheels 19, and multiple guide wheels 19 roll and contact both sides of the annular track 12. A first opening 110 is vertically opened on the workbench 11 near the flip structure 5, and a first vertical rod 113 is vertically slidably sleeved on the first opening 110. The top end of the vertical rod 113 is fixedly connected to the first positioning block 114, and the first positioning block 114 is inserted into the positioning port 18 on one of the annular conveyor line mechanisms 1. The bottom surface of the workbench 11 is fixedly connected to the first pneumatic push rod 115 near the first vertical rod 113. The bottom end of the output end of the first pneumatic push rod 115 is fixedly connected to the power block 116, and the power block 116 is fixedly connected to the side wall of the bottom end of the first vertical rod 113. The first positioning block 114 is driven upward by the first pneumatic push rod 115 to facilitate fixing the conveyor table 13 at the position of the flip structure 5.
[0050] Embodiment 3:
[0051] See also Figure 1-14, which is the second embodiment of the present invention. This embodiment is based on the previous embodiment. When the present invention is used, six gear workpieces are sleeved on the short sleeve shaft 292 on the station assembly 29. After the conveying table 13 moves to the position of the grinding structure 4, the cylinder 317 in the driving structure 3 lifts the position of the gear box 31, so that the spline head 315 is inserted into the spline groove 211 of the furniture structure 2 at this position, and the second positioning block 320 is inserted into the positioning port 18 of the conveying table 13 at this position. At the same time, the grinding disc 44 in the grinding structure 4 is pressed down to contact the end faces of the six gear workpieces. After that, the first servo reduction motor 314 is started, driving the gear workpiece to rotate and revolve, generating friction with the grinding disc 44 for grinding. In this process, the second pneumatic push rod 313 will change the position of the first ball spline 37 for many times, and constantly change the movement speed of the gear workpiece. After the grinding is completed, the cylinder 317 lowers the position of the gear box 31, and the conveyor table 13 moves to the flip structure 5. At this time, the first pneumatic push rod 115 drives the first positioning block 114 to move up and insert it into the positioning port 18 of the conveyor table 13 at this position. The flip structure 5 is operated by two soft The clamping block 515 clamps both sides of the gear workpiece, lifts the gear workpiece away from the short sleeve shaft 292, then rotates the gear workpiece 180 degrees and puts it back to the short sleeve shaft 292, completing the turning over of the six gear workpieces in sequence, and then the conveying platform 13 is conveyed to the position of the grinding structure 4 again to grind the other end face, completing the grinding work of the two end faces of the gear workpiece; the present invention can fix the inner hole of the gear workpiece on the short sleeve shaft 292, and set six workstation assemblies 29, which can fix six gears at the same time, and can grind six gears in batches at one time. The gear is fixed by inserting the short sleeve shaft 292 into the inner hole. The gear can be fixed under the pressure of the grinding disc 44 and the supporting force of the round table 291 during grinding. No clamping is required, which is more convenient. When grinding, the workstation assembly 29 will carry the gear workpiece to rotate on its own and also revolve around the center of the turntable 23. The friction direction generated by the grinding disc 44 is more diverse, and the speed is continuously changed to drive the movement of the gear workpiece, which complicates the movement of the gear workpiece and improves the quality of grinding.
[0052] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A multi-station grinding device for gear end surface machining, comprising a ring conveyor line mechanism (1), characterized in that: The annular conveyor line mechanism (1) comprises a workbench (11), the top surface of the workbench (11) is fixedly connected to an annular track (12), a plurality of conveyor platforms (13) are evenly and slidably arranged on the annular track (12), the top surface of the conveyor platform (13) is fixedly connected to a clamp structure (2), the top surface of the workbench (11) is provided with a grinding structure (4), the bottom surface of the workbench (11) is provided with a driving structure (3) below the grinding structure (4), the top surface of the workbench (11) is provided with a turning structure (5), the end of the conveyor platform (13) is fixedly connected to an end block (17), and a positioning opening (18) is provided at the bottom end of the end block (17); The clamp structure (2) comprises a platform body (21) fixedly connected to the top surface of the conveying platform (13), an inner cavity (22) is provided inside the platform body (21), the top surface of the clamp structure (2) is rotatably connected to the turntable (23), the center of the inner bottom surface of the inner cavity (22) is rotatably connected to the central gear (24), the inner bottom surface of the inner cavity (22) is located at the outer side of the central gear (24) and is rotatably connected to the rotating ring (25), the top surface of the rotating ring (25) is rotatably connected to three first external gears (26), the top surface of the rotating ring (25) is located at the outer side of the three first external gears (26) and is rotatably connected to three second external gears (27), the inner cavity (22) side The inner gear ring (28) is fixedly connected to the wall, the central gear (24) is meshedly connected to three first outer gears (26), each of the first outer gears (26) is meshedly connected to a second outer gear (27), the inner gear ring (28) is meshedly connected to three second outer gears (27), the center of the bottom surface of the platform body (21) is vertically rotatably sleeved with a driving shaft column (210), the top end of the driving shaft column (210) is fixedly connected to the center of the bottom surface of the turntable (23), the driving shaft column (210) passes through the conveying platform (13), the driving shaft column (210) is rotatably sleeved with the conveying platform (13), and a spline groove (211) is provided at the bottom end of the driving shaft column (210); The top end of the rotating shaft of the first external gear (26) passes through the rotating disk (23) and is provided with a workstation assembly (29); the top end of the rotating shaft of the second external gear (27) passes through the rotating disk (23) and is provided with a workstation assembly (29); the rotating shaft end of the first external gear (26) and the rotating shaft end of the second external gear (27) are rotatably sleeved with the rotating disk (23); the workstation assembly (29) comprises a truncated table (291) and a short sleeve shaft (292); the center of the bottom surface of the truncated table (291) is fixedly connected to the top of the rotating shaft end of the first external gear (26) The top end or the top end of the rotating shaft end of the second external gear (27), the top center of the truncated cone (291) is fixedly connected to a special-shaped block (293), the bottom surface of the short sleeve shaft (292) is provided with a special-shaped groove (294), the special-shaped groove (294) is plugged into the special-shaped block (293), the top end of the special-shaped block (293) is provided with a plurality of threaded holes (295), the top surface of the short sleeve shaft (292) is vertically provided with a plurality of threaded through holes (296), and the threaded through holes (296) and the threaded holes (295) are threadedly connected with bolts (297).
2. A gear end surface multi-station grinding device according to claim 1, characterized in that: The driving structure (3) comprises a gear box (31), the top surface of the gear box (31) is fixedly connected to a long column (32), a driving chamber (33) is provided inside the gear box (31), a driven shaft (35) is vertically rotatably connected inside the gear box (31) and the long column (32), a driving shaft (34) is vertically rotatably connected inside the driving chamber (33), a top end of the driven shaft (35) is located outside the top of the long column (32) and is fixedly connected to a spline head (315), a through opening (112) is vertically provided near the grinding structure (4) on the workbench (11), the long column (32) is slidably plugged into the through opening (112), and the spline head (315) is plugged into a spline groove (211) on one of the clamp structures (2).
3. A gear end surface multi-station grinding device according to claim 2, characterized in that: The driving shaft (34) is fixedly sleeved with three driving gears (38); the driven shaft (35) is located in the driving cavity (33) and is fixedly sleeved with a first spline shaft (36); the first spline shaft (36) is slidably sleeved with a first ball spline (37); the first ball spline (37) is fixedly sleeved with three driven gears (39); the diameters of the three driving gears (38) increase from top to bottom, and the diameters of the three driven gears (39) decrease from top to bottom; the three driving gears (38) are separated from each other, and the three driven gears (39) are in contact with each other; the bottom surface of the gear box (31) ... The gear box (31) is connected to a first servo reduction motor (314); the rotating shaft end of the first servo reduction motor (314) is fixedly connected to the bottom end of the driving shaft (34); the two ends of the first ball spline (37) are rotatably sleeved to the two ends of the U-shaped frame (310); the side wall of the gear box (31) is provided with a side opening (311); the side wall of the U-shaped frame (310) is fixedly connected to a lifting plate (312); the end of the lifting plate (312) is slidably connected to the side opening (311); the outer wall of the gear box (31) is fixedly connected to a second pneumatic push rod (313) near the side opening (311); and the output shaft of the second pneumatic push rod (313) is fixedly connected to the bottom surface of the lifting plate (312).
4. A gear end surface multi-station grinding device according to claim 3, characterized in that: The driving structure (3) further comprises a side frame (316) fixedly connected to the bottom surface of the workbench (11); the side wall at the bottom end of the side frame (316) is fixedly connected to a cylinder (317); the top end of the output end of the cylinder (317) is fixedly connected to the bottom surface of the gear box (31); the bottom surface of the workbench (11) is located outside the four corners of the gear box (31) and is vertically fixedly connected to four guide slide columns (321); the four corners of the gear box (31) are fixedly connected to four guide sleeves (322); the guide sleeves (322) are vertically slidably connected to the guide slide columns (321) 1), the workbench (11) is vertically provided with a second opening (111) near the driving structure (3), the side wall of the gear box (31) is horizontally fixedly connected to a cross bar (318), the top surface of the end of the cross bar (318) is fixedly connected to a second vertical bar (319), the top of the second vertical bar (319) is fixedly connected to a second positioning block (320), the second vertical bar (319) is slidably inserted into the second opening (111), and the second positioning block (320) is inserted into a positioning opening (18) on one of the annular tracks (12).
5. The multi-station grinding device for gear end surface according to claim 1, characterized in that: The grinding structure (4) comprises a vertical block (41) fixedly connected to the top surface of the workbench (11); the top side wall of the vertical block (41) is horizontally fixedly connected to a horizontal plate (42); a hydraulic cylinder (43) is vertically fixedly sleeved on the horizontal plate (42); the bottom end of the output end of the hydraulic cylinder (43) is fixedly connected to a grinding disc (44); two first guide rods (46) are vertically fixedly connected to the two sides of the top surface of the grinding disc (44); two first guide holes (45) are vertically provided on the horizontal plate (42); and the first guide rods (46) are vertically slidably sleeved in the first guide holes (45).
6. The multi-station grinding device for gear end surface according to claim 1, characterized in that: The flipping structure (5) comprises a vertical arm (51) fixedly connected to the top surface of the workbench (11); the top side wall of the vertical arm (51) is fixedly connected to a horizontal arm (52); the side wall of the horizontal arm (52) is horizontally slidably provided with a third pneumatic push rod (53); the output end of the third pneumatic push rod (53) is fixedly connected to a horizontal block (54); the bottom surface of the horizontal block (54) is rotatably connected to a disk body (55).
7. A gear end surface multi-station grinding device according to claim 6, characterized in that: The bottom surface of the disk body (55) is fixedly connected to a fourth pneumatic push rod (56), and the bottom end of the output end of the fourth pneumatic push rod (56) is fixedly connected to a clamping cylinder (57). A plurality of brackets (58) are vertically fixedly connected to the bottom surface of the clamping cylinder (57) on both sides, and the bottom ends of the plurality of brackets (58) are fixedly connected to the two sides of the top end of a strip plate (59). Two through grooves (510) are provided on the strip plate (59), and the top ends of two clamping arms (511) are horizontally slidably connected in the two through grooves (510). The bottom ends of the two clamping arms (511) are close to each other and are rotatably connected to two soft clamping blocks (515), and the two output ends of the clamping cylinder (57) are fixedly connected to the top ends of the two clamping arms (511).
8. The multi-station grinding device for gear end surface according to claim 7, characterized in that: The strip plate (59) is horizontally rotatably connected to a long shaft (512); the long shaft (512) is located in the through groove (510) and is fixedly sleeved on a second spline shaft (514); the top end of the clamp arm (511) is rotatably sleeved on a second ball spline (516); the second ball spline (516) is horizontally slidably sleeved on the second spline shaft (514); the second ball spline (516) is located inside the clamp arm (511) and is fixedly sleeved on a driving pulley (517); the shaft end of the soft clamp block (515) is located inside the clamp arm (511) and is fixedly sleeved on a driven pulley (518); a synchronous belt (519) is sleeved on the driving pulley (517) and the driven pulley (518); the end of the strip plate (59) is fixedly connected to a second servo reduction motor (513); and the shaft end of the second servo reduction motor (513) is fixedly connected to the end of the long shaft (512).
9. The multi-station grinding device for gear end surface according to claim 6, characterized in that: The side wall of the horizontal arm (52) is provided with a side sliding groove (520), the side sliding groove (520) is horizontally slidably connected to a side sliding block (521), the side sliding groove (520) is horizontally rotatably connected to a screw rod (522), the side sliding block (521) is fixedly connected to a threaded sleeve (523), the screw rod (522) is threadedly connected to the threaded sleeve (523), the top side wall of the vertical arm (51) is fixedly connected to a third servo reduction motor (524), and the end of the rotating shaft of the third servo reduction motor (524) is fixedly connected to the side wall of the vertical arm (51). The end of the screw rod (522) is fixedly connected, the end of the third pneumatic push rod (53) is fixedly connected to the side wall of the side slider (521), the side wall of the side slider (521) is horizontally fixedly connected to the sliding rod (525), the top surface of the cross block (54) is fixedly connected to the perforated plate (526), the perforated plate (526) is horizontally slidably sleeved on the sliding rod (525), the cross block (54) is fixedly sleeved on the fourth servo reduction motor (527), and the shaft end of the fourth servo reduction motor (527) is fixedly connected to the center of the top surface of the disk body (55).
10. The multi-station grinding device for gear end surface according to claim 1, characterized in that: The two ends of the top surface of the workbench (11) are rotatably connected to two conveyor pulleys (14), and the two conveyor pulleys (14) are sleeved with a conveyor belt (15). The end of the annular track (12) is fixedly connected to a short block (16), and the short block (16) is fixedly connected to the outer wall of the conveyor belt (15). The bottom surface of the annular track (12) is rotatably connected to a plurality of guide wheels (19), and the plurality of guide wheels (19) are in rolling contact with both sides of the annular track (12). A first opening (110) is vertically provided on the workbench (11) near the flip structure (5). The first through opening (110) is vertically slidably sleeved with a first vertical rod (113); the top end of the first vertical rod (113) is fixedly connected to a first positioning block (114); the first positioning block (114) is plugged into a positioning port (18) on one of the annular conveyor line mechanisms (1); the bottom surface of the workbench (11) is fixedly connected to a first pneumatic push rod (115) near the first vertical rod (113); the bottom end of the output end of the first pneumatic push rod (115) is fixedly connected to a power block (116); and the power block (116) is fixedly connected to the side wall of the bottom end of the first vertical rod (113).
Citation Information
Patent Citations
Gear end face grinding device
CN220993855U