Polypropylene cushion fabric laminating device
By designing a polypropylene pad fabric lamination device with a lower lamination frame and cleaning unit, the problem of cumbersome alignment steps in the prior art, sweat or grease corrosion of laminated steel plates and overflow of laminated glue reduces the quality of polypropylene pad fabric in order to achieve More efficient lamination effect and longer service life.
Patent Information
- Application Number
- CN202411957872.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-12-30
AI Technical Summary
The alignment steps of existing polypropylene pad fabric lamination devices are complicated, and sweat or grease is prone to corrosion of laminated steel plates during the alignment process. At the same time, the overflow of laminated glue will reduce the quality of the polypropylene pad fabric.
A polypropylene pad fabric lamination device including a lower lamination frame and a cleaning unit is designed. By fitting the friction ring and the second positioning frame, the cleaning roller can be fitted to the top laminated steel plate to remove dust, sweat and grease. At the same time, a sliding support frame and an L-frame are installed to facilitate alignment of the bottom and top laminated steel plates and reduce adhesive spills with a cutting knife.
It improves the efficiency and effect of polypropylene pad fabric lamination, extends the service life of laminated steel plates, and reduces the quality of polypropylene pad fabric.
Smart Images

Figure CN119459100A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of cloth lamination, in particular to a polypropylene pad fabric lamination device. Background Art
[0002] Polypropylene mat is a mat made of polypropylene material. It has the advantages of light weight, low moisture absorption rate and small electrostatic effect. Therefore, it is often used as industrial cloth. The lamination process can make the polypropylene mat material composite, thereby improving the performance of the polypropylene mat.
[0003] The existing polypropylene pad fabric laminating device manually places flexible pads, laminated steel plates, polypropylene pad fabrics soaked in adhesive, laminated steel plates and flexible pads layer by layer on a horizontal laminating tray, and puts the laminating tray into the device for lamination. In actual use, the staff needs to use tools to align the laminated steel plates and the polypropylene pad fabrics. The alignment steps are cumbersome, and when the staff aligns the laminated steel plates on the top layer, in order to improve the alignment effect, they often press the top surface of the laminated steel plates with their thumbs, thereby leaving sweat fingerprints or grease fingerprints, causing corrosion of the laminated steel plates, thereby reducing the flatness of the laminated steel plates and the effect of spreading pressure, resulting in a reduction in the life of the laminated steel plates. When the lamination process over-extrudes the polypropylene pad fabric, or the polypropylene pad fabric absorbs too much adhesive, the laminated adhesive will overflow from between the two laminated steel plates to form a colloid, resulting in low quality of the laminated polypropylene pad fabric. Therefore, there is an urgent need for a polypropylene pad fabric laminating device that is easy to align and can remove sweat, grease, and overflowed glue. Summary of the invention
[0004] In order to overcome the shortcomings of the existing device, such as complicated alignment steps, sweat or grease corroding the laminated steel plates during the alignment process, and overflowing glue after lamination reducing the quality of the polypropylene pad fabric, the technical problem of the present invention is to provide a polypropylene pad fabric lamination device that is easy to align and can remove sweat, grease and overflowing glue.
[0005] The technical implementation scheme of the present invention is: a polypropylene pad fabric laminating device, including a base, a lower laminating frame and a cleaning unit, the lower laminating frame is placed on the top of the base, the cleaning unit is installed on the base, the cleaning unit includes a first positioning frame, the first positioning frame is symmetrically distributed and fixedly connected to the base, a damping ring is fixedly connected in the first positioning frame, a rotating frame is rotatably connected in the damping ring, one end of the rotating frame is fixedly connected to a mounting shell, a first sliding groove is opened on one side of the mounting shell, a cleaning roller is movably connected between the first sliding grooves of the two mounting shells, a friction ring is fixedly connected to the other end of the rotating frame, a second positioning frame is symmetrically distributed and fixedly connected to the front end of the lower laminating frame, the second positioning frame is in friction contact with the friction ring, and the top of the rotating frame is in contact with the lower laminating frame.
[0006] Preferably, the cleaning unit also includes a round head column, a special-shaped stepped hole is opened in the mounting shell, the round head column is slidably connected in the special-shaped stepped hole, one end of the round head column is in contact with the lower laminate frame, and the other end is fixedly connected to a wedge block, a first tension spring is connected between the wedge block and the special-shaped stepped hole, a cutting knife is slidably connected in the mounting shell, and one side of the cutting knife is slidably connected to the wedge block.
[0007] Preferably, the cleaning unit also includes a third positioning frame, which is fixedly connected to the top of the mounting shell, a third sliding groove is opened on one side of the third positioning frame, a scraper is slidably connected between the symmetrical third sliding grooves, a first compression spring is connected between the third sliding groove and the scraper, and the bottom of the scraper is in contact with the cleaning roller.
[0008] Preferably, a driving frame is also included, the driving frame is slidably connected in the lower laminating frame, an elastic part is connected between the lower laminating frame and the driving frame, racks are symmetrically fixed on the left and right sides of the driving frame, gears are symmetrically rotatably connected in the lower laminating frame, the gears are meshed with the racks, and the symmetrically distributed gears are commonly fixed with a knife, so that the driving frame can fit with the knife.
[0009] Preferably, it also includes a lower lamination bracket and an alignment unit, the surface of the lower lamination frame is symmetrically provided with a second sliding groove, the lower lamination bracket and the alignment unit are arranged in the lower lamination frame, the rear end of the lower lamination bracket is in contact with the driving frame, the front end of the lower lamination bracket is fixedly connected with an armrest, the lower lamination bracket is fixedly connected with a first flexible plate, the alignment unit includes a sliding support frame, the lower lamination bracket is rectangularly fixedly connected with sliding support frames, the sliding support frames are all slidably connected with the second sliding groove, the top of the base is fixedly connected with a sliding guide frame, the top of the sliding guide frame is in contact with the second sliding groove, and the sliding support frame can slide on the sliding guide frame.
[0010] Preferably, the alignment unit further comprises an L-shaped frame, the lower lamination frame is rotatably connected to the L-shaped frame, a torsion spring is connected between the L-shaped frame and the lower lamination frame, both ends of the L-shaped frame are rotatably connected to rollers, and the bottom of the roller is in contact with the first flexible plate.
[0011] Preferably, an upper lamination unit is also included. The upper lamination unit is arranged on the top of the base, and the upper lamination unit includes vertical poles. Four vertical poles are symmetrically fixed on the base, and an upper lamination shell is commonly fixed on the top of the four vertical poles. The upper lamination shell is symmetrically distributed and rotatably connected with screws. The bottoms of the two screws are both rotatably connected to the base and are both threadedly connected to the lower lamination frame. The lower lamination frame is slidably connected to the two vertical poles located at the rear, and a first motor is symmetrically installed on the top of the upper lamination shell, and the output shaft of the first motor is fixed to the screw.
[0012] Preferably, the upper lamination unit also includes a heating plate and a heat spreader. Two heating plates are fixedly connected inside the upper lamination shell. A heat spreader is fixedly connected to the bottom of the upper lamination shell. The heat spreader is in contact with the two heating plates. A second flexible plate is fixedly connected to the bottom of the heat spreader. The second flexible plate is fixedly connected to the upper lamination shell. The first flexible plate cooperates with the second flexible plate.
[0013] Preferably, an exhaust unit is also included, which includes an exhaust shell, the exhaust shell is fixedly connected to the top of the upper laminated shell, and variable pitch studs are symmetrically rotatably connected in the exhaust shell, the two variable pitch studs are tightly engaged, a first air vent is opened in the upper laminated shell, a second air vent is opened at the bottom of the exhaust shell, the first air vent of the upper laminated shell is connected to the second air vent, a third air vent is symmetrically opened on the top of the exhaust shell, and a pressure limiting unit is installed on the top of the exhaust shell.
[0014] Preferably, the pressure limiting unit includes a limiting shell, the top of the vacuum shell is fixedly connected to the limiting shell, a fourth air vent is opened in the upper laminated shell, a T-type air inlet valve is installed on the top of the upper laminated shell, the T-type air inlet valve is connected to the fourth air vent, one end of the limiting shell is connected to the T-type air inlet valve through a hose, a rotating column is rotatably connected in the limiting shell, a second motor is installed on the top of the limiting shell, the output shaft of the second motor is fixedly connected to the rotating column, a pressure cylinder is slidably connected to the outer wall of the rotating column, a second tension spring is fixedly connected to the top of the inner part of the limiting shell, the second tension spring is rotatably connected to the pressure cylinder, the pressure cylinder is in frictional contact with the variable pitch stud on the right side, a piston column is slidably connected in the limiting shell, a second compression spring is connected between the limiting shell and the piston column, and the piston column contacts and squeezes the pressure cylinder.
[0015] Compared with the prior art, the present invention has the following advantages: 1. Through the cooperation of the friction ring and the second positioning frame, the present invention enables the cleaning roller to always fit on the top laminated steel plate, thereby removing dust, sweat and grease on the top laminated steel plate, preventing dust from interfering with the lamination and sweat and grease from corroding the top laminated steel plate, improving the lamination effect of the polypropylene pad fabric and increasing the service life of the top laminated steel plate.
[0016] The present invention installs a sliding support frame, a sliding guide frame and an L-shaped frame, so that the lower laminating bracket will tilt downward when moving forward, so that the L-shaped structure of the lower laminating bracket is convenient for aligning the bottom laminating steel plate, the polypropylene pad fabric and the top laminating steel plate. At the same time, the L-shaped frame enables the bottom laminating steel plate and the top laminating steel plate to be automatically aligned in the left and right directions when moving backward, thereby reducing the steps required for aligning the fabrics and improving the efficiency of laminating the polypropylene pad fabric.
[0017] The present invention installs a cutting knife to cut the overflowed adhesive, thereby reducing the quality reduction of the polypropylene pad fabric caused by the overflow of the adhesive. At the same time, when the round head column is not squeezed, the cutting knife can be retracted into the installation shell through the wedge block to prevent the cutting knife from cutting the staff, thereby ensuring the work safety of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a structural schematic diagram of the vertical pole of the present invention; Figure 3 It is a partial cutaway schematic diagram of the first positioning frame of the present invention; Figure 4 It is a structural schematic diagram of the rotating frame of the present invention; Figure 5 A partially cutaway schematic diagram of a housing installation according to the present invention from a first viewing angle; Figure 6 A partial cutaway schematic diagram of the second viewing angle of the housing of the present invention; Figure 7 It is an exploded schematic diagram of the alignment unit of the present invention; Figure 8 For the present invention Figure 7 Enlarged view of point A in the middle; Fig. 9 It is a partial cutaway schematic diagram of the driving frame of the present invention; Fig.10 It is a structural schematic diagram of the variable pitch stud of the present invention; Fig.11 It is a partial cutaway schematic diagram of the pressing cylinder of the present invention; Fig.12 It is a partial cutaway schematic diagram of the upper laminated shell of the present invention.
[0019] Among them, the above-mentioned drawings include the following drawing marks: 1. base, 2. lower lamination frame, 201. second sliding groove, 202. driving frame, 203. elastic member, 204. rack, 205. gear, 206. gate knife, 3. lower lamination bracket, 301. handrail, 302. first flexible plate, 4. cleaning unit, 401. first positioning frame, 402. damping ring, 403. rotating frame, 404. mounting shell, 4041. first sliding groove, 405. cleaning roller, 406. friction ring, 407. second positioning frame, 408. round head column, 409. wedge block, 410. cutting knife, 411. third positioning frame, 4111. third sliding groove, 412. scraper, 5. alignment Unit, 501, sliding support frame, 502, sliding guide frame, 503, L-shaped frame, 504, roller, 6, upper lamination unit, 601, vertical pole, 602, upper lamination shell, 6021, heating plate, 6022, heat spreader, 6023, second flexible plate, 6024, first air vent, 6025, fourth air vent, 603, screw, 604, first motor, 7, exhaust unit, 701, exhaust shell, 7011, second air vent, 7012, third air vent, 702, variable pitch stud, 8, pressure limiting unit, 801, limit shell, 8011, T-type air inlet valve, 802, rotating column, 803, pressing cylinder, 804, second motor, 805, piston column. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example
[0021] A polypropylene pad fabric laminating device, such as Figure 1-Figure 4As shown, it includes a base 1, a lower laminating frame 2 and a cleaning unit 4. The lower laminating frame 2 is placed on the top of the base 1, and the cleaning unit 4 is installed on the base 1. The cleaning unit 4 includes a first positioning frame 401, and the first positioning frame 401 is symmetrically distributed and fixedly connected to the base 1. A damping ring 402 is fixedly connected in the first positioning frame 401, and a rotating frame 403 is rotatably connected in the damping ring 402. The damping ring 402 is used to maintain the rotation angle of the rotating frame 403, and a mounting shell 404 is fixedly connected to one end of the rotating frame 403. A first sliding groove 4041 is opened on one side of the mounting shell 404, and a cleaning roller 405 is movably connected between the first sliding grooves 4041 of the two mounting shells 404. A friction ring 406 is fixedly connected to the other end of the rotating frame 403, and a second positioning frame 407 is symmetrically distributed and fixedly connected to the front end of the lower laminating frame 2. The second positioning frame 407 is in friction contact with the friction ring 406, and the top of the rotating frame 403 is in contact with the lower laminating frame 2.
[0022] like Figure 4-Figure 6 As shown, the cleaning unit 4 also includes a round head column 408, a special-shaped stepped hole is opened in the mounting shell 404, the round head column 408 is slidably connected in the special-shaped stepped hole, one end of the round head column 408 is in contact with the lower lamination frame 2, and the other end is fixedly connected to a wedge block 409, a first tension spring is connected between the wedge block 409 and the special-shaped stepped hole, a cutting knife 410 is slidably connected in the mounting shell 404, one side of the cutting knife 410 is slidably connected to the wedge block 409, and the cutting knife 410 is used to cut the overflow glue of the laminated polypropylene pad fabric.
[0023] like Figure 4-Figure 6 As shown, the cleaning unit 4 also includes a third positioning frame 411, and the third positioning frame 411 is fixedly connected to the top of the mounting shell 404. A third sliding groove 4111 is opened on one side of the third positioning frame 411. A scraper 412 is slidingly connected between the symmetrical third sliding grooves 4111. The scraper 412 has static electricity. A first compression spring is connected between the third sliding groove 4111 and the scraper 412, and the bottom of the scraper 412 is in contact with the cleaning roller 405.
[0024] like Figure 1 , Figure 7 and Fig. 9 As shown, it also includes a driving frame 202, which is slidably connected to the lower laminating frame 2, the top of the driving frame 202 is an inclined surface, an elastic member 203 is connected between the lower laminating frame 2 and the driving frame 202, racks 204 are symmetrically fixedly connected to the left and right sides of the driving frame 202, and gears 205 are symmetrically rotatably connected to the lower laminating frame 2, the gears 205 are meshed with the racks 204, and the symmetrically distributed gears 205 are commonly fixedly connected with a gate knife 206, and the driving frame 202 can fit with the gate knife 206 to cut off excess polypropylene pad fabric.
[0025] like Figure 1 and Figure 7As shown, it also includes a lower lamination bracket 3 and an alignment unit 5. The second sliding groove 201 is symmetrically opened on the surface of the lower lamination frame 2. The lower lamination bracket 3 and the alignment unit 5 are arranged in the lower lamination frame 2. The rear end of the lower lamination bracket 3 contacts the driving frame 202, and the front end of the lower lamination bracket 3 is fixedly connected to the handrail 301. The lower lamination bracket 3 is fixedly connected to the first flexible plate 302. The alignment unit 5 includes a sliding support frame 501. The lower lamination bracket 3 is rectangularly distributed and fixedly connected with sliding support frames 501. The sliding support frames 501 are all slidably connected to the second sliding groove 201. A sliding guide frame 502 is fixedly connected to the top of the base 1. The end of the sliding guide frame 502 is hook-shaped. The top of the sliding guide frame 502 contacts the second sliding groove 201, and the sliding support frame 501 can slide on the sliding guide frame 502.
[0026] like Figure 8 As shown, the alignment unit 5 also includes an L-shaped frame 503, which is symmetrically rotatably connected to the lower lamination frame 2, a torsion spring is connected between the L-shaped frame 503 and the lower lamination frame 2, and rollers 504 are rotatably connected to both ends of the L-shaped frame 503, the bottom of the roller 504 is in contact with the first flexible plate 302, and the roller 504 can contact the lower lamination frame 2.
[0027] like Figure 1-Figure 2 As shown, it also includes an upper lamination unit 6. The upper lamination unit 6 is arranged on the top of the base 1. The upper lamination unit 6 includes a vertical pole 601. Four vertical poles 601 are symmetrically fixed on the base 1. The cooperation of the four vertical poles 601 can keep the upper lamination shell 602 horizontal and stable. The tops of the four vertical poles 601 are commonly fixed to the upper lamination shell 602. The upper lamination shell 602 is symmetrically distributed and rotatably connected with screw rods 603. The bottoms of the two screw rods 603 are both rotatably connected to the base 1 and are both threadedly connected to the lower lamination frame 2. The lower lamination frame 2 is slidably connected to the two vertical poles 601 located at the rear. The top of the upper lamination shell 602 is symmetrically installed with a first motor 604, and the output shaft of the first motor 604 is fixed to the screw rod 603.
[0028] like Fig.12 As shown, the upper lamination unit 6 also includes a heating plate 6021 and a heat spreader 6022. Two heating plates 6021 are fixedly connected inside the upper lamination shell 602. A heat spreader 6022 is fixedly connected to the bottom of the upper lamination shell 602. The heat spreader 6022 is in contact with the two heating plates 6021. The heat spreader 6022 can evenly diffuse the temperature of the heating plates 6021. A second flexible plate 6023 is fixedly connected to the bottom of the heat spreader 6022. The second flexible plate 6023 is fixedly connected to the upper lamination shell 602. The first flexible plate 302 cooperates with the second flexible plate 6023 to relieve the pressure during lamination of the polypropylene pad fabric.
[0029] like Figure 1-Figure 2 , Fig.10 and Fig.12As shown, it also includes an exhaust unit 7, which includes an exhaust shell 701. The exhaust shell 701 is fixedly connected to the top of the upper laminated shell 602, and variable pitch studs 702 are symmetrically rotatably connected in the exhaust shell 701. The two variable pitch studs 702 are tightly meshed, and the bottom pitch of the variable pitch stud 702 is larger, and the top pitch is smaller. A first air vent 6024 is opened in the upper laminated shell 602, and a second air vent 7011 is opened at the bottom of the exhaust shell 701. The first air vent 6024 of the upper laminated shell 602 is connected to the second air vent 7011, and a third air vent 7012 is symmetrically opened on the top of the exhaust shell 701. A pressure limiting unit 8 is installed on the top of the exhaust shell 701.
[0030] like Figure 10-12 As shown, the pressure limiting unit 8 includes a limiting housing 801, the top of the exhaust housing 701 is fixedly connected to the limiting housing 801, a fourth vent hole 6025 is opened in the upper laminated housing 602, a T-type air intake valve 8011 is installed on the top of the upper laminated housing 602, the T-type air intake valve 8011 is connected to the fourth vent hole 6025, one end of the limiting housing 801 is connected to the T-type air intake valve 8011 through a hose, and the T-type air intake valve 8011 is connected at two ends or three ends, and a rotating column 802 is rotatably connected in the limiting housing 801, and the limiting A second motor 804 is installed on the top of the limiting shell 801, and the output shaft of the second motor 804 is fixedly connected to the rotating column 802. The outer wall of the rotating column 802 is slidably connected with a pressure cylinder 803. A second tension spring is fixedly connected to the top of the inner part of the limiting shell 801. The second tension spring is rotatably connected to the pressure cylinder 803. The pressure cylinder 803 is in frictional contact with the variable pitch screw 702 on the right side. A piston column 805 is slidably connected inside the limiting shell 801, and a second compression spring is connected between the limiting shell 801 and the piston column 805. The bottom of the piston column 805 contacts and squeezes the pressure cylinder 803.
[0031] In the initial state, the roller 504 at the front end contacts the lower laminating frame 2 under the action of the torsion spring, and the rear side of the driving frame 202 contacts the lower laminating frame 2. The staff first pulls the handrail 301, so that the handrail 301 drives the sliding support frame 501 to slide in the second sliding groove 201 through the lower laminating bracket 3. During the sliding of the sliding support frame 501, the sliding support frame 501 slides out of the second sliding groove 201 and slides on the sliding guide frame 502 until the front end of the sliding support frame 501 is in contact with the sliding guide frame 502. The hooked end of the guide frame 502 contacts, and the lower laminating bracket 3 is in an inclined state at this time. The movement of the lower laminating bracket 3 causes the first flexible plate 302 to move synchronously, so the first flexible plate 302 keeps tilting synchronously. During the sliding out of the lower laminating bracket 3, the elastic member 203 is released to push the driving frame 202 to move forward. The driving frame 202 moves and drives the gear 205 to rotate through the rack 204. The gear 205 rotates to make the knife 206 disengage from the driving frame 202, so that the knife 206 can cut off the excess polypropylene pad fabric by resetting.
[0032] After tilting the first flexible board 302, the staff places the bottom laminated steel plate, the polypropylene pad fabric and the top laminated steel plate neatly in sequence on the first flexible board 302, wherein the front end of the bottom laminated steel plate and the front end of the top laminated steel plate are in contact with the lower laminate bracket 3, so that the front end of the bottom laminated steel plate and the front end of the top laminated steel plate are easier to align. Then the staff pushes the handrail 301, so that the handrail 301 drives the sliding support frame 501 to slide on the sliding guide frame 502 through the lower laminate bracket 3. The sliding support frame 501 will detach from the sliding guide frame 502 during the sliding process and slide back into the second sliding groove 201, and complete the reset, so that the second sliding groove 201 drives the lower laminate bracket 3 to squeeze the driving frame 202 to reset, and the driving frame 202 moves When the sliding support frame 501 slides on the sliding guide frame 502, the excess polypropylene pad fabric will fall on the driving frame 202, and the driving frame 202 moves through the rack 204 to drive the gear 205 to rotate. The gear 205 rotates to make the gate knife 206 fit the driving frame 202 again and reset, thereby cutting off the excess polypropylene pad fabric. The excess polypropylene pad fabric will slide out of the lower laminating frame 2 along the inclined surface at the top of the driving frame 202, so as to remove the excess polypropylene pad fabric and prevent the excess polypropylene pad fabric from interfering with the subsequent lamination process of the polypropylene pad fabric. When the support frame 501 slides into the second sliding groove 201 and resets, the top laminated steel plate will contact and squeeze the cleaning roller 405, causing the cleaning roller 405 to slide upward along the first sliding groove 4041. The cleaning roller 405 slides upward to squeeze the scraper 412 to move, thereby compressing the first compression spring. The cleaning roller 405 slides upward along the first sliding groove 4041 and rotates at the same time, so that the dust on the top laminated steel plate is adhered by the cleaning roller 405, preventing the dust from being distributed on the top laminated steel plate and causing uneven heating of the top laminated steel plate during lamination. If the staff leaves sweat fingerprints or grease fingerprints on the top laminated steel plate when placing the top laminated steel plate, in order to better align the front end of the top laminated steel plate with the lower laminating bracket 3, the staff may leave sweat fingerprints or grease fingerprints on the top laminated steel plate. , fingerprints will corrode the top laminated steel plate, thereby reducing the service life of the top laminated steel plate. The cleaning roller 405 will clean the fingerprints left on the top laminated steel plate during the rotation process. The fingerprints and dust are cleaned by the cleaning roller 405, so that the top laminated steel plate is kept clean, thereby avoiding the problem of corrosion of the top laminated steel plate and increasing the service life of the top laminated steel plate. The rotation of the cleaning roller 405 will move the wiped dust, sweat and grease to the scraper 412. The scraper 412 will scrape the sweat and grease on the surface of the cleaning roller 405 and leave them on the scraper 412. At the same time, due to the static electricity on the scraper 412, the dust on the surface of the cleaning roller 405 will be adsorbed by the scraper 412 when it is close to the scraper 412, thereby completing the cleaning of the cleaning roller 405.Prevent dust on the cleaning roller 405 from interfering with the lamination of the polypropylene pad fabric and preventing sweat and grease from corroding the laminated steel plate.
[0033] During the resetting process of the sliding support frame 501, the bottom laminated steel plate and the top laminated steel plate will contact and squeeze the roller 504 at the rear end, and the roller 504 at the rear end will move, thereby driving the L-shaped frame 503 to rotate, and causing the torsion spring to store elastic potential energy. The rotation of the L-shaped frame 503 causes the roller 504 at the front end to rotate and detach from the lower lamination frame 2, and squeeze the left or right side of the bottom laminated steel plate and the top laminated steel plate, so that the bottom laminated steel plate and the top laminated steel plate drive the polypropylene pad fabric to be located in the middle of the lower lamination bracket 3, preventing the polypropylene pad fabric from being unevenly heated due to its position close to the edge of the lower lamination frame 2 when being laminated and heated. When the bottom laminated steel plate and the top laminated steel plate are adjusted to their positions, the bottom laminated steel plate and the top laminated steel plate pass between the two rollers 504 at the rear end, and at this time, the roller 504 at the front end is located directly in front of the roller 504 at the rear end.
[0034] After the sliding support frame 501 is reset, the staff begins to laminate the polypropylene pad fabric. The staff starts the first motor 604. The output shaft of the first motor 604 rotates to drive the screw 603 to rotate. The rotation of the screw 603 causes the lower lamination frame 2 to move upward along the rear end vertical pole 601, thereby driving the lower lamination bracket 3 to move upward through the sliding support frame 501. The lower lamination bracket 3 drives the bottom laminated steel plate, the polypropylene pad fabric and the top laminated steel plate to move upward through the first flexible plate 302. In the process of the lower lamination frame 2 moving upward, the lower lamination frame 2 will drive the second positioning frame 407 to move upward. The movement of the second positioning frame 407 causes the friction ring 406 to rotate through friction. The rotation of the friction ring 406 drives the installation shell 404 to rotate synchronously through the rotating frame 403, thereby causing the installation shell 404 to detach from the lower lamination frame 2. The installation shell 404 rotates The cleaning roller 405 is driven to move synchronously, and the installation shell 404 rotates through the third positioning frame 411 to drive the scraper 412 to move synchronously. Since the rotation radius of the installation shell 404 is greater than the outer diameter of the friction ring 406, the movement speed of the installation shell 404 is faster than the lower lamination frame 2, thereby avoiding the collision of the lower lamination frame 2 with the rotating frame 403. The friction ring 406 keeps rotating until it disengages from the second positioning frame 407, so that the cleaning roller 405 avoids the bottom laminated steel plate, the polypropylene pad fabric and the top laminated steel plate. At the same time, the installation shell 404 rotates to disengage the round head column 408 from the lower lamination frame 2, so that the first tension spring contracts and pulls the wedge block 409. The movement of the wedge block 409 causes the round head column 408 to move synchronously, and causes the cutting knife 410 to slide into the installation shell 404, to prevent the cutting knife 410 from cutting the staff and posing a safety threat to the staff.
[0035] When the lower lamination frame 2 moves upward to contact with the upper lamination shell 602, the second flexible plate 6023 will contact and squeeze the top laminated steel plate, so that the top laminated steel plate will exert a sufficiently large pressure on the polypropylene pad fabric. At this time, the lower lamination frame 2, the lower lamination bracket 3 and the upper lamination shell 602 form a first cavity. Then the staff starts the heating plate 6021, and the heating plate 6021 generates heat, which is evenly diffused through the heat spreader 6022. The heat of the heat spreader 6022 is transferred to the top laminated steel plate through the second flexible plate 6023, and finally transferred to the polypropylene pad fabric through the top laminated steel plate, so that the adhesive on the polypropylene pad fabric fully bonds the polypropylene pad fabric. In order to improve the bonding effect of the polypropylene pad fabric, the work The personnel starts the second motor 804, and the output shaft of the second motor 804 rotates through the rotating column 802 to drive the pressing cylinder 803 to rotate. The rotation of the pressing cylinder 803 causes the two meshed variable pitch studs 702 to rotate through extrusion and friction. It is worth noting that since the lower lamination frame 2, the lower lamination bracket 3 and the upper lamination shell 602 form a first cavity, the first cavity is connected to the first vent hole 6024 in the upper lamination shell 602, and the gas in the first cavity enters the second vent hole 7011 through the first vent hole 6024, and enters the thread of the variable pitch stud 702. Since the two variable pitch studs 702 are tightly meshed, the gas in the thread of the variable pitch stud 702 is blocked from flowing, and as the variable pitch stud 702 As the variable pitch stud 702 rotates, the pitch of the thread of the variable pitch stud 702 gradually decreases, and the space where the gas in the thread of the variable pitch stud 702 is located gradually decreases, so that the gas is compressed and finally released to the outside through the third vent hole 7012, thereby causing the air pressure in the first cavity composed of the lower lamination frame 2, the lower lamination bracket 3 and the upper lamination shell 602 to gradually decrease, making the adhesive easier to melt, and reducing the content of the adhesive dissolved in the air, thereby improving the bonding effect of the adhesive, thereby improving the lamination effect of the polypropylene pad fabric. It is worth noting that the limiting shell 801 and the piston rod 805 form a second cavity, and the first cavity is connected to the second cavity through a hose, a T-type air inlet valve 8011 and a fourth vent hole 6025. Therefore, as the first cavity As the air pressure decreases, the air pressure in the second cavity also decreases, causing the second cavity to pull the piston column 805 to move upward along the limiting shell 801. At the same time, the second compression spring is compressed, and the piston column 805 moves, causing the pressure cylinder 803 to be pulled by the second tension spring and move upward. The pressure cylinder 803 is separated from the variable pitch stud 702, so that the variable pitch stud 702 no longer rotates. At this time, the air pressure in the first cavity composed of the lower lamination frame 2, the lower lamination bracket 3 and the upper lamination shell 602 no longer changes, preventing the air pressure in the first cavity from being too low, causing bubbles to continue to emerge from the adhesive, thereby reducing the bonding effect of the adhesive. At this time, the output shaft of the second motor 804 causes the pressure cylinder 803 to idle through the rotating column 802, and then the second motor 804 is turned off.
[0036] The polypropylene pad fabric is laminated under the action of heating, low air pressure and high pressure. Then the staff adjusts the T-type air inlet valve 8011 to allow the outside air to enter the first cavity composed of the lower lamination frame 2, the lower lamination bracket 3 and the upper lamination shell 602 through the T-type air inlet valve 8011 and the fourth air vent 6025, so that the air pressure in the first cavity gradually increases. At the same time, the outside air enters the limiting shell 801 through the T-type air inlet valve 8011 and the hose, so that the air pressure in the limiting shell 801 increases, so that the second compression spring is reset to squeeze the piston column 805, and the piston column 805 moves to push the pressure cylinder 803 downward to reset the pressure cylinder 803, and the second tension spring is re- After the first motor 604 is newly stretched, the staff starts the first motor 604 to reverse the output shaft of the first motor 604, thereby driving the lower laminating frame 2 to move downward, and the lower laminating frame 2 moves downward to drive the lower laminating bracket 3 to move downward and reset through the sliding support frame 501, wherein the lower laminating frame 2 moves downward to make the second positioning frame 407 move synchronously, thereby contacting and squeezing the friction ring 406, so that the friction ring 406 drives the installation shell 404 to move through the rotating frame 403, and the installation shell 404 moves to drive the cleaning roller 405 to move back to the top laminated steel plate, and at the same time, the installation shell 404 moves to make the lower laminating frame 2 contact and squeeze the round head column 408 The round head column 408 moves to make the wedge block 409 move synchronously, and the first tension spring is stretched. The wedge block 409 moves to make the cutting knife 410 slide out of the mounting shell 404. The staff pulls the handrail 301 again to make the lower laminate bracket 3 repeat the forward movement. It is worth noting that if there is too much adhesive left on the polypropylene pad fabric, the excess adhesive will overflow from between the top laminate steel plate and the bottom laminate steel plate and form a colloid. Since the front side of the top laminate steel plate and the bottom laminate steel plate are squeezed by the lower laminate bracket 3 and the back side is squeezed by the driving frame 202, the overflowed colloid will only flow to the left and right sides, and the lower laminate bracket 3 moves forward. The colloid between the top laminated steel plate and the bottom laminated steel plate will be cut off by the cutting knife 410, thereby improving the quality of the polypropylene pad fabric, and the lower laminate bracket 3 moves forward to make the top laminated steel plate and the bottom laminated steel plate separate from the roller 504, so that the torsion spring is released to make the L-shaped frame 503 rotate and drive the roller 504 to reset, and at the same time, the top laminated steel plate moves forward to separate from the cleaning roller 405, at this time the first compression spring is released to make the scraper 412 push the cleaning roller 405 to reset, the staff will take out the bottom laminated steel plate, the polypropylene pad fabric and the top laminated steel plate at the same time, and push the handrail 301, so that the lower laminate bracket 3 repeats the above-mentioned reset action to complete the reset of the device.
[0037] Although the present disclosure has been shown and described with reference to specific exemplary embodiments of the present disclosure, it should be understood by those skilled in the art that various changes in form and details may be made to the present disclosure without departing from the spirit and scope of the present disclosure as defined by the appended claims and their equivalents. Therefore, the scope of the present disclosure should not be limited to the above-mentioned embodiments, but should be determined not only by the appended claims, but also by the equivalents of the appended claims.
Claims
1. A polypropylene pad fabric laminating device, comprising a base (1), characterized in that: The cleaning device also comprises a lower laminating frame (2) and a cleaning unit (4), wherein the lower laminating frame (2) is placed on the top of the base (1), the cleaning unit (4) is mounted on the base (1), the cleaning unit (4) comprises a first positioning frame (401), the first positioning frames (401) are symmetrically distributed and fixedly connected to the base (1), a damping ring (402) is fixedly connected inside the first positioning frame (401), a rotating frame (403) is rotatably connected inside the damping ring (402), and one end of the rotating frame (403) is fixedly connected to a mounting housing (401). 04), a first sliding groove (4041) is provided on one side of the mounting shell (404), a cleaning roller (405) is movably connected between the first sliding grooves (4041) of the two mounting shells (404), a friction ring (406) is fixedly connected to the other end of the rotating frame (403), a second positioning frame (407) is symmetrically fixedly connected to the front end of the lower laminating frame (2), the second positioning frame (407) is in frictional contact with the friction ring (406), and the top of the rotating frame (403) is in contact with the lower laminating frame (2).
2. A polypropylene pad fabric laminating device according to claim 1, characterized in that: The cleaning unit (4) also includes a round-headed column (408), a special-shaped stepped hole is provided in the mounting shell (404), the round-headed column (408) is slidably connected in the special-shaped stepped hole, one end of the round-headed column (408) is in contact with the lower laminate frame (2), and the other end is fixedly connected to a wedge-shaped block (409), a first tension spring is connected between the wedge-shaped block (409) and the special-shaped stepped hole, a cutting knife (410) is slidably connected in the mounting shell (404), and one side of the cutting knife (410) is slidably connected to the wedge-shaped block (409).
3. A polypropylene pad material laminating device according to claim 2, characterized in that: The cleaning unit (4) further comprises a third positioning frame (411), the third positioning frame (411) being fixedly connected to the top of the mounting housing (404), a third sliding groove (4111) being provided on one side of the third positioning frame (411), a scraper (412) being slidably connected between the symmetrical third sliding grooves (4111), a first compression spring being connected between the third sliding groove (4111) and the scraper (412), and the bottom of the scraper (412) being in contact with the cleaning roller (405).
4. A polypropylene pad material laminating device according to claim 3, characterized in that: The invention also comprises a driving frame (202), the driving frame (202) being slidably connected inside the lower laminating frame (2), an elastic member (203) being connected between the lower laminating frame (2) and the driving frame (202), racks (204) being symmetrically fixedly connected to the left and right sides of the driving frame (202), gears (205) being symmetrically rotatably connected inside the lower laminating frame (2), the gears (205) being meshed with the racks (204), the symmetrically distributed gears (205) being commonly fixedly connected with a gate knife (206), and the driving frame (202) being able to fit the gate knife (206).
5. A polypropylene pad material laminating device according to claim 4, characterized in that: The invention also comprises a lower lamination bracket (3) and an alignment unit (5); a second sliding groove (201) is symmetrically provided on the surface of the lower lamination frame (2); the lower lamination bracket (3) and the alignment unit (5) are arranged in the lower lamination frame (2); the rear end of the lower lamination bracket (3) contacts the driving frame (202); the front end of the lower lamination bracket (3) is fixedly connected to an armrest (301); the lower lamination bracket (3) is fixedly connected to a first flexible plate (302); the alignment unit (5) comprises a sliding support frame (501); the lower lamination bracket (3) is fixedly connected to the sliding support frames (501) in a rectangular distribution; the sliding support frames (501) are all slidably connected to the second sliding groove (201); the top of the base (1) is fixedly connected to a sliding guide frame (502); the top of the sliding guide frame (502) contacts the second sliding groove (201); and the sliding support frame (501) can slide on the sliding guide frame (502).
6. A polypropylene pad material laminating device according to claim 5, characterized in that: The alignment unit (5) further comprises an L-shaped frame (503), the L-shaped frame (503) being rotatably connected to the lower laminating frame (2), a torsion spring being connected between the L-shaped frame (503) and the lower laminating frame (2), and rollers (504) being rotatably connected to both ends of the L-shaped frame (503), the bottom of the rollers (504) being in contact with the first flexible plate (302).
7. A polypropylene pad fabric laminating device according to claim 6, characterized in that: The invention also comprises an upper lamination unit (6), wherein the upper lamination unit (6) is arranged on the top of the base (1), and the upper lamination unit (6) comprises a vertical rod (601), and four vertical rods (601) are symmetrically fixedly connected to the base (1), and the tops of the four vertical rods (601) are commonly fixedly connected to an upper lamination shell (602), and the upper lamination shell (602) is symmetrically distributed with screw rods (603) rotatably connected, and the bottoms of the two screw rods (603) are both rotatably connected to the base (1) and are both threadedly connected to the lower lamination frame (2), and the lower lamination frame (2) is slidably connected to the two vertical rods (601) located at the rear, and a first motor (604) is symmetrically installed on the top of the upper lamination shell (602), and the output shaft of the first motor (604) is fixedly connected to the screw rod (603).
8. The polypropylene pad material laminating device according to claim 7, characterized in that: The upper lamination unit (6) further comprises a heating plate (6021) and a heat spreader (6022); the two heating plates (6021) are fixedly connected inside the upper lamination shell (602); the heat spreader (6022) is fixedly connected to the bottom of the upper lamination shell (602); the heat spreader (6022) is in contact with the two heating plates (6021); the bottom of the heat spreader (6022) is fixedly connected to a second flexible plate (6023); the second flexible plate (6023) is fixedly connected to the upper lamination shell (602); and the first flexible plate (302) cooperates with the second flexible plate (6023).
9. A polypropylene pad material laminating device according to claim 8, characterized in that: The device also includes an exhaust unit (7), which includes an exhaust shell (701), the exhaust shell (701) being fixedly connected to the top of the upper laminated shell (602), a variable pitch stud (702) being symmetrically rotatably connected inside the exhaust shell (701), the two variable pitch studs (702) being tightly meshed, a first vent (6024) being provided inside the upper laminated shell (602), a second vent (7011) being provided at the bottom of the exhaust shell (701), the first vent (6024) of the upper laminated shell (602) being connected to the second vent (7011), a third vent (7012) being symmetrically provided at the top of the exhaust shell (701), and a pressure limiting unit (8) being installed at the top of the exhaust shell (701).
10. A polypropylene pad material laminating device according to claim 9, characterized in that: The pressure limiting unit (8) comprises a limiting housing (801), the top of the air extraction housing (701) is fixedly connected to the limiting housing (801), a fourth vent hole (6025) is provided in the upper laminated housing (602), a T-shaped air intake valve (8011) is installed on the top of the upper laminated housing (602), the T-shaped air intake valve (8011) is connected to the fourth vent hole (6025), one end of the limiting housing (801) is connected to the T-shaped air intake valve (8011) via a hose, a rotating column (802) is rotatably connected in the limiting housing (801), and a second The motor (804) and the output shaft of the second motor (804) are fixedly connected to the rotating column (802); the outer wall of the rotating column (802) is slidably connected to a pressure cylinder (803); a second tension spring is fixedly connected to the top of the inner part of the limiting shell (801); the second tension spring is rotatably connected to the pressure cylinder (803); the pressure cylinder (803) is in frictional contact with the variable pitch stud (702) on the right side; a piston column (805) is slidably connected inside the limiting shell (801); a second compression spring is connected between the limiting shell (801) and the piston column (805); the piston column (805) contacts and presses the pressure cylinder (803).
Citation Information
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