Foam glass cutting production line

Abstract

The invention discloses a foam glass cutting production line which comprises a waste collecting mechanism, a conveying belt unit, a feeding mechanism, a first skin cutting mechanism, a second skin cutting mechanism, a first side cutting mechanism, a rotating mechanism, a second side cutting mechanism and a slicing mechanism. The second skin cutting mechanism is used for cutting off the upper skin of the foam glass, the first side cutting mechanism is used for cutting off two opposite side skins of the foam glass, and the foam glass is rotated through the rotating mechanism, so that the other two opposite side skins of the foam glass are cut off by the second side cutting mechanism; and the slicing mechanism is used for slitting the foam glass processed into the flat surface in the thickness direction of the foam glass to form a plurality of glass products, so that the foam glass can be processed into the glass products which are regular in shape, flat in surface and capable of meeting different use thickness requirements.

Description

Technical Field

[0001] The invention relates to the technical field of foam glass production, in particular to a foam glass cutting production line. Background Art

[0002] Foam glass, also known as foamed glass or porous glass, is mainly composed of raw materials such as broken glass, foaming agent, modifying additives and foaming promoter, and the bubbles are evenly distributed in the glass. Due to its porous structure and the physical properties of silicates, it has excellent heat insulation, fire resistance, waterproof and corrosion resistance.

[0003] At present, discarded foam glass, such as scraps or broken materials, is recycled and reprocessed into foam glass containing recycled materials through effective resource utilization. At this time, the foam glass is in block shape, but its six surfaces, including top, bottom, left, right, front and back, are uneven, and the total thickness is too large, which makes it impossible to use directly in specific application scenarios. Summary of the invention

[0004] Therefore, in order to solve the above problems, the present invention provides a foam glass cutting production line, which can process foam glass into glass products with regular shapes, smooth surfaces and meeting different usage thickness requirements.

[0005] To achieve the above purpose, the technical solution provided by the present invention is as follows:

[0006] The present invention provides a foam glass cutting production line, comprising a waste collection mechanism, a conveyor belt unit for conveying foam glass, and a feeding mechanism, a first skin cutting mechanism, a second skin cutting mechanism, a first side cutting mechanism, a rotating mechanism, a second side cutting mechanism and a slicing mechanism arranged in sequence along the conveying direction of the conveyor belt unit; the first skin cutting mechanism and the second skin cutting mechanism both comprise a saw blade for cutting off the skin of the foam glass, and the first skin cutting mechanism is used to cut off the lower skin of the foam glass, and the second skin cutting mechanism is used to cut off the upper skin of the foam glass; the first side cutting mechanism and the second side cutting mechanism both comprise two saw blades arranged opposite to each other, and are respectively located on the conveyor belt unit The first side cutting mechanism is used to cut off two opposite side skins of the foam glass, and rotate the foam glass through the rotating mechanism so that the other two opposite side skins of the foam glass passing through the first side cutting mechanism correspond to the tooth edges of the two saw blades of the second side cutting mechanism respectively, so that the other two opposite side skins of the foam glass are cut off by the second side cutting mechanism; the first skin cutting mechanism, the second skin cutting mechanism, and the waste discharge ports of the first side cutting mechanism and the second side cutting mechanism are respectively connected to the feeding port of the waste collecting mechanism; the slicing mechanism is used to cut the foam glass that has been processed to have a flat surface along its thickness direction to form a plurality of glass products.

[0007] Furthermore, a first liftable suction cup is provided between the first side cutting mechanism and the second skin cutting mechanism, and the saw blade of the second skin cutting mechanism can be lifted and lowered at a fixed point to cut the returned foam glass into a plurality of slices along its thickness direction.

[0008] Furthermore, the slicing mechanism includes multiple slicers, and the number of the slicers corresponds to the number of slices, so as to be used for synchronously processing the multiple slices on the conveyor belt unit; the conveyor belt unit includes conveyor belts corresponding to each slicer, and the conveyor belts corresponding to each slicer are respectively configured for bidirectional conveyance, and the saw blades of the slicers can be raised and lowered; when the slices on the conveyor belt corresponding to the slicer are driven and reciprocate through the saw blades of the corresponding slicers, the saw blades of the slicer cut back and forth along the thickness direction of the slices to produce multiple glass products.

[0009] Furthermore, the rotating mechanism includes a liftable rotating pallet, the conveyor belt unit includes a conveyor belt corresponding to the rotating mechanism, the conveyor belt corresponding to the rotating mechanism is provided with a mounting port for accommodating the rotating pallet, and the rotating pallet is assembled at the mounting port located in the middle of the conveyor belt corresponding to the rotating mechanism; when the foam glass moves to the rotating mechanism, the rotating pallet is used to lift the foam glass on the conveyor belt unit and drive the foam glass to rotate, and then the rotating pallet descends and retracts to put the foam glass back on the conveyor belt unit.

[0010] Furthermore, the waste collection mechanism includes a waste conveyor belt and a plurality of waste guide plates suspended on the waste conveyor belt, and the waste discharge ports of the first skin cutting mechanism, the second skin cutting mechanism, the first side cutting mechanism and the second side cutting mechanism are respectively connected to the waste conveyor belt through corresponding waste guide plates, so that the cut foam glass skins discharged by the first skin cutting mechanism, the second skin cutting mechanism, the first side cutting mechanism and the second side cutting mechanism are all transported to the waste conveyor belt.

[0011] Furthermore, the first skin cutting mechanism also includes a liftable second suction cup and a retractable first push plate, and the second suction cup and the first push plate are respectively arranged in sequence along the conveying direction of the conveyor belt unit; the saw blade of the first skin cutting mechanism can be lifted and lowered at a fixed point, and the second suction cup is located between the saw blade of the first skin cutting mechanism and the second skin cutting mechanism, and between the first push plate, the second suction cup and the second skin cutting mechanism.

[0012] Furthermore, the second skin cutting mechanism also includes a retractable second push plate, and the second push plate is arranged between the first suction cup and the saw blade of the second skin cutting mechanism.

[0013] Furthermore, it also includes a plate separation assembly for separating the stacked glass products in sequence and a dust suction and cleaning assembly for removing dust on the glass products; the plate separation assembly includes a third suction cup that can translate back and forth in the conveying direction of the conveyor belt unit and can be raised and lowered, and the third suction cup is used to separate the stacked glass products in sequence and place the separated individual glass products in sequence on the conveyor belt unit.

[0014] Furthermore, a milling groove assembly is provided between the panel assembly and the dust suction and cleaning assembly, and the milling groove assembly is used to process the glass product into an installation groove that is easy to assemble.

[0015] Furthermore, it also includes a general control system, and the waste collection mechanism, the conveyor belt unit, the feeding mechanism, the first skin cutting mechanism, the second skin cutting mechanism, the first side cutting mechanism, the rotating mechanism, the second side cutting mechanism, the slicing mechanism, the panel separation assembly, the dust collection and cleaning assembly and the milling assembly are respectively coordinated and controlled through the general control system.

[0016] The technical solution provided by the present invention has the following beneficial effects:

[0017] The first skin cutting mechanism and the second skin cutting mechanism are used to effectively cut off the upper and lower skins of the foam glass, and the first side cutting mechanism, the second side cutting mechanism and the rotating mechanism cooperate with each other to effectively cut off the four side skins of the foam glass, namely the left, right, front and rear, so as to ensure that the six outer surfaces of the foam glass are flat. The foam glass processed to have a flat surface is then cut into a number of thinner thin products along its thickness direction by the slicing mechanism, so as to process glass products that meet the corresponding thickness requirements and have regular shapes, so as to meet the usage requirements of different customers. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 Shown is a schematic diagram of a foam glass cutting production line in an embodiment;

[0019] Figure 2 Shown is a schematic diagram of the first skin cutting mechanism in the embodiment;

[0020] Figure 3 The figure shows a schematic diagram of a second skin cutting mechanism equipped with a first suction cup in the embodiment;

[0021] Figure 4 The figure shows a connection diagram of the first episiotomy mechanism, the rotation mechanism and the second episiotomy mechanism in the embodiment. DETAILED DESCRIPTION

[0022] To further illustrate the various embodiments, the present invention provides drawings. These drawings are part of the disclosure of the present invention, which are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, a person of ordinary skill in the art should be able to understand other possible implementations and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0023] The present invention will now be further described with reference to the accompanying drawings and specific implementation methods.

[0024] Reference Figure 1 As shown, this embodiment provides a foam glass cutting production line (hereinafter referred to as the cutting production line) for processing the foam glass 12 containing recycled materials to obtain a glass product 14 with a regular shape, a smooth surface and a moderate thickness.

[0025] The cutting production line of this embodiment includes a waste collection mechanism 11, a conveyor belt unit 2 for conveying foam glass 12, and a feeding mechanism 1, a first skin cutting mechanism 3, a second skin cutting mechanism 4, a first side cutting mechanism 6, a rotating mechanism 7, a second side cutting mechanism 8 and a slicing mechanism 9 arranged in sequence along the conveying direction of the conveyor belt unit 2. Of course, the conveyor belt unit 2 includes conveyor belts corresponding to the feeding mechanism 1, the first skin cutting mechanism 3, the second skin cutting mechanism 4, the first side cutting mechanism 6, the rotating mechanism 7, the second side cutting mechanism 8 and the slicing mechanism 9, respectively, and the conveying directions of the feeding mechanism 1, the second skin cutting mechanism 4 and the slicing mechanism 9 all have a bidirectional conveying direction that can move forward and backward.

[0026] like Figure 2 and Figure 3 As shown, the first cutting mechanism 3 and the second cutting mechanism 4 both include saw blades for cutting off the surface of the foam glass 12 , and the first cutting mechanism 3 is used to cut off the lower surface of the foam glass 12 , and the second cutting mechanism 4 is used to cut off the upper surface of the foam glass 12 .

[0027] like Figure 4 As shown, the first side cutting mechanism 6 and the second side cutting mechanism 8 each include two saw blades arranged opposite to each other, and are respectively located on the left and right sides of the conveyor belt unit 2, so the saw blade design structures of the first side cutting mechanism 6 and the second side cutting mechanism 8 are the same. The first side cutting mechanism 6 is used to cut off the left and right side skins of the foam glass 12, and rotate the foam glass 12 through the rotating mechanism 7, so that the front and rear side skins of the foam glass 12 passing through the first side cutting mechanism 6 correspond to the tooth edges of the two saw blades of the second side cutting mechanism 8, and then the front and rear side skins of the foam glass 12 are cut off by the second side cutting mechanism 8.

[0028] The waste discharge ports of the first skin cutting mechanism 3, the second skin cutting mechanism 4, the first side cutting mechanism 6 and the second side cutting mechanism 8 are respectively connected to the feeding port of the waste collection mechanism 11 to ensure that the cut foam glass skins discharged by the first skin cutting mechanism 3, the second skin cutting mechanism 4, the first side cutting mechanism 6 and the second side cutting mechanism 8 are effectively and centrally processed or collected, and can realize the resource utilization of secondary recycled materials to improve material utilization rate.

[0029] Specifically, the waste collection mechanism 11 includes a waste conveyor belt 111 and a plurality of waste guide plates 112 suspended on the waste conveyor belt 111. The waste discharge ports of the first skin cutting mechanism 3, the second skin cutting mechanism 4, the first side cutting mechanism 6 and the second side cutting mechanism 8 are respectively connected to the waste conveyor belt 111 through the corresponding waste guide plates 112, so that the cut foam glass skins discharged by the first skin cutting mechanism 3, the second skin cutting mechanism 4, the first side cutting mechanism 6 and the second side cutting mechanism 8 are all transported to the waste conveyor belt 111, so as to centrally collect the cut foam glass skins or waste materials such as fragments.

[0030] The slicing mechanism 9 is used to slice the foam glass 12 processed to have a flat surface along its thickness direction (the thickness direction of the foam glass 12 is also the vertical direction) to form a plurality of glass products 14 .

[0031] In addition, the loading mechanism 1 includes a lifting assembly for lifting unprocessed foam glass 12 and a flipping mechanism for flipping the foam glass 12 90 degrees and conveying it to the feed port of the first skin cutting mechanism 3, and the conveyor belt corresponding to the loading mechanism 1 is defined as a conveyor belt. The specific flipping mechanism includes a turntable drive assembly, a rotating shaft, and a pull rope arranged between the turntable drive assembly and the conveyor belt, which belong to the prior art. The conveyor belt has a feed end and a discharge end in its conveying direction. The rotating shaft is assembled on the mounting frame of the conveyor belt. The rotating shaft is located between the feed end and the discharge end, and the support point formed by the rotating shaft supporting the mounting frame of the conveyor belt is biased toward the discharge end side, so that the feed end and the discharge end can rotate around the rotating shaft, and the turntable drive assembly drives the pull rope so that the pull rope applies tension to the discharge end of the conveyor belt, and relies on the gravity of the conveyor belt to jointly drive the conveyor belt to rotate around the rotating shaft between the feed position and the discharge position, and realizes that the foam glass 12 from the lifting assembly is flipped 90 degrees, and then conveyed to the feed port of the first skin cutting mechanism 3.

[0032] In another preferred embodiment, Figure 1 As shown, a liftable first suction cup 5 is provided between the first side cutting mechanism 6 and the second skin cutting mechanism 4, and the saw blade 41 of the second skin cutting mechanism 4 can be lifted and lowered at a fixed point to cut the returned foam glass 12 into two cutting slices 13 along its thickness direction.

[0033] More specifically, the slicing mechanism 9 includes two slicing machines, each of which has two liftable first and second saw blades, and the two saw blades of the same slicing machine are arranged at a front and rear spacing to cooperate in slicing thinner glass products 14 along the thickness direction of the slicing slice 13. In addition, except that the saw blades of the slicing machine and the first side cutting mechanism 6 (or the second side cutting mechanism 8) are placed in different directions, the saw blade design structure of the slicing machine is similar to the saw blade design structure of the first side cutting mechanism 6 (or the second side cutting mechanism 8), which will not be described in detail here.

[0034] The conveyor belt unit 2 includes a conveyor belt corresponding to each slicer, and the conveyor belt corresponding to each slicer is independently configured for bidirectional conveyance.

[0035] The number of slicers provided corresponds to the number of the dividing slices 13, so as to be used for synchronously processing the two dividing slices 13 on the conveyor belt unit 2. At this time, the two slicers are respectively the first slicer 91 and the first slicer 92, and the first slicer 91 is close to the second side cutting mechanism 8, and the first slicer 92 is on the other side of the first slicer 91 away from the second side cutting mechanism 8, so as to form a double-station processing setting. Of course, in other embodiments, the foam glass 12 can also be divided into 1, 3 or more than 3, and the corresponding number of slicers is also provided one by one.

[0036] If the foam glass 12 used as the raw material has a relatively large thickness, the foam glass 12 is first passed through the first skin cutting mechanism 3 and the second skin cutting mechanism 4 in sequence and then the upper and lower skins are cut off. Then the conveying direction of the conveyor belt unit 2 is moved backward in a second direction opposite to the first direction to return the foam glass 12 to the feeding port of the second skin cutting mechanism 4. Then the height of the saw blade 41 of the second skin cutting mechanism 4 is adjusted to a certain range. Thereafter, the conveyor belt corresponding to the second skin cutting mechanism 4 in the conveyor belt unit 2 is moved forward in the first direction to drive the foam glass 12 to pass through the cutting of the saw blade 41 of the second skin cutting mechanism 4, so as to realize the segmentation of the thicker foam glass 12 into two thinner slices 13 which are stacked up and down.

[0037] When the two slices 13 are synchronously driven by the conveyor belt unit 2 and moved forward to the location of the first suction cup 5, the first suction cup 5 is driven to descend to suck the slice 13 on the upper layer, and the slice 13 on the lower layer is simultaneously driven by the conveyor belt unit 2 and continues to move forward to the first slicer 92 for cutting. Thereafter, the first suction cup 5 descends until the slice 13 on the upper layer contacts the conveyor belt unit 2 and stops descending, and then the slice 13 on the upper layer is released onto the conveyor belt unit 2, so that the slice 13 on the upper layer is moved forward by the conveyor belt unit 2 and conveyed to the first slicer 91 for cutting.

[0038] Afterwards, when the sliced ​​piece 13 on the conveyor belt of the corresponding slicer is driven and reciprocates through the saw blade of the corresponding slicer, the saw blade of the slicer cuts back and forth along the thickness direction of the sliced ​​piece 13 to produce a plurality of glass products 14. The specific method of using the slicer is as follows:

[0039] When the slicer is in use, the first saw blade of the slicer is first lowered to a height position that matches the cutting height of the glass product 14, and the second saw blade of the slicer is raised to a height position that does not contact the dividing slice 13, and then the conveyor belt of the corresponding slicer is moved toward the direction of the first saw blade of the slicer, so that the dividing slice 13 on the conveyor belt of the corresponding slicer is moved toward the direction of the first saw blade of the slicer, and is cut and divided into two semi-finished products with smaller thickness by the first saw blade of the slicer. After that, the two stacked semi-finished products are driven by the conveyor belt of the corresponding slicer and continue to move in the same direction until they completely pass under the second saw blade of the slicer and stop on the side of the second saw blade of the slicer away from the first saw blade.

[0040] Then, the second saw blade of the slicer is lowered to a height position that matches the cutting height of the glass product 14, and the first saw blade of the slicer is raised to a height position that does not contact the dividing slice 13, and then the conveyor belt of the corresponding slicer is moved toward the direction of the second saw blade of the slicer, and the dividing slice 13 on the conveyor belt of the corresponding slicer is moved toward the direction of the second saw blade of the slicer, and is cut and divided into three semi-finished products with smaller thickness by the second saw blade of the slicer. After that, the three stacked semi-finished products are driven by the conveyor belt of the corresponding slicer and continue to move in the same direction until they completely pass under the first saw blade of the slicer and stop at the initial position. If the three semi-finished products with smaller thickness at this time all meet the usage specifications of the actual application scenario, then these three semi-finished products with smaller thickness are the glass product 14. After that, all the saw blades of the slicer are lifted to facilitate the glass product 14 to pass through and be conveyed to the discharge port of the slicing mechanism 9.

[0041] The bidirectional conveying of the slicer and the conveyor belt corresponding to the slicer cooperate with each other to ensure a large saving in the number of slicers, simplify the structure of the production line, and effectively shorten the production line length of the slicer mechanism 9.

[0042] More specifically, Figure 2 As shown, the first skin cutting mechanism 3 also includes a liftable second suction cup 33 and a retractable first push plate 32. The second suction cup 33 and the first push plate 32 are arranged in sequence along the conveying direction of the conveyor belt unit 2, that is, the second suction cup 33 is located in front of the first push plate 32.

[0043] like Figure 3As shown, the second skin cutting mechanism 4 also includes a retractable second push plate 42, which is arranged between the first suction cup 5 and the saw blade 41 of the second skin cutting mechanism 4, and the second push plate 42 is driven by the lifting cylinder to ensure that the second push plate 42 can be raised and lowered in the vertical direction to adjust the height of the second push plate 42. At the same time, the second push plate 42 is driven by the telescopic cylinder to extend and retract in the left and right directions.

[0044] In this specific embodiment, the saw blade 31 of the first skin cutting mechanism 3 can be raised and lowered at a fixed point, and the second suction cup 33 is located between the saw blade 31 of the first skin cutting mechanism 3 and the second skin cutting mechanism 4, and between the first push plate 32, the second suction cup 33 and the second skin cutting mechanism 4.

[0045] The saw blade 31 of the first cutting mechanism 3 and the saw blade 41 of the second cutting mechanism 4 are respectively driven by a screw drive assembly to achieve fixed-point lifting and lowering at different working heights in the vertical direction, so as to ensure that the saw blade 31 of the first cutting mechanism 3 and the saw blade 41 of the second cutting mechanism 4 can both achieve working height adjustment to cooperate with the production of foam glass 12 with different total thicknesses.

[0046] The second suction cup 33 is lifted and lowered back and forth in the vertical direction by the lifting drive assembly. When the foam glass 12 is moved forward by the conveyor belt unit 2 and the lower skin is cut off by the saw blade 31 of the first skin cutting mechanism 3, the bottom of the foam glass 12 with the lower skin cut off is processed into a flat surface, which is conducive to the subsequent adjustment of the cutting height in its thickness direction, thereby processing a glass product 14 with precise thickness, and then continues to be driven by the conveyor belt unit 2 to the location of the second suction cup 33. At this time, the second suction cup 33 is driven to descend until it sucks the top of the foam glass 12 with the lower skin cut off, and then the second suction cup 33 sucking the foam glass 12 is lifted, and the lower skin that has been separated is driven forward by the conveyor belt unit 2 to the location of the first push plate 32. The first push plate 32 is driven to extend to push the lower skin into the waste guide plate 112 corresponding to the first skin cutting mechanism 3, and then the first push plate 32 retracts to its original position, and the lower skin finally slides onto the waste conveyor belt 111.

[0047] Then the second suction cup 33 is driven down again until the foam glass 12 with the lower skin cut off is placed on the conveyor belt unit 2 and then released, and then lifted back to its original position. Then the foam glass 12 with the lower skin cut off is driven forward by the conveyor belt unit 2 and directly passes the location of the first push plate 32 until it reaches the feeding port of the second skin cutting mechanism 4.

[0048] When the foam glass 12 with the lower skin cut off continues to be driven forward by the conveyor belt unit 2, the foam glass 12 with the lower skin cut off has its upper skin cut off by the saw blade 41 of the second skin cutting mechanism 4, and then the foam glass 12 moves forward together with the upper skin to the location of the second push plate 42. Since the height of the second push plate 42 has been set in advance at the height corresponding to the upper skin, when the second push plate 42 is driven to extend, the upper skin of the foam glass 12 at the second push plate 42 is pushed by the second push plate 42 onto the waste guide plate 112 corresponding to the second skin cutting mechanism 4, and then the second push plate 42 retracts to its original position, and the upper skin finally slides onto the waste conveyor belt 111, and then the foam glass 12 with the upper and lower skins cut off is moved to the location of the first suction cup 5, and then the foam glass 12 with the upper and lower skins cut off is cut according to the above-mentioned cutting method, which will not be described in detail here.

[0049] Also, if Figure 4 As shown, the rotating mechanism 7 includes a liftable rotating pallet 71, and the conveyor belt unit 2 includes a conveyor belt corresponding to the rotating mechanism 7. The conveyor belt corresponding to the rotating mechanism 7 is provided with a mounting port for accommodating the rotating pallet 71. The rotating pallet 71 is assembled at the mounting port located in the middle of the conveyor belt of the corresponding rotating mechanism 7. When the foam glass 12 moves to the rotating mechanism 7, the rotating pallet 71 is used to lift the foam glass 12 on the conveyor belt unit 2 and drive the foam glass 12 to rotate 90 degrees so that the front and rear surfaces of the foam glass 12 are respectively facing the teeth of the two saw blades of the second side cutting mechanism 8, and then the rotating pallet 71 is lowered and retracted to put the foam glass 12 or the cut piece 13 back on the conveyor belt unit 2.

[0050] More specifically, Figure 1 As shown, the cutting production line of this embodiment also includes a panel separation assembly 101 for separating the stacked glass products 14 in sequence and a dust suction and cleaning assembly 103 for removing dust on the glass products 14. The panel separation assembly 101 includes a third suction cup that can be translated back and forth in the conveying direction of the conveyor belt unit 2 and can be raised and lowered. The third suction cup is used to separate the stacked glass products 14 in sequence and place the separated individual glass products 14 on the conveyor belt unit 2 in sequence.

[0051] When a thick foam glass 12 passes through the first skin cutting mechanism 3, the second skin cutting mechanism 4, the first side cutting mechanism 6 and the second side cutting mechanism 8 in sequence to effectively cut or peel the uneven surface in the corresponding direction, and is cut into stacked glass products 14 with thinner thickness by the slicing mechanism 9, the stacked glass products 14 are moved to the location of the third suction cup by the conveyor belt unit 2, and then through the panel separation assembly 101, each layer of glass products 14 is placed one by one in order from top to bottom on the conveyor belt unit 2 transported toward the dust collection and cleaning assembly 103, so as to realize the panel separation operation of the foam glass 12.

[0052] After each glass product 14 is driven by the conveyor belt unit 2 and passes through the dust suction and cleaning assembly 103 in sequence, dust formed on each glass product 14 due to cutting processing can be removed, thereby ensuring the cleanliness of the glass product 14 .

[0053] The upper and lower skins of the foam glass 12 can be effectively cut off by the first skin cutting mechanism 3 and the second skin cutting mechanism 4, and the first side cutting mechanism 6, the second side cutting mechanism 8 and the rotating mechanism 7 cooperate with each other to achieve effective cutting of the left, right, front and rear side skins of the foam glass 12, thereby ensuring that the six outer surfaces of the foam glass 12 are flat, and then the slicing mechanism 9 is used to cut the foam glass 12 with a flat surface into a plurality of thinner thin products along its thickness direction, so as to process a glass product 14 that meets the corresponding use thickness requirements and has a regular shape, so as to meet the use requirements of different customers.

[0054] In another preferred embodiment, Figure 1 As shown, a milling groove assembly 102 is provided between the panel assembly 101 and the dust collection and cleaning assembly 103 . The milling groove assembly 102 is used to process the glass product 14 into an installation groove that is easy to assemble, so as to facilitate the subsequent assembly of the glass product 14 .

[0055] The cutting production line of this embodiment also includes a general control system, in which a waste collection mechanism 11, a conveyor belt unit 2, a feeding mechanism 1, a first skin cutting mechanism 3, a second skin cutting mechanism 4, a first side cutting mechanism 6, a rotating mechanism 7, a second side cutting mechanism 8, a slicing mechanism 9, a panel dividing assembly 101, a milling groove assembly 102 and a dust suction and cleaning assembly 103 are respectively coordinated and controlled through the general control system, and are equipped with corresponding trigger sensors to trigger the actions of the mechanisms with different functions, so as to realize that the foam glass 12 as raw material is fed into the feeding mechanism 1 at the starting end of the production line, and is driven forward by the conveyor belt unit 2 in the conveying direction of the first direction until the processed glass product 14 is collected at the end of the production line, so as to complete the fully automatic cutting of the foam glass.

[0056] Although the present invention has been specifically shown and described in conjunction with the preferred embodiments, it should be understood by those skilled in the art that various changes may be made to the present invention in form and details without departing from the spirit and scope of the present invention as defined by the appended claims, all of which are within the scope of protection of the present invention.

Claims

1. A foam glass cutting production line, characterized in that: It comprises a waste collection mechanism, a conveyor belt unit for conveying foam glass, and a feeding mechanism, a first skin cutting mechanism, a second skin cutting mechanism, a first side cutting mechanism, a rotating mechanism, a second side cutting mechanism and a slicing mechanism which are sequentially arranged along the conveying direction of the conveyor belt unit; The first skin cutting mechanism and the second skin cutting mechanism both include saw blades for cutting off the skin of the foam glass, and the first skin cutting mechanism is used to cut off the lower skin of the foam glass, and the second skin cutting mechanism is used to cut off the upper skin of the foam glass; The first side cutting mechanism and the second side cutting mechanism each include two saw blades arranged opposite to each other and respectively located on both sides of the conveyor belt unit; the first side cutting mechanism is used to cut off two opposite side surfaces of the foam glass, and the foam glass is rotated by the rotating mechanism so that the other two opposite side surfaces of the foam glass passing through the first side cutting mechanism correspond to the tooth edges of the two saw blades of the second side cutting mechanism respectively, so that the other two opposite side surfaces of the foam glass are cut off by the second side cutting mechanism; The waste discharge ports of the first skin cutting mechanism, the second skin cutting mechanism, the first side cutting mechanism and the second side cutting mechanism are respectively connected to the feed port of the waste collecting mechanism; The slicing mechanism is used to slice the foam glass processed to have a smooth surface along its thickness direction to form a plurality of glass products.

2. The foam glass cutting production line according to claim 1, characterized in that: A liftable first suction cup is arranged between the first side cutting mechanism and the second skin cutting mechanism, and the saw blade of the second skin cutting mechanism can be lifted and lowered at a fixed point to cut the returned foam glass into a plurality of slices along its thickness direction.

3. The foam glass cutting production line according to claim 2, characterized in that: The slicing mechanism includes a plurality of slicers, the number of which corresponds to the number of slices, so as to synchronously process the plurality of slices on the conveyor belt unit; the conveyor belt unit includes conveyor belts corresponding to each slicer, the conveyor belts corresponding to each slicer are respectively configured for bidirectional conveying, and the saw blades of the slicers can be raised and lowered; when the slices on the conveyor belts corresponding to the slicers are driven and reciprocate through the saw blades of the corresponding slicers, the saw blades of the slicers cut back and forth along the thickness direction of the slices to produce a plurality of glass products.

4. The foam glass cutting production line according to claim 1, characterized in that: The rotating mechanism includes a liftable rotating pallet, the conveyor belt unit includes a conveyor belt corresponding to the rotating mechanism, the conveyor belt corresponding to the rotating mechanism is provided with a mounting opening for accommodating the rotating pallet, and the rotating pallet is assembled at the mounting opening located in the middle of the conveyor belt corresponding to the rotating mechanism; when the foam glass moves to the rotating mechanism, the rotating pallet is used to lift the foam glass on the conveyor belt unit and drive the foam glass to rotate, and then the rotating pallet descends and retracts to put the foam glass back on the conveyor belt unit.

5. The foam glass cutting production line according to any one of claims 1 to 4, characterized in that: The waste collection mechanism includes a waste conveyor belt and a plurality of waste guide plates suspended on the waste conveyor belt. The waste discharge ports of the first skin cutting mechanism, the second skin cutting mechanism, the first side cutting mechanism and the second side cutting mechanism are respectively connected to the waste conveyor belt through corresponding waste guide plates, so that the cut foam glass skins discharged by the first skin cutting mechanism, the second skin cutting mechanism, the first side cutting mechanism and the second side cutting mechanism are all transported to the waste conveyor belt.

6. The foam glass cutting production line according to any one of claims 1 to 4, characterized in that: The first skin cutting mechanism also includes a liftable second suction cup and a retractable first push plate, and the second suction cup and the first push plate are respectively arranged in sequence along the conveying direction of the conveyor belt unit; the saw blade of the first skin cutting mechanism can be lifted and lowered at a fixed point, and the second suction cup is located between the saw blade of the first skin cutting mechanism and the second skin cutting mechanism, and the first push plate is located between the second suction cup and the second skin cutting mechanism.

7. The foam glass cutting production line according to claim 2 or 3, characterized in that: The second skin cutting mechanism further comprises a retractable second push plate, and the second push plate is arranged between the first suction cup and the saw blade of the second skin cutting mechanism.

8. The foam glass cutting production line according to any one of claims 1 to 4, characterized in that: It also includes a plate separation assembly for separating the stacked glass products in sequence and a dust suction and cleaning assembly for removing dust on the glass products; the plate separation assembly includes a third suction cup that can translate back and forth in the conveying direction of the conveyor belt unit and can be raised and lowered, and the third suction cup is used to separate the stacked glass products in sequence and place the separated individual glass products on the conveyor belt unit in sequence.

9. The foam glass cutting production line according to claim 8, characterized in that: A milling groove assembly is arranged between the plate dividing assembly and the dust collecting and cleaning assembly, and the milling groove assembly is used to process the glass product into an installation groove that is convenient for assembly.

10. The foam glass cutting production line according to claim 9, characterized in that: It also includes a general control system, and the waste collection mechanism, the conveyor belt unit, the feeding mechanism, the first skin cutting mechanism, the second skin cutting mechanism, the first side cutting mechanism, the rotating mechanism, the second side cutting mechanism, the slicing mechanism, the panel separation assembly, the dust collection and cleaning assembly and the milling assembly are respectively coordinated and controlled through the general control system.

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