Device for extracting nickel product from waste acid and waste
By designing a device including a reaction chamber, a motor, an electric heating pipe, a PLC controller and a waste gas treatment component, the problem in the prior art is difficult to adjust the amount of acid solution and the reaction conditions according to waste acid waste of different quality, and improve the The nickel extraction efficiency is achieved and harmful waste gas is effectively treated, reducing environmental pollution and health threats.
Patent Information
- Application Number
- CN202411769850.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When extracting nickel from waste acid waste, it is difficult to accurately adjust the amount of acid solution and reaction conditions according to waste acid waste of different quality, resulting in low nickel extraction efficiency and the harmful waste gas generated during the reaction process cannot be effectively achieved. Deal with environmental pollution and health threats.
A device including a reaction chamber, a motor, an electric heating tube, a PLC controller and an exhaust gas treatment assembly is designed. Through the use of multi-leaf stirring rods and electric heating pipes, the stirring speed and temperature can be adjusted adaptively according to waste acid waste of different quality. At the same time, the linkage between the PLC controller and the sliding varistor achieves precise control of the amount of acid solution added. The exhaust gas treatment module uses activated carbon and centrifugal blades to purify the exhaust gas.
The extraction efficiency of nickel is improved, and the precise control of the amount of acid solution added and reaction conditions is achieved, reducing environmental pollution and health threats to operators.
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Figure CN119464752A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of waste utilization, and in particular to a device for extracting nickel products from waste acid waste. Background Art
[0002] In the process of extracting nickel from waste acid waste, the quality and composition of the waste acid waste may vary greatly. This means that the amount of acid solution added and the reaction conditions, such as temperature and stirring speed, need to be adjusted according to the specific conditions of the waste acid waste during the extraction process. In addition, during the mixing reaction of the acid solution and the waste acid waste, harmful waste gases, such as sulfur dioxide, may be generated, which not only pollute the environment but also pose a threat to human health.
[0003] In traditional devices, the amount of acid solution added is usually fixed, which is not convenient for precise adjustment according to the quality of waste acid and waste, which may lead to low nickel extraction efficiency or waste of resources. Secondly, the optimal stirring speed and optimal heating temperature required for waste acid and waste of different qualities are different. In traditional devices, it is not convenient to adjust the required parameters according to different qualities. If the waste gas generated during the reaction is not properly treated and is directly discharged into the atmosphere, it will cause serious pollution to the environment and endanger the health of the operators.
[0004] In this regard, the present application proposes a device for extracting nickel products from waste acid waste to solve this problem. Summary of the invention
[0005] The purpose of this application is to solve at least one of the technical deficiencies.
[0006] To this end, one purpose of the present application is to propose a device for extracting nickel products from waste acid waste to solve the problems mentioned in the background technology and overcome the shortcomings of the prior art.
[0007] In order to achieve the above-mentioned purpose, an embodiment of the present application provides a device for extracting nickel products from waste acid waste, comprising: a reaction chamber, which is used as a mixing reaction chamber for materials and solutions; a motor, which is installed on the reaction chamber, and a multi-leaf stirring rod is installed at its output end to speed up the mixing speed; an electric heating tube, which is installed on the reaction chamber, and is used to adjust the temperature and promote the reaction; a support frame, which is equipped with a fixed ring, and the reaction chamber is slidably arranged in the fixed ring; a first double-sided rack, which is installed on the reaction chamber through a horizontal plate; a PLC controller, which is used to receive signals and issue instructions; a sliding rheostat, the main rod of which is installed on the fixed ring, and the contact piece is installed on the first double-sided rack, which provides adjustment signals for the PLC controller. Any of the above schemes is preferably that an adding component is used to add a solution that reacts with the material into the reaction chamber, comprising: a first gear meshing with the first double-sided rack; a second gear, and a second double-sided rack meshing therewith, a return spring being installed on the second double-sided rack; a straight groove ring, a plurality of teeth being symmetrically installed inside the straight groove ring; a local gear, arranged in the straight groove ring, meshing with the teeth in the straight groove ring; a piston, connected to the straight groove ring through a mounting rod; a transmission chamber, mounted on a support frame, and the piston is slidably arranged in the transmission chamber; an output pipe, one end of which is connected to the transmission chamber through a first one-way valve, and the other end of which is equipped with a bellows, and a connecting pipe is installed on the bellows, and the connecting pipe is connected to the reaction chamber; a limiting component, used to further limit the position of the reaction chamber, comprising: a third gear, Meshing with the second double-sided rack; a rotating rod, which is rotatably arranged in the axial hole of the third gear through an overload mechanism; a fourth gear, and a driven rack meshing with it, the fourth gear is installed on the rotating rod; a vertical rod, which is installed on the support frame and is provided with a trigger switch; a magnetorheological fluid damper, which is installed on the fixed ring and has a limit plate installed at one end; an exhaust gas treatment component, which is used to treat the exhaust gas generated during the reaction process, including: a fifth gear, which is meshing with the first double-sided rack; a coil spring, which is used to store and release energy, a transmission part is provided at the center of the coil spring, a shell is installed at the outer end of the coil spring, and the transmission part is rotatably arranged on the shell; a derivation pipe, which is installed on the reaction chamber and has an activated carbon treatment sheet inside; a centrifugal blade, which is arranged in the derivation pipe, and is used to generate centrifugal force to evacuate the reaction chamber.
[0008] Preferably, any of the above schemes is that three connecting grooves and one through groove are opened in the fixing ring, wherein positioning rods are installed in two of the connecting grooves, the cross plate is slidably arranged in the through grooves, and one end of the magnetorheological fluid damper is through-set in one of the connecting grooves.
[0009] Preferably, any of the above schemes is that a feed funnel is installed on the reaction bin, on which a first solenoid valve is installed; the bottom of the reaction bin is funnel-shaped, and is provided with a discharge pipe, on which a second solenoid valve is installed; three connecting plates are installed on the outer wall of the reaction bin, two of which are slidably disposed on two positioning rods, respectively, and a first compression spring is installed on the two connecting plates, the other end of the first compression spring is installed in a connecting groove, and the other connecting plate slides in one of the connecting grooves.
[0010] Preferably, any of the above schemes is that the adding component also includes: a first bevel gear, and a second bevel gear meshing therewith, the second bevel gear being connected to the local gear through a transmission rod; a support rod, a fixed plate being installed on the top of which, the second double-sided rack is slidably arranged on the support rod, and one end of the return spring is connected to the fixed plate; a first connecting frame, installed on the support frame, and the first gear, the second gear and the first bevel gear are all rotatably arranged on the first connecting frame; a liquid storage tank, installed on the support frame, for storing acid solution; an input pipe, one end of which is installed on the liquid storage tank, and the other end is connected to the transmission tank through a second one-way valve; two sets of identical and oppositely installed first ratchet assemblies, divided into a first ratchet assembly a and a first ratchet assembly b, wherein the first ratchet assembly a is arranged between the first gear and the second gear, and the first ratchet assembly b is arranged between the second gear and the first bevel gear; a single first ratchet assembly includes: a first inner ratchet; a first pawl, which cooperates with the ratchet teeth of the first inner ratchet; a first spring plate, which abuts against the first pawl; wherein one end of the first inner ratchet in the first ratchet assembly a is connected to the first gear, and the other end is rotatably set on the second gear, and the first pawl is rotatably set on the second gear through a first support rod; one end of the first inner ratchet in the first ratchet assembly b is connected to the second gear, and the other end is rotatably set on the first bevel gear, and the first pawl is rotatably set on the first bevel gear through a first support rod.
[0011] Preferably, any of the above schemes is that a plurality of slots distributed in a circular array are provided in the axial center hole of the third gear; a plurality of hemispherical slots distributed in a circular array are provided on the rotating rod; the overload mechanism comprises: a spherical member slidably arranged in the slot for cooperating with the hemispherical slot; and a second compression spring, one end of which is installed in the slot and the other end is connected to the spherical member.
[0012] Preferably, any of the above schemes is that the limit assembly also includes: a first support plate and a second support plate, both of which are installed on the support frame, and the two ends of the rotating rod are rotatably set on the first support plate and the second support plate respectively, wherein a limit slide bar is installed on the second support plate, and the driven rack is slidably set on the limit slide bar; a third compression spring, one end of which is installed in one of the connecting grooves, and the other end is connected to the limit plate, providing a reset force for the limit plate.
[0013] Preferably, the exhaust gas treatment component further comprises: a mounting plate fixed in the outlet pipe, and the shaft on the centrifugal blade is rotatably arranged on the mounting plate; a synchronization mechanism for transmitting force; a transmission mechanism for transmitting power; an intermediate block arranged between the synchronization mechanism and the fifth gear; two sets of identical and oppositely installed second ratchet assemblies, divided into a second ratchet assembly a and a second ratchet assembly b, wherein the second ratchet assembly a is arranged between the fifth gear and the intermediate block, and the second ratchet assembly b is arranged between the transmission member and the transmission assembly; a second connecting frame installed on the support frame, and the fifth gear and the intermediate block are both rotatably arranged on the second connecting frame.
[0014] Preferably, any of the above schemes is that the synchronous mechanism comprises: two synchronous pulleys, one of which is mounted on the transmission member, and the other is rotatably arranged on the second connecting frame and connected to the intermediate block; a synchronous belt connecting the two synchronous pulleys for transmission between the two synchronous pulleys; the transmission mechanism comprises: a cylindrical rod rotatably arranged on the support frame, and a protrusion is fixedly provided on the top of the cylindrical rod; a third bevel gear, and a fourth bevel gear meshing with it, the third bevel gear is mounted on the cylindrical rod, and a synchronous block is mounted on one end of the fourth bevel gear; a fifth bevel gear, and a sixth bevel gear meshing with it, a groove is opened in the axial center hole of the fifth bevel gear, the groove is slidably arranged on the protrusion, a positioning plate is rotatably arranged on the fifth bevel gear, a synchronous rod is mounted on the sixth bevel gear, and the synchronous rod is rotatably arranged on the export pipe; a seventh bevel gear, and an eighth bevel gear meshing with it, the seventh bevel gear is mounted on the synchronous rod, and the eighth bevel gear is mounted on the shaft of the centrifugal blade.
[0015] Preferably, from any of the above schemes, the single second ratchet assembly includes: a second inner ratchet; a second pawl, cooperating with the ratchet teeth of the second inner ratchet; a second reset spring plate, abutting against the second pawl; wherein, one end of the second inner ratchet in the second ratchet assembly a is rotatably set on the intermediate block, and the other end is connected to the fifth gear, and the second pawl is rotatably set on the intermediate block through the second support rod; one end of the second inner ratchet in the second ratchet assembly b is rotatably set on the synchronous block, and the other end is installed on the transmission member, and the second ratchet is rotatably set on the synchronous block through the second support rod.
[0016] Compared with the prior art, the advantages and beneficial effects of this application are: 1. Through the linkage mechanism of adding components, the acid solution can be added adaptively according to the waste acid and waste of different qualities, and the amount added can be accurately controlled, which improves the extraction efficiency of nickel. Through the cooperation of the sliding rheostat and the PLC controller, the reaction temperature and stirring speed can be adjusted quickly and accurately according to actual needs to ensure the reaction under the best conditions.
[0017] 2. Through the waste gas treatment components, the harmful waste gas generated during the reaction process is effectively treated, reducing pollution to the environment and protecting the health of operators.
[0018] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The above and / or additional aspects and advantages of the present application will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which: Figure 1 It is a schematic diagram of a first viewing angle according to an embodiment of the present application; Figure 2 It is a schematic diagram of a second viewing angle according to an embodiment of the present application; Figure 3 A schematic diagram showing a third viewing angle according to an embodiment of the present application; Figure 4 This is a schematic diagram of the first double-sided rack connection according to an embodiment of the present application; Figure 5 A schematic diagram of a support frame according to an embodiment of the present application; Figure 6 According to the embodiment of the present application Figure 5 The enlarged schematic diagram at A in the middle; Figure 7 A schematic diagram of adding components according to an embodiment of the present application; Figure 8 According to the embodiment of the present application Figure 7 The enlarged schematic diagram of point B in the middle; Fig. 9 According to the embodiment of the present application Figure 7 The enlarged schematic diagram at C in the middle; Fig.10 It is a cross-sectional schematic diagram of a transmission chamber according to an embodiment of the present application; Fig.11 It is a partial explosion schematic diagram according to an embodiment of the present application; Fig.12 It is a schematic diagram of the explosion of the first ratchet mechanism according to an embodiment of the present application; Fig.13 It is a partial schematic diagram of a limit assembly according to an embodiment of the present application; Fig.14 According to the embodiment of the present application Fig.13 The enlarged schematic diagram at D in the middle; Fig.15 This is a schematic diagram of the third compression spring connection according to an embodiment of the present application; Fig.16 is a schematic cross-sectional view of a third gear according to an embodiment of the present application; Fig.17 A schematic diagram of an exhaust gas treatment component according to an embodiment of the present application; Fig.18 A schematic diagram of a tube cross section is derived according to an embodiment of the present application; Fig.19 It is a schematic diagram of a transmission mechanism according to an embodiment of the present application; Fig. 20 According to the embodiment of the present application Fig.19 The enlarged schematic diagram at E in the middle; Fig.21 According to the embodiment of the present application Fig.19 The enlarged schematic diagram at F in the middle; Fig. 22 According to the embodiment of the present application Fig.19 The enlarged schematic diagram at G in the middle; Fig.23 It is a schematic diagram of an explosion of the second ratchet assembly b according to an embodiment of the present application; Fig.24 This is a schematic diagram of the connection of the middle blocks according to the embodiment of the present application; Fig.25 It is a schematic diagram of an explosion of a second ratchet assembly according to an embodiment of the present application; Fig.26 A schematic diagram of a synchronization mechanism according to an embodiment of the present application; Fig. 27 Schematic diagram of electric control according to an embodiment of the present application.
[0020] In the figure: 1, reaction chamber, 101, horizontal plate, 102, feeding funnel, 103, connecting plate, 104, first compression spring, 2, motor, 3, electric heating tube, 4, support frame, 401, fixing ring, 5, first double-sided rack, 6, sliding rheostat, 7, adding component, 701, first gear, 702, second gear, 703, second double-sided rack, 704, return spring, 705, straight groove ring, 706, local gear, 707, piston, 708, mounting rod, 709, transmission chamber, 709a, output pipe, 710, bellows, 711, connecting pipe, 712, first bevel gear, 713, second bevel gear, 714, transmission rod, 715, support rod, 716, fixing plate, 717, first connecting frame, 718, liquid storage tank, 719, input pipe, 720, first ratchet assembly, 720A, first ratchet assembly a, 720B, first ratchet assembly b, 720a, first inner ratchet, 720b, first pawl, 8, limit assembly, 801, third gear, 802, rotating rod, 803, fourth gear, 804, driven rack, 805, vertical rod, 806, magnetorheological fluid damper, 807, limit plate, 808, overload mechanism, 808a, spherical member, 808b, second compression spring, 809, first support plate, 810, second support plate, 811, limit slide bar, 812, third compression spring, 9, exhaust gas treatment component, 901, fifth gear, 902, coil spring, 903, transmission member, 904, outlet pipe, 905, synchronization mechanism, 905a, synchronization pulley, 905b, synchronization belt, 906, transmission mechanism, 906a, cylindrical rod, 906b, bump, 906c, third bevel gear, 906d, fourth bevel gear, 906e , synchronization block, 906f, fifth bevel gear, 906g, sixth bevel gear, 906h, positioning plate, 906i, synchronization rod, 906j, seventh bevel gear, 906k, eighth bevel gear, 907, intermediate block, 908, second ratchet assembly, 908A, second ratchet assembly a, 908B, second ratchet assembly b, 908a, second inner ratchet, 908b, second pawl, 909, second connecting frame, 910, centrifugal blade. DETAILED DESCRIPTION
[0021] like Figures 1 to 27 As shown, a device for extracting nickel products from waste acid and waste materials comprises a reaction chamber 1, a motor 2, and a multi-blade stirring rod installed at its output end, an electric heating tube 3, a support frame 4, and a fixing ring 401 on which the reaction chamber 1 slides, a first double-sided rack 5 installed on the reaction chamber 1 through a cross plate 101, a PLC controller (not shown) for receiving signals and issuing instructions, a sliding rheostat 6 for adjusting the output speed of the motor 2, an adding component 7, a limit component 8 and an exhaust gas treatment component 9.
[0022] Furthermore, the main rod of the sliding rheostat 6 is mounted on the fixed ring 401, and the contact piece is mounted on the first double-sided rack 5 to provide a regulating signal for the PLC controller; The adjustment of the sliding rheostat 6 will be fed back to the PLC controller, and the signal received by the PLC controller will send instructions to the motor 2 and the electric heating tube 3, send instructions for the speed of the motor 2 and the heating temperature, and determine the reaction time according to the final position of the contact piece on the sliding rheostat 6; The above reaction time is obtained from experimental tests, and the specific practical application is: Experimental design: Material quantity: 50g, 100g, 200g.
[0023] Acid solution volume: 50 ml, 100 ml, 200 ml.
[0024] Reaction temperature: 60°C, 70°C, 80°C.
[0025] Stirring speed: 500 rpm, 1000 rpm, 1500 rpm.
[0026] Experimental steps: The experiments were carried out under different material amounts, acid solution amounts, reaction temperatures and stirring speeds.
[0027] Samples were taken regularly to test the nickel leaching efficiency.
[0028] The reaction time under each condition was recorded, and the dissolution of nickel was observed.
[0029] Data Analysis: The relationship between reaction time and nickel leaching efficiency under different conditions was analyzed.
[0030] Find the best combination of material quantity, acid solution quantity, reaction temperature and stirring speed to achieve the highest leaching efficiency and the shortest reaction time, and input the obtained data results into the PLC controller.
[0031] Furthermore, three connecting grooves and one through groove are provided in the fixing ring 401, wherein positioning rods are installed in two of the connecting grooves, the cross plate 101 is slidably arranged in the through grooves, and one end of the magnetorheological fluid damper 806 is through-set in one of the connecting grooves.
[0032] Further, such as Figure 4 As shown, the reaction chamber 1 is provided with a feeding funnel 102, on which a first solenoid valve is installed; The bottom of the reaction chamber 1 is funnel-shaped and is equipped with a discharge pipe, on which a second solenoid valve is installed; The first solenoid valve and the second solenoid valve are both controlled by instructions issued by the PLC controller; Three connecting plates 103 are installed on the outer wall of the reaction chamber 1, two of which are slidably set on two positioning rods respectively, and a first compression spring 104 is installed on the two connecting plates 103, the other end of the first compression spring 104 is installed in the connecting groove, and the other connecting plate 103 slides in one of the connecting grooves.
[0033] Further, such as Figures 7 to 12 As shown, in order to automatically add a solution that reacts with the material into the reaction chamber 1, an adding component 7 is provided, including: A first gear 701 meshes with the first double-sided rack 5; A second gear 702 and a second double-sided rack 703 meshing therewith, wherein a return spring 704 is mounted on the second double-sided rack 703; The straight groove ring 705 has a plurality of teeth symmetrically mounted inside; The local gear 706 is disposed in the straight groove ring 705 and meshes with the teeth in the straight groove ring 705; The piston 707 is connected to the straight groove ring 705 through the mounting rod 708; The transmission chamber 709 is mounted on the support frame 4, and the piston 707 is slidably disposed in the transmission chamber 709; The output pipe 709a has one end connected to the transmission chamber 709 through a first one-way valve, and the other end is provided with a bellows 710, on which a connecting pipe 711 is provided, and the connecting pipe 711 is connected to the reaction chamber 1; A plurality of vertical rods are tangentially arranged on the side wall of the bellows 710, and the vertical rods are mounted on the support frame 4. The vertical rods are arranged to prevent the bellows 710 from bending when it is extended or retracted; The arrangement of the bellows 710 allows the reaction chamber 1 to slide up and down without restriction; Also includes: A first bevel gear 712, and a second bevel gear 713 meshing therewith, wherein the second bevel gear 713 is connected to the local gear 706 via a transmission rod 714, and the transmission rod 714 is rotatably arranged on a vertical plate on the support frame 4, and a positioning block is installed on the vertical plate, and the mounting rod 708 is slidably arranged in the positioning rod; A support rod 715, a fixing plate 716 is installed on the top of which, the second double-sided rack 703 is slidably arranged on the support rod 715, and one end of the return spring 704 is connected to the fixing plate 716; A first connecting frame 717 is mounted on the supporting frame 4, and the first gear 701, the second gear 702 and the first bevel gear 712 are all rotatably disposed on the first connecting frame 717; The liquid storage tank 718 is installed on the support frame 4 and is used to store the acid solution. A liquid inlet pipe and a liquid outlet pipe are installed up and down on one end surface of the liquid storage tank 71 for filling and discharging the acid solution. An input pipe 719, one end of which is mounted on the liquid storage tank 718, and the other end of which is connected to the transmission tank 709 via a second one-way valve; Two sets of identical and oppositely installed first ratchet assemblies 720 are divided into a first ratchet assembly a720A and a first ratchet assembly b720B, wherein the first ratchet assembly a720A is arranged between the first gear 701 and the second gear 702, and the first ratchet assembly b720B is arranged between the second gear 702 and the first bevel gear 712; The first ratchet assembly 720 includes: A first inner ratchet 720a; A first ratchet pawl 720b, matched with the ratchet teeth of the first inner ratchet wheel 720a; A first spring plate abutting against the first pawl 720b; One end of the first inner ratchet 720a in the first ratchet assembly a720A is connected to the first gear 701, and the other end is rotatably disposed on the second gear 702, and the first pawl 720b is rotatably disposed on the second gear 702 through the first support rod 715; One end of the first inner ratchet 720a in the first ratchet assembly b720B is connected to the second gear 702 , and the other end is rotatably disposed on the first bevel gear 712 . The first pawl 720b is rotatably disposed on the first bevel gear 712 via the first support rod 715 .
[0034] Specifically, the second double-sided rack 703 and the return spring 704 are provided to delay the feeding control of the acid solution so that the acid solution is not added into the reaction chamber 1 synchronously with the material.
[0035] Further, such as Figures 13 to 16 As shown, in order to limit the position of the reaction bin 1 after the material is added so that it does not move, a limit assembly 8 is provided, including: The third gear 801 is meshed with the second double-sided rack 703; The rotating rod 802 is rotatably disposed in the axial center hole of the third gear 801 through the overload mechanism 808; a fourth gear 803 and a driven rack 804 meshing therewith, wherein the fourth gear 803 is mounted on the rotating rod 802; The vertical rod 805 is mounted on the support frame 4 and is provided with a trigger switch; A magnetorheological fluid damper 806 is mounted on the fixing ring 401, and a limit plate 807 is mounted on one end; The axial center hole of the third gear 801 is provided with a plurality of slots distributed in a circular array; The rotating rod 802 is provided with a plurality of hemispherical grooves distributed in a circular array; The overload mechanism 808 includes: The spherical member 808a is slidably disposed in the slot hole and is used to cooperate with the hemispherical slot; A second compression spring 808b, one end of which is installed in the slot, and the other end of which is connected to the spherical member 808a; The overload mechanism 808 is provided to remove the excess transmission force generated during operation; Also includes: The first support plate 809 and the second support plate 810 are both mounted on the support frame 4, and the two ends of the rotating rod 802 are respectively rotatably arranged on the first support plate 809 and the second support plate 810, wherein a limit slide bar 811 is installed on the second support plate 810, and the driven rack 804 is slidably arranged on the limit slide bar 811; One end of the third compression spring 812 is installed in one of the connection grooves, and the other end is connected to the limit plate 807 to provide a restoring force for the limit plate 807 .
[0036] Specifically, the magnetorheological fluid damper 806 changes its damping value by changing the magnitude of its input current. When the driven rack 804 presses the trigger switch, it is fed back to the PLC controller. The PLC controller receives the signal and changes the damping force of the magnetorheological fluid damper 806, causing its damping force to increase instantaneously (this value exceeds the gravity at the maximum capacity in the reaction chamber 1), thereby preventing the reaction chamber 1 from moving downward again.
[0037] Further, such as Figures 17 to 26 As shown, in order to treat the waste gas generated during the reaction process, a waste gas treatment component 9 is provided, including: The fifth gear 901 meshes with the first double-sided rack 5; The coil spring 902 is used to store and release energy. A transmission member 903 is provided at the center of the coil spring 902. A shell is installed at the outer end of the coil spring 902. The transmission member 903 is rotatably arranged on the shell. The bottom of the shell is connected to the support frame 4. According to the different downward movement strokes of the reaction chamber 1, the winding degree of the coil spring 902 is also different, thereby matching different reaction times; The outlet pipe 904 is installed on the reaction chamber 1, and an activated carbon treatment sheet is arranged inside the outlet pipe 904; The centrifugal blade 910 is disposed in the outlet pipe 904 and is used to generate centrifugal force to evacuate the reaction chamber 1; Also includes: A mounting plate is fixed in the outlet pipe 904, and the shaft on the centrifugal blade 910 is rotatably mounted on the mounting plate; Synchronous mechanism 905, used for force transmission; Transmission mechanism 906, used for transmitting power; An intermediate block 907 is provided between the synchronization mechanism 905 and the fifth gear 901; Two sets of identical and oppositely mounted second ratchet assemblies 908 are divided into a second ratchet assembly a908A and a second ratchet assembly b908B, wherein the second ratchet assembly a908A is arranged between the fifth gear 901 and the intermediate block 907, and the second ratchet assembly b908B is arranged between the transmission member 903 and the transmission assembly; A second connecting frame 909 is mounted on the supporting frame 4, and the fifth gear 901 and the middle pressing block 907 are both rotatably arranged on the second connecting frame 909; The synchronization mechanism 905 includes: Two synchronous pulleys 905a, one of which is mounted on the transmission member 903, and the other is rotatably arranged on the second connecting frame 909 and connected to the intermediate block 907; A synchronous belt 905b, connecting the two synchronous pulleys 905a, and used for transmission between the two synchronous pulleys 905a; In the above, the synchronous pulley 905a is a toothed synchronous pulley 905a, and the synchronous belt 905b is a toothed synchronous belt 905b; The transmission mechanism 906 comprises: The cylindrical rod 906a is rotatably mounted on the support frame 4, and a protrusion 906b is fixedly mounted on the top thereof; A third bevel gear 906c, and a fourth bevel gear 906d meshing therewith, wherein the third bevel gear 906c is mounted on the cylindrical rod 906a, and a synchronization block 906e is mounted on one end of the fourth bevel gear 906d, and the synchronization block 906e is rotatably arranged on a positioning support plate on the support frame 4; A fifth bevel gear 906f and a sixth bevel gear 906g meshing therewith, wherein a groove is provided in the axial center hole of the fifth bevel gear 906f, and the groove is slidably arranged on the protrusion 906b, a positioning plate 906h is rotatably arranged on the fifth bevel gear 906f, and a synchronization rod 906i is installed on the sixth bevel gear 906g, and the synchronization rod 906i is rotatably arranged on the outlet pipe 904; The arrangement of the protrusion 906b and the groove enables the fifth bevel gear 906f to slide on the cylindrical rod 906a and to rotate synchronously with the cylindrical rod 906a; A seventh bevel gear 906j, and an eighth bevel gear 906k meshing therewith, wherein the seventh bevel gear 906j is mounted on the synchronization rod 906i, and the eighth bevel gear 906k is mounted on the shaft of the centrifugal blade 910; The single second ratchet assembly 908 comprises: A second inner ratchet 908a; A second ratchet pawl 908b, mating with the ratchet teeth of the second inner ratchet wheel 908a; A second reset spring plate abuts against the second pawl 908b; One end of the second inner ratchet 908a in the second ratchet assembly a908A is rotatably disposed on the middle block 907, and the other end is connected to the fifth gear 901, and the second pawl 908b is rotatably disposed on the middle block 907 via the second support rod 715; One end of the second inner ratchet 908a in the second ratchet assembly b908B is rotatably set on the synchronization block 906e, and the other end is installed on the transmission member 903. The second ratchet is rotatably set on the synchronization block 906e through the second support rod 715.
[0038] A device for extracting nickel products from waste acid and waste, the working principle is as follows: S1; the crushed waste material to be mixed is added into the reaction bin 1 through the feed funnel 102 at the top of the reaction bin 1 (the second solenoid valve is in a closed state at this time). As the material enters, the total mass of the reaction bin 1 changes, causing it to move downward. During this process, the first compression spring 104 is compressed through the connecting plate 103, and the first double-sided rack 5 is driven to move downward synchronously through the cross plate 101; S2; the first double-sided rack 5 is synchronously driven with 905b to move the first gear 701, the fifth gear 901 rotates and the contact piece on the sliding rheostat 6 moves: In this rotation direction, under the control of the transmission direction of the first ratchet assembly a720A and the first ratchet assembly b720B, the second gear 702 is driven by the synchronous belt 905b, but the first bevel gear 712 is not driven, and the second gear 702 drives the second double-sided rack 703 to move upward and compress the reset spring 704; The movement synchronous belt 905b of the second double-sided rack 703 drives the third gear 801 to rotate, and under the cooperation of the overload mechanism 808, the rotating rod 802 rotates synchronously, driving the fourth gear 803 to rotate, and the fourth gear 803 drives the driven rack 804 to move away from the vertical rod 805. When the driven rack 804 moves to contact one end of the limit slide bar 811 and cannot move again, the excess force is unloaded by the overload mechanism 808; Similarly, in this rotation direction, under the control of the transmission direction of the second ratchet assembly a908A and the second ratchet assembly b908B, the intermediate block 907 is driven, but the synchronous block 906e is not driven, the intermediate block 907 drives the transmission mechanism 906 to rotate, drives the transmission member 903 installed at the center of the coil spring 902 to rotate, and drives the coil spring 902 to perform a winding and force storage movement; S3; when the material addition is completed, the reaction chamber 1 no longer moves downward, the reset spring 704 and the coil spring 902 are no longer under force, and the contacts on the rheostat stop moving synchronously: Feedback is sent to the PLC controller by the sliding rheostat 6, which receives and processes the information, then closes the first solenoid valve, starts and adjusts the appropriate output speed of the motor 2, starts and adjusts the output of the electric heating tube 3, and confirms the reaction time (Note: this command is only triggered when the contact piece on the sliding rheostat 6 is completely still. When the PLC controller detects that the contact piece is still moving, it will not issue the command); The second double-sided rack 703 is driven by the return spring 704 to move in the reverse direction. At this time, since the rotation direction is opposite to that of the above S2: The third gear 801 is driven to rotate in the opposite direction, and with the cooperation of the overload mechanism 808, the rotating rod 802 is driven to rotate the fourth gear 803, and the driven rack 804 is driven to move toward the vertical rod 805, pressing the trigger switch, and sending a signal to the PLC controller to change the damping value of the magnetorheological fluid damper 806, and cooperate with the connecting plate 103 to prevent the reaction chamber 1 from moving downward; The first bevel gear 712 is driven, but the first gear 701 does not rotate. The first bevel gear 712 drives the second bevel gear 713 to rotate, and the second bevel gear 713 drives the transmission rod 714. The transmission rod 714 drives the local gear 706 to rotate. The local gear 706 cooperates with the teeth in the straight groove part to drive the straight groove part to reciprocate. The straight groove part drives the installation rod 708 and the piston 707 to reciprocate in the transmission cylinder, generating a pressure difference, and cooperates with the input pipe 719 and the output pipe 709a to transport the acid solution in the liquid storage tank 718 to the connecting pipe 711, and then add it to the reaction tank 1; The coil spring 902 drives the transmission member 903 to rotate in reverse, drives the synchronous block 906e to move, but does not drive the middle block 907 to move. The synchronous block 906e drives the fourth bevel gear 906d, drives the third bevel gear 906c meshing therewith to rotate, the third bevel gear 906c drives the cylindrical rod 906a to rotate, the cylindrical rod 906a drives the fifth bevel gear 906f to rotate, drives the sixth bevel gear 906g meshing therewith to rotate, drives the synchronous rod 906i to rotate, the synchronous rod 906i drives the seventh bevel gear 906j to rotate, and the seventh bevel gear 906j drives the eighth bevel gear 906k meshing therewith, drives the centrifugal blade 910 to rotate, generates centrifugal force, exhausts the reaction chamber 1, and purifies it through the activated carbon treatment sheet; S4; After the reaction is completed, the PLC controller stops the motor 2 and the electric heating tube 3, opens the first solenoid valve and the second solenoid valve, and connects the magnetorheological fluid damper 806 to the current to change it to the initial state, unloads the material and restores the device to the initial setting state.
Claims
1. A device for extracting nickel products from waste acid and waste, characterized in that: include: Reaction chamber, a mixing reaction chamber for materials and solutions; The motor is installed on the reaction chamber, and a multi-blade stirring rod is installed at the output end thereof to accelerate the mixing speed; The electric heating tube is installed on the reaction chamber to adjust the temperature and promote the reaction; A support frame, on which a fixing ring is mounted, and the reaction chamber is slidably arranged in the fixing ring; A first double-sided rack is mounted on the reaction chamber via a horizontal plate; PLC controller, used to receive signals and issue instructions; The sliding rheostat has a main rod mounted on a fixed ring and a contact piece mounted on a first double-sided rack, providing a regulating signal for the PLC controller.
2. The device for extracting nickel products from waste acid and waste according to claim 1, characterized in that: Also includes: The adding component is used to add a solution that reacts with the material into the reaction chamber, including: a first gear meshing with the first double-sided rack; a second gear and a second double-sided rack meshing therewith, wherein a return spring is installed on the second double-sided rack; A straight groove ring, with a number of teeth symmetrically installed inside; The local gear is arranged in the straight groove ring and meshes with the teeth in the straight groove ring; A piston connected to the straight groove ring through a mounting rod; A transmission chamber is mounted on the support frame, and the piston is slidably arranged in the transmission chamber; An output pipe, one end of which is connected to the transmission chamber through a first one-way valve, and the other end of which is equipped with a bellows, on which a connecting pipe is installed, and the connecting pipe is connected to the reaction chamber; The limiting component is used to further limit the position of the reaction chamber, including: a third gear meshing with the second double-sided rack; A rotating rod is rotatably arranged in the axial center hole of the third gear through the overload mechanism; a fourth gear, and a driven rack meshing therewith, wherein the fourth gear is mounted on the rotating rod; A vertical pole is installed on the support frame and a trigger switch is arranged on the vertical pole; A magnetorheological fluid damper is mounted on a fixed ring, and a limit plate is mounted on one end; The exhaust gas treatment component is used to treat the exhaust gas generated during the reaction process, including: a fifth gear meshing with the first double-sided rack; A coil spring is used to store and release energy. A transmission member is provided at the center of the coil spring. A housing is installed at the outer end of the coil spring. The transmission member is rotatably arranged on the housing. The outlet pipe is installed on the reaction chamber and has an activated carbon treatment sheet inside; The centrifugal blades are arranged in the outlet pipe and are used to generate centrifugal force to evacuate the reaction chamber.
3. The device for extracting nickel products from waste acid and waste according to claim 2, characterized in that: The fixing ring is provided with three connecting grooves and one through groove, wherein positioning rods are installed in two of the connecting grooves, the transverse plate is slidably arranged in the through grooves, and one end of the magnetorheological fluid damper is through-arranged in one of the connecting grooves.
4. The device for extracting nickel products from waste acid and waste according to claim 3, characterized in that: The reaction bin is provided with a feeding funnel, on which a first solenoid valve is provided; The bottom of the reaction chamber is funnel-shaped and is provided with a discharge pipe, on which a second solenoid valve is provided; Three connecting plates are installed on the outer wall of the reaction chamber, two of which are slidably set on two positioning rods respectively, and a first compression spring is installed on the two connecting plates, the other end of the first compression spring is installed in the connecting groove, and the other connecting plate slides in one of the connecting grooves.
5. The device for extracting nickel products from waste acid and waste according to claim 1, characterized in that: The added components also include: a first bevel gear, and a second bevel gear meshing therewith, wherein the second bevel gear is connected to the local gear via a transmission rod; A support rod, a fixing plate is mounted on the top of which, the second double-sided rack is slidably arranged on the support rod, and one end of the return spring is connected to the fixing plate; A first connecting frame is mounted on the supporting frame, and the first gear, the second gear and the first bevel gear are all rotatably arranged on the first connecting frame; A liquid storage tank, installed on the support frame, for storing the acid solution; An input pipe, one end of which is mounted on the liquid storage tank, and the other end of which is connected to the transmission tank via a second one-way valve; Two sets of identical first ratchet assemblies installed oppositely, divided into a first ratchet assembly a and a first ratchet assembly b, wherein the first ratchet assembly a is arranged between the first gear and the second gear, and the first ratchet assembly b is arranged between the second gear and the first bevel gear; The single first ratchet assembly comprises: first inner ratchet; a first ratchet pawl, matched with the ratchet teeth of the first inner ratchet wheel; a first spring plate abutting against the first pawl; Wherein, one end of the first inner ratchet in the first ratchet assembly a is connected to the first gear, and the other end is rotatably disposed on the second gear, and the first pawl is rotatably disposed on the second gear through the first support rod; One end of the first inner ratchet in the first ratchet assembly b is connected to the second gear, and the other end is rotatably disposed on the first bevel gear, and the first pawl is rotatably disposed on the first bevel gear through the first support rod.
6. The device for extracting nickel products from waste acid and waste according to claim 1, characterized in that: The axial center hole of the third gear is provided with a plurality of slots distributed in a circumferential array; The rotating rod is provided with a plurality of hemispherical grooves distributed in a circular array; The overload mechanism comprises: A spherical piece, slidably disposed in the slot hole, and used to cooperate with the hemispherical slot; One end of the second compression spring is installed in the slot hole, and the other end is connected to the spherical part.
7. The device for extracting nickel products from waste acid and waste according to claim 6, characterized in that: The limiting component also includes: The first support plate and the second support plate are both mounted on the support frame, and the two ends of the rotating rod are rotatably arranged on the first support plate and the second support plate respectively, wherein a limit sliding rod is installed on the second support plate, and the driven rack is slidably arranged on the limit sliding rod; The third compression spring has one end installed in one of the connecting grooves and the other end connected to the limit plate to provide a restoring force for the limit plate.
8. The device for extracting nickel products from waste acid and waste according to claim 1, characterized in that: The exhaust gas treatment component also includes: A mounting plate is fixed in the outlet pipe, and the shaft on the centrifugal blade is rotatably mounted on the mounting plate; Synchronous mechanism for force transmission; Transmission mechanism, used to transmit power; An intermediate block, provided between the synchronizing mechanism and the fifth gear; Two sets of identical and oppositely mounted second ratchet assemblies are divided into a second ratchet assembly a and a second ratchet assembly b, wherein the second ratchet assembly a is arranged between the fifth gear and the intermediate block, and the second ratchet assembly b is arranged between the transmission member and the transmission assembly; The second connecting frame is mounted on the supporting frame, and the fifth gear and the intermediate block are both rotatably arranged on the second connecting frame.
9. The device for extracting nickel products from waste acid and waste according to claim 8, characterized in that: The synchronization mechanism comprises: Two synchronous pulleys, one of which is mounted on the transmission member, and the other is rotatably arranged on the second connecting frame and connected to the intermediate block; A synchronous belt connects two synchronous pulleys and is used for transmission between the two synchronous pulleys; The transmission mechanism comprises: A cylindrical rod is rotatably mounted on a support frame, and a protrusion is fixedly mounted on the top of the cylindrical rod; A third bevel gear, and a fourth bevel gear meshing therewith, wherein the third bevel gear is mounted on a cylindrical rod, and a synchronization block is mounted on one end of the fourth bevel gear; A fifth bevel gear and a sixth bevel gear meshing therewith, wherein a groove is provided in the axial center hole of the fifth bevel gear, and the groove is slidably arranged on the protrusion, a positioning plate is rotatably arranged on the fifth bevel gear, and a synchronization rod is installed on the sixth bevel gear, and the synchronization rod is rotatably arranged on the outlet pipe; A seventh bevel gear and an eighth bevel gear meshing therewith, wherein the seventh bevel gear is mounted on a synchronous rod, and the eighth bevel gear is mounted on a shaft of a centrifugal blade.
10. The device for extracting nickel products from waste acid and waste according to claim 9, characterized in that: The single second ratchet assembly comprises: second inner ratchet; a second ratchet pawl, matched with the ratchet teeth of the second inner ratchet wheel; A second reset spring plate abuts against the second pawl; Wherein, one end of the second inner ratchet in the second ratchet assembly a is rotatably arranged on the middle block, and the other end is connected to the fifth gear, and the second pawl is rotatably arranged on the middle block through the second support rod; One end of the second inner ratchet in the second ratchet assembly b is rotatably disposed on the synchronous block, and the other end is mounted on the transmission member. The second ratchet is rotatably disposed on the synchronous block via a second support rod.
Citation Information
Cited By
Metal plate bending device
CN117619948A