Mine track calibrator and use method

By designing a mine track calibrator including a main frame, a leveling ruler and an infrared laser pointer, the problem of cumbersome and large errors in the existing technology is solved, and efficient and accurate track installation is achieved.

CN119465715APending Publication Date: 2025-02-18KAILUAN (GROUP) CO LTD
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Patent Information

Application Number
CN202510002810.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-02
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

The existing mine track installation method requires multiple people to cooperate, the process is cumbersome and the error is large, making it difficult to ensure the accuracy and installation efficiency of the track.

Method used

A mine track calibrator is designed, including a main frame, a horizontal ruler and an infrared laser pointer. The track laying direction is determined through an infrared laser pointer, and the flatness and gauge of the track are corrected using the horizontal ruler and wheel width.

Benefits of technology

It realizes single-person operation, reduces labor costs, improves the accuracy and efficiency of track installation, avoids repeated adjustments and measurements, and greatly improves the efficiency of Taoism practice.

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Abstract

The invention relates to the technical field of mine track construction, in particular to a mine track calibrator and a using method.The mine track calibrator comprises a main machine frame, a leveling instrument and an infrared laser pointing instrument, the main machine frame comprises a bottom plate, a first wheel shaft and a second wheel shaft are installed below the bottom plate, and first wheels are installed at the two ends of the first wheel shaft; the distance between the inner edges of the two first wheels is equal to the distance between the two rails, a mounting groove is formed in the bottom plate, the leveling instrument is fixed in the mounting groove, a guide rail is mounted above the bottom plate, a moving block is slidably connected to the guide rail, and the infrared laser pointing instrument is fixed to the moving block. The method has the technical effect of improving the mounting accuracy and the mounting efficiency of the track in the roadway.
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Description

Technical Field

[0001] The invention relates to the technical field of mine track construction, and in particular to a mine track calibrator and a use method thereof. Background Art

[0002] Some existing mine transportation in my country mainly adopts belt and rail transportation. At present, the reverse centerline method is used for track installation in the tunnel. The reverse centerline method is to reverse the line from the line point given by ground survey to confirm the laying position of the track. The reverse centerline method is used to determine the front and rear direction and flatness of the track extension so that the centerline of the track coincides with the centerline of the tunnel, ensuring the accurate position of the track in the tunnel and avoiding deviation or skew. However, the reverse line requires the cooperation of multiple people. One person stands at the line point position for a long time to direct the rear road repair personnel to adjust the laying position of the track by means of three points in a straight line. Due to the distance problem, at least three rear road repair personnel and line watchers are required to cooperate, one person directs, and the other two adjust the track. The process is cumbersome and the error is large. Summary of the invention

[0003] The embodiment of the present invention provides a mine track calibrator and a method of using the same, which has the technical effect of improving the accuracy and efficiency of track installation in a tunnel.

[0004] On one hand, the present invention discloses a mine track calibrator, which adopts the following technical solution: A mine track calibrator comprises a main frame, a level and an infrared laser pointer. The main frame comprises a base plate, a first wheel axle and a second wheel axle are mounted below the base plate, first wheels are mounted at both ends of the first wheel axle, second wheels are mounted at both ends of the second wheel axle, the distance between the inner edges of the two first wheels is the spacing between the two tracks, a mounting groove is provided on the base plate, the level is fixed in the mounting groove, a guide rail is mounted above the base plate, a moving block is slidably connected to the guide rail, and the infrared laser pointer is fixed on the moving block.

[0005] Furthermore, a brake assembly is provided on the bottom plate to prevent the first wheel axle from rotating.

[0006] Furthermore, the brake assembly includes a brake block, a connecting rod and a connecting block. The brake block is located between the first wheel axle and the base plate. The bottom of the connecting rod is fixed to the brake block, the top of the connecting rod passes through the base plate and is fixed to the connecting block. A spring is fixed between the connecting block and the top plate, and the spring is sleeved on the connecting rod. A pressure block is rotatably connected to the base plate, and the pressure block can press against the connecting block.

[0007] Furthermore, a mounting rod is fixed on the bottom plate, one end of the pressing block is rotatably connected to the mounting rod, a locking nut is threadedly connected to the mounting rod, and the pressing block is located below the locking nut.

[0008] Furthermore, limiting blocks are fixed on both sides of the moving block, a sliding block is fixed on one side of the limiting block close to the guide rail, and a sliding groove for the sliding block to slide is provided on the guide rail.

[0009] Furthermore, a clamping bolt is provided on the moving block, and the clamping bolt can fix the position of the moving block on the guide rail.

[0010] On the other hand, the present invention also discloses a method of use, comprising the following steps: S1. Place the main frame at the position of the constructed track, use an infrared laser pointer to illuminate the front and back to determine the direction of the main frame facing the constructed track, use a level ruler to drive the main frame to be horizontal, and the width of the two first wheels is the width of the constructed track; S2, after the main frame is adjusted to be stable, the main frame is fixed by using a brake assembly, and then the track is laid according to the direction of the infrared laser pointing instrument (44); S3. After the track is laid, the operator holds the handle and pushes forward in the direction of track repair. By observing the distance between the two first wheels, it can be determined whether the track gauge is qualified. If it is unqualified, it will be adjusted immediately according to the wheel width; S4. While the operator is moving forward, observe the state of the bubble in the level ruler. If the bubble deviates to one side, it means that the track is uneven. Adjust the track until the bubble returns to the middle position of the level ruler. S5. When the gauge, direction and flatness of the tested track have met the standard requirements, the track section can be reinforced; S6. The operator pushes the main frame to the end of the fixed track to prepare for laying the next section of track, and then repeats the above steps.

[0011] Compared with the prior art, the present invention has the following technical effects: Compared with the method of determining the direction and flatness of the road repair by the reverse line, the device and method of the present invention only require one person to operate, which reduces the labor cost. The track is corrected by using an infrared laser pointer, and all indicators can meet the standard requirements. The correction of one section is completed at one time, and repeated adjustment and correction are not required. The straightness and flatness of the track are determined by the infrared laser pointer and the level ruler, and the track gauge is determined by the wheel width, so the track installation accuracy is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The drawings described herein are used to provide a further understanding of the present invention, constitute a part of the present invention, and do not constitute a limitation of the present invention. In the drawings: Figure 1 A schematic diagram of the overall structure of the present invention; Figure 2 A schematic diagram of a brake assembly in the present invention; Figure 3The figure is a schematic diagram of a moving block and an infrared laser pointing device in the present invention.

[0013] Explanation of the reference numerals in the accompanying drawings: 1. Main frame; 11. Base plate; 12. First fixed block; 121. Axle hole; 13. Second fixed block; 14. First wheel axle; 15. First wheel; 16. Second wheel axle; 17. Second wheel; 2. Brake assembly; 21. Brake block; 22. Connecting rod; 23. Connecting block; 24. Spring; 25. Mounting rod; 26. Pressure block; 27. Locking nut; 3. Mounting groove; 31. Level ruler; 4. Support block; 41. Guide rail; 411. Slide groove; 42. Moving block; 421. Limit block; 422. Slider; 43. Tightening bolt; 44. Infrared laser pointer; 5. Handle. DETAILED DESCRIPTION

[0014] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the embodiments and the accompanying drawings. Here, the illustrative embodiments of the present invention and their descriptions are used to explain the present invention, but are not intended to limit the present invention.

[0015] Reference Figure 1 , Figure 2 and Figure 3 A mine track calibrator includes a main frame 1, the main frame 1 includes a bottom plate 11, two first fixing blocks 12 and two second fixing blocks 13 are fixed to the bottom of the bottom plate 11, and the two first fixing blocks 12 are each provided with an axial hole 121. The two first fixing blocks 12 are provided with a first wheel axle 14, the first wheel axle 14 passes through the axial hole 121 on the first fixing block 12, and first wheels 15 are installed at both ends of the first wheel axle 14.

[0016] The two second fixing blocks 13 are also provided with shaft holes 121. The second fixing blocks 13 are provided with second wheel shafts 16, which pass through the second shaft holes 121. Second wheels 17 are mounted at both ends of the second wheel shafts 16.

[0017] A brake assembly 2 is provided on the base plate 11 to prevent the first wheel axle 14 from rotating. The brake assembly 2 includes a brake block 21, a connecting rod 22 and a connecting block 23. The brake block 21 is located between the first wheel axle 14 and the base plate 11. The connecting rod 22 is fixed above the brake block 21. The connecting rod 22 passes through the base plate 11 upward. The top of the connecting rod 22 is fixed to the connecting block 23. A spring 24 is fixed between the connecting block 23 and the base plate 11, and the spring 24 is sleeved on the connecting rod 22.

[0018] A mounting rod 25 is provided above the bottom plate 11, the mounting rod 25 is located on one side of the connecting rod 22, the bottom of the mounting rod 25 is fixed to the bottom plate 11, the mounting rod 25 is a threaded rod, a pressing block 26 is rotatably connected to the mounting rod 25, a locking nut 27 is provided above the pressing block 26, and the locking nut 27 is threadedly connected to the mounting rod 25. The pressing block 26 is rotated to rotate it above the connecting block 23, and the pressing block 26 can be pressed against the connecting block 23.

[0019] When the calibrator needs to be stopped, the connection block 23 is pressed downward to compress the spring 24, so that the brake block 21 compresses the first wheel axle 14, thereby preventing the first wheel axle 14 from rotating. The pressing block 26 is rotated to make the pressing block 26 press against the connection block 23, thereby preventing the connection block 23 from moving upward. The width between the two first wheels 15 is the same as the width between the two second wheels 17, and the inner edge width of the two first wheels 15 is the same as the spacing between the two tracks.

[0020] The bottom plate 11 is provided with a mounting groove 3, which is arranged along the length direction of the bottom plate 11. A level ruler 31 is fixed in the mounting groove 3, and both ends of the level ruler 31 are kept horizontal. When calibrating the track, push the bottom plate 11 to move along the track, and observe the bubble state of the level ruler 31 in front. If the bubble moves to one side, it means that the track is uneven. Adjust the track until the bubble returns to the center. At this time, the track gauge, direction, and flatness of the tested track have all met the standard requirements, and the track section can be reinforced to determine it as a qualified track.

[0021] Two support blocks 4 are fixed on the upper surface of the bottom plate 11. The two support blocks 4 are respectively located at the two ends of the bottom plate 11. A guide rail 41 is fixed on the support block 4. The cross section of the guide rail 41 is rectangular. A moving block 42 is slidably connected to the guide rail 41. Limiting blocks 421 are fixed on both sides of the moving block 42. A slide groove 411 is provided on the side wall of the guide rail 41. A slider 422 is fixed on the side wall of the limiting block 421. The slider 422 is slidably connected to the slide groove 411. A tightening bolt 43 is provided on the moving block 42. The tightening bolt 43 is threadedly connected to the moving block 42. The tightening bolt 43 passes through the moving block 42 and tightens the guide rail 41. An infrared laser pointer 44 is fixed on the moving block 42.

[0022] The device uses an infrared laser pointer 44 to determine the track laying direction, uses the first wheel 15 to correct the double track gauge, and corrects the flatness of the double track through the front level 31. The device has a simple structure and high precision, can reduce the number of operators, effectively prevent repeated measurements, and improve accuracy, greatly improve the efficiency of track repair, and lay a solid foundation for the safe and efficient development of the mine.

[0023] The present invention also discloses a method for using a mine track calibrator, comprising the following steps: S1, place the main frame 1 at the position of the constructed track, use the infrared laser pointer 44 to illuminate the front and back, determine the direction of the main frame 1 facing the constructed track, use the level ruler 31 to drive the main frame 1 to be horizontal, and the width of the two first wheels 15 is the width of the constructed track; S2, after the main frame 1 is adjusted to be stable, the main frame 1 is fixed by the brake assembly 2, and then the track is laid according to the direction of the infrared laser pointer 44; S3. After the track is laid, the operator holds the handle 5 and pushes forward in the direction of the track repair. The operator observes the distance between the two first wheels 15 to determine whether the track gauge is qualified. If it is unqualified, the gauge is adjusted immediately according to the wheel width. S4. When the operator moves forward, he observes the state of the bubble in the level ruler 31. If the bubble deviates to one side, it means that the track is uneven. The track is adjusted until the bubble returns to the middle position of the level ruler 31. S5. When the gauge, direction and flatness of the tested track have met the standard requirements, the track section can be reinforced; S6. The operator pushes the main frame 1 to the end of the fixed track to prepare for laying the next section of track, and then repeats the above steps.

[0024] The above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention are included in the protection scope of the present invention.

Claims

1. A mine track calibrator, characterized in that: The invention comprises a main frame (1), a level ruler (31) and an infrared laser pointer (44). The main frame (1) comprises a bottom plate (11). A first wheel axle (14) and a second wheel axle (16) are mounted below the bottom plate (11). First wheels (15) are mounted at both ends of the first wheel axle (14). Second wheels (17) are mounted at both ends of the second wheel axle (16). The distance between the inner edges of the two first wheels (15) is the distance between the two tracks. A mounting groove (3) is formed on the bottom plate (11). The level ruler (31) is fixed in the mounting groove (3). A guide rail (41) is mounted above the bottom plate (11). A moving block (42) is slidably connected to the guide rail (41). The infrared laser pointer (44) is fixed on the moving block (42).

2. The mine track calibrator according to claim 1, characterized in that: A brake assembly (2) is provided on the bottom plate (11) for preventing the first wheel axle (14) from rotating.

3. The mine track calibrator according to claim 1, characterized in that: The brake assembly (2) comprises a brake block (21), a connecting rod (22) and a connecting block (23); the brake block (21) is located between the first wheel axle (14) and the bottom plate (11); the bottom of the connecting rod (22) is fixed to the brake block (21); the top of the connecting rod (22) passes through the bottom plate (11) and is fixed to the connecting block (23); a spring (24) is fixed between the connecting block (23) and the top plate; the spring (24) is sleeved on the connecting rod (22); a pressure block (26) is rotatably connected to the bottom plate (11); the pressure block (26) can press against the connecting block (23).

4. The mine track calibrator according to claim 3, characterized in that: A mounting rod (25) is fixed on the bottom plate (11), one end of a pressing block (26) is rotatably connected to the mounting rod (25), a locking nut (27) is threadedly connected to the mounting rod (25), and the pressing block (26) is located below the locking nut (27).

5. The mine track calibrator according to claim 1, characterized in that: Limiting blocks (421) are fixed on both sides of the moving block (42), a sliding block (422) is fixed on one side of the limiting block (421) close to the guide rail (41), and a sliding groove (411) for the sliding block (422) to slide is provided on the guide rail (41).

6. The mine track calibrator according to claim 5, characterized in that: A tightening bolt (43) is provided on the moving block (42), and the tightening bolt (43) can fix the position of the moving block (42) on the guide rail (41).

7. A method for using the mine track calibrator according to claim 1, characterized in that: The steps include: S1, placing the main frame (1) at the location of the constructed track, using an infrared laser pointer (44) to illuminate from front to back, determining the direction in which the main frame (1) is facing the constructed track, using a level ruler (31) to drive the main frame (1) to be horizontal, and the width of the two first wheels (15) to be the width of the constructed track; S2, after the main frame (1) is adjusted to be stable, the main frame (1) is fixed by using the brake assembly (2), and then the track is laid according to the direction of the infrared laser pointing instrument (44); S3. After the track is laid, the operator holds the handle (5) and pushes forward in the direction of track repair, and observes the distance between the two first wheels (15) to determine whether the track gauge is qualified. If it is unqualified, it is immediately adjusted according to the wheel width; S4. While the operator is moving forward, the operator observes the state of the bubble in the level ruler (31). If the bubble deviates to one side, it means that the track is uneven. The track is adjusted until the bubble returns to the middle position of the level ruler (31); S5. When the gauge, direction and flatness of the tested track have met the standard requirements, the track section can be reinforced; S6. The operator pushes the main frame (1) to the end of the fixed track to prepare for laying the next section of track, and then repeats the above steps.