Drill hole filling device for tunnel construction blasting

By designing a drilling filling device for tunnel construction, the problem of inconvenient operation of hole cleaning and filling and sealing in tunnel construction is solved, and an efficient and convenient construction process is achieved, and construction efficiency and quality are improved.

CN119466817APending Publication Date: 2025-02-18GUANGXI LIUZHOU WEIQI CHEM IND CO LTD
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Patent Information

Application Number
CN202411665195.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

During the tunnel construction process, hole cleaning and filling and sealing are inconvenient to operate, and the existing devices are not suitable for powder explosives loading, and the operating efficiency and quality are not high.

Method used

A drilling filling device for blasting tunnel construction is designed, including a drilling filling part and a filling unit. The drilling plug section realizes drilling and clearing of holes through the transmission unit and the drilling rod, and the filling unit realizes the extrusion and compact filling of gun mud through the hydraulic cylinder and extrusion pipe head.

Benefits of technology

The device can efficiently complete the drilling, hole cleaning and filling and sealing processes, improve construction efficiency and quality, and is relatively convenient to operate, and is suitable for various explosive types.

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Abstract

The invention relates to the technical field of tunnel blasting construction devices, in particular to a hole drilling and filling device for tunnel construction blasting, which comprises a mobile equipment vehicle provided with a vertical guide frame, a hole drilling and filling part comprising a mounting bin mounted at the top end of the lifting frame through a horizontal supporting plate, a transmission unit is movably mounted in the mounting bin through a power source, a drill rod is rotatably mounted on the transmission unit, and a tricone bit is mounted at the top end of the drill rod; a filling unit corresponding to the drill rod in position is mounted on the mounting bin, and the filling unit is used for containing stemming to fill the drill hole; the drilling, hole cleaning and hole filling and sealing procedures can be achieved through the arranged drilling and filling part, and high construction efficiency and stable construction quality are achieved; the filling unit can extrude stemming, compact stemming is obtained and extruded into a drill hole, and drill hole filling can be completed quickly and compactly.
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Description

Technical Field

[0001] The invention relates to the technical field of tunnel blasting construction devices, and in particular to a drilling and filling device for tunnel construction blasting. Background Art

[0002] During the tunnel construction process, blasting operations need to be performed on the rock mass. The general steps of tunnel blasting operations include drilling, hole cleaning, filling and plugging. At present, in order to improve construction efficiency, emulsion explosive strips are mostly used to facilitate rapid filling.

[0003] However, in the above construction process, hole cleaning and hole filling and sealing are inconvenient and both require manual work; currently, the hole is cleaned separately after drilling is completed, and the hole is deep and contains a lot of slag, which is inconvenient to clean; when filling and sealing the hole, ramming sticks are mostly used to tamp ramming mud, which is inconvenient to operate, and the sealing of the ramming mud after being inserted into the drilled hole is unstable, which requires high operating experience for the operator and has low operating efficiency.

[0004] The existing patent with authorization announcement number CN 114279284 B provides a drilling and filling device for tunnel construction blasting, which includes a mounting seat slidably arranged on a frame and a rotating shaft rotatably installed on the mounting seat, the rotating shaft is hollow and through, one end of the rotating shaft is a charge inlet, and the other end is a charge outlet; it is mainly suitable for powder explosive filling, but not suitable for hole cleaning and filling and sealing; in order to achieve the above functions and improve construction efficiency and quality, we propose a drilling and filling device for tunnel construction blasting. Summary of the invention

[0005] The purpose of the present invention is to solve the deficiencies mentioned in the above background technology and to provide a drilling and filling device for tunnel construction blasting.

[0006] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0007] A drilling and filling device for tunnel construction blasting, comprising a mobile equipment vehicle provided with a vertical guide frame, a lifting frame being lifted and mounted on the vertical guide frame, and further comprising:

[0008] The drilling and filling part comprises an installation chamber installed on the top of the lifting frame through a horizontal support plate, a transmission unit is installed in the installation chamber through a power source, a drill rod is rotatably installed on the transmission unit, and a three-cone drill bit is installed at the top of the drill rod;

[0009] A filling unit corresponding to the position of the drill rod is installed on the installation bin, and the filling unit is used to contain gun mud to fill the drill hole.

[0010] Preferably, the installation bin comprises a bin body with packaging side panels and limiting side panels detachably mounted at both ends, and the bin body is provided with symmetrically arranged side embedding cavities;

[0011] A second hydraulic cylinder serving as a power source is installed in the side embedding cavity.

[0012] Preferably, the transmission unit comprises a support block provided with a lug connected to the output shaft of the second hydraulic cylinder, a pressure block is detachably mounted on the support block, and a rotating clamping cavity is provided between the support block and the pressure block;

[0013] A rotating block is installed at the rotating clamping cavity, and the rotating block is provided with transmission gears and a columnar clamping block for rotatingly installing in the rotating clamping cavity.

[0014] Preferably, a first driving motor is mounted on the pressing block, and a gear meshing with the transmission gear teeth is mounted on the output shaft of the first driving motor.

[0015] Preferably, a flow guide cavity is provided at the axis of the drill rod;

[0016] A flow guiding hollow hole is arranged at the axis center of the rotating block, and a rotary flow guiding joint and the drill rod are respectively connected and installed at two ends of the flow guiding hollow hole on the rotating block.

[0017] Preferably, a slide rail is installed at the side embedding cavity, and the support block is provided with a slide groove for sliding installation on the slide rail.

[0018] Preferably, a guide pipe is installed at the other end of the rotary guide joint, and the guide pipe is used to provide water flow for flushing drilling slag during drilling.

[0019] Preferably, the filling unit comprises a gun mud tube provided with a material cavity, and a first hydraulic cylinder is fixedly installed on the outside of the gun mud tube;

[0020] A pressure plate connected to the output shaft of the first hydraulic cylinder is provided in the material cavity, and the pressure plate is used for squeezing the cannon mud filled in the material cavity.

[0021] Preferably, a sealing pipe cover is installed on the gun mud pipe, and an extrusion pipe head is provided on the discharge side of the gun mud pipe, and a rubber edge for sealing and fitting on the outer wall of the borehole is provided on the outer side of the extrusion pipe head;

[0022] The two ends of the extrusion tube head are circular in structure and gradually shrink from the inside to the outside;

[0023] The inner diameter of the outer end of the extrusion tube head is larger than the inner diameter of the drilled hole.

[0024] Preferably, a threaded rod is rotatably mounted on the mounting bin via a second driving motor, and a guide sliding rod is fixedly mounted on the mounting bin;

[0025] The gun mud pipe is slidably mounted on the guide slide rod and is threadedly connected to the threaded rod. When the second drive motor rotates, the filling unit moves along the direction of the threaded rod.

[0026] Compared with the prior art, the present invention has the following beneficial effects:

[0027] The drilling and filling device for tunnel construction blasting can realize the drilling, hole cleaning and filling and sealing processes through the drilling and filling part, and has high construction efficiency and stable construction quality; the filling unit can squeeze the cannon mud, obtain dense cannon mud and squeeze it into the drill hole, which is conducive to the rapid and dense completion of the drilling and filling. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] The drawings constituting a part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0029] Figure 1 This is one of the overall structural schematic diagrams of the present invention;

[0030] Figure 2 This is the second schematic diagram of the overall structure of the present invention;

[0031] Figure 3 It is a schematic diagram of the overall structure installation of the present invention;

[0032] Figure 4 This is one of the schematic diagrams of the drilling and filling part of the present invention;

[0033] Figure 5 This is the second schematic diagram of the drilling and filling part of the present invention;

[0034] Figure 6 This is one of the diagrams of the drilling and filling part of the present invention;

[0035] Figure 7 This is the second diagram of the drilling and filling part of the present invention;

[0036] Figure 8 It is a schematic diagram of the packing unit of the present invention.

[0037] The meaning of each number in the figure is:

[0038] 1. Equipment moving vehicle; 11. Vertical guide frame; 12. Lifting frame; 13. Horizontal pallet;

[0039] 2. Installation bin; 21. Bin body; 211. Side embedding cavity; 22. Slide rail; 23. Encapsulation side plate; 24. Limiting side plate; 241. Socket;

[0040] 3. Drill rod; 301. Diversion chamber; 4. Three-cone drill bit;

[0041] 5. Transmission unit; 51. Support block; 511. Lug; 512. Sliding groove; 52. Press block; 501. Rotating clamping cavity; 53. First driving motor; 54. Rotating block; 541. Columnar clamping block; 542. Transmission gear; 5401. Diversion hollow hole; 55. Rotating diversion joint;

[0042] 6. Stuffing unit; 61. Mud pipe; 611. Sealing pipe cover; 612. Extrusion pipe head; 613. Rubber edge; 6101. Material cavity; 62. Pressure plate; 63. First hydraulic cylinder;

[0043] 7. The second driving motor; 8. The guide slide rod; 9. The second hydraulic cylinder; 10. The threaded rod. DETAILED DESCRIPTION

[0044] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. In the absence of conflict, the embodiments in this application and the features in the embodiments can be combined with each other. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.

[0045] See also Figure 1-8 The present invention describes the above technical solution in detail through the following embodiments:

[0046] A drilling and filling device for tunnel construction blasting, such as Figure 1-Figure 3 The structure shown includes a mobile equipment vehicle 1 provided with a vertical guide frame 11, on which a lifting frame 12 is installed for lifting, and further includes:

[0047] The borehole filling part includes an installation chamber 2 installed on the top of the lifting frame 12 through a horizontal support plate 13. A transmission unit 5 is installed in the installation chamber 2 through a power source. A drill rod 3 is rotatably installed on the transmission unit 5. A three-cone drill bit 4 is installed at the top of the drill rod 3. It should be noted that in order to obtain the function of synchronously cleaning slag during drilling, this embodiment has a guide cavity 301 at the axis of the drill rod 3. Water can flow out from the three-cone drill bit 4 through the guide cavity 301, that is, water is injected into the borehole during drilling. With the injection of water, the horizontal hole will bring the slag out of the borehole along with the water flow, and there is no need to clean the borehole separately.

[0048] Specifically, Figure 5-Figure 7As shown in the structure, the installation bin 2 includes a bin body 21 with packaging side panels 23 and limiting side panels 24 detachably installed at both ends, the limiting side panels 24 are provided with insertion holes 241 for inserting the drill rod 3, and the interior of the bin body 21 is provided with symmetrically arranged side embedding cavities 211. In this embodiment, a second hydraulic cylinder 9 serving as a power source is installed in the side embedding cavity 211; and a slide rail 22 is installed at the side embedding cavity 211, and a sliding groove 512 for sliding installation on the slide rail 22 is provided on the support block 51.

[0049] It should be noted that, in this embodiment, the transmission unit 5 is Figure 5 The installation shown in the figure includes a support block 51 provided with a lug 511 connected to the output shaft of the second hydraulic cylinder 9, a pressure block 52 is detachably installed on the support block 51, and a rotation clamping chamber 501 is provided between the support block 51 and the pressure block 52; the main function of the second hydraulic cylinder 9 is to provide a pressure force for drilling inwards and obtain a moving space for retracting the drill rod 3; in order to obtain a stable rotation ability of the drill rod 3, this embodiment is as follows Figure 6 and Figure 7 In the structure shown, a rotating block 54 is installed at the rotating clamp cavity 501, and the rotating block 54 is provided with transmission gears 542 and a cylindrical clamping block 541 for rotating installed in the rotating clamp cavity 501. A first driving motor 53 is installed on the pressing block 52, and a gear meshing with the transmission gear 542 is installed on the output shaft of the first driving motor 53 to provide a rotational driving force.

[0050] It is worth mentioning that a diversion hollow hole 5401 is provided at the axis of the rotating block 54, and a rotating diversion joint 55 and a drill rod 3 are respectively installed at both ends of the diversion hollow hole 5401 on the rotating block 54. A diversion pipe is installed at the other end of the rotating diversion joint 55. The diversion pipe is used to provide water flow for flushing the drill slag material during drilling. The rotating diversion joint 55 can avoid the problem of entanglement of the diversion pipe when the drill rod 3 and the rotating block 54 rotate.

[0051] In order to seal the borehole, taphole mud is generally used as the sealing material, such as Figure 4 In the structure shown, a filling unit 6 corresponding to the position of the drill rod 3 is installed on the installation bin 2, and the filling unit 6 includes a gun mud tube 61 provided with a material chamber 6101. A first hydraulic cylinder 63 is fixedly installed on the outside of the gun mud tube 61, and the material chamber 6101 is used to hold gun mud and fill the drill hole; in this embodiment, a threaded rod 10 is rotatably installed on the installation bin 2 by the second drive motor 7, and a guide slide bar 8 is fixedly installed, the gun mud tube 61 is slidably installed on the guide slide bar 8 and is threadedly connected with the threaded rod 10. When the second drive motor 7 rotates, the filling unit 6 moves along the direction of the threaded rod 10 to adjust the position of the filling unit 6 to avoid obstruction of drilling.

[0052] like Figure 4As shown, a pressure plate 62 connected to the output shaft of the first hydraulic cylinder 63 is provided in the material chamber 6101, and the pressure plate 62 is used to squeeze the cannon mud filled in the material chamber 6101; a sealing pipe cover 611 is installed on the cannon mud pipe 61, and a material extrusion pipe head 612 is provided on the discharge side of the cannon mud pipe 61, and a rubber edge 613 for sealing and fitting on the outer wall of the borehole is provided on the outer side of the material extrusion pipe head 612; Figure 5 In the structure shown, both ends of the extrusion tube head 612 are circular structures, and are gradually contracted from the inside to the outside. When squeezing the gun mud, the gun mud can be squeezed densely through the extrusion tube head 612, and the inner diameter of the outer end of the extrusion tube head 612 is larger than the inner diameter of the borehole, so that the dense gun mud can be fully squeezed in, so that the gun mud and the borehole wall are kept in close contact, thereby completing the filling of the gun mud.

[0053] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.

[0054] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features.

[0055] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered exemplary and non-restrictive in all respects, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention.

Claims

1. A drilling and filling device for tunnel construction blasting, comprising a mobile equipment vehicle (1) provided with a vertical guide frame (11), wherein a lifting frame (12) is mounted on the vertical guide frame (11) for lifting, characterized in that: Also includes: The drilling and filling part comprises an installation chamber (2) installed on the top of the lifting frame (12) through a horizontal support plate (13), a transmission unit (5) is installed in the installation chamber (2) in a manner movable by a power source, a drill rod (3) is rotatably installed on the transmission unit (5), and a three-cone drill bit (4) is installed at the top of the drill rod (3); A filling unit (6) corresponding to the position of the drill rod (3) is installed on the installation bin (2), and the filling unit (6) is used to hold gun mud to fill the drill hole.

2. The drilling and filling device for tunnel construction blasting as claimed in claim 1, characterized in that: The installation bin (2) comprises a bin body (21) with packaging side plates (23) and limiting side plates (24) detachably mounted at both ends, and the bin body (21) is provided with symmetrically arranged side embedding cavities (211) inside; A second hydraulic cylinder (9) serving as a power source is installed in the side embedding cavity (211).

3. The drilling and filling device for tunnel construction blasting as claimed in claim 2, characterized in that: The transmission unit (5) comprises a support block (51) provided with a lug (511) connected to the output shaft of the second hydraulic cylinder (9), a pressure block (52) is detachably mounted above the support block (51), and a rotating clamping chamber (501) is provided between the support block (51) and the pressure block (52); A rotating block (54) is installed at the rotating clamping cavity (501), and the rotating block (54) is provided with transmission gear teeth (542) and a columnar clamping block (541) for rotatingly installing in the rotating clamping cavity (501).

4. The drilling and filling device for tunnel construction blasting as claimed in claim 3, characterized in that: A first drive motor (53) is mounted on the pressing block (52), and a gear meshing with the transmission gear teeth (542) is mounted on the output shaft of the first drive motor (53).

5. The drilling and filling device for tunnel construction blasting as claimed in claim 3, characterized in that: A flow guide cavity (301) is provided at the axis center of the drill rod (3); A flow guiding hollow hole (5401) is provided at the axis of the rotating block (54), and a rotating flow guiding joint (55) and the drill rod (3) are respectively connected and installed at both ends of the flow guiding hollow hole (5401) on the rotating block (54).

6. The drilling and filling device for tunnel construction blasting as claimed in claim 3, characterized in that: A slide rail (22) is installed at the side embedding cavity (211), and a slide groove (512) for slidingly installing on the slide rail (22) is provided on the support block (51).

7. The drilling and filling device for tunnel construction blasting as claimed in claim 5, characterized in that: A flow guide pipe is installed at the other end of the rotary flow guide joint (55), and the flow guide pipe is used to provide water flow for flushing the drilling slag material when drilling.

8. The drilling and filling device for tunnel construction blasting as claimed in claim 1, characterized in that: The filling unit (6) comprises a gun mud tube (61) provided with a material cavity (6101), and a first hydraulic cylinder (63) is fixedly mounted on the outside of the gun mud tube (61); A pressure plate (62) connected to the output shaft of the first hydraulic cylinder (63) is provided in the material cavity (6101), and the pressure plate (62) is used to squeeze the cannon mud filled in the material cavity (6101).

9. The drilling and filling device for tunnel construction blasting as claimed in claim 8, characterized in that: A sealing pipe cover (611) is installed on the gun mud pipe (61), and an extrusion pipe head (612) is provided on the discharge side of the gun mud pipe (61), and a rubber edge (613) for sealing and fitting on the outer wall of the drill hole is provided on the outer side of the extrusion pipe head (612); The two ends of the extrusion pipe head (612) are circular in structure and gradually shrink from the inside to the outside; The inner diameter of the outer end of the extrusion pipe head (612) is larger than the inner diameter of the drilled hole.

10. The drilling and filling device for tunnel construction blasting as claimed in claim 8, characterized in that: The installation bin (2) is provided with a threaded rod (10) which is rotatably mounted by a second driving motor (7), and a guide slide rod (8) which is fixedly mounted thereon; The gun mud tube (61) is slidably mounted on the guide slide rod (8) and is threadedly connected to the threaded rod (10). When the second drive motor (7) rotates, the filling unit (6) moves along the direction of the threaded rod (10).

Citation Information

Patent Citations

  • A drilling and charging device for tunnel construction blasting

    CN114279284B