Anti-slip functional film for photoelectric sensor

By designing fixed grooves, tensile rods and lifting structures in the photoelectric sensor, the shortcomings of traditional photoelectric sensors in height adjustment and facing position maintenance are solved, and higher accuracy and operational flexibility are achieved.

CN119467951APending Publication Date: 2025-02-18ZHENGZHOU UNIVERSITY OF LIGHT INDUSTRY
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Patent Information

Application Number
CN202411529522.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

When adjusting the height of the transmitter and receiver, traditional photoelectric sensors are inflexible, which affects the accuracy of the sensor and is difficult to maintain the position of the transmitter and receiver in the opposite direction.

Method used

A photoelectric sensor is designed, adopting a structure of a fixed groove and a tensile rod. The height of the fixed groove is adjusted through the lifting structure and the synchronous gear drive system, and the fixing groove is deflected through the tensile rod to ensure that the transmitter and the receiver are kept in a straight line. .

Benefits of technology

The height adjustment and direct position maintenance of the photoelectric sensor are realized, which improves the accuracy and operation flexibility of the sensor, and avoids inaccurate measurement caused by height deviation.

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Abstract

The invention relates to the technical field of photoelectric sensors, and discloses an anti-slip functional film for a photoelectric sensor, the anti-slip functional film is composed of an upper convex film and a lower concave film, the upper convex film and the lower concave film are mutually buckled together, sliding fluorescent powder is arranged between the upper convex film and the lower concave film, and the sliding fluorescent powder is composed of Al powder, C powder and an additive. The outer surface of the photoelectric sensor is covered with a layer of film with an anti-slip function, so that the sensor has the properties of wear resistance, lubrication, corrosion resistance, superhardness and the like, and the application range and the service cycle of the sensor are increased.
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Description

Technical Field

[0001] The present invention relates to the technical field of photoelectric sensors, in particular to a photoelectric sensor and an anti-slip functional film. Background Art

[0002] A photoelectric sensor is an instrument that emits visible light or infrared light from a transmitter and detects the light reflected by the object through a receiver to obtain an output electrical signal. Its working principle is based on the photoelectric effect. The photoelectric effect refers to the phenomenon that when light shines on certain substances, the electrons of the substance absorb the energy of photons and a corresponding electrical effect occurs. According to the different photoelectric effect phenomena, the photoelectric effect is divided into three categories: external photoelectric effect, internal photoelectric effect and photovoltaic effect. Photoelectric devices include phototubes, photomultiplier tubes, photoresistors, photodiodes, phototransistors, photocells, etc., which are widely used in laboratories. Among them, the through-beam sensor usually includes an independent transmitter and receiver. During normal use, the two independent devices need to be installed in relative positions respectively; the diffuse reflection sensor is a sensor that integrates transmission and reception. The photoelectric sensors commonly used in teaching experiments are mainly composed of a mounting base, a sensor packaging shell, a circuit board, a light path, a light source and a receiver. The sensor is fixed on the experimental table through a mounting base.

[0003] During the experiment, due to the difference in height of the experimental objects, the position height of the photoelectric sensor transmitter and the position facing the receiver need to be adjusted. During the traditional adjustment, it is necessary to tighten the bolts, adjust the installation height of the photoelectric sensor or use the hydraulic rod for telescopic adjustment to adjust the height of the photoelectric sensor. The adjustment operation is not flexible and convenient, which affects the accuracy of the sensor. When the height of the transmitter and the receiver are adjusted separately, there may be a height difference between the two, which makes it impossible for the position height of the photoelectric sensor transmitter and the position facing the receiver to remain.

[0004] To this end, we propose a photoelectric sensor and an anti-slip functional film. Summary of the invention

[0005] In order to make up for the shortcomings of the prior art, the present invention provides the following technical solutions: a photoelectric sensor, comprising a base, a fixing seat fixedly installed on the top of the base, lifting structures are arranged at both ends of the top of the fixing seat, a fixing groove is rotatably arranged inside the lifting structure, a transmitter is fixedly installed inside one of the fixing grooves, a receiver opposite to the transmitter is fixedly installed inside the other fixing groove, the fixing groove is provided with a plug-in groove located at the bottom of the side, a fixing bolt is threadedly connected through the middle of the bottom of the fixing groove, and a stretching rod is plugged into the plug-in groove.

[0006] Preferably, the lifting structure includes a lifting frame fixedly installed at both ends of the top of the fixed seat, the lifting frame is rotatably connected with a lifting threaded rod inside, the lifting threaded rod is threadedly connected with a threaded sleeve located inside the lifting frame, and a lifting bracket is fixedly installed on the outside of the threaded sleeve, and a clamping cylinder is integrally connected to the middle of the front and rear sides of the fixing groove, the clamping cylinder is rotatably connected to the opposite surfaces of the two lifting brackets, the diameter of the clamping cylinder is smaller than the width of the side of the lifting bracket, and a rotating shaft is integrally provided at the end of the clamping cylinder, the diameter of the rotating shaft is smaller than the diameter of the clamping cylinder, the rotating shaft is rotatably connected to the side of the lifting bracket, and the clamping cylinder.

[0007] Preferably, a locking hole is provided in the middle of the clamping cylinder, a fixing plate is fixedly installed in the middle of one side of the lifting bracket, one end of the fixing plate is threadedly connected with a clamping screw, the end of the clamping screw is in tight contact with the outer circumferential surface of the clamping cylinder, and one side of the lifting bracket is in sliding contact with the inner wall of the lifting frame.

[0008] Preferably, two ends of the fixed seat are rotatably connected with a rotating rod, one end of the rotating rod is fixedly installed with a first bevel gear located inside the fixed seat, and the other end of the rotating rod is fixedly installed with a crank located outside the fixed seat, and the bottom of the lifting threaded rod is fixedly installed with a second bevel gear located inside the fixed seat, the second bevel gear is meshed with the first bevel gear, and drives the other rotating rod to rotate synchronously through the synchronous wheel, and then drives the lifting threaded rod to rotate through the first bevel gear and the second bevel gear, the bottom of the two lifting threaded rods are rotatably connected with the top of the fixed seat, the top of the two lifting threaded rods are rotatably connected with the top of the lifting frame, and the two lifting threaded rods are arranged in parallel inside the lifting frame.

[0009] Preferably, a synchronous wheel located on one side of the first bevel gear is fixedly installed in the middle of the rotating rod, and the two synchronous wheels are connected by a synchronous belt transmission. The diameters of the two synchronous wheels are exactly the same, and the thickness of the synchronous wheel is not greater than the distance between the first bevel gear and the inner wall of the fixed seat.

[0010] Preferably, the stretching rod is located in a telescopic sleeve between two fixed grooves, and both ends of the telescopic sleeve are slidably connected with the telescopic rod, one end of the telescopic rod is fixedly plugged into the plug-in groove at the bottom of the fixed groove, and the other end of the telescopic rod is located inside the telescopic sleeve.

[0011] Preferably, the two ends of the telescopic sleeve are integrally connected with fixed blocks, and a sliding groove is opened in the middle of the telescopic rod. The fixed block is slidably connected to the inside of the sliding groove. When there is a height difference between the two fixed grooves, the straight-line distance between the two fixed grooves is increased. When the stretching rod is deflected as a whole, the telescopic rod extends from the two ends of the telescopic sleeve, thereby increasing the overall length of the stretching rod.

[0012] Preferably, a contraction spring is arranged inside the sliding groove, one end of the contraction spring is tightly arranged against the fixed block, and the other end of the contraction spring is tightly contacted with one end of the sliding groove located inside the telescopic sleeve.

[0013] Preferably, the central axis of the clamping cylinder and the central axis of the clamping screw are located in the same horizontal plane, and the central axis of the locking hole is arranged parallel to the bottom of the fixing groove.

[0014] Preferably, a deflection groove is provided in the middle of the top of the fixing seat, and the width of the deflection groove is greater than the width of the fixing groove. When the fixing groove is located at the bottom, when deflection occurs under the action of the stretching rod, the bottom of the deflected fixing groove is located inside the deflection groove, preventing the fixing groove from being unable to deflect due to being too low.

[0015] The outer surface of the photoelectric sensor is covered with a layer of anti-slip functional film, which is composed of an upper convex film and a lower concave film. The upper convex film and the lower concave film are buckled together. Slip fluorescent powder is arranged between the upper convex film and the lower concave film. The slip fluorescent powder is composed of Al powder, C powder and additives.

[0016] Beneficial Effects

[0017] Compared with the prior art, the present invention provides a photoelectric sensor having the following beneficial effects:

[0018] 1. This photoelectric sensor is provided with a fixed groove and a stretching rod. Before adjusting the height, the telescopic rods at both ends of the stretching rod are inserted into the plug-in grooves at the bottom of the two fixed grooves, fixed by fixing bolts, and then loosening the tightening screw. The height of the fixed groove is adjusted by the lifting structure. When the heights of the two fixed grooves are different, the two telescopic rods in the stretching rod are automatically extended and retracted, and the stretching rod causes the two fixed grooves to deflect, thereby keeping the transmitter and the receiver facing each other, and then tightening the tightening screw and the tightening cylinder to prevent the receiver and the transmitter from making inaccurate measurements due to height deviations.

[0019] 2. This photoelectric sensor is provided with a lifting structure. When adjusting the height of the fixed groove, the crank is turned to rotate the rotating rod, and at the same time, another rotating rod is driven to rotate synchronously through the synchronous wheel, and then the lifting threaded rod is driven to rotate through the first bevel gear and the second bevel gear, so that the threaded sleeve and the lifting bracket are adjusted in height, thereby driving the fixed groove to be lifted and lowered.

[0020] 3. This photoelectric sensor is provided with a locking hole. When the transmitter or receiver needs to be kept horizontal, the clamping screw is aligned with the locking hole, and the clamping screw is rotated to make the clamping screw and the locking hole plugged, so that the fixing groove is kept horizontal. After the two fixing grooves are kept facing each other and fixed by the clamping screw through the stretching rod, the fixing bolt can be loosened and the stretching rod can be taken out. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0022] Figure 2 It is a structural schematic diagram of the fixing seat of the present invention;

[0023] Figure 3 It is a structural schematic diagram of the stretching rod of the present invention;

[0024] Figure 4 It is a structural schematic diagram of the lifting structure of the present invention;

[0025] Figure 5 For the present invention Figure 4 The enlarged view of point A in the middle;

[0026] Figure 6 For the present invention Figure 4 The enlarged view of point B in the middle;

[0027] Figure 7 For the present invention Figure 4 Enlarged view of point C in the middle;

[0028] Figure 8 It is a structural schematic diagram of the fixing groove of the present invention.

[0029] In the figure: 1. base; 2. fixing seat; 3. lifting structure; 301. lifting frame; 302. lifting threaded rod; 303. threaded sleeve; 304. lifting bracket; 305. rotating rod; 306. synchronous wheel; 307. synchronous belt; 308. first bevel gear; 309. second bevel gear; 310. crank; 4. fixing slot; 5. transmitter; 6. receiver; 7. plug-in slot; 8. fixing bolt; 9. stretching rod; 901. telescopic sleeve; 902. fixing block; 903. telescopic rod; 904. sliding slot; 905. contraction spring; 10. deflection slot; 11. tightening cylinder; 12. fixing plate; 13. tightening screw; 14. locking hole. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] See also Figures 1 to 8A photoelectric sensor includes a base 1, a fixing base 2 is fixedly installed on the top of the base 1, lifting structures 3 are arranged at both ends of the top of the fixing base 2, a fixing groove 4 is rotatably arranged inside the lifting structure 3, a transmitter 5 is fixedly installed inside one of the fixing grooves 4, a receiver 6 opposite to the transmitter 5 is fixedly installed inside the other fixing groove 4, a plug-in groove 7 located at the bottom of the side surface is opened in the fixing groove 4, a fixing bolt 8 is threadedly connected through the middle of the bottom of the fixing groove 4, and a stretching rod 9 is plugged into the plug-in groove 7.

[0032] As an embodiment of the present invention, the lifting structure 3 includes a lifting frame 301 fixedly installed at both ends of the top of the fixed seat 2, the lifting frame 301 is internally rotatably connected with a lifting threaded rod 302, the lifting threaded rod 302 is threadedly connected with a threaded sleeve 303 located inside the lifting frame 301, and a lifting bracket 304 is fixedly installed outside the threaded sleeve 303, and a clamping cylinder 11 is integrally connected to the middle of the front and rear sides of the fixed groove 4, the clamping cylinder 11 is rotatably connected to the opposite surfaces of the two lifting brackets 304, the diameter of the clamping cylinder 11 is smaller than the width of the side of the lifting bracket 304, and a rotating shaft is integrally provided at the end of the clamping cylinder 11, the diameter of the rotating shaft is smaller than the diameter of the clamping cylinder 11, the rotating shaft is rotatably connected to the side of the lifting bracket 304, and the clamping cylinder 11.

[0033] As an embodiment of the present invention, a locking hole 14 is provided in the middle of the clamping cylinder 11, and a fixing plate 12 is fixedly installed in the middle of one side of the lifting bracket 304. One end of the fixing plate 12 is threadedly connected with a clamping screw 13, and the end of the clamping screw 13 is in tight contact with the outer circumferential surface of the clamping cylinder 11, and one side of the lifting bracket 304 is in sliding contact with the inner wall of the lifting frame 301. By setting a fixing groove 4 and a stretching rod 9, before adjusting the height, the telescopic rods 903 at both ends of the stretching rod 9 are inserted into the plug-in groove 7 at the bottom of the two fixing grooves 4, and fixed by the fixing bolt 8, and then the clamping screw 13 is loosened, and the height of the fixing groove 4 is adjusted by the lifting structure 3. When the heights of the two fixing grooves 4 are different, the two telescopic rods 903 in the stretching rod 9 are automatically extended and retracted, and the stretching rod 9 causes the two fixing grooves 4 to deflect, thereby making the transmitter 5 and the receiver 6 remain facing each other, and then the clamping screw 13 is used to clamp the clamping cylinder 11 to prevent the receiver 6 and the transmitter 5 from being inaccurately measured due to height deviation.

[0034] As an embodiment of the present invention, a rotating rod 305 is rotatably connected to both ends of the fixed seat 2, one end of the rotating rod 305 is fixedly installed with a first bevel gear 308 located inside the fixed seat 2, and the other end of a rotating rod 305 is fixedly installed with a crank 310 located outside the fixed seat 2, and the bottom of the lifting threaded rod 302 is fixedly installed with a second bevel gear 309 located inside the fixed seat 2, the second bevel gear 309 is meshed with the first bevel gear 308, and drives the other rotating rod 305 to rotate synchronously through the synchronous wheel 306, and then drives the lifting threaded rod 302 to rotate through the first bevel gear 308 and the second bevel gear 309, the bottom of the two lifting threaded rods 302 are rotatably connected with the top of the fixed seat 2, the top of the two lifting threaded rods 302 are rotatably connected with the top of the lifting frame 301, and the two lifting threaded rods 302 are arranged in parallel inside the lifting frame 301.

[0035] As an embodiment of the present invention, a synchronous wheel 306 located on one side of the first bevel gear 308 is fixedly installed in the middle of the rotating rod 305. The two synchronous wheels 306 are connected by a synchronous belt 307. The diameters of the two synchronous wheels 306 are exactly the same. The thickness of the synchronous wheel 306 is not greater than the distance between the first bevel gear 308 and the inner wall of the fixed seat 2. By setting a lifting structure 3, when adjusting the height of the fixed groove 4, the crank 310 is turned to rotate the rotating rod 305, and at the same time, the other rotating rod 305 is driven to rotate synchronously through the synchronous wheel 306, and then the lifting threaded rod 302 is driven to rotate through the first bevel gear 308 and the second bevel gear 309, so that the threaded sleeve 303 and the lifting bracket 304 are adjusted in height, thereby driving the fixed groove 4 to be lifted and lowered.

[0036] As an embodiment of the present invention, the stretching rod 9 is located in the telescopic sleeve 901 between the two fixed grooves 4, and the two ends of the telescopic sleeve 901 are slidably connected with the telescopic rod 903. One end of the telescopic rod 903 is fixedly plugged into the plug-in groove 7 at the bottom of the fixed groove 4, and the other end of the telescopic rod 903 is located inside the telescopic sleeve 901.

[0037] As an embodiment of the present invention, the two ends of the interior of the telescopic sleeve 901 are integrally connected with fixed blocks 902, and a sliding groove 904 is opened in the middle of the telescopic rod 903. The fixed block 902 is slidably connected to the inside of the sliding groove 904. When there is a height difference between the two fixed grooves 4, the straight-line distance between the two fixed grooves 4 is increased. When the stretching rod 9 is deflected as a whole, the telescopic rod 903 extends from the two ends of the telescopic sleeve 901, increasing the overall length of the stretching rod 9.

[0038] As an embodiment of the present invention, a contraction spring 905 is arranged inside the sliding groove 904, one end of the contraction spring 905 is tightly arranged against the fixed block 902, and the other end of the contraction spring 905 is in tight contact with one end of the sliding groove 904 located inside the telescopic sleeve 901.

[0039] As an embodiment of the present invention, the central axis of the clamping cylinder 11 and the central axis of the clamping screw 13 are located in the same horizontal plane, and the central axis of the locking hole 14 is arranged parallel to the bottom of the fixing groove 4. By setting the locking hole 14, when the transmitter 5 or the receiver 6 needs to remain horizontal, the clamping screw 13 is aligned with the locking hole 14, and the clamping screw 13 is rotated so that the clamping screw 13 is plugged into the locking hole 14, thereby keeping the fixing groove 4 horizontal. After the two fixing grooves 4 are kept facing each other and fixed by the clamping screw 13 through the stretching rod 9, the fixing bolt 8 can be loosened and the stretching rod 9 can be taken out.

[0040] As an embodiment of the present invention, a deflection groove 10 is opened in the middle of the top of the fixed seat 2, and the width of the deflection groove 10 is greater than the width of the fixed groove 4. When the fixed groove 4 is located at the bottom, when deflection occurs under the action of the stretching rod 9, the bottom of the deflected fixed groove 4 is located inside the deflection groove 10, preventing the fixed groove 4 from being unable to deflect due to being too low.

[0041] As an embodiment of the present invention, the outer surface of the photoelectric sensor is covered with a layer of anti-slip functional film, which makes the sensor more wear-resistant, lubricating, corrosion-resistant, and super-hard, thereby increasing the application range and service life of the sensor.

[0042] The anti-slip functional film is composed of an upper convex film and a lower concave film, which are buckled together, and a slip fluorescent powder is arranged between the upper convex film and the lower concave film, and the slip fluorescent powder is composed of Al powder, C powder and additives.

[0043] It should be noted that, when in use, before adjusting the height, the telescopic rods 903 at both ends of the stretching rod 9 are inserted into the plug-in slots 7 at the bottom of the two fixed slots 4, fixed by the fixing bolts 8, and then the tightening screw 13 is loosened, and the height of the fixed slot 4 is adjusted by the lifting structure 3, and the crank 310 is turned to rotate the rotating rod 305, and at the same time, the other rotating rod 305 is driven to rotate synchronously through the synchronous wheel 306, and then the lifting threaded rod 302 is driven to rotate through the first bevel gear 308 and the second bevel gear 309, so that the threaded sleeve 303 and the lifting bracket 304 are adjusted in height, and then the fixed slot 4 is driven to be lifted and adjusted. When the heights of the two fixed slots 4 are different, The two telescopic rods 903 in the stretching rod 9 automatically extend and retract, and the stretching rod 9 causes the two fixing grooves 4 to deflect, thereby keeping the transmitter 5 and the receiver 6 facing each other, and then tightening the tightening screw 13 with the tightening cylinder 11 to prevent the receiver 6 and the transmitter 5 from inaccurate measurement due to height deviation. After keeping the two fixing grooves 4 facing each other by the stretching rod 9 and fixing them by the tightening screw 13, the fixing bolt 8 can be loosened and the stretching rod 9 can be taken out. When the transmitter 5 or the receiver 6 needs to be kept horizontal, align the tightening screw 13 with the locking hole 14, and rotate the tightening screw 13 so that the tightening screw 13 is plugged into the locking hole 14, thereby keeping the fixing groove 4 horizontal.

[0044] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the invention, and the scope of the invention is defined by the appended claims and their equivalents.

[0046] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A photoelectric sensor, comprising a base (1), characterized in that: A fixing seat (2) is fixedly installed on the top of the base (1), and lifting structures (3) are arranged at both ends of the top of the fixing seat (2). A fixing slot (4) is rotatably arranged inside the lifting structure (3), and a transmitter (5) is fixedly installed inside one of the fixing slots (4), and a receiver (6) opposite to the transmitter (5) is fixedly installed inside the other fixing slot (4). The fixing slot (4) is provided with a plug-in slot (7) located at the bottom of the side, and a fixing bolt (8) is threadedly connected through the middle of the bottom of the fixing slot (4), and a stretching rod (9) is plugged into the plug-in slot (7).

2. A photoelectric sensor according to claim 1, characterized in that: The lifting structure (3) comprises a lifting frame (301) fixedly mounted on both ends of the top of the fixing seat (2); a lifting threaded rod (302) is rotatably connected inside the lifting frame (301); the lifting threaded rod (302) is threadedly connected to a threaded sleeve (303) located inside the lifting frame (301); a lifting bracket (304) is fixedly mounted outside the threaded sleeve (303); a tightening cylinder (11) is integrally connected to the middle of the front and rear sides of the fixing groove (4); and the tightening cylinder (11) is rotatably connected to the opposite surfaces of the two lifting brackets (304).

3. A photoelectric sensor according to claim 2, characterized in that: A locking hole (14) is provided in the middle of the clamping cylinder (11); a fixing plate (12) is fixedly installed in the middle of one side of the lifting bracket (304); one end of the fixing plate (12) is threadedly connected with a clamping screw (13); the end of the clamping screw (13) is in tight contact with the outer peripheral surface of the clamping cylinder (11); and one side of the lifting bracket (304) is in sliding contact with the inner wall of the lifting frame (301).

4. A photoelectric sensor according to claim 2, characterized in that: The two ends of the fixed seat (2) are rotatably connected with a rotating rod (305), one end of the rotating rod (305) is fixedly mounted with a first bevel gear (308) located inside the fixed seat (2), the other end of the rotating rod (305) is fixedly mounted with a crank (310) located outside the fixed seat (2), and the bottom of the lifting threaded rod (302) is fixedly mounted with a second bevel gear (309) located inside the fixed seat (2), and the second bevel gear (309) is meshed with the first bevel gear (308).

5. A photoelectric sensor according to claim 4, characterized in that: The outer surface of the photoelectric sensor is covered with a layer of anti-slip functional film, which is composed of an upper convex film and a lower concave film. The upper convex film and the lower concave film are buckled together. Slip fluorescent powder is arranged between the upper convex film and the lower concave film. The slip fluorescent powder is composed of Al powder, C powder and additives.