Control equipment for hardware surface defect detection

Abstract

The invention discloses control equipment for hardware surface defect detection, and relates to the technical field of hardware detection. Two horizontal bearing seats are arranged below vertical guide rails, curved surface positioning grooves are formed in the tops of the horizontal bearing seats, a driving roller and a positioning roller which are oppositely arranged are rotationally installed above the horizontal bearing seats, and a plurality of annular hardware parts are vertically stacked between the two vertical guide rails; the driving roller and the positioning roller are tightly attached to the outer walls of the corresponding annular hardware through the elastic force effect, the detection lifting mechanism is arranged between the two vertical guide rails in a sliding and sleeving mode, two detection lifting rods are symmetrically and fixedly arranged on the first moving part, the detection control mechanism is fixedly installed on the detection bearing mechanism, and a set of image collectors are installed in the detection installation base. The driving roller rotates to drive the lowermost annular hardware to rotate, scraps on the inner wall and the outer wall of the annular hardware are scraped off through the wall cleaning scraping plate, and the situation that the accuracy of a detection result is reduced due to the existence of the scraps is effectively avoided.

Description

Technical Field

[0001] The invention belongs to the technical field of hardware detection, and in particular relates to a control device for detecting surface defects of hardware. Background Art

[0002] Hardware refers to various industrial parts and accessories made of metal materials through stamping. After stamping, the hardware often needs to be inspected for surface defects to detect whether there is local wear, depression or cracks on the surface of the stamped hardware. The commonly used detection method is generally through a camera structure with red light irradiation, which can clearly capture the hardware, and then use the automatic recognition system to determine whether the surface of the hardware has defects.

[0003] In the prior art, annular hardware is one of the conventional hardware. After stamping, some debris will be attached to it. The presence of debris on the surface of the annular hardware will affect the surface defect detection of the annular hardware, and it is easy to make the debris be misjudged as the surface defect of the annular hardware, thereby reducing the accuracy of the hardware surface defect detection. To this end, we provide a control device for hardware surface defect detection to solve the above problems. Summary of the invention

[0004] The purpose of the present invention is to provide a control device for hardware surface defect detection, which solves the problems in the above-mentioned background technology through the specific structural design of the detection control structure, the detection bearing mechanism, the detection lifting mechanism and the detection control mechanism.

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions: The present invention is a control device for detecting surface defects of hardware, comprising a detection control structure; wherein the detection control structure comprises a detection bearing mechanism, the detection bearing mechanism comprises two symmetrically arranged vertical guide rails, two horizontal bearing seats that can move toward each other are arranged directly below the vertical guide rails, a curved surface positioning groove is provided on the top of the horizontal bearing seat, a driving roller and a positioning roller that are relatively arranged are rotatably installed above the horizontal bearing seat, a plurality of annular hardware pieces are vertically stacked between the two vertical guide rails, the driving roller and the positioning roller are tightly attached to the outer wall of the corresponding annular hardware piece through the action of elastic force; a detection lifting mechanism, the detection lifting mechanism is slidably sleeved between the two vertical guide rails, the detection lifting mechanism comprises two first moving parts that can move toward each other, and the first moving part is symmetrically fixed with Two detection lifting rods, after the detection lifting rods are controlled to be horizontally inserted into the bottom of the corresponding annular hardware, the annular hardware in the curved surface positioning groove is separated from the annular hardware above it by moving the detection lifting mechanism upward; and a detection control mechanism, the detection control mechanism is fixedly installed on the detection bearing mechanism, the detection control mechanism includes a wall cleaning scraper that reciprocates horizontally and two detection mounting seats that move toward each other, and a group of image collectors are installed inside the detection mounting seats. After the debris on the surface of the corresponding annular hardware is removed by the wall cleaning scraper, the two detection mounting seats are controlled to approach each other until the image collector is close to the annular hardware in the curved surface positioning groove, and the surface defect detection of the annular hardware is achieved by controlling the rotation of the annular hardware, and the image information collected by the image collector is transmitted to the graphics processing system for defect analysis.

[0006] The present invention is further configured as follows: a first support frame is fixedly provided at the bottom of the vertical guide rail, a hollow flow box is fixedly installed at the bottom of the first support frame, the horizontal bearing seat is arranged in a one-to-one correspondence with the hollow flow box, and the horizontal bearing seat is horizontally slidably matched with the corresponding hollow flow box, a piston plate fixed on the corresponding horizontal bearing seat is slidably provided inside the hollow flow box, a first mounting plate is fixedly provided at the bottom of the hollow flow box, a second mounting plate is fixedly provided at the bottom of the horizontal bearing seat, and the first mounting plate is connected to the corresponding second mounting plate by a first elastic member.

[0007] The present invention is further configured such that a limiting guide rod is horizontally slidably arranged on the first support frame, a U-shaped mounting portion is fixedly arranged at one end of the limiting guide rod, the driving roller and the positioning roller are respectively rotatably arranged inside the corresponding U-shaped mounting portion, a third mounting plate is fixedly arranged on the peripheral side of the limiting guide rod, the third mounting plate is connected to the corresponding first support frame through a second elastic member, and a guide channel connected to its inner cavity is opened on the surface of the vertical guide rail.

[0008] The present invention is further configured as follows: the detection and lifting mechanism also includes a second support frame, a positioning portion is fixedly provided on the inner wall of the second support frame, the positioning portion is slidably provided inside the corresponding guide channel, one end of the detection and lifting rod slides through to the outside of the second support frame and is fixed with a second moving portion, two third elastic members are symmetrically provided on the inner wall of the second support frame, the third elastic members are fixedly connected to the corresponding first moving portion, and first electromagnets are installed on the two opposite outer side walls of the second support frame, and the first electromagnet and the first permanent magnet on the corresponding second moving portion magnetically repel each other.

[0009] The present invention is further configured as follows: an extension seat is fixedly provided on one of the vertical guide rails, a detection lifting shaft is rotatably provided between the extension seat and the first support frame thereunder, and a pulley is fixedly installed on the circumferential side of the detection lifting shaft; the two relatively arranged detection control structures are fixedly connected by a fixed frame, the pulleys between the two detection control structures are connected by a transmission belt, a lifting motor is installed on the top of the extension seat on one of the detection control structures, and the output end of the lifting motor is connected to the top of the corresponding detection lifting shaft.

[0010] The present invention is further configured such that a lifting seat sleeved on the corresponding detection lifting shaft is fixedly provided on the outer wall of the second support frame, the lifting seat and the corresponding detection lifting shaft are threadedly matched, a horizontal limit groove is provided on one side of the lifting seat, and a fourth mounting plate is fixedly provided on the side of the lifting seat close to the horizontal limit groove; a meshing portion extending downward is slidably provided inside the horizontal limit groove, the meshing portion is connected to the fourth mounting plate via a fourth elastic member, and a driving gear is fixedly installed on the end of the connecting shaft corresponding to the driving roller, and the driving gear meshes with the meshing portion.

[0011] The present invention is further configured such that the detection control mechanism also includes a first mounting frame and a second mounting frame which are symmetrically arranged, the first mounting frame and the second mounting frame are both fixedly arranged between two hollow flow boxes, telescopic cylinders are installed on the tops of the first mounting frame and the second mounting frame, the output ends of the telescopic cylinders are connected to a third support frame, the detection mounting seat is fixedly installed on the corresponding third support frame, two horizontal guide rods are symmetrically fixedly arranged on the inner wall of the first mounting frame, a third moving part is slidably sleeved between the two horizontal guide rods, a moving rod which is horizontally slidably matched with the first mounting frame is fixedly arranged on the surface of the third moving part, and the ear plate at the end of the moving rod is connected to the first mounting frame by a fifth elastic member.

[0012] The present invention is further configured as follows: a second permanent magnet is installed on the surface of the third movable part, a second electromagnet is installed on the inner wall of the first mounting frame, the second electromagnet and the second permanent magnet repel each other magnetically, the top of the third movable part is connected to a hollow junction box through a support plate, the wall cleaning scraper is symmetrically fixedly installed on the hollow junction box and the two are connected, a debris collection port connected to its inner cavity is provided on the surface of the wall cleaning scraper, a first guide tube is connected to the bottom of the hollow junction box, a second guide tube is installed at the end of the first guide tube, and a first solenoid valve is installed on the second guide tube.

[0013] The present invention is further configured as follows: a sealed door is detachably installed on one side of one of the hollow flow boxes, a filter screen is installed inside the hollow flow box corresponding to the sealed door, the second flow guide pipe is connected to the hollow flow box corresponding to the sealed door via a flow guide hose, an exhaust device is installed on the top of the first support frame corresponding to the sealed door, the air inlet of the exhaust device is connected to a third flow guide pipe that penetrates into the corresponding hollow flow box, the filter screen is located between the third flow guide pipe and the flow guide hose, a fourth flow guide pipe is provided to connect the two relatively arranged hollow flow boxes, and a second solenoid valve is installed on the fourth flow guide pipe.

[0014] The present invention has the following beneficial effects: 1. The present invention drives the corresponding detection lifting shaft to rotate through the lifting motor, and the synchronous rotation of the two detection lifting shafts can be realized under the joint action of the pulley and the transmission belt, and the threaded cooperation of the detection lifting shaft and the lifting seat is utilized to make the two detection lifting mechanisms move upward synchronously to lift the various annular hardware above the lowest annular hardware. At this time, the lowest annular hardware is not subjected to the pressure of the various annular hardware above. When the two detection lifting mechanisms are lifted to a specified height, the wall cleaning scraper is controlled to move horizontally to fit on the inner wall and outer wall of the lowest annular hardware, and then the two detection lifting shafts are controlled to rotate in the opposite direction by the lifting motor, so that the two detection lifting mechanisms gradually move downward and reset. In this process, the driving gear is driven to rotate through the downwardly moved meshing portion, and the rotation of the driving roller is used to drive the lowest annular hardware to rotate, and the scraping of debris on the inner and outer walls of the annular hardware is achieved by the wall cleaning scraper, thereby effectively avoiding the decrease in the accuracy of the detection result due to the presence of debris.

[0015] 2. After the two detection and lifting mechanisms are controlled to move downward and reset, the present invention controls the wall cleaning scraper to move in the opposite direction to the initial position, and then controls the two detection mounting seats to approach each other until the image collector is close to the annular hardware in the curved surface positioning groove, and then controls the two detection and lifting mechanisms to move upward to the specified height synchronously. In this process, the upward meshing portion is used to drive the driving gear to rotate, and the rotation of the driving roller drives the lowest annular hardware to rotate. The image information collected by the image collector is transmitted to the graphics processing system for defect analysis. After the annular hardware that has been inspected is unloaded, the two horizontal bearing seats are controlled to approach each other until they are re-attached together, and then the first electromagnet is continuously controlled to be energized and magnetized so that the relatively arranged detection lifting rods are completely separated. At this time, each vertically arranged annular hardware is synchronously moved down to fit in the curved surface positioning groove, and then the first electromagnet is controlled to be powered off and demagnetized so that the relatively arranged detection lifting rods are re-attached together. The same control method as above can be used to achieve all-round detection of the next annular hardware again.

[0016] 3. According to the present invention, after the first electromagnet is energized and magnetized, the second moving part is driven by the magnetic repulsion force to synchronously move and compress the third elastic part, thereby realizing the complete separation of the relatively arranged detection lifting rods. After the detection lifting rods are separated from each other, a plurality of annular hardware components can be placed in sequence between the two vertical guide rails. When a certain number of annular hardware components are placed in sequence between the two vertical guide rails, the first electromagnet is controlled to be powered off and demagnetized, and the elastic restoring force of the third elastic component is used to make the relatively arranged detection lifting rods fit together again. At this time, the position of the annular hardware components above the lowest annular hardware components is limited. At this time, the entire detection lifting mechanism is controlled to move upward along the vertical guide rail, so that the annular hardware components above the detection lifting rods can be moved upward and separated from the lowest annular hardware components, so as to relieve the gravity pressure of the upper annular hardware components on the lowest annular hardware components.

[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0019] Figure 1 The figure is a schematic diagram of the structure of a control device used for detecting surface defects of hardware.

[0020] Figure 2It is a structural schematic diagram of the detection control structure in the present invention.

[0021] Figure 3 for Figure 2 The structural front view.

[0022] Figure 4 It is a structural schematic diagram of the detection bearing mechanism in the present invention.

[0023] Figure 5 for Figure 4 A magnified view of the local structure at point A.

[0024] Figure 6 for Figure 4 Schematic diagram of the structure from another angle.

[0025] Figure 7 for Figure 6 A magnified view of the local structure at point B in the middle.

[0026] Figure 8 This is a diagram of the internal structure of the hollow flow box for detecting the bearing mechanism in the present invention.

[0027] Fig. 9 It is a structural schematic diagram of the detection control mechanism in the present invention.

[0028] Fig.10 for Fig. 9 Schematic diagram of the structure from another angle.

[0029] Fig.11 for Fig. 9 Schematic diagram of the structure from an upward perspective.

[0030] Fig.12 It is a structural schematic diagram of the detection and lifting mechanism in the present invention.

[0031] In the accompanying drawings, the components represented by the reference numerals are listed as follows: 1-detection control structure, 2-detection bearing mechanism, 201-vertical guide rail, 202-horizontal bearing seat, 203-curved positioning groove, 204-driving roller, 205-positioning roller, 206-first support frame, 207-hollow flow box, 208-piston plate, 209-first mounting plate, 210-second mounting plate, 211-first elastic member, 212-limiting guide rod, 213-U-shaped mounting portion, 214-third Mounting plate, 215-second elastic member, 216-guide channel, 217-detection lifting shaft, 218-pulley, 219-lifting motor, 220-driving gear, 221-sealed door, 222-filter screen, 223-flow guide hose, 224-exhaust equipment, 225-third flow guide pipe, 226-fourth flow guide pipe, 227-second solenoid valve, 3-ring hardware, 4-detection lifting mechanism, 401-first moving part, 402-detection lifting rod, 403-second support frame, 404-positioning part, 405-second moving part, 406-third elastic member, 407-lifting seat, 408-horizontal limit groove, 409-fourth mounting plate, 410-engaging part, 411-fourth elastic member, 5-detection control mechanism, 501-wall cleaning scraper, 502-detection mounting seat, 503-image collector, 504-first mounting frame, 5 05-second mounting frame, 506-telescopic cylinder, 507-third supporting frame, 508-horizontal guide rod, 509-third moving part, 510-moving rod, 511-fifth elastic member, 512-second permanent magnet, 513-second electromagnet, 514-hollow junction box, 515-debris collection port, 516-first guide pipe, 517-second guide pipe, 518-first solenoid valve, 6-fixed frame, 7-transmission belt. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] For specific embodiment 1, please refer to Figure 1-12The present invention is a control device for hardware surface defect detection, comprising a detection control structure 1; wherein the detection control structure 1 comprises a detection bearing mechanism 2, a detection lifting mechanism 4 and a detection control mechanism 5; the detection bearing mechanism 2 comprises two symmetrically arranged vertical guide rails 201, two horizontal bearing seats 202 that can move toward each other are arranged directly below the vertical guide rails 201, a curved surface positioning groove 203 is opened on the top of the horizontal bearing seat 202, a driving roller 204 and a positioning roller 205 that are relatively arranged are rotatably installed above the horizontal bearing seat 202, and a vertical stacking mechanism 204 is arranged between the two vertical guide rails 201. A plurality of annular hardware pieces 3 are stacked, and the driving roller 204 and the positioning roller 205 are pressed against the outer wall of the corresponding annular hardware piece 3 by elastic force. The annular hardware piece 3 is matched inside the curved surface positioning groove 203 between the two horizontal bearing seats 202, and the driving roller 204 and the positioning roller 205 are pressed against the outer wall of the annular hardware piece 3, thereby realizing the position limitation of the annular hardware piece 3 inside the curved surface positioning groove 203. After the comprehensive detection of the annular hardware piece 3 at the position is completed, the annular hardware piece 3 that has completed the detection can be removed by controlling the two horizontal bearing seats 202 to separate from each other. The detection lifting mechanism 4 is slidably sleeved between the two vertical guide rails 201. The detection lifting mechanism 4 includes two first moving parts 401 that can move toward each other. Two detection lifting rods 402 are symmetrically fixedly arranged on the first moving part 401. After the detection lifting rods 402 are controlled to be horizontally inserted into the bottom of the corresponding annular hardware 3, the annular hardware 3 in the curved surface positioning groove 203 is separated from the annular hardware 3 above it by moving the detection lifting mechanism 4 upward, so that it is convenient to control the rotation of the annular hardware 3 at the position of the curved surface positioning groove 203, and the surface defect detection is completed by the rotation of the annular hardware 3; The detection control mechanism 5 is fixedly installed on the detection supporting mechanism 2. The detection control mechanism 5 includes a wall cleaning scraper 501 that moves horizontally back and forth and two detection mounting seats 502 that move toward each other. A group of image collectors 503 (image acquisition probes can be used in this application) are installed inside the detection mounting seats 502. After the debris on the surface of the corresponding annular hardware 3 is removed by the wall cleaning scraper 501, the two detection mounting seats 502 are controlled to approach each other until the image collector 503 is close to the annular hardware 3 in the curved surface positioning groove 203. The surface defect detection of the annular hardware 3 is achieved by controlling the rotation of the annular hardware 3. The image information collected by the image collector 503 is transmitted to the graphics processing system for defect analysis.

[0034] In this embodiment of the present invention, a first support frame 206 is fixedly provided at the bottom of the vertical guide rail 201, a hollow flow box 207 is fixedly installed at the bottom of the first support frame 206, the horizontal bearing seat 202 is arranged one by one with the hollow flow box 207, and the horizontal bearing seat 202 is horizontally slidably matched with the corresponding hollow flow box 207, a piston plate 208 fixed on the corresponding horizontal bearing seat 202 is slidably provided inside the hollow flow box 207, a first mounting plate 209 is fixedly provided at the bottom of the hollow flow box 207, a second mounting plate 210 is fixedly provided at the bottom of the horizontal bearing seat 202, and the first mounting plate 209 is fixedly provided with the corresponding The second mounting plate 210 is connected via a first elastic member 211. In an initial state, the two horizontal bearing seats 202 are in close contact with each other, and the first elastic member 211 is in a natural state. When the interiors of the two relatively arranged hollow flow boxes 207 are controlled to be in a negative pressure environment, the two relatively arranged horizontal bearing seats 202 can be separated from each other. During this process, the first elastic member 211 is compressed. When the interiors of the two hollow flow boxes 207 are controlled to restore the normal air pressure, the elastic restoring force of the first elastic member 211 can be used to realize the movement and reset of the horizontal bearing seats 202, that is, the two horizontal bearing seats 202 are again in close contact with each other.

[0035] In this embodiment of the present invention, a limit guide rod 212 is horizontally slidably arranged on the first support frame 206, a U-shaped mounting portion 213 is fixedly arranged at one end of the limit guide rod 212, the driving roller 204 and the positioning roller 205 are respectively rotatably arranged inside the corresponding U-shaped mounting portion 213, a third mounting plate 214 is fixedly arranged on the side surface of the limit guide rod 212, the third mounting plate 214 is connected to the corresponding first support frame 206 through a second elastic member 215, and a guide channel 216 communicating with its inner cavity is opened on the surface of the vertical guide rail 201; each second elastic member 215 is in a self-locking state in the initial state. In this state, the surface of the driving roller 204 is set to an anti-slip structure, and the surface of the positioning roller 205 is set to a smooth structure. After the annular hardware 3 is placed between the two vertical guide rails 201 in sequence, the gravity of the annular hardware 3 is used to squeeze the driving roller 204 and the positioning roller 205 below it, so that the driving roller 204 and the positioning roller 205 move away from each other and compress the corresponding second elastic member 215 until the lowest annular hardware 3 is fitted into the curved positioning groove 203. At this time, the driving roller 204 and the positioning roller 205 are both tightly attached to the outer wall of the lowest annular hardware 3.

[0036] In this embodiment of the present invention, the detection and lifting mechanism 4 also includes a second support frame 403, and a positioning portion 404 is fixedly provided on the inner wall of the second support frame 403. The positioning portion 404 is slidably arranged inside the corresponding guide channel 216. Through this structural design, the entire detection and lifting mechanism 4 can be ensured to slide up and down smoothly along the vertical guide rail 201. One end of the detection and lifting rod 402 slides through the outer side of the second support frame 403 and is fixed with a second moving portion 405. Two third elastic members 406 are symmetrically arranged on the inner wall of the second support frame 403. Each third elastic member 406 is in a natural state in the initial state, and the two relatively arranged detection and lifting rods 402 are attached together, and the second moving portion 405 is attached to the outer wall of the second support frame 403. The third elastic member 406 is fixedly connected to the corresponding first moving portion 401. First electromagnets are installed on the two opposite outer side walls of the second support frame 403. The first electromagnet and the first permanent magnet on the corresponding second moving portion 405 repel each other magnetically. When controlling the first electromagnet After power is supplied to the magnet, the second moving part 405 is driven by the magnetic repulsion force to synchronously move the first moving part 401 to compress the third elastic member 406, thereby realizing the complete separation of the relatively arranged detection lifting rods 402. After the detection lifting rods 402 are separated from each other, a plurality of annular hardware components 3 can be placed in sequence between the two vertical guide rails 201. When a certain number of annular hardware components 3 are placed in sequence between the two vertical guide rails 201, the first electromagnet is controlled to be powered off and demagnetized, and the elastic restoring force of the third elastic member 406 is used to make the relatively arranged detection lifting rods 402 fit together again. At this time, the position of the annular hardware component 3 above the lowest annular hardware component 3 is limited. At this time, the entire detection lifting mechanism 4 is controlled to move upward along the vertical guide rail 201, so that the annular hardware components 3 above the detection lifting rod 402 can be moved upward and separated from the lowest annular hardware component 3, so as to relieve the gravity pressure of the upper annular hardware components 3 on the lowest annular hardware component 3.

[0037] In this embodiment of the present invention, an extension seat is fixedly provided on one of the vertical guide rails 201, and a detection lifting shaft 217 is rotatably provided between the extension seat and the first support frame 206 below it, and a pulley 218 is fixedly installed on the side surface of the detection lifting shaft 217; two detection control structures 1 arranged opposite to each other are fixedly connected by a fixing frame 6, and the pulley 218 between the two detection control structures 1 is connected by a transmission belt 7, and a lifting motor 219 is installed on the top of the extension seat on one of the detection control structures 1, and the output end of the lifting motor 219 is connected to the top of the corresponding detection lifting shaft 217; Figure 1 and Figure 6As shown, after starting the lifting motor 219, the lifting motor 219 is used to drive the corresponding detection lifting shaft 217 to rotate. Under the joint action of the pulley 218 and the transmission belt 7, the two detection lifting shafts 217 can rotate synchronously, thereby realizing the synchronous up and down movement of the two detection lifting mechanisms 4.

[0038] In this embodiment of the present invention, a lifting seat 407 is fixedly provided on the outer wall of the second support frame 403 and is sleeved on the corresponding detection lifting shaft 217. The lifting seat 407 is threadedly matched with the corresponding detection lifting shaft 217. A horizontal limit groove 408 is opened on one side of the lifting seat 407, and a fourth mounting plate 409 is fixedly provided on the side of the lifting seat 407 close to the horizontal limit groove 408; a downwardly extending meshing portion 410 is slidably provided inside the horizontal limit groove 408, and the meshing portion 410 is connected to the fourth mounting plate 409 through a fourth elastic member 411. A driving gear 220 is fixedly installed on the end of the connecting shaft corresponding to the driving roller 204, and the driving gear 220 is meshed with the meshing portion 410. Under the elastic force of the fourth elastic member 411, the meshing portion 410 is tightly meshed with the driving gear 220.

[0039] After the first electromagnet is energized and magnetized, the second moving part 405 is driven by the magnetic repulsion force to drive the first moving part 401 to move synchronously and compress the third elastic part 406, thereby achieving the complete separation of the relatively arranged detection lifting rods 402, and then a certain number of annular hardware pieces 3 are placed between the two vertical guide rails 201 in sequence. At this time, the lowest annular hardware piece 3 is matched inside the curved surface positioning groove 203, and the driving roller 204 and the positioning roller 205 are both tightly attached to the outer wall of the lowest annular hardware piece 3, and then the first electromagnet is controlled to be powered off and demagnetized so that the relatively arranged detection lifting rods 402 are reattached together, thereby achieving the position limitation of the annular hardware piece 3 above the lowest annular hardware piece 3; Then, the corresponding detection lifting shaft 217 is driven to rotate by the lifting motor 219. Under the joint action of the pulley 218 and the transmission belt 7, the two detection lifting shafts 217 can be rotated synchronously. The threaded cooperation between the detection lifting shaft 217 and the lifting seat 407 is utilized to make the two detection lifting mechanisms 4 move upward synchronously to lift the various annular hardware pieces 3 above the lowest annular hardware piece 3. At this time, the lowest annular hardware piece 3 is not subjected to the pressure of the various annular hardware pieces 3 above. When the two detection lifting mechanisms 4 are lifted to the index position, the detection lifting shaft 217 and the lifting seat 407 are screwed together. When the height is set, the wall cleaning scraper 501 is controlled to move horizontally to fit on the inner and outer walls of the lowest annular hardware 3, and then the two detection lifting shafts 217 are controlled to rotate in the opposite direction by the lifting motor 219, so that the two detection lifting mechanisms 4 gradually move downward to reset. In this process, the driving gear 220 is driven to rotate by the downwardly moving meshing portion 410, and the rotation of the driving roller 204 drives the lowest annular hardware 3 to rotate (using friction), and the debris on the inner and outer walls of the annular hardware 3 is scraped off by the wall cleaning scraper 501; After the two detection lifting mechanisms 4 are controlled to move downward and reset, the wall cleaning scraper 501 is controlled to move in the opposite direction to the initial position, and then the two detection mounting seats 502 are controlled to approach each other until the image collector 503 is close to the annular hardware 3 in the curved surface positioning groove 203, and then the two detection lifting mechanisms 4 are controlled to move upward to the specified height synchronously. In this process, the upwardly moved meshing portion 410 is used to drive the driving gear 220 to rotate, and the rotation of the driving roller 204 drives the annular hardware 3 at the bottom to rotate, and the image information collected by the image collector 503 is transmitted to the graphics processing system for defect analysis; After completing the inspection of the bottom ring-shaped hardware 3, the two inspection lifting mechanisms 4 are controlled to move downward again to complete the reset, and then the two inspection mounting seats 502 are controlled to move away from each other until they return to the initial position, and then the two horizontal supporting seats 202 are controlled to separate from each other to release the support for the ring-shaped hardware 3 that has completed the inspection (i.e., the bottom ring-shaped hardware 3). At this time, the ring-shaped hardware 3 that has completed the inspection is unloaded downward, and when the ring-shaped hardware 3 that has completed the inspection is unloaded, the two horizontal supporting seats 202 are controlled to approach each other until they are re-attached together, and then the first electromagnet is continued to be energized to magnetize so that the relatively arranged inspection lifting rods 402 are completely separated. At this time, each vertically arranged ring-shaped hardware 3 is synchronously moved down to fit in the curved surface positioning groove 203, and then the first electromagnet is controlled to be powered off and demagnetized so that the relatively arranged inspection lifting rods 402 are re-attached together, and the same control method as above can be used to realize the full-range inspection of the next ring-shaped hardware 3 again.

[0040] Specific embodiment 2, on the basis of specific embodiment 1, the detection control mechanism 5 also includes a symmetrically arranged first mounting frame 504 and a second mounting frame 505, the first mounting frame 504 and the second mounting frame 505 are both fixedly arranged between the two hollow flow boxes 207, the first mounting frame 504 and the second mounting frame 505 are both installed with a telescopic cylinder 506 on the top, the output end of the telescopic cylinder 506 is connected to a third support frame 507, the detection mounting seat 502 is fixedly installed on the corresponding third support frame 507, and the inner wall of the first mounting frame 504 is symmetrically fixed Two horizontal guide rods 508 are provided, and a third moving part 509 is slidably sleeved between the two horizontal guide rods 508. A moving rod 510 that horizontally slides with the first mounting bracket 504 is fixedly provided on the surface of the third moving part 509, and the ear plate at the end of the moving rod 510 is connected to the first mounting bracket 504 through a fifth elastic member 511; the fifth elastic member 511 is in a natural state in the initial state, the wall cleaning scraper 501 is on the outside of the corresponding annular hardware 3, and the detection mounting seat 502 is also in the initial position on the outside of the corresponding annular hardware 3.

[0041] In this embodiment of the present invention, a second permanent magnet 512 is installed on the surface of the third moving part 509, and a second electromagnet 513 is installed on the inner wall of the first mounting frame 504. The second electromagnet 513 and the second permanent magnet 512 repel each other magnetically. When the two detection and lifting mechanisms 4 are lifted to a specified height, the second electromagnet 513 is controlled to be energized and magnetized. Under the action of the magnetic repulsive force, the third moving part 509 slides along the horizontal guide rod 508 and compresses the fifth elastic member 511 until the wall cleaning scraper 501 moves horizontally to fit on the inner and outer walls of the annular hardware 3 at the bottom. After the two detection and lifting mechanisms 4 are controlled to move downward and reset, the second electromagnet 513 is controlled to be de-energized and eliminated. Magnetism, under the action of the elastic restoring force of the fifth elastic member 511, the wall cleaning scraper 501 moves in the opposite direction to the initial position, the top of the third movable part 509 is connected to the hollow junction box 514 through a support plate, the wall cleaning scraper 501 is symmetrically fixedly installed on the hollow junction box 514 and the two are connected, a debris collection port 515 connected to its inner cavity is provided on the surface of the wall cleaning scraper 501, and a first guide pipe 516 is provided at the bottom of the hollow junction box 514, a second guide pipe 517 is installed at the end of the first guide pipe 516, and a first solenoid valve 518 is installed on the second guide pipe 517. When the wall cleaning scraper 501 is performing debris scraping, the first solenoid valve 518 is in an open state.

[0042] In this embodiment of the present invention, a sealed door 221 is detachably installed on one side of one of the hollow flow boxes 207, a filter screen plate 222 is installed inside the hollow flow box 207 corresponding to the sealed door 221, the second guide pipe 517 is connected to the hollow flow box 207 corresponding to the sealed door 221 through a guide hose 223, an exhaust device 224 is installed on the top of the first support frame 206 corresponding to the sealed door 221, and the air inlet of the exhaust device 224 is connected to a third guide pipe 225 that penetrates into the corresponding hollow flow box 207, the filter screen plate 222 is located between the third guide pipe 225 and the guide hose 223, and a fourth guide pipe 224 is provided between the two relatively arranged hollow flow boxes 207. The flow pipe 226 (a pressure relief valve that is automatically opened and closed by a controller is installed on the branch pipe on the fourth flow pipe 226), and the second solenoid valve 227 is installed on the fourth flow pipe 226; during the process of scraping debris by the wall cleaning scraper 501, the air at the position of the wall cleaning scraper 501 enters the hollow manifold box 514 along the debris collection port 515 through the operation of the exhaust device 224, and the debris enters the hollow manifold box 514 along with the air flow, and the air flow carrying the debris enters the corresponding hollow flow box 207 along the first flow pipe 516, the second flow pipe 517 and the flow hose 223 in turn, and is discharged from the third flow pipe 225 after being filtered by the filter screen 222; After completing the inspection of an annular hardware 3, the first solenoid valve 518 is closed and the second solenoid valve 227 is opened. The exhaust device 224 continues to operate, and the air inside the two hollow flow boxes 207 is evacuated to form a negative pressure environment under the action of the fourth flow guide pipe 226. When the interiors of the two relatively arranged hollow flow boxes 207 are controlled to be in a negative pressure environment, the two relatively arranged horizontal support seats 202 can be separated from each other. At this time, the annular hardware 3 that has completed the inspection is unloaded downward, and then the pressure relief valve on the fourth flow guide pipe 226 is automatically opened by the controller, so that the normal air pressure inside the two hollow flow boxes 207 is restored, and the elastic restoring force of the first elastic member 211 is used to realize the movement and reset of the horizontal support seat 202, that is, the two horizontal support seats 202 are re-attached together, and then the first solenoid valve 518 is reopened and the second solenoid valve 227 is closed, and the pressure relief valve on the fourth flow guide pipe 226 is closed.

[0043] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0044] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A control device for hardware surface defect detection, characterized in that: The invention comprises a detection control structure (1); wherein the detection control structure (1) comprises: A detection bearing mechanism (2), the detection bearing mechanism (2) comprising two symmetrically arranged vertical guide rails (201), two horizontal bearing seats (202) movable towards each other are arranged directly below the vertical guide rails (201), a curved surface positioning groove (203) is provided on the top of the horizontal bearing seat (202), a driving roller (204) and a positioning roller (205) arranged opposite to each other are rotatably mounted above the horizontal bearing seat (202), a plurality of annular hardware pieces (3) are vertically stacked between the two vertical guide rails (201), and the driving roller (204) and the positioning roller (205) are tightly attached to the outer wall of the corresponding annular hardware piece (3) by elastic force; A detection and lifting mechanism (4), wherein the detection and lifting mechanism (4) is slidably sleeved between the two vertical guide rails (201), and the detection and lifting mechanism (4) comprises two first moving parts (401) that can move toward each other, and two detection and lifting rods (402) are symmetrically fixedly arranged on the first moving parts (401), and after the detection and lifting rods (402) are controlled to be horizontally inserted into the bottom of the corresponding annular hardware (3), the annular hardware (3) in the curved positioning groove (203) and the annular hardware (3) above it are separated by moving the detection and lifting mechanism (4) upward; and a detection control mechanism (5), the detection control mechanism (5) being fixedly mounted on the detection bearing mechanism (2), the detection control mechanism (5) comprising a wall cleaning scraper (501) that moves horizontally back and forth and two detection mounting seats (502) that move toward each other, a group of image collectors (503) being mounted inside the detection mounting seats (502), and after debris on the surface of the corresponding annular hardware (3) is removed by the wall cleaning scraper (501), the two detection mounting seats (502) are controlled to move closer to each other until the image collector (503) is close to the annular hardware (3) in the curved surface positioning groove (203), and surface defect detection of the annular hardware (3) is achieved by controlling the rotation of the annular hardware (3), and image information collected by the image collector (503) is transmitted to a graphics processing system for defect analysis.

2. A control device for hardware surface defect detection according to claim 1, characterized in that: A first support frame (206) is fixedly arranged at the bottom of the vertical guide rail (201), a hollow flow box (207) is fixedly installed at the bottom of the first support frame (206), the horizontal bearing seat (202) and the hollow flow box (207) are arranged in a one-to-one correspondence, and the horizontal bearing seat (202) and the corresponding hollow flow box (207) are horizontally slidably matched, a piston plate (208) fixed on the corresponding horizontal bearing seat (202) is slidably arranged inside the hollow flow box (207), a first mounting plate (209) is fixedly arranged at the bottom of the hollow flow box (207), a second mounting plate (210) is fixedly arranged at the bottom of the horizontal bearing seat (202), and the first mounting plate (209) and the corresponding second mounting plate (210) are connected via a first elastic member (211).

3. A control device for hardware surface defect detection according to claim 2, characterized in that: A limit guide rod (212) is horizontally slidably arranged on the first support frame (206); a U-shaped mounting portion (213) is fixedly arranged at one end of the limit guide rod (212); the driving roller (204) and the positioning roller (205) are rotatably arranged inside the corresponding U-shaped mounting portion (213); a third mounting plate (214) is fixedly arranged on the side surface of the limit guide rod (212); the third mounting plate (214) is connected to the corresponding first support frame (206) via a second elastic member (215); and a guide channel (216) communicating with the inner cavity of the vertical guide rail (201) is provided on the surface of the vertical guide rail (201).

4. A control device for hardware surface defect detection according to claim 3, characterized in that: The detection and lifting mechanism (4) also includes a second support frame (403), the inner wall of the second support frame (403) is fixedly provided with a positioning portion (404), the positioning portion (404) is slidably arranged inside the corresponding guide channel (216), one end of the detection and lifting rod (402) slides through the outside of the second support frame (403) and is fixed with a second moving portion (405), the inner wall of the second support frame (403) is symmetrically provided with two third elastic members (406), the third elastic members (406) are fixedly connected to the corresponding first moving portion (401), and first electromagnets are installed on the two opposite outer side walls of the second support frame (403), and the first electromagnet and the first permanent magnet on the corresponding second moving portion (405) are magnetically repelled from each other.

5. A control device for hardware surface defect detection according to claim 4, characterized in that: An extension seat is fixedly arranged on one of the vertical guide rails (201), a detection lifting shaft (217) is rotatably arranged between the extension seat and the first support frame (206) below the extension seat, and a belt pulley (218) is fixedly installed on the peripheral side of the detection lifting shaft (217); The two detection control structures (1) arranged opposite to each other are fixedly connected via a fixing frame (6), and the pulley (218) between the two detection control structures (1) is connected via a transmission belt (7). A lifting motor (219) is installed on the top of the extension seat on one of the detection control structures (1), and the output end of the lifting motor (219) is connected to the top of the corresponding detection lifting shaft (217).

6. A control device for hardware surface defect detection according to claim 5, characterized in that: A lifting seat (407) sleeved on the corresponding detection lifting shaft (217) is fixedly provided on the outer wall of the second support frame (403); the lifting seat (407) and the corresponding detection lifting shaft (217) are threadedly engaged with each other; a horizontal limiting groove (408) is provided on one side of the lifting seat (407); and a fourth mounting plate (409) is fixedly provided on one side of the lifting seat (407) close to the horizontal limiting groove (408); A meshing portion (410) extending downward is slidably disposed inside the horizontal limit groove (408), the meshing portion (410) being connected to the fourth mounting plate (409) via a fourth elastic member (411), and a driving gear (220) is fixedly mounted on the end of the connecting shaft corresponding to the driving roller (204), the driving gear (220) being meshed with the meshing portion (410).

7. A control device for hardware surface defect detection according to claim 6, characterized in that: The detection control mechanism (5) further comprises a first mounting frame (504) and a second mounting frame (505) which are symmetrically arranged. The first mounting frame (504) and the second mounting frame (505) are both fixedly arranged between two hollow flow boxes (207). A telescopic cylinder (506) is installed on the top of each of the first mounting frame (504) and the second mounting frame (505). The output end of the telescopic cylinder (506) is connected to a third support frame (507). The detection mounting seat (502) is fixedly mounted on the corresponding third support frame (507). Two horizontal guide rods (508) are symmetrically fixedly arranged on the inner wall of the first mounting frame (504). A third moving part (509) is slidably sleeved between the two horizontal guide rods (508). A moving rod (510) which is horizontally slidably matched with the first mounting frame (504) is fixedly arranged on the surface of the third moving part (509). The ear plate at the end of the moving rod (510) is connected to the first mounting frame (504) via a fifth elastic member (511).

8. A control device for hardware surface defect detection according to claim 7, characterized in that: A second permanent magnet (512) is mounted on the surface of the third movable part (509), a second electromagnet (513) is mounted on the inner wall of the first mounting frame (504), the second electromagnet (513) and the second permanent magnet (512) are magnetically repelled from each other, the top of the third movable part (509) is connected to a hollow junction box (514) via a support plate, the wall cleaning scraper (501) is symmetrically fixedly mounted on the hollow junction box (514) and the two are connected, a debris collection port (515) is provided on the surface of the wall cleaning scraper (501) and is connected to its inner cavity, a first guide tube (516) is arranged at the bottom of the hollow junction box (514), a second guide tube (517) is mounted at the end of the first guide tube (516), and a first solenoid valve (518) is mounted on the second guide tube (517).

9. A control device for hardware surface defect detection according to claim 8, characterized in that: A sealed door (221) is detachably mounted on one side of one of the hollow flow boxes (207); a filter screen (222) is mounted inside the hollow flow box (207) corresponding to the sealed door (221); the second flow guide pipe (517) is connected to the hollow flow box (207) corresponding to the sealed door (221) via a flow guide hose (223); an exhaust device (224) is mounted on the top of the first support frame (206) corresponding to the sealed door (221); an air inlet of the exhaust device (224) is connected to a third flow guide pipe (225) penetrating into the corresponding hollow flow box (207); the filter screen (222) is located between the third flow guide pipe (225) and the flow guide hose (223); a fourth flow guide pipe (226) is mounted between the two hollow flow boxes (207) arranged opposite to each other; a second solenoid valve (227) is mounted on the fourth flow guide pipe (226).

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