Automatic production equipment for nutritional health-care milk
By designing scrapers moving along the gaps in the automated production equipment for nutrition and health milk, the problem of deposition and adhesion of food ingredients during the milk cooling process is solved, and the heat exchange efficiency and milk quality are improved.
Patent Information
- Application Number
- CN202411742993.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-02-21
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
在营养保健牛奶冷却过程中,食材成分与牛乳中的蛋白质、脂肪发生相互作用,导致某些成分在换热器管道内壁上沉积粘附,降低换热效率,影响牛奶品质。
Design an automated production equipment, including two heat exchange parts arranged oppositely and a gap for nutrition and health care milk flowing through in a membrane-like manner. The gap is equipped with scrapers that move reciprocate along the direction, and the sides of the scrapers are replaced. The hot parts are contacted and bonded opposite sides to scrape off adhered milk and food additives.
Through this equipment, nutritional and health milk can be quickly cooled to the target temperature range during the heat exchange process. The scraping strips effectively avoid the deposition and adhesion of food ingredients, improve the heat exchange efficiency, and ensure the quality of the milk.
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Figure CN119492274A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of dairy product production, in particular to automated production equipment for nutritious and health-care milk. Background Art
[0002] As people's health awareness continues to improve, nutritional health milk, as a food that combines nutrition and health functions, is becoming increasingly popular. In response to the specific nutritional needs of different groups of people, a variety of natural ingredients are often added to cow's milk, such as carrots (juicing), chickpeas (pulping), rye and almonds (grinding), etc., aiming to provide consumers with richer and more balanced nutritional supplements through scientific proportions and processing.
[0003] After the pretreatment of the added ingredients is completed, they are added to the preliminarily treated milk in proportion and mixed. In order to ensure the safety of the product and extend the shelf life, the milk and ingredients must be sterilized by ultra-high temperature (UHT) after mixing. After sterilization, the nutritional health milk needs to be passed into a heat exchanger for rapid cooling. Since a variety of food ingredients are added to the health milk, these ingredients will interact with the protein, fat, etc. in the milk during the cooling process. The sudden drop in temperature makes it easy for certain ingredients in the food ingredients (such as polysaccharides, protein denatured products, and some oils and fats, etc.) to deposit and adhere to the inner wall of the heat exchanger pipe, reducing the heat exchange efficiency of the heat exchanger. This may result in the cooling effect of the nutritional health milk not meeting the standards, thereby affecting its quality.
[0004] Therefore, the present invention proposes an automated production device for nutritious and health-care milk to solve the above problems. Summary of the invention
[0005] The embodiment of the present invention aims to provide an automated production device for nutritious and health-care milk to solve the above-mentioned problems.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] The invention discloses an automated production device for nutritious and healthy milk, which consists of milk and food additives. The device comprises a shell and two heat exchangers arranged in the shell for exchanging heat with the nutritious and healthy milk. The two heat exchangers are arranged opposite to each other, and a gap is provided between the two shells for the nutritious and healthy milk to flow through in a film-like manner. A scraper bar capable of reciprocating along the gap is provided in the gap. Both side edges of the scraper bar are respectively in contact with and fitted to opposite sides of the two heat exchangers, so as to scrape off the milk and food additives adhered to the opposite sides of the two heat exchangers.
[0008] In an optional solution: the opposite sides of the upper parts of the two heat exchangers are provided with inclined openings to form a drop zone, the top of the shell is provided with a diverter cavity, the diverter cavity is provided with a feed pipe, and the bottom of the diverter cavity is evenly provided with drop holes for the nutritional health milk to drop into the drop zone.
[0009] In an optional solution: a meandering water channel is provided in the heat exchange element, a water inlet pipe is provided at the water inlet end of the water channel, and a water outlet pipe is provided at the water outlet end of the water channel.
[0010] In an optional solution: the width of the gap between the two heat exchange components is adjustable, one of the two heat exchange components is fixed in the shell, and a plurality of telescopic components are provided between the other one and the shell wall.
[0011] In an optional solution: the scraper strip includes a first strip body and a second strip body inserted on the first strip body, the first strip body is provided with an insertion groove for inserting the second strip body, and a plurality of compression springs are provided between the bottom of the insertion groove and the second strip body.
[0012] In an optional solution: the scraper strip further includes a sealing member for sealing a gap between the second strip body and the insertion groove.
[0013] In an optional solution: a mounting seat, a limiting rod and a screw capable of rotating alternately in forward and reverse directions are provided in the shell, the mounting seat slides through the mounting seat, the screw thread cooperates to penetrate the mounting seat, and the scraper strip is fixedly connected to the mounting seat.
[0014] In an optional solution: the automated production equipment also includes a driving mechanism for realizing alternating forward and reverse rotation of the screw rod, the driving mechanism includes a collecting bucket arranged in the shell, the collecting bucket is located below the two heat exchangers, a card slot is provided on one side of the shell, a sliding iron slide seat is provided in the card slot, the card slot is located on both sides of the iron slide seat, and a first electromagnet and a second electromagnet are respectively provided for magnetically positioning the iron slide seat, a rotating shaft is provided on the iron slide seat, and a plurality of impact plates are evenly arranged on the rotating shaft in the circumferential direction, which are used to bear the impact of the nutritional health milk falling from the collecting bucket and then drive the rotating shaft to rotate, a sprocket is provided on the rotating shaft and the screw rod, and an adaptive telescopic chain is wound between the two sprockets;
[0015] The housing is provided with a first control button and a second control button at both ends of the scraper travel, and the first control button and the second control button are both triggered by the mounting seat, wherein the first control button is used to control the first electromagnet to be energized and the second electromagnet to be de-energized, and the second control button is used to control the first electromagnet to be de-energized and the second electromagnet to be energized
[0016] Compared with the prior art, the beneficial effects of the embodiments of the present invention are as follows:
[0017] The UHT-sterilized nutritious milk enters the shell and flows through the gap between the two heat exchangers. The nutritious milk flows in the gap in a film-like manner to exchange heat with the two heat exchangers, so that the nutritious milk is quickly cooled to the target temperature range. During the heat exchange process, the scraper moves back and forth along the gap to continuously scrape the opposite sides of the two heat exchangers, thereby avoiding the adhesion of milk and food additives and affecting the heat exchange efficiency, thereby ensuring the heat exchange and cooling effect of the nutritious milk.
[0018] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The drawings herein are incorporated into and constitute a part of the specification to illustrate embodiments consistent with the present application and are used together with the specification to explain the principles of the present application. At the same time, these drawings and text descriptions are not intended to limit the scope of the concept of the present application in any way, but to illustrate the concept of the present application for those skilled in the art by referring to specific embodiments.
[0020] Figure 1 It is a schematic structural diagram of an embodiment of the present invention.
[0021] Figure 2 It is a front view of an embodiment of the present invention.
[0022] Figure 3 Schematic diagram of the arrangement of the heat exchange element in an embodiment of the present invention.
[0023] Figure 4 Schematic diagram of the structure of the scraper strip in the embodiment of the present invention (part).
[0024] Figure 5 It is a schematic diagram (part) of the arrangement between the first strip body and the second strip body in an embodiment of the present invention.
[0025] Figure 6 for Figure 2 Enlarged view of point A in the middle.
[0026] Figure 7 It is a schematic diagram of the arrangement between the rotating shaft and a plurality of punched sheets in an embodiment of the present invention.
[0027] Figure 8 It is a side view of an embodiment of the present invention.
[0028] Fig. 9 Schematic diagram of the arrangement between the first electromagnet and the magnetic member in an embodiment of the present invention.
[0029] Notes on figure numbers: 1-shell, 2-heat exchange component, 3-telescopic component, 4-dropping area, 5-diversion chamber, 6-feeding pipe, 7-scraper, 701-first strip body, 702-second strip body, 703-seal, 704-insertion slot, 705-compression spring, 8-water inlet pipe, 9-water outlet pipe, 10-mounting seat, 11-screw rod, 12-limit rod, 13-driving mechanism, 1301-collecting bucket, 1302-rotating shaft, 1303-impact plate, 1304-card slot, 1305-first electromagnet, 1306-second electromagnet, 1307-iron slide, 1308-sprocket, 1309-telescopic chain, 1310-first control button, 1311-second control button, 1312-magnetic component, 14-water channel. DETAILED DESCRIPTION
[0030] The present application is further described in detail below in conjunction with the accompanying drawings. It is necessary to point out here that the following specific implementation methods are only used to further illustrate the present application and cannot be understood as limiting the scope of protection of the present application. Technical personnel in this field can make some non-essential improvements and adjustments to the present application based on the above application content.
[0031] The nutritional health milk in this embodiment is composed of milk and food additives, and the food additives include but are not limited to carrots (juicing process), chickpeas (pulping process), rye and almonds (grinding process) and the like.
[0032] Example 1
[0033] See also Figure 1 , an automated production equipment for nutritious and healthy milk, comprising a shell 1 and two heat exchangers 2 arranged in the shell 1 for exchanging heat with the nutritious and healthy milk, the two heat exchangers 2 being arranged opposite to each other, and a gap for the nutritious and healthy milk to flow through in a film-like manner is provided between the two shells 1, a scraper 7 capable of reciprocating along the gap is provided in the gap, and both side edges of the scraper 7 are respectively in contact with opposite sides of the two heat exchangers 2, so as to scrape off the milk and food additives adhered to the opposite sides of the two heat exchangers 2.
[0034] The nutritious and healthy milk after UHT sterilization enters the shell 1 and flows through the gap between the two heat exchange elements 2. The nutritious and healthy milk flows in the gap in a film-like manner to exchange heat with the two heat exchange elements 2, so that the nutritious and healthy milk is quickly cooled to the target temperature range. During the heat exchange process, the scraper 7 moves back and forth along the gap to continuously scrape the opposite sides of the two heat exchange elements 2, thereby avoiding the adhesion of milk and food additives and affecting the heat exchange efficiency, thereby ensuring the heat exchange and cooling effect of the nutritious and healthy milk.
[0035] See also Figure 1 and Figure 2The two heat exchangers 2 are provided with inclined openings on opposite sides of their upper parts to form a drop zone 4. A diverter chamber 5 is provided on the top of the shell 1. A feed pipe 6 is provided on the diverter chamber 5. Drop holes for the nutritional health milk to drop into the drop zone 4 are evenly distributed at the bottom of the diverter chamber 5. The nutritional health milk after UHT sterilization enters the diverter chamber 5 through the feed pipe 6, and then falls into the drop zone 4 through the drop holes, thereby entering the gap between the two heat exchangers 2 for heat exchange.
[0036] See also Figure 1 and Figure 3 In one embodiment of the present invention, a meandering water channel 14 is provided in the heat exchanger 2, a water inlet pipe 8 is provided at the water inlet end of the water channel 14, and a water outlet pipe 9 is provided at the water outlet end thereof. In this embodiment, it should be noted that the heat exchanger 2 is made of a heat-conducting metal material, and cooling water is supplied from the outside, flows in through the water inlet pipe 8, flows through the water channel 14, exchanges heat with the nutritional health milk, and then flows out through the water outlet pipe 9; of course, the heat exchanger 2 can also be a semiconductor temperature control plate or other structure.
[0037] See also Figure 1 , Figure 4 and Figure 5 In one embodiment of the present invention, the width of the gap between the two heat exchange components 2 is adjustable, one of the two heat exchange components 2 is fixed in the shell 1, and a plurality of telescopic components 3 are provided between the other and the shell wall of the shell 1. The telescopic components 3 are telescopic cylinders, electric telescopic rods, etc. in the prior art, which are not limited or elaborated herein.
[0038] In this embodiment, the corresponding heat exchange element 2 is moved closer to / away from another heat exchange element 2 by telescoping a plurality of telescopic elements 3, that is, the amount of nutritious and health milk passing through the gap per unit time is adjusted. The larger the gap width, the greater the amount of passing through, and vice versa. In the actual production of nutritious and health milk, different types of nutritious and health milk will be heated to different temperatures during UHT sterilization. According to the cooling requirements of nutritious and health milk at different temperatures, under the premise of the same cooling conditions (cooling water supply temperature, flow rate, etc.), when the temperature of the nutritious and health milk is relatively low, the gap width can be appropriately increased to increase the flow rate of the nutritious and health milk per unit time (the increase in the gap width increases the "thickness" of the film-like flow of the nutritious and health milk, but because the original temperature of the nutritious and health milk after UHT sterilization is relatively low, it can meet the requirement of cooling the nutritious and health milk to the target temperature range), thereby improving the production efficiency of the nutritious and health milk.
[0039] Furthermore, since the nutritional health milk contains a variety of food additives, when passing through the heat exchanger 2, the film-like state of the nutritional health milk will cause part of the food additives and part of the milk to solidify on the surface of the heat exchanger 2. Therefore, in this embodiment, a scraper 7 is provided to scrape off the food additives on the surface of the heat exchanger 2. The scraper 7 includes a first strip body 701 and a second strip body 702 inserted on the first strip body 701. The first strip body 701 is provided with an insertion groove 704 for inserting the second strip body 702. A plurality of compression springs are provided between the bottom of the insertion groove 704 and the second strip body 702. 705, the scraper strip 7 also includes a sealing member 703 for sealing the gap between the second strip body 702 and the insertion slot 704. The second strip body 702 always has a tendency to move away from the first strip body 701 by compressing the spring 705. The overall width of the scraper strip 7 can be adaptively matched with the movement of the heat exchanger 2 when the gap width is adjusted. The first strip body 701 and the second strip body 702 are respectively in contact and fit with the opposite sides of the two heat exchangers 2. The sealing member 703 is provided to prevent the nutritional health milk from penetrating into the insertion slot 704. Preferably, the sealing member 703 is made of food-grade silicone material.
[0040] Example 2
[0041] Based on Example 1, please refer to Figure 1 , Figure 2 , Figure 6 to Figure 8 The housing 1 is provided with a mounting seat 10, a limiting rod 12 and a screw rod 11 capable of rotating alternately in forward and reverse directions. The mounting seat 10 slides through the mounting seat 10, the screw rod 11 threadably penetrates the mounting seat 10, and the scraper strip 7 is fixedly connected to the mounting seat 10;
[0042] The automated production equipment also includes a driving mechanism 13 for realizing the alternating forward and reverse rotation of the screw rod 11, the driving mechanism 13 includes a collecting bucket 1301 arranged in the shell 1, the collecting bucket 1301 is located below the two heat exchangers 2, a slot 1304 is provided on one side of the shell 1, a sliding iron slide 1307 is provided in the slot 1304, the slot 1304 is located on both sides of the iron slide 1307, and a first electromagnet 1305 and a second electromagnet 1306 for magnetically positioning the iron slide 1307 are provided respectively, the iron slide 1307 is provided with a rotating shaft 1302, a plurality of impact pieces 1303 are evenly arranged on the rotating shaft 1302 in the circumferential direction, and are used to receive the impact of the nutritional health milk falling from the collecting bucket 1301, thereby driving the rotating shaft 1302 to rotate, the rotating shaft 1302 and the screw rod 11 are both provided with a sprocket 1308, and an adaptive telescopic chain 1309 is wound between the two sprockets 1308;
[0043] The shell 1 is provided with a first control button 1310 and a second control button 1311 at both ends of the travel of the scraper strip 7. The first control button 1310 and the second control button 1311 are both triggered by the mounting base 10, wherein the first control button 1310 is used to control the first electromagnet 1305 to be powered on and the second electromagnet 1306 to be powered off, and the second control button 1311 is used to control the first electromagnet 1305 to be powered off and the second electromagnet 1306 to be powered on.
[0044] In this embodiment, initially, the first electromagnet 1305 (or the second electromagnet 1306) is in a powered-on state to magnetically attract the iron slide 1307, and the cooled nutritional health milk flows out from the gap to the collecting bucket 1301 for collection, and then falls through the discharge port of the collecting bucket 1301 to impact the impacted piece 1303 (the impacted piece 1303 on one side of the rotating shaft 1302), thereby driving the rotating shaft 1302 to rotate, and under the transmission action of the telescopic chain 1309, the lead screw 11 is driven to rotate and drive the mounting seat 10 to move toward the second control button 1311 until the second control button 1311 is triggered, the first electromagnet 1305 is controlled to be powered off, and the second electromagnet 1305 is powered on. 306 is energized, and the second electromagnet 1306 after being energized magnetically attracts the iron slide 1307 to move the rotating shaft 1302 to the other side of the discharge port of the collecting bucket 1301, so that the falling nutritional health milk impacts the impacted sheet 1303 on the other side of the rotating shaft 1302 compared with before, thereby driving the screw rod 11 to rotate in the opposite direction compared with before, driving the mounting seat 10 to move toward the first control button 1310 until the first control button 1310 is triggered, and this alternate cycle makes the mounting seat 10 in a reciprocating state, that is, driving the scraper 7 to reciprocate along the gap to continuously scrape the opposite sides of the two heat exchange components 2, thereby preventing food additives from adhering to and affecting the heat exchange efficiency;
[0045] It should be noted that in actual production, the flow rate of nutritious health milk falling from the gap between the two heat exchange components 2 per unit time is relatively large. When falling through the discharge port of the collecting bucket 1301, the impact force is sufficient to drive the rotating shaft 1302 to rotate, thereby driving the screw rod 11 to rotate; in addition, the telescopic chain 1309 contracts / elongates accordingly when the iron slide seat 1307 moves and maintains engagement with the sprocket 1308. It belongs to the prior art and is widely used in agricultural machinery, lifting machinery, conveying machinery and other fields, so it will not be elaborated here.
[0046] Furthermore, in this embodiment, the coagulated milk and food additives scraped off by the scraper 7 fall with the nutritional health milk and hit the impact receiving sheet 1303, so as to disperse the coagulated milk and food additives.
[0047] Furthermore, in the present embodiment, the shell 1 is provided with a soft elastic membrane (made of rubber, silicone or other materials) for closing the card slot 1304, and the soft elastic membrane is provided with a hole adapted to the contour of the iron slide 1307, and the side of the hole is connected to the iron slide 1307. The card slot 1304 is closed by the soft elastic membrane to prevent the nutritional health milk from bursting out and the external bacteria from entering. It should be noted that the soft elastic membrane is relatively loose, so that the resistance is small when the iron slide 1307 slides to adjust its position.
[0048] For further information, see Fig. 9 In this embodiment, the first electromagnet 1305 and the second electromagnet 1306 are both provided with a magnetic member 1312, and the magnetic attraction force of the magnetic member 1312 satisfies the magnetic attraction and positioning function of the iron slide 1307. The first electromagnet 1305 and the second electromagnet 1306 only play the role of increasing the magnetic attraction force to cause the iron slide 1307 to switch positions. For example, the iron slide 1307 is adsorbed and positioned by the magnetic member 1312 provided on the first electromagnet 1305. At this time, the first electromagnet 1305 and the second electromagnet 1306 are both in a power-off state. When the mounting base 10 moves to trigger the second control button 1311, the second electromagnet Iron 1306 is powered on for a certain period of time and then powered off (for example, powered on for 10S and then powered off. The corresponding control technology is existing technology and will not be elaborated here). The magnetic attraction force generated by the second electromagnet 1306 when powered on is much greater than the magnetic attraction force of the magnetic part 1312 on the first electromagnet 1305 on the iron slide 1307, so that the iron slide 1307 slides toward the second electromagnet 1306 and is thus adsorbed and positioned by the magnetic part 1312 on the second electromagnet 1306. In this alternating cycle, the first electromagnet 1305 and the second electromagnet 1306 force the iron slide 1307 to slide and shift, and are not in a continuously powered state, thereby reducing energy loss.
[0049] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. An automated production device for nutritional health milk, wherein the nutritional health milk is composed of milk and food additives, characterized in that: The invention comprises a shell (1) and two heat exchange components (2) arranged in the shell (1) for exchanging heat with nutritious health milk. The two heat exchange components (2) are arranged opposite to each other, and a gap is provided between the two shells (1) for the nutritious health milk to flow through in a film-like manner. A scraper (7) is provided in the gap and can move back and forth along the gap. The two side edges of the scraper (7) are respectively in contact with the opposite sides of the two heat exchange components (2) for scraping off the milk and food additives adhering to the opposite sides of the two heat exchange components (2).
2. The automated production equipment for nutritional health milk according to claim 1, characterized in that: The two heat exchange components (2) are provided with inclined openings on opposite sides of their upper parts to form a material drop zone (4), the shell (1) is provided with a diverter chamber (5) on the top, a feed pipe (6) is provided on the diverter chamber (5), and material drop holes for the nutritional health milk to drop into the material drop zone (4) are evenly distributed at the bottom of the diverter chamber (5).
3. The automated production equipment for nutritional health milk according to claim 1, characterized in that: The heat exchange element (2) is provided with a meandering water passage (14), the water inlet end of the water passage (14) is provided with a water inlet pipe (8), and the water outlet end of the water passage (14) is provided with a water outlet pipe (9).
4. The automated production equipment for nutritional health milk according to claim 1, characterized in that: The width of the gap between the two heat exchange components (2) is adjustable; one of the two heat exchange components (2) is fixed in the shell (1), and a plurality of telescopic components (3) are provided between the other and the shell wall of the shell (1).
5. The automated production equipment for nutritional health milk according to claim 4, characterized in that: The scraper strip (7) comprises a first strip body (701) and a second strip body (702) inserted on the first strip body (701); the first strip body (701) is provided with an insertion groove (704) for inserting the second strip body (702); and a plurality of compression springs (705) are provided between the bottom of the insertion groove (704) and the second strip body (702).
6. The automated production equipment for nutritional health milk according to claim 5, characterized in that: The scraper strip (7) further comprises a sealing member (703) for sealing the gap between the second strip body (702) and the insertion groove (704).
7. The automated production equipment for nutritional health milk according to claim 1, characterized in that: The housing (1) is provided with a mounting seat (10), a limiting rod (12) and a screw rod (11) capable of rotating alternately in forward and reverse directions; the mounting seat (10) slides through the mounting seat (10); the screw rod (11) threads through the mounting seat (10); and the scraper strip (7) is fixedly connected to the mounting seat (10).
8. The automated production equipment for nutritional health milk according to claim 7, characterized in that: The automated production equipment further comprises a driving mechanism (13) for realizing the alternating forward and reverse rotation of the screw rod (11), the driving mechanism (13) comprising a collecting bucket (1301) arranged in the housing (1), the collecting bucket (1301) being located below the two heat exchange components (2), a slot (1304) being provided on one side of the housing (1), a slidable iron slide seat (1307) being provided in the slot (1304), and two positions on both sides of the slot (1304) being provided with magnetically positioned iron slide seats (1307). 307), a first electromagnet (1305) and a second electromagnet (1306), the iron slide seat (1307) being provided with a rotating shaft (1302), a plurality of impact receiving plates (1303) being evenly arranged circumferentially on the rotating shaft (1302) for receiving the impact of the nutritional health milk falling from the collecting bucket (1301) and thereby driving the rotating shaft (1302) to rotate, a sprocket (1308) being provided on the rotating shaft (1302) and the screw rod (11), and an adapted telescopic chain (1309) being wound between the two sprockets (1308); The housing (1) is provided with a first control button (1310) and a second control button (1311) at two ends of the travel of the scraper strip (7), respectively; the first control button (1310) and the second control button (1311) are both triggered by the mounting seat (10); the first control button (1310) is used to control the first electromagnet (1305) to be energized and the second electromagnet (1306) to be de-energized; and the second control button (1311) is used to control the first electromagnet (1305) to be de-energized and the second electromagnet (1306) to be energized.