Method for preparing architectural ceramic by sintering lithium tailings
By analyzing the historical environment and sintering preparation records of the ceramic factory, we find a similar historical ceramic factory, and formulate a sintering preparation plan based on its data, solving the problem of difficult to control the performance of ceramics prepared by lithium tailings sintering, and improving the pass rate and performance of ceramics .
Patent Information
- Application Number
- CN202411616262.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-02-21
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the process of preparing building ceramics using lithium tailings sintering, it is difficult to accurately control the performance of the ceramics, resulting in a decrease in the pass rate and product performance problems.
By obtaining the historical environmental change records and historical sintering preparation records of the ceramic factory, analyzing the impact of the environment on the performance of the ceramic factory, finding a historical ceramic factory with similar production conditions to the ceramic factory, and formulating a sintering preparation plan based on its historical sintering preparation data.
The qualified rate and performance of sintered building ceramics are improved, ensuring that the physical and mechanical properties of the ceramics are in compliance with the standards.
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Figure CN119494512A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sintering preparation of building ceramics, in particular to a method for preparing building ceramics by sintering lithium tailings. Background Art
[0002] The research on the preparation of building ceramics by sintering lithium tailings has gradually attracted attention in recent years, especially in terms of resource recovery and ecological protection. The main components of lithium tailings include minerals such as silicon, aluminum, and iron, which are common materials for preparing building ceramics. The use of lithium tailings for the preparation of building ceramics includes but is not limited to the following benefits: 1. Low toxicity. Compared with other industrial wastes, lithium tailings have less impact on the environment and are safer to use; 2. High stability. The mineral components in lithium tailings have good stability during high-temperature sintering, which will increase the strength of the fired ceramics; 3. Reduction in production costs. Using lithium tailings as a raw material for ceramics can reduce the cost of preparing building ceramics and improve economic benefits.
[0003] In the process of sintering and preparing building ceramics using lithium tailings, different types of building ceramics have different requirements for physical and mechanical properties. Therefore, their firing standards and conditions are also different. At the same time, even for the same type of building ceramics, different firing sites will also affect the sintering and preparing building ceramics from lithium tailings. This will result in the difficulty in accurately controlling the performance of the sintered building ceramics during the sintering process. Not only will the qualified rate of the sintered building ceramics decrease, it may even cause large batches of building ceramics to fail, resulting in serious product performance problems and causing huge losses. Summary of the invention
[0004] The purpose of the present invention is to provide a method for preparing building ceramics by sintering lithium tailings to solve the problems raised in the prior art.
[0005] To achieve the above object, the present invention provides the following technical solution: a method for preparing building ceramics by sintering lithium tailings, the method comprising:
[0006] Step S100: Obtain historical environmental change records and historical ceramic sintering and preparation records of the ceramic factory, analyze the impact of the environment in the ceramic factory on the performance of sintered and prepared building ceramics, and obtain environmental impact data;
[0007] Step S200: obtaining the production data of the ceramic factory in the current cycle, obtaining the historical production data of the historical ceramic factory, analyzing the similarity of the production conditions between the ceramic factory and the historical ceramic factory, and obtaining similar historical ceramic factories;
[0008] Step S300: Obtain historical environmental impact data of similar historical ceramic factories of the ceramic factory, obtain environmental impact data of the ceramic factory, evaluate the similarity of the impact of the environment on the performance of sintered building ceramics in the ceramic factory and the similar historical ceramic factory, and obtain the target similar historical ceramic factory;
[0009] Step S400: Obtain ceramic data of the ceramic factory in the current period, based on the ceramic data, obtain historical sintering preparation data of historical building ceramics in historical ceramic factories close to the target, formulate sintering preparation data of building ceramics, and use lithium tailings to sinter and prepare building ceramics in the ceramic factory.
[0010] Furthermore, step S100 includes:
[0011] Step S101: collecting data on the environment of the area where the ceramic factory is located within a historical period to obtain a historical environmental change record of the ceramic factory, wherein the historical environmental change record includes data corresponding to various environmental parameters of the ceramic factory;
[0012] Step S102: obtaining historical ceramic sintering preparation records in the ceramic factory, and obtaining historical ceramic sintering preparation data from the historical ceramic sintering preparation records, wherein the historical ceramic sintering preparation data includes data corresponding to various ceramic performance indicators of building ceramics;
[0013] Step S103: obtaining the average values of various ceramic performance indicators of building ceramics in several historical ceramic sintering preparation records of the ceramic factory in a certain historical period, and recording the average values of various ceramic performance indicators as the marked values of various ceramic performance indicators of building ceramics of the ceramic factory in a certain historical period;
[0014] Step S104: analyzing the influence of various environmental parameters in the ceramic factory on various ceramic performance indicators of the sintered building ceramics;
[0015] Step S105: Acquire and aggregate characteristic environmental parameters affecting ceramic performance indicators in the ceramic factory to obtain environmental impact data of the ceramic factory.
[0016] Furthermore, in step S104, the specific process of analyzing various environmental parameters in the ceramic factory and the degree of influence on various ceramic performance indicators of the sintered building ceramics includes:
[0017] Analyze the influence of various environmental parameters in the ceramic factory on various ceramic performance indicators of sintered building ceramics. The specific process of analyzing the influence of item a of the environmental parameter in the ceramic factory on item b of the ceramic performance indicator of sintered building ceramics is as follows:
[0018] Get the average value of the a-th environmental parameter of the ceramic factory in each historical period, get the marked value of the b-th ceramic performance index of the ceramic factory in each historical period, calculate the characteristic impact score P of the a-th environmental parameter in the ceramic factory on the b-th ceramic performance index a,b ;
[0019]
[0020] Among them, C a,i is the average value of the ath environmental parameter of the ceramic factory in the i-th historical period; C′ a,i is the mean of the average values of the environmental parameters of the ceramic factory in each historical period; D b,i is the marked value of the bth ceramic performance index of the ceramic factory in the i-th historical period; D′ a,i is the average of the marked values of the bth ceramic performance index of the ceramic factory in each historical period;
[0021] When the feature affects the score P a,b , the characteristic impact score of each environmental parameter in the ceramic factory on the ceramic performance index of item b is the maximum value, and the characteristic impact score P a,b If the value is greater than the preset characteristic impact score threshold, it is determined that the environmental parameter a in the ceramic factory has an impact on the ceramic performance index b, and the environmental parameter a is recorded as the characteristic impact environmental parameter of the ceramic performance index b, and the characteristic impact score P is a,b , as the target impact score of the bth ceramic performance indicator of building ceramics in ceramic factories.
[0022] Further, step S200 includes:
[0023] Step S201: Acquire production data of a ceramic factory in a current cycle, where the production data includes data corresponding to various production indicators of the ceramic factory in the current cycle;
[0024] Step S202: acquiring historical production data of each historical ceramic factory from the constructed cloud platform, wherein the historical production data includes data corresponding to various production indicators of the historical ceramic factory;
[0025] Step S203: Analyze the similarity of production conditions between the ceramic factory and each historical ceramic factory, and obtain the ceramic factory's similar historical ceramic factories.
[0026] Furthermore, the specific process of analyzing the similarity between the production conditions of the ceramic factory and each historical ceramic factory in step S203 includes:
[0027] Analyze the similarity between the production conditions of the ceramic factory and each historical ceramic factory. The specific analysis process of analyzing the similarity between the production conditions of the ceramic factory and the e-th historical ceramic factory is as follows:
[0028] Get the mean and standard deviation of each production index in each historical ceramic factory and ceramic factory, and calculate the marked value z of the γth production index of the ceramic factory γ :
[0029]
[0030] Among them, x γ is the average value of the γth production index of the ceramic factory; μ γ is the mean of the average values of the γ-th production index in each historical ceramic factory and ceramic factory; σ γ is the standard deviation of the γth production index in each historical ceramic factory and ceramic factory;
[0031] Construct the data matrix Z between the ceramic factory and the e-th historical ceramic factory e :
[0032]
[0033] Among them, z1 is the marked value of the first production index of the ceramic factory; z2 is the marked value of the second production index of the ceramic factory; n is the mark value of the nth production index of the ceramic factory; e,1 is the marked value of the first production indicator of the e-th historical ceramic factory; e,2 is the marked value of the second production indicator of the e-th historical ceramic factory; e,n is the marked value of the nth production indicator of the eth historical ceramic factory;
[0034] Calculate the covariance matrix F between the ceramic factory and the e-th historical ceramic factory e :
[0035]
[0036] Among them, Z e T is the data matrix Z e Transpose;
[0037] Get the covariance matrix F e The characteristic equation of (F e -λI)·v=0, where I is the identity matrix, λ is the eigenvalue, and v is the eigenvector;
[0038] Sort the eigenvalues corresponding to each eigenvector from large to small, and obtain the eigenvector matrix W corresponding to the preset k eigenvalues e, for the covariance matrix F e Perform data projection to obtain the feature matrix Y e =W e ·F e ;
[0039] Get the label values of several production indicators in the ceramic factory and the e-th historical ceramic factory, in the feature matrix Y e The projection value on the ceramic factory is used to calculate the production similarity value R between the ceramic factory and the e-th historical ceramic factory. e ;
[0040] When the production value R e If the value is greater than a preset production similarity threshold, it is determined that the production conditions between the ceramic factory and the e-th historical ceramic factory are similar, and the e-th historical ceramic factory is recorded as a similar historical ceramic factory of the ceramic factory.
[0041] Furthermore, the ceramic factory and the e-th historical ceramic factory produce similar values R e The specific calculation formula includes:
[0042] Calculate the production similarity value R between the ceramic factory and the e-th historical ceramic factory e :
[0043]
[0044] Among them, y s is the sth production index in the ceramic factory, in the characteristic matrix Y e The projection value on y e,s is the sth production index in the eth historical ceramic factory, in the characteristic matrix Y e The projection value on .
[0045] Furthermore, step S300 includes:
[0046] Step S301: Acquire each of the ceramic factories with similar history to the ceramic factory, and acquire the historical environmental impact data of the ceramic factories with similar history to the ceramic factory, wherein the historical environmental impact data includes characteristic environmental impact parameters corresponding to the ceramic performance indicators of the ceramic factories with similar history;
[0047] Step S302: Obtain environmental impact data of the ceramic factory, and evaluate the similarity between the ceramic factory and each of the similar historical ceramic factories, and the degree of similarity between the environmental impact on the performance of sintered building ceramics. The specific process of evaluating the similarity between the ceramic factory and the βth similar historical ceramic factories, and the degree of similarity between the environmental impact on the performance of sintered building ceramics is as follows:
[0048] Obtain several ceramic performance indicators with the same characteristics affecting environmental parameters between the ceramic factory and the βth similar historical ceramic factory, and aggregate several ceramic performance indicators to obtain the characteristic ceramic performance indicator set Q between the ceramic factory and the βth similar historical ceramic factory β ;
[0049] Step S303: Obtain characteristic ceramic performance index set Q β The ceramic performance index corresponding to the ɑth element in the calculation is used to calculate the approximate value of the environmental impact G of the ceramic performance index corresponding to the ɑth element between the ceramic factory and the βth ceramic factory with similar history. β,ɑ =P β ɑ / P ɑ , where P β ɑ is the target impact score of the ceramic performance index corresponding to the ɑth element in the βth ceramic factory with similar history, P ɑ is the target impact score of the ceramic performance index corresponding to the ɑth element in the ceramic factory, P ɑ >P β ɑ ;
[0050] Step S304: Calculate the approximate environmental impact value U between the ceramic factory and the βth similar historical ceramic factory β ;
[0051] Step S305: When the environmental impact approximation value U β If the value is greater than the preset environmental impact approximate threshold, it is determined that the degree of influence of the environment on the sintering performance of building ceramics in the ceramic factory and the βth similar historical ceramic factory is similar, and the βth similar historical ceramic factory is recorded as the target similar historical ceramic factory of the ceramic factory.
[0052] Further, in step S304, the environmental impact approximation U between the ceramic factory and the βth ceramic factory with similar history is calculated. β The specific formulas include:
[0053] Calculate the approximate environmental impact U between the ceramic factory and the βth similar historical ceramic factory β :
[0054]
[0055] Among them, δ is the characteristic ceramic performance index set Q β The total number of elements in G β,ε is the relationship between the ceramic factory and the βth ceramic factory with similar history, in the characteristic ceramic performance index set Q β The approximate value of the environmental impact of the ceramic performance index corresponding to the εth element in .
[0056] Furthermore, step S400 includes:
[0057] Step S401: Acquire ceramic data in the ceramic factory in the current cycle, the ceramic data including ceramic models of various building ceramics that the ceramic factory plans to sinter and prepare in the current cycle;
[0058] Step S402: Acquire each target similar historical ceramic factory in the current cycle, formulate the sintering preparation data of building ceramics of the ceramic factory in the current cycle, and use lithium tailings to sinter and prepare building ceramics in the current cycle.
[0059] Furthermore, in step S402, the specific process of formulating the sintering preparation data of the building ceramics in the current cycle of the ceramic factory includes:
[0060] Based on ceramic data, historical sintering preparation data of historical architectural ceramics are obtained from each historical ceramic factory close to the target. The historical sintering preparation data includes data corresponding to various characteristic condition indicators when the historical ceramic factory close to the target sintered and prepared the historical architectural ceramics;
[0061] Based on the historical sintering preparation data of historical building ceramics as data reference, formulate the sintering preparation data of building ceramics in the current period of the ceramic factory;
[0062] In the above steps, the historical sintering preparation data of historical building ceramics sintered and prepared by historical ceramic factories that are similar to the target ceramic factory within the historical period are obtained, and the historical sintering preparation data of historical building ceramics with the highest pass rate are found out therefrom. The historical sintering preparation data of historical building ceramics with the highest pass rate are used as the sintering preparation data of building ceramics of the same model as the historical building ceramics of the ceramic factory in the current period. This not only ensures the pass rate of the sintering preparation of building ceramics, but also facilitates the subsequent improvement and optimization of the sintering preparation process of building ceramics.
[0063] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention realizes the intelligent sintering preparation of building ceramics using lithium tailings. In the process of sintering and preparing building ceramics using lithium tailings in ceramic factories within the current period, different types of building ceramics have different physical and mechanical properties requirements. Therefore, their firing standards and conditions are also different, and the production environment of the ceramic factory will also affect the sintering preparation of building ceramics. Therefore, the degree of similarity between the production conditions of the ceramic factory and the historical ceramic factory is analyzed first, and the historical ceramic factory with similar production conditions to the ceramic factory is found to obtain the similar historical ceramic factory. By analyzing the similar degree of influence of the environment on the sintering preparation performance of building ceramics between the similar historical ceramic factory and the ceramic factory, the historical ceramic factory that is more similar in sintering preparation of building ceramics is further obtained. According to the production conditions of building ceramics produced in the historical ceramic factory, the qualified rate and performance of the building ceramics sintered and prepared by the ceramic factory are greatly improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0064] Figure 1 This is a method flow chart of a method for preparing building ceramics by sintering lithium tailings according to the present invention;
[0065] Figure 2 This is a sintering preparation diagram of a method for preparing building ceramics by sintering lithium tailings according to the present invention. DETAILED DESCRIPTION
[0066] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0067] Example: Figure 1-Figure 2 As shown, the present invention provides a technical solution, a method for preparing building ceramics by sintering lithium tailings, the method comprising:
[0068] Step S100: Obtain historical environmental change records and historical ceramic sintering and preparation records of the ceramic factory, analyze the impact of the environment in the ceramic factory on the performance of sintered and prepared building ceramics, and obtain environmental impact data;
[0069] Wherein, step S100 includes:
[0070] Step S101: collecting data on the environment of the area where the ceramic factory is located within a historical period to obtain a historical environmental change record of the ceramic factory, wherein the historical environmental change record includes data corresponding to various environmental parameters of the ceramic factory;
[0071] For example, various environmental parameters include temperature and humidity in a ceramic factory;
[0072] Step S102: obtaining historical ceramic sintering preparation records in the ceramic factory, and obtaining historical ceramic sintering preparation data from the historical ceramic sintering preparation records, wherein the historical ceramic sintering preparation data includes data corresponding to various ceramic performance indicators of building ceramics;
[0073] For example, the various ceramic performance indicators of building ceramics include water absorption rate and compressive strength of building ceramics;
[0074] Step S103: obtaining the average values of various ceramic performance indicators of building ceramics in several historical ceramic sintering preparation records of the ceramic factory in a certain historical period, and recording the average values of various ceramic performance indicators as the marked values of various ceramic performance indicators of building ceramics of the ceramic factory in a certain historical period;
[0075] Step S104: analyzing the influence of various environmental parameters in the ceramic factory on various ceramic performance indicators of the sintered building ceramics;
[0076] The specific process of analyzing various environmental parameters in the ceramic factory in step S104 to determine the degree of influence on various ceramic performance indicators of the sintered building ceramics includes:
[0077] Analyze the influence of various environmental parameters in the ceramic factory on various ceramic performance indicators of sintered building ceramics. The specific process of analyzing the influence of item a of the environmental parameter in the ceramic factory on item b of the ceramic performance indicator of sintered building ceramics is as follows:
[0078] Get the average value of the a-th environmental parameter of the ceramic factory in each historical period, get the marked value of the b-th ceramic performance index of the ceramic factory in each historical period, calculate the characteristic impact score P of the a-th environmental parameter in the ceramic factory on the b-th ceramic performance index a,b ;
[0079]
[0080] Among them, C a,i is the average value of the ath environmental parameter of the ceramic factory in the i-th historical period; C′ a,i is the mean of the average values of the environmental parameters of the ceramic factory in each historical period; D b,i is the marked value of the bth ceramic performance index of the ceramic factory in the i-th historical period; D′ a,i is the average of the marked values of the bth ceramic performance index of the ceramic factory in each historical period;
[0081] When the feature affects the score P a,b, the characteristic impact score of each environmental parameter in the ceramic factory on the ceramic performance index of item b is the maximum value, and the characteristic impact score P a,b If the value is greater than the preset characteristic impact score threshold, it is determined that the environmental parameter a in the ceramic factory has an impact on the ceramic performance index b, and the environmental parameter a is recorded as the characteristic impact environmental parameter of the ceramic performance index b, and the characteristic impact score P is a,b , as the target impact score of the bth ceramic performance indicator of building ceramics in ceramic factories;
[0082] Step S105: Acquire and aggregate characteristic environmental parameters affecting ceramic performance indicators in the ceramic factory to obtain environmental impact data of the ceramic factory;
[0083] Step S200: obtaining the production data of the ceramic factory in the current cycle, obtaining the historical production data of the historical ceramic factory, analyzing the similarity of the production conditions between the ceramic factory and the historical ceramic factory, and obtaining similar historical ceramic factories;
[0084] Wherein, step S200 includes:
[0085] Step S201: Acquire production data of a ceramic factory in a current cycle, where the production data includes data corresponding to various production indicators of the ceramic factory in the current cycle;
[0086] For example, various production indicators include the maximum temperature and heating rate of sintering equipment in a ceramic factory;
[0087] Step S202: acquiring historical production data of each historical ceramic factory from the constructed cloud platform, wherein the historical production data includes data corresponding to various production indicators of the historical ceramic factory;
[0088] Step S203: analyzing the similarity of production conditions between the ceramic factory and various historical ceramic factories, and obtaining similar historical ceramic factories of the ceramic factory;
[0089] The specific process of analyzing the similarity between the production conditions of the ceramic factory and each historical ceramic factory in step S203 includes:
[0090] Analyze the similarity between the production conditions of the ceramic factory and each historical ceramic factory. The specific analysis process of analyzing the similarity between the production conditions of the ceramic factory and the e-th historical ceramic factory is as follows:
[0091] Get the mean and standard deviation of each production index in each historical ceramic factory and ceramic factory, and calculate the marked value z of the γth production index of the ceramic factory γ :
[0092]
[0093] Among them, x γ is the average value of the γth production index of the ceramic factory; μ γ is the mean of the average values of the γ-th production index in each historical ceramic factory and ceramic factory; σ γ is the standard deviation of the γth production index in each historical ceramic factory and ceramic factory;
[0094] Construct the data matrix Z between the ceramic factory and the e-th historical ceramic factory e :
[0095]
[0096] Among them, z1 is the marked value of the first production index of the ceramic factory; z2 is the marked value of the second production index of the ceramic factory; n is the mark value of the nth production index of the ceramic factory; e,1 is the marked value of the first production indicator of the e-th historical ceramic factory; e,2 is the marked value of the second production indicator of the e-th historical ceramic factory; e,n is the marked value of the nth production indicator of the eth historical ceramic factory;
[0097] Calculate the covariance matrix F between the ceramic factory and the e-th historical ceramic factory e :
[0098]
[0099] Among them, Z e T is the data matrix Z e Transpose;
[0100] Get the covariance matrix F e The characteristic equation of (F e -λI)·v=0, where I is the identity matrix, λ is the eigenvalue, and v is the eigenvector;
[0101] Sort the eigenvalues corresponding to each eigenvector from large to small, and obtain the eigenvector matrix W corresponding to the preset k eigenvalues e , for the covariance matrix F e Perform data projection to obtain the feature matrix Y e =W e ·F e ;
[0102] Get the label values of several production indicators in the ceramic factory and the e-th historical ceramic factory, in the feature matrix Y e The projection value on the ceramic factory is used to calculate the production similarity value R between the ceramic factory and the e-th historical ceramic factory. e ;
[0103] When the production value R e If the value is greater than a preset production similarity threshold, it is determined that the production conditions between the ceramic factory and the e-th historical ceramic factory are similar, and the e-th historical ceramic factory is recorded as a similar historical ceramic factory of the ceramic factory;
[0104] Among them, the production similarity value R between the ceramic factory and the e-th historical ceramic factory e The specific calculation formula includes:
[0105] Calculate the production similarity value R between the ceramic factory and the e-th historical ceramic factory e :
[0106]
[0107] Among them, y s is the sth production index in the ceramic factory, in the characteristic matrix Y e The projection value on y e,s is the sth production index in the eth historical ceramic factory, in the characteristic matrix Y e The projection value on ;
[0108] For example, the preset k is 3; the projection value y1 of the first production indicator in the ceramic factory on the characteristic matrix Y2 is 0.8; the projection value y2 of the second production indicator in the ceramic factory on the characteristic matrix Y2 is 0.6; the projection value y3 of the third production indicator in the ceramic factory on the characteristic matrix Y2 is 0.9; the projection value y1 of the first production indicator in the second historical ceramic factory on the characteristic matrix Y2 is 0.8; the projection value y2 of the second production indicator in the ceramic factory on the characteristic matrix Y2 is 0.6; the projection value y3 of the third production indicator in the ceramic factory on the characteristic matrix Y2 is 0.9; the projection value y 2,1 is 0.7; the projection value y of the second production indicator in the second historical ceramic factory on the characteristic matrix Y2 2,2 is 0.6; the projection value y of the third production indicator in the second historical ceramic factory on the characteristic matrix Y2 2,3 is 0.7;
[0109] Calculate the production similarity value R2 between the ceramic factory and the second historical ceramic factory:
[0110]
[0111] Step S300: Obtain historical environmental impact data of similar historical ceramic factories of the ceramic factory, obtain environmental impact data of the ceramic factory, evaluate the similarity of the impact of the environment on the performance of sintered building ceramics in the ceramic factory and the similar historical ceramic factory, and obtain the target similar historical ceramic factory;
[0112] Wherein, step S300 includes:
[0113] Step S301: Acquire each of the ceramic factories with similar history to the ceramic factory, and acquire the historical environmental impact data of the ceramic factories with similar history to the ceramic factory, wherein the historical environmental impact data includes characteristic environmental impact parameters corresponding to the ceramic performance indicators of the ceramic factories with similar history;
[0114] Step S302: Obtain environmental impact data of the ceramic factory, and evaluate the similarity between the ceramic factory and each of the similar historical ceramic factories, and the degree of similarity between the environmental impact on the performance of sintered building ceramics. The specific process of evaluating the similarity between the ceramic factory and the βth similar historical ceramic factories, and the degree of similarity between the environmental impact on the performance of sintered building ceramics is as follows:
[0115] Obtain several ceramic performance indicators with the same characteristics affecting environmental parameters between the ceramic factory and the βth similar historical ceramic factory, and aggregate several ceramic performance indicators to obtain the characteristic ceramic performance indicator set Q between the ceramic factory and the βth similar historical ceramic factory β ;
[0116] Step S303: Obtain characteristic ceramic performance index set Q β The ceramic performance index corresponding to the ɑth element in the calculation is used to calculate the approximate value of the marked environmental impact G of the ceramic performance index corresponding to the ɑth element between the ceramic factory and the βth ceramic factory with similar history. β,ɑ =P β ɑ / P ɑ , where P β ɑ is the target impact score of the ceramic performance index corresponding to the ɑth element in the βth ceramic factory with similar history, P ɑ is the target impact score of the ceramic performance index corresponding to the ɑth element in the ceramic factory, P ɑ >P β ɑ ;
[0117] Step S304: Calculate the approximate environmental impact value U between the ceramic factory and the βth similar historical ceramic factory β ;
[0118] Among them, in step S304, the environmental impact approximate value U between the ceramic factory and the βth ceramic factory with similar history is calculated. β The specific formulas include:
[0119] Calculate the approximate environmental impact U between the ceramic factory and the βth similar historical ceramic factory β :
[0120]
[0121] Among them, δ is the characteristic ceramic performance index set Q βThe total number of elements in G β,ε is the relationship between the ceramic factory and the βth ceramic factory with similar history, in the characteristic ceramic performance index set Q β The approximate value of the environmental impact of the ceramic performance index corresponding to the εth element in;
[0122] Step S305: When the environmental impact approximation value U β If the value is greater than the preset environmental impact approximate threshold, it is determined that the ceramic factory and the βth similar historical ceramic factory have similar environmental impacts on the performance of sintered building ceramics, and the βth similar historical ceramic factory is recorded as the target similar historical ceramic factory of the ceramic factory;
[0123] Step S400: Obtain ceramic data of the ceramic factory in the current cycle, obtain historical sintering preparation data of historical architectural ceramics in the target historical ceramic factory based on the ceramic data, formulate sintering preparation data of architectural ceramics, and use lithium tailings to sinter and prepare architectural ceramics in the ceramic factory;
[0124] Wherein, step S400 includes:
[0125] Step S401: Acquire ceramic data in the ceramic factory in the current cycle, the ceramic data including ceramic models of various building ceramics that the ceramic factory plans to sinter and prepare in the current cycle;
[0126] Step S402: Acquire each target similar historical ceramic factory in the current cycle, formulate sintering preparation data of building ceramics of the ceramic factory in the current cycle, and use lithium tailings to sinter and prepare building ceramics in the current cycle;
[0127] The specific process of formulating the sintering preparation data of the building ceramics in the current cycle in the ceramic factory in step S402 includes:
[0128] Based on ceramic data, historical sintering preparation data of historical architectural ceramics are obtained from each historical ceramic factory close to the target. The historical sintering preparation data includes data corresponding to various characteristic condition indicators when the historical ceramic factory close to the target sintered and prepared the historical architectural ceramics;
[0129] For example, various characteristic condition indicators include, when building ceramics are sintered, the firing temperature, sintering heating time, etc.;
[0130] Based on the historical sintering preparation data of historical building ceramics as data reference, the sintering preparation data of building ceramics in the current period of the ceramic factory is formulated.
[0131] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A method for preparing building ceramics by sintering lithium tailings, characterized in that: The method comprises: Step S100: Obtain historical environmental change records and historical ceramic sintering and preparation records of the ceramic factory, analyze the impact of the environment in the ceramic factory on the performance of sintered and prepared building ceramics, and obtain environmental impact data; Step S200: obtaining the production data of the ceramic factory in the current cycle, obtaining the historical production data of the historical ceramic factory, analyzing the similarity of the production conditions between the ceramic factory and the historical ceramic factory, and obtaining similar historical ceramic factories; Step S300: Obtain historical environmental impact data of similar historical ceramic factories of the ceramic factory, obtain environmental impact data of the ceramic factory, evaluate the similarity of the impact of the environment on the performance of sintered building ceramics between the ceramic factory and the similar historical ceramic factory, and obtain the target similar historical ceramic factory; Step S400: Obtain ceramic data of the ceramic factory in the current cycle, and based on the ceramic data, obtain historical sintering preparation data of historical building ceramics in historical ceramic factories close to the target, formulate sintering preparation data of the building ceramics, and use lithium tailings to sinter and prepare the building ceramics in the ceramic factory.
2. The method for preparing building ceramics by sintering lithium tailings according to claim 1, characterized in that: The step S100 includes: Step S101: collecting data on the environment of the area where the ceramic factory is located within a historical period to obtain a historical environmental change record of the ceramic factory, wherein the historical environmental change record includes data corresponding to various environmental parameters of the ceramic factory; Step S102: obtaining historical ceramic sintering preparation records in the ceramic factory, and obtaining historical ceramic sintering preparation data from the historical ceramic sintering preparation records, wherein the historical ceramic sintering preparation data includes data corresponding to various ceramic performance indicators of building ceramics; Step S103: obtaining the average values of various ceramic performance indicators of building ceramics in several historical ceramic sintering preparation records of the ceramic factory in a certain historical period, and recording the average values of various ceramic performance indicators as the mark values of various ceramic performance indicators of building ceramics of the ceramic factory in the certain historical period; Step S104: analyzing the influence of various environmental parameters in the ceramic factory on various ceramic performance indicators of the sintered building ceramics; Step S105: Acquire and aggregate characteristic environmental parameters affecting ceramic performance indicators in the ceramic factory to obtain environmental impact data of the ceramic factory.
3. The method for preparing building ceramics by sintering lithium tailings according to claim 2, characterized in that: The specific process of analyzing the influence of various environmental parameters in the ceramic factory on various ceramic performance indicators of sintered building ceramics in step S104 includes: Analyze the influence of various environmental parameters in the ceramic factory on various ceramic performance indicators of sintered building ceramics, wherein the specific process of analyzing the influence of item a of the environmental parameter in the ceramic factory on item b of the ceramic performance indicator of sintered building ceramics is as follows: Obtain the average value of the a-th environmental parameter of the ceramic factory in each historical period, obtain the marked value of the b-th ceramic performance index of the ceramic factory in each historical period, calculate the characteristic impact score P of the a-th environmental parameter in the ceramic factory on the b-th ceramic performance index a,b ; Among them, C a,i is the average value of the ath environmental parameter of the ceramic factory in the i-th historical period; C′ a,i is the mean of the average values of the environmental parameters of the ceramic factory in each historical period; D b,i is the marked value of the bth ceramic performance index of the ceramic factory in the i-th historical period; D′ a,i is the average of the marked values of the bth ceramic performance index of the ceramic factory in each historical period; When the feature affects the score P a,b , the characteristic impact score of each environmental parameter in the ceramic factory on the ceramic performance index of item b is the maximum value, and the characteristic impact score P a,b If the value of the environmental parameter a in the ceramic factory is greater than a preset characteristic impact score threshold, it is determined that the environmental parameter a in the ceramic factory has an impact on the ceramic performance index b, and the environmental parameter a is recorded as the characteristic impact environmental parameter of the ceramic performance index b, and the characteristic impact score P is a,b , as the target impact score of the b-th ceramic performance indicator of the building ceramics in the ceramic factory.
4. The method for preparing building ceramics by sintering lithium tailings according to claim 2, characterized in that: The step S200 includes: Step S201: Acquire the production data of the ceramic factory in the current cycle, wherein the production data includes data corresponding to various production indicators of the ceramic factory in the current cycle; Step S202: acquiring historical production data of each historical ceramic factory from the constructed cloud platform, wherein the historical production data includes data corresponding to various production indicators of the historical ceramic factory; Step S203: analyzing the similarity of production conditions between the ceramic factory and each of the historical ceramic factories, and obtaining similar historical ceramic factories of the ceramic factory.
5. The method for preparing building ceramics by sintering lithium tailings according to claim 4, characterized in that: The specific process of analyzing the similarity between the production conditions of the ceramic factory and the various historical ceramic factories in step S203 includes: Analyze the similarity between the production conditions of the ceramic factory and the historical ceramic factories, wherein the specific analysis process of analyzing the similarity between the production conditions of the ceramic factory and the e-th historical ceramic factory is as follows: Obtain the average and standard deviation of each production index in each historical ceramic factory and the ceramic factory, and calculate the mark value z of the γth production index of the ceramic factory γ : Among them, x γ is the average value of the γth production index of the ceramic factory; μ γ is the mean of the average values of the γ-th production index in each of the historical ceramic factories and the ceramic factory; σ γ is the standard deviation of the γth production index in each of the historical ceramic factories and the ceramic factories; Construct the data matrix Z between the ceramic factory and the e-th historical ceramic factory e : Wherein, z1 is the mark value of the first production index of the ceramic factory; z2 is the mark value of the second production index of the ceramic factory; n is the mark value of the nth production index of the ceramic factory; e,1 is the marked value of the first production indicator of the e-th historical ceramic factory; e,2 is the marked value of the second production indicator of the e-th historical ceramic factory; e,n is the marked value of the nth production indicator of the eth historical ceramic factory; Calculate the covariance matrix F between the ceramic factory and the e-th historical ceramic factory e : Among them, Z e T The data matrix Z e Transpose; Get the covariance matrix F e The characteristic equation of (F e -λI)·v=0, where I is the identity matrix, λ is the eigenvalue, and v is the eigenvector; Sort the eigenvalues corresponding to each eigenvector from large to small, and obtain the eigenvector matrix W corresponding to the preset k eigenvalues e , the covariance matrix F e Perform data projection to obtain the feature matrix Y e =W e ·F e ; Get the label values of several production indicators of the ceramic factory and the e-th historical ceramic factory, and in the feature matrix Y e The projection value on the ceramic factory is used to calculate the production similarity value R between the ceramic factory and the e-th historical ceramic factory. e ; When the production is close to the value R e If the value is greater than a preset production similarity threshold, it is determined that the production conditions of the ceramic factory are similar to those of the e-th historical ceramic factory, and the e-th historical ceramic factory is recorded as a similar historical ceramic factory of the ceramic factory.
6. The method for preparing building ceramics by sintering lithium tailings according to claim 5, characterized in that: The production similarity value R between the ceramic factory and the e-th historical ceramic factory e The specific calculation formula includes: Calculate the production similarity value R between the ceramic factory and the e-th historical ceramic factory e : Among them, y s is the sth production index in the ceramic factory, in the feature matrix Y e The projection value on y e,s is the sth production index in the eth historical ceramic factory, in the feature matrix Y e The projection value on .
7. The method for preparing building ceramics by sintering lithium tailings according to claim 4, characterized in that: The step S300 includes: Step S301: Acquire each of the ceramic factories with similar history to the ceramic factory, and acquire the historical environmental impact data of the ceramic factories with similar history to the ceramic factory, wherein the historical environmental impact data includes characteristic environmental impact parameters corresponding to the ceramic performance indicators of the ceramic factories with similar history; Step S302: Obtain the environmental impact data of the ceramic factory, and evaluate the similarity between the environmental impact of the ceramic factory and each of the similar historical ceramic factories on the performance of sintered building ceramics. The specific process of evaluating the similarity between the environmental impact of the ceramic factory and the βth similar historical ceramic factories on the performance of sintered building ceramics is as follows: Acquire several ceramic performance indicators with the same characteristics affecting environmental parameters between the ceramic factory and the βth similar historical ceramic factory, and collect the several ceramic performance indicators to obtain a characteristic ceramic performance indicator set Q between the ceramic factory and the βth similar historical ceramic factory β ; Step S303: Obtain the characteristic ceramic performance index set Q β The ceramic performance index corresponding to the ɑth element in the calculation is used to calculate the approximate value of the marked environmental impact G of the ceramic performance index corresponding to the ɑth element between the ceramic factory and the βth similar historical ceramic factory. β,ɑ =P β ɑ / P ɑ , where P β ɑ is the target impact score of the ceramic performance index corresponding to the αth element in the βth similar historical ceramic factory, P ɑ is the target impact score of the ceramic performance index corresponding to the ɑth element in the ceramic factory, P ɑ >P β ɑ ; Step S304: Calculate the approximate value U of the environmental impact between the ceramic factory and the βth similar historical ceramic factory β ; Step S305: When the environmental impact approximation value U β If the environmental impact is greater than a preset approximate threshold value, it is determined that the degree of influence of the environment on the sintering performance of building ceramics in the ceramic factory and the βth similar historical ceramic factory is similar, and the βth similar historical ceramic factory is recorded as the target similar historical ceramic factory of the ceramic factory.
8. The method for preparing building ceramics by sintering lithium tailings according to claim 7, characterized in that: In step S304, the environmental impact approximation U between the ceramic factory and the βth ceramic factory with similar history is calculated. β The specific formulas include: Calculate the approximate environmental impact U between the ceramic factory and the βth similar historical ceramic factory β : Wherein, δ is the characteristic ceramic performance index set Q β The total number of elements in G β,ε is the relationship between the ceramic factory and the βth similar historical ceramic factory in the characteristic ceramic performance index set Q β The approximate value of the environmental impact of the ceramic performance index corresponding to the εth element in .
9. The method for preparing building ceramics by sintering lithium tailings according to claim 7, characterized in that: The step S400 includes: Step S401: acquiring ceramic data in the ceramic factory in the current cycle, wherein the ceramic data includes ceramic models of various building ceramics that the ceramic factory plans to sinter and prepare in the current cycle; Step S402: Acquire each target similar historical ceramic factory in the current cycle, formulate the sintering preparation data of building ceramics of the ceramic factory in the current cycle, and use lithium tailings to sinter and prepare building ceramics in the current cycle.
10. The method for preparing building ceramics by sintering lithium tailings according to claim 9, characterized in that: The specific process of formulating the sintering preparation data of the building ceramics in the current cycle of the ceramic factory in step S402 includes: Based on the ceramic data, historical sintering preparation data of historical architectural ceramics obtained from each of the target similar historical ceramic factories, the historical sintering preparation data includes data corresponding to various characteristic condition indicators when the target similar historical ceramic factory sintered and prepared the historical architectural ceramics; The sintering preparation data of the historical building ceramics is used as a data reference to formulate the sintering preparation data of the building ceramics of the ceramic factory in the current period.