Automatic pin test equipment
By designing automated pin testing equipment, the rotating table and material stop mechanism are used to realize automatic conveying of pin vehicles, and automatic detection is performed using detection components, the problems of low testing efficiency and inability to improve production capacity caused by manual operation in the prior art are solved, and an efficient and automated testing process is achieved.
Patent Information
- Application Number
- CN202411733772.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-02-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing pin testing equipment requires manual operation to insert and remove the connector into and out of the test station, resulting in low testing efficiency, inability to improve production capacity, and unable to meet market demand.
An automated pin testing equipment is designed, including a pin carrier, a conveyor belt, a detection frame, a rotary table, a material barrier mechanism and a detection component. The automatic intermittent conveyance of the pin carrier is realized through the rotary table and a material barrier mechanism, and the pin detection is automatically performed using the detection component.
It realizes automation of pin tests, improves work efficiency and production capacity, reduces labor intensity and labor costs, and meets market demand.
Smart Images

Figure CN119500615A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of pin testing, and in particular to an automated pin testing device. Background Art
[0002] During the production process, the shape and conductivity of connector pins may not meet the standards due to various reasons. During the factory inspection of connectors, it is necessary to use a connector pin conductivity testing device to test the conductivity of the connector pins to ensure the normal use of the connector after leaving the factory.
[0003] The patent for an aviation connector pin conductivity detection device with the announcement number CN219616158U includes: a workbench and a collection box, the upper surface of the workbench is fixedly connected to a detection seat, and the upper surface of the detection seat is provided with a jack; a detection component, which is fixedly connected to the upper surface of the workbench. In the utility model, during the detection, the staff only needs to insert the tail end of the connector pin into the detection seat, start the first electric telescopic rod and the detection device body to complete the detection work, and the detection device body can be slowly moved down and connected to the connector pin through the matching setting of the damper and the spring to avoid damage to the connector pin. The first electric telescopic rod can drive the monitoring device body to connect with the connector pin with a fixed force for detection, which solves the problem in the background technology that it is not easy to grasp the force of inserting the connector pin by manual operation, which will cause damage to the connector pin.
[0004] However, after completing the test, this patent requires the connector to be taken out and placed again before the next test can be carried out. The process of taking and placing the connector requires manual operation by employees, and the process of taking the tested connector out of the test station also requires manual operation, which reduces the efficiency of testing the connector pins, and the production capacity cannot be improved and cannot meet market demand.
[0005] Therefore, it is necessary to provide a new technical solution to overcome the above-mentioned defects. Summary of the invention
[0006] The object of the present invention is to provide an automated pin testing device that can effectively solve the above technical problems.
[0007] In order to achieve the purpose of the present invention, the following technical scheme is adopted:
[0008] An automated pin test device, comprising: a pin carrier, a conveyor belt for driving the pin carrier for conveying, a detection rack, a rotating table for transporting the conveyor belt, a motor for driving the rotating table to rotate, carrier slots provided on both sides of the rotating table, a blocking mechanism for intermittently feeding the pin carrier, and a detection component for detecting the pins of the electrical connector on the pin carrier;
[0009] The material blocking mechanism comprises: a material blocking component for blocking the pin carrier, and a transmission component for pushing the material blocking component to block the material;
[0010] The transmission assembly is composed of a rotating shaft fixedly mounted on the rotating table, a cam fixedly mounted on the rotating shaft, an extrusion block, a push rod fixedly mounted on the extrusion block, a push block fixedly mounted on the push rod, a first spring sleeved on the push rod, and a positioning block sleeved on the push rod;
[0011] The material blocking assembly consists of a bracket fixedly mounted on the detection frame, an extrusion rod penetrating both sides of the bracket, a blocking needle fixedly mounted on the bottom of the extrusion rod to block the pin carrier, a connecting ring fixedly mounted on the extrusion rod, and a second spring sleeved on the extrusion rod.
[0012] Furthermore, the top of the positioning block is fixedly connected to the top wall of the rotating table, one end of the first spring is fixedly connected to the surface of the positioning block, and the other end of the first spring is fixedly connected to the surface of the extrusion block.
[0013] Furthermore, the bottom of the push block is configured as an inclined surface of a V-shaped structure, and the top of the extrusion rod is configured as an arc that matches the inclined surface of the bottom of the push block.
[0014] Furthermore, arc-shaped protrusions are symmetrically arranged on both sides of the cam, and the extrusion block is set to be a trapezoid that matches the arc-shaped protrusion of the cam, and the arc-shaped protrusion corresponds to the adjacent carrier slot.
[0015] Furthermore, a first magnetic block is fixedly connected to one side of the pin carrier, and a second magnetic block matching with the first magnetic block is fixedly installed on the inner wall of the carrier slot.
[0016] Furthermore, sliders are fixedly mounted on both ends of the pin carrier, and sliding grooves matching with the sliders are provided on both sides of the carrier slot.
[0017] Furthermore, a chamfer is provided at the end of the carrier slot, and the chamfer angle is 45 degrees.
[0018] Furthermore, the detection component includes: a detector for detecting pins on the electrical connector, an electric cylinder for driving the detector to move, a good product conveyor platform, a defective product conveyor platform, a push plate for pushing the pin carrier out of the carrier slot, an electric rod for driving the push plate to move, and a PLC control box fixedly installed on the detection frame.
[0019] Furthermore, the PLC control box is electrically connected to the motor, the detector, the electric cylinder and the electric rod.
[0020] Furthermore, a positioning plate is fixedly mounted on one side of the detector, and the positioning plate is located directly below the port of the carrier slot.
[0021] Compared with the prior art, the present invention has the following beneficial effects: through components such as a rotating table, a material blocking mechanism and a detection assembly, two adjacent pin carriers on the conveyor belt are separated, and the separated pin carriers are conveyed by the rotating table, thereby realizing automatic intermittent conveying of the pin carriers and improving work efficiency. After that, after the detector detects the pin carrier, the push plate pushes the detected pin carrier onto the corresponding good product conveying table or defective product conveying table and conveys it to the next process. It has a high degree of automation and is easy to operate, which improves test efficiency and production capacity, reduces labor intensity and labor costs, and meets market demand. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
[0023] Figure 1 It is a top view schematic diagram of the present invention;
[0024] Figure 2 It is a top cross-sectional schematic diagram of the present invention;
[0025] Figure 3 It is a rear view schematic diagram of the present invention;
[0026] Figure 4 It is a front cross-sectional schematic diagram of the present invention;
[0027] Figure 5 For the present invention Figure 4 A schematic diagram of the structure enlargement in the middle;
[0028] Figure 6 It is a schematic diagram of the local structure of the material blocking mechanism of the present invention.
[0029] In the figure: 1, pin carrier; 101, first magnetic block; 102, slider; 2, conveyor belt; 3, detection rack; 4, rotating table; 401, motor; 402, carrier slot; 4021, slide slot; 4022, second magnetic block; 5, material blocking mechanism; 501, transmission assembly; 5011, rotating shaft; 5012, cam; 5013, extrusion block; 5014, push rod; 5015, push block; 5016, first Spring; 5017, positioning block; 502, material stop assembly; 5021, bracket; 5022, extrusion rod; 5023, stop needle; 5024, connecting ring; 5025, second spring; 6, detection assembly; 601, detector; 6011, positioning plate; 602, electric cylinder; 603, good product conveyor platform; 604, defective product conveyor platform; 605, electric rod; 606, push plate; 607, PLC control box. DETAILED DESCRIPTION
[0030] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are partial embodiments of the present invention, rather than all embodiments.
[0031] In the description of the present invention, it should be understood that the terms "center", "lateral", "longitudinal", "front", "back", "left", "right", "up", "down", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present invention. When a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a centered component. When a component is considered to be "connected" to another component, it may be directly connected to the other component or there may be a centered component at the same time. When a component is considered to be "set on" another component, it may be directly set on the other component or there may be a centered component at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0032] like Figures 1 to 6 As shown, the present invention is an automated pin test device, comprising: a pin carrier 1, a conveyor belt 2 for driving the pin carrier 1 for conveying, a detection rack 3, a rotating table 4 for transporting the conveyor belt 2, a motor 401 for driving the rotating table 4 to rotate, the motor 401 is preferably a stepping motor, so that the output end of the motor 401 drives the rotating table 4 to rotate 90 degrees at a time, carrier slots 402 are provided on both sides of the rotating table 4, one side of the pin carrier 1 is fixedly connected to a first magnetic block 101, and the carrier slot 4 The inner wall of 02 is fixedly installed with a second magnetic block 4022 that matches the first magnetic block 101. The first magnetic block 101 and the second magnetic block 4022 have opposite magnetic poles and attract each other. When the conveyor belt 2 pushes the pin carrier 1 into the carrier slot 402, the first magnetic block 101 on one side of the pin carrier 1 and the second magnetic block 4022 on the inner wall of the carrier slot 402 are attracted. When the rotating table 4 transports the pin carrier 1 in the carrier slot 402, the pin carrier 1 is prevented from slipping out of the carrier slot 402, thereby improving stability.
[0033] Slide blocks 102 are fixedly installed at both ends of the pin carrier 1, and slide blocks 4021 matching with the slide blocks 102 are opened on both sides of the carrier slot 402. When the pin carrier 1 moves into the carrier slot 402, the slide blocks 102 at both ends of the pin carrier 1 are inserted into the slide blocks 4021 inside the carrier slot 402, further improving the installation stability of the pin carrier 1;
[0034] The end of the carrier slot 402 is chamfered, and the chamfer angle is 45 degrees. The chamfer of the carrier slot 402 guides the movement of the pin carrier 1 when it moves into the carrier slot 402, so as to facilitate the movement of the pin carrier 1 into the carrier slot 402, and the blocking mechanism 5 for intermittent feeding of the pin carrier 1, and the detection component 6 for detecting the pins of the electrical connector on the pin carrier 1;
[0035] The material blocking mechanism 5 includes: a material blocking component 502 for blocking the pin carrier 1, and a transmission component 501 for pushing the material blocking component 502 to block the material;
[0036] The transmission assembly 501 comprises a rotating shaft 5011 fixedly mounted on the rotating table 4, a cam 5012 fixedly mounted on the rotating shaft 5011, arc-shaped protrusions symmetrically arranged on both sides of the cam 5012, and a pressing block 5013 set to be a trapezoidal shape matching the arc-shaped protrusion of the cam 5012, and the arc-shaped protrusion corresponds to the adjacent carrier slot 402. When the arc-shaped protrusion of the cam 5012 presses the pressing block 5013, the interference between the two is reduced. The pressing block 5013 and the push rod 5013 fixedly mounted on the pressing block 5013 14. A push block 5015 is fixedly mounted on the push rod 5014, and the bottom of the push block 5015 is set as an inclined surface of a V-shaped structure. The top of the extrusion rod 5022 is set as an arc that matches the inclined surface of the bottom of the push block 5015. Through the inclined surface of the V-shaped structure at the bottom of the push block 5015, when the push block 5015 moves toward the position of the rotating table 4, the blocking needle 5023 away from the position of the rotating table 4 moves up, and at the same time, the blocking needle 5023 close to the position of the rotating table 4 moves down, thereby blocking the pin carrier 1 transported on the conveyor belt 2. After the wheel 5012 squeezes the squeezing block 5013 to move the pushing block 5015 away from the rotating table 4, the stopper needle 5023 at the position away from the rotating table 4 moves down to between two adjacent pin carriers 1 to separate the two adjacent pin carriers 1. At the same time, the stopper needle 5023 at the position close to the rotating table 4 moves up, so that the separated pin carriers 1 move to the position of the carrier slot 402 under the conveyance of the conveyor belt 2, thereby realizing automatic intermittent conveyance of the pin carriers 1 and improving work efficiency. The first spring sleeved on the push rod 5014 5016, and a positioning block 5017 sleeved on the push rod 5014; the top of the positioning block 5017 is fixedly connected to the top wall of the detection frame 3, one end of the first spring 5016 is fixedly connected to the surface of the positioning block 5017, and the other end of the first spring 5016 is fixedly connected to the surface of the extrusion block 5013. When the protrusion on the cam 5012 is not pressed on the extrusion block 5013, the first spring 5016 is elastically reset after being stressed to push the extrusion block 5013 to move closer to the cam 5012;
[0037] The material blocking assembly 502 is composed of a bracket 5021 fixedly mounted on the detection frame 3, a squeeze rod 5022 penetrating both sides of the bracket 5021, the tops of the two squeeze rods 5022 are respectively placed at the high and low positions of the V-shaped structure slope at the bottom of the push block 5015, a stopper needle 5023 fixedly mounted at the bottom of the squeeze rod 5022 to block the pin carrier 1, a connecting ring 5024 fixedly mounted on the squeeze rod 5022, and a second spring 5025 sleeved on the squeeze rod 5022. One end of the second spring 5025 is fixedly connected to the surface of the connecting ring 5024, and the other end of the second spring 5025 is fixedly connected to the surface of the bracket 5021.
[0038] When testing the electrical connector after the pin insertion, the conveyor belt 2 conveys the electrical connector placed on the pin insertion carrier 1, and the motor 401 drives the rotating table 4 to rotate 90 degrees at a time. When the carrier slot 402 on the rotating table 4 rotates to the end of the conveyor belt 2, the cam 5012 on the rotating shaft 5011 squeezes the squeezing block 5013 so that the squeezing block 5013 drives the pushing block 5015 on the pushing rod 5014 to move away from the rotating table 4, and through the inclined surface setting of the V-shaped structure at the bottom of the pushing block 5015, the blocking needle 5023 away from the rotating table 4 moves down to the two adjacent plug Between the pin carriers 1, two adjacent pin carriers 1 are separated, and at the same time, the pin blocking 5023 near the position of the rotating table 4 is moved up, so that the separated pin carrier 1 moves to the position of the carrier slot 402 under the transportation of the conveyor belt 2, so as to realize automatic intermittent transportation of the pin carrier 1. When the pin carrier 1 transported on the rotating table 4 rotates to the bottom of the detector 601, the detector 601 detects the pin carrier 1, so that the pin carrier 1 on the conveyor belt 2 can be automatically tested in turn, which is easy to operate, improves test efficiency and production capacity, reduces labor intensity and labor costs, and meets market needs.
[0039] The detection assembly 6 includes: a detector 601 for detecting the pins on the electrical connector, an electric cylinder 602 for driving the detector 601 to move, a good product conveying platform 603, a defective product conveying platform 604, a push plate 606 for pushing the pin carrier 1 out of the carrier slot 402, two push plates 606 are provided, which are respectively located at the ends of the good product conveying platform 603 and the defective product conveying platform 604, and are used to push the pin carrier 1 after detection, an electric rod 605 for driving the push plate 606 to move, and a PLC control box 607 fixedly installed on the detection rack 3. The PLC control box 607 is electrically connected to the motor 401, the detector 601, the electric cylinder 602 and the electric rod 605, and the selection of good and defective products detected on the electrical connector is controlled by the PLC.
[0040] When the pin carrier 1 in the carrier slot 402 rotates to below the detector 601, the PLC control box 607 controls the output end of the electric cylinder 602 to push the detector 601 downward to detect the pin carrier 1 to detect whether the product pins are conductive and qualified. When the product is qualified, the electric cylinder 602 drives the detector 601 to move upward, and the push plate 606 at the output end of the electric rod 605 pushes the qualified pin carrier 1 into 403 for transportation to the next process. When the product is unqualified, after the detector 601 moves upward, the motor 401 drives the rotating table 4 to rotate 90 degrees, so that the pin carrier 1 in the carrier slot 402 rotates to the position of the defective product conveying platform 604, and then the push plate 606 at the output end of the electric rod 605 at the position of the defective product conveying platform 604 pushes the unqualified pin carrier 1 into the defective product conveying platform 604 and conveys it to the next process for inspection. It has a high degree of automation and is easy to operate.
[0041] A positioning plate 6011 is fixedly installed on one side of the detector 601, and the positioning plate 6011 is located just below the end of the carrier slot 402. When the detector 601 moves downward, the surface of the positioning plate 6011 on one side of the detector 601 is placed on the surface of the pin carrier 1 in the carrier slot 402, which limits the pin carrier 1 and avoids displacement during pin detection, thereby ensuring the reliability of the test.
[0042] Working principle: When the power is turned on and the electrical connector after the pin is inserted is tested, the conveyor belt 2 conveys the electrical connector placed on the pin carrier 1, and the motor 401 drives the rotating table 4 to rotate 90 degrees at a time. When the carrier slot 402 on the rotating table 4 rotates to the end of the conveyor belt 2, the cam 5012 on the rotating shaft 5011 squeezes the squeezing block 5013 so that the squeezing block 5013 drives the push block 5015 on the push rod 5014 to move away from the rotating table 4, and through the inclined surface setting of the V-shaped structure at the bottom of the push block 5015, the stopper needle 5023 at the position away from the rotating table 4 moves down to between two adjacent pin carriers 1, so that the two adjacent pin carriers 1 are separated, and at the same time, the stopper needle 5023 close to the rotating table 4 moves up, so that the separated pin carrier 1 moves to the position of the carrier slot 402 under the conveyance of the conveyor belt 2, so as to realize the pin loading The tool 1 is automatically intermittently transported. When the pin carrier 1 transported on the rotating table 4 rotates to the bottom of the detector 601, the PLC control box 607 controls the output end of the electric cylinder 602 to push the detector 601 downward to detect the pin carrier 1 to detect whether the product pins are conductive and qualified. When the product is qualified, the electric cylinder 602 drives the detector 601 to move up, and the push plate 606 at the output end of the electric rod 605 pushes the qualified pin carrier 1 into 403 and transports it to the next process. When the product is unqualified, after the detector 601 moves up, the motor 401 drives the rotating table 4 to rotate 90 degrees, so that the pin carrier 1 in the carrier slot 402 rotates to the position of the defective product conveying table 604, and then the push plate 606 at the output end of the electric rod 605 at the position of the defective product conveying table 604 pushes the unqualified pin carrier 1 into the defective product conveying table 604 and transports it to the next process for inspection.
[0043] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. Machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here. The content not described in detail in this specification belongs to the prior art known to professional and technical personnel in this field.
[0044] It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should fall within the scope of protection of the appended claims of the present invention.
Claims
1. An automated pin test device, characterized in that: include: A pin carrier, a conveyor belt for driving the pin carrier for transportation, a detection rack, a rotating table for transporting the conveyor belt, a motor for driving the rotating table to rotate, carrier slots provided on both sides of the rotating table, a blocking mechanism for intermittently feeding the pin carrier, and a detection component for detecting the pins of the electrical connector on the pin carrier; The material blocking mechanism comprises: a material blocking component for blocking the pin carrier, and a transmission component for pushing the material blocking component to block the material; The transmission assembly is composed of a rotating shaft fixedly mounted on the rotating table, a cam fixedly mounted on the rotating shaft, an extrusion block, a push rod fixedly mounted on the extrusion block, a push block fixedly mounted on the push rod, a first spring sleeved on the push rod, and a positioning block sleeved on the push rod; The material blocking assembly consists of a bracket fixedly mounted on the detection frame, an extrusion rod penetrating both sides of the bracket, a blocking needle fixedly mounted on the bottom of the extrusion rod to block the pin carrier, a connecting ring fixedly mounted on the extrusion rod, and a second spring sleeved on the extrusion rod.
2. An automated pin test device as claimed in claim 1, characterized in that: The top of the positioning block is fixedly connected to the top wall of the detection frame, one end of the first spring is fixedly connected to the surface of the positioning block, and the other end of the first spring is fixedly connected to the surface of the extrusion block.
3. The automated pin test device according to claim 1, characterized in that: The bottom of the push block is set as an inclined surface of a V-shaped structure, and the top of the extrusion rod is set as an arc shape that matches the inclined surface of the bottom of the push block.
4. The automated pin test device according to claim 1, characterized in that: Arc-shaped protrusions are symmetrically arranged on both sides of the cam, and the extrusion block is set to be a trapezoid that matches the arc-shaped protrusion of the cam, and the arc-shaped protrusion corresponds to the adjacent carrier slot.
5. The automated pin test device according to claim 1, characterized in that: A first magnetic block is fixedly connected to one side of the pin carrier, and a second magnetic block matching with the first magnetic block is fixedly installed on the inner wall of the carrier slot.
6. The automated pin test device according to claim 1, characterized in that: Slide blocks are fixedly mounted on both ends of the pin carrier, and slide blocks matching with the slide blocks are provided on both sides of the carrier slot.
7. The automated pin test device according to claim 1, characterized in that: The end of the carrier slot is provided with a chamfer, and the chamfer angle is 45 degrees.
8. The automated pin test device according to claim 1, characterized in that: The detection component includes: a detector for detecting pins on the electrical connector, an electric cylinder for moving the detector, a good product conveyor platform, a defective product conveyor platform, a push plate for pushing the pin carrier out of the carrier slot, an electric rod for moving the push plate, and a PLC control box fixedly installed on the detection frame.
9. An automated pin test device as claimed in claim 8, characterized in that: The PLC control box is electrically connected to the motor, the detector, the electric cylinder and the electric rod.
10. The automated pin test device according to claim 8, characterized in that: A positioning plate is fixedly mounted on one side of the detector, and the positioning plate is located directly below the port of the carrier slot.
Citation Information
Patent Citations
Aviation connector pin conductivity detection device
CN219616158U