Automatic flock cleaning equipment for automotive trim flocked products

Abstract

The invention discloses automatic flock cleaning equipment for automotive trim flocked products, and belongs to the technical field of automobile part machining, the automatic flock cleaning equipment comprises an equipment frame, an electric control box is arranged on one side of the equipment frame, a retractable door assembly is arranged on the front side of the equipment frame, and a partition plate is arranged on the inner side of the equipment frame; moving assemblies of the same structure are arranged at the positions, on the two sides of the partition plate, of the top of the equipment frame correspondingly, an outer plate clamp and an inner plate clamp are arranged at the execution ends of the two moving assemblies correspondingly, and air hammer mechanisms of the same structure are arranged on the lower portion of the outer plate clamp and the lower portion of the inner plate clamp correspondingly. Cleaning and blowing mechanisms are arranged on the two sides of the outer plate clamp and the two sides of the inner plate clamp correspondingly, a sound insulation plate is arranged on the inner side of the equipment frame, and noise reduction cotton adheres to the inner side of the sound insulation plate. The sound insulation plate is arranged on the inner side of the equipment frame, the noise reduction cotton adheres to the inner side of the sound insulation plate, the flocked face of a part is cleaned through air of the air hammer mechanism in a rotating mode, the floating fluff cleaning quality is improved, and meanwhile the production efficiency is considered.

Description

Technical Field

[0001] The invention discloses automatic flocking cleaning equipment for automobile interior decoration flocking products, belonging to the technical field of automobile parts processing. Background Art

[0002] The car interior system is an important part of the car body, and the design workload of the interior system accounts for more than 60% of the car styling design workload, far exceeding the car's appearance, and is one of the most important parts of the car body.

[0003] At present, flocking is used on the surface of automotive interior parts in the design of automobiles to improve the decorative effect of automotive interior parts and provide other effects. The application of flocking products on automotive interior parts varies according to the location of the product in the car or the location of the flocking of the interior parts. Flocking is applied to the exposed surface of the interior parts on the outer surface of the car, such as the outer surface of the pillar guard plate, the outer surface of the door panel, the outer surface of the dashboard, the outer surface of the coat rack, the door frame sealing strip, etc., which mainly plays a softening and decorative role, making the decorative parts look and feel more gorgeous and comfortable; flocking is applied to the back of the car glove box, sundries box, radio box, central console and other interior parts, mainly playing a functional role of shock absorption and noise reduction. In addition to the above properties, automotive flocking products also have the advantages of cold insulation, heat insulation and noise absorption. However, in the industry, the fluff will drift throughout the workshop during the cleaning process, and the fluff will drift around the equipment and the workplace, resulting in an increase in the workload of environmental sanitation cleaning and occupational health risks caused by employees inhaling the mouth and nose. Summary of the invention

[0004] The purpose of the invention is to solve the problem of environmental pollution caused by flying down during the flock cleaning process in the industry, and to provide an automatic flock cleaning device for automobile interior flocking products.

[0005] The problem to be solved by the present invention is achieved by the following technical solutions:

[0006] An automatic flocking cleaning device for automotive interior flocking products comprises an equipment frame, an electric control box is arranged on one side of the equipment frame, a telescopic door assembly is arranged on the front side of the equipment frame, a partition is arranged on the inner side of the equipment frame, moving assemblies with the same structure are arranged on the top of the equipment frame on both sides of the partition, outer panel clamps and inner panel clamps are arranged on the execution ends of the two moving assemblies, air hammer mechanisms with the same structure are arranged at the lower parts of the outer panel clamps and the inner panel clamps, blowing mechanisms are arranged on both sides of the outer panel clamps and the inner panel clamps, a sound insulation board is arranged on the inner side of the equipment frame, and noise reduction cotton is pasted on the inner side of the sound insulation board.

[0007] Preferably, the telescopic door assembly includes a telescopic door support frame arranged on the front side of the equipment frame, the top of the telescopic door support frame is symmetrically connected to the fixed seat of the cylinder, the execution ends of the two cylinders are respectively connected to the outer sides of the telescopic door panels, the outer sides of the two telescopic door panels are symmetrically provided with connecting plates, the inner sides of the connecting plates are provided with a dovetail groove body, and the outer side of the telescopic door support frame is provided with a dovetail column body that cooperates with the dovetail groove body.

[0008] Preferably, the pneumatic hammer mechanism includes a pneumatic hammer support frame whose two ends are respectively connected to the inner side of the equipment frame and the side of the partition, an pneumatic hammer ring frame is arranged on the pneumatic hammer support frame through a support rod, an pneumatic hammer L-shaped support frame is symmetrically arranged on the pneumatic hammer ring frame, and a number of explosion valves are respectively arranged on the pneumatic hammer support frame and the pneumatic hammer L-shaped support frame.

[0009] Preferably, the moving assembly is fixed to a moving support plate on the top of the equipment frame by a support rod, and the moving support plate is fixed with a magnetic rodless cylinder through two support frames, the actuator end of the magnetic rodless cylinder is connected to one end of the moving plate, the moving plate can slide along a moving plate slide groove provided on the moving support plate, the other end of the moving plate is connected to a U-shaped moving plate, pulleys are respectively rotatably provided on both sides of the U-shaped moving plate, a moving side plate is provided at the bottom of the U-shaped moving plate, the pulleys on both sides of the U-shaped moving plate can slide along the pulley grooves on the moving side plates, and the bottom of the U-shaped moving plate is respectively connected to the fixed seats of two height adjusting cylinders, and the actuator ends of the two height adjusting cylinders are connected to the fixed seats of the electric cylinder.

[0010] Preferably, the inner plate clamp comprises an inner plate clamp support plate connected to the executing end of the electric cylinder, and an inner plate limiting plate and two relatively arranged L-shaped inner plate clamping plates are respectively provided on the inner plate clamp support plate, and inner plate clamping cylinders arranged back to back are respectively provided on the transverse plates of the two L-shaped inner plate supporting plates, and an inner plate contact plate is provided at the executing end of the inner plate clamping cylinder.

[0011] Preferably, the outer panel clamp is connected to the outer panel clamp support plate of the executing end of the electric cylinder, the outer panel clamp cylinders are relatively fixed at both ends of the outer panel clamp support plate through the outer panel clamp connecting plates, the executing end of the outer panel clamp cylinder is connected to the outer panel contact plate, two outer panel wedge blocks are symmetrically arranged on the outer panel clamp support plate between the two outer panel contact plates, V-shaped outer panel clamping plates are symmetrically arranged on the outer panel clamp support plate between the two outer panel wedge blocks, the outer panel wedge blocks and the V-shaped outer panel clamping plates are provided with V-shaped outer panel small clamping plates, the V-shaped outer panel small clamping plates are arranged opposite to the adjacent V-shaped outer panel clamping plates, and an outer panel positioning column is arranged on one of the two V-shaped outer panel clamping plates.

[0012] The present invention has the following beneficial effects compared with the prior art:

[0013] The present invention provides an automatic cleaning device for flocked products of automobile interior decoration. A telescopic door assembly is arranged on the front side of a device frame, a partition is arranged on the inner side of the device frame, and moving assemblies with the same structure are arranged on the top of the device frame on both sides of the partition respectively. The execution ends of the two moving assemblies are respectively provided with an outer panel clamp and an inner panel clamp, and air hammer mechanisms with the same structure are respectively arranged at the lower parts of the outer panel clamp and the inner panel clamp, a sound insulation board is arranged on the inner side of the sound insulation board, and noise reduction cotton is pasted on the inner side of the sound insulation board. The flocked surface of the parts is cleaned by air through the air hammer mechanism in a rotating manner, thereby improving the cleaning quality of floating velvet and taking into account the production efficiency at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 The invention discloses an isometric side view of an automatic flocking cleaning device for automobile interior flocking products.

[0015] Figure 2 It is a partial isometric view of an automatic flocking cleaning device for automobile interior flocking products according to the present invention.

[0016] Figure 3 It is a partial isometric view of an automatic flocking cleaning device for automobile interior flocking products according to the present invention.

[0017] Figure 4 It is an enlarged view of point A of an automatic flocking cleaning device for automobile interior flocking products of the present invention.

[0018] Figure 5 The invention discloses an isometric side view of an air hammer mechanism in an automatic flocking cleaning device for automobile interior flocking products.

[0019] Figure 6 The invention discloses an isometric side view of a moving assembly in an automatic flocking cleaning device for automotive interior flocking products.

[0020] Figure 7 The present invention is a partial isometric view of a moving assembly in an automatic flocking cleaning device for automotive interior flocking products.

[0021] Figure 8 The invention discloses an isometric side view of an inner plate clamp in an automatic flocking cleaning device for automobile interior flocking products.

[0022] Fig. 9 The invention discloses an isometric side view of an outer panel clamp in an automatic flocking cleaning device for automobile interior flocking products.

[0023] Among them, 100-electric control box, 200-equipment frame, 300-air hammer mechanism, 400-outer plate fixture, 500-moving assembly, 600-inner plate fixture, 700-outer plate, 201-telescopic door support frame, 202-cylinder, 203-telescopic door plate, 204-connecting plate, 205-dovetail groove, 206-dovetail column, 301-air hammer support frame, 302-support rod, 303-air hammer ring frame, 304-explosion valve, 305-air hammer L-shaped support frame, 401-outer plate fixture cylinder, 402-outer plate positioning column, 403-V-type outer plate clamp Plate, 404-outer plate wedge block, 405-outer plate contact plate, 406-outer plate fixture connecting plate, 407-V-type outer plate small clamping plate, 408-outer plate fixture support plate, 501-support frame, 502-magnetic rodless cylinder, 503-movable support plate, 504-movable side plate, 505-height adjustment cylinder, 506-electric cylinder, 507-U-shaped moving plate, 508-pulley, 509-movable plate, 601-inner plate fixture support plate, 602-inner plate limit plate, 603-L-type inner plate supporting plate, 604-inner plate clamping cylinder, 605-inner plate contact plate. DETAILED DESCRIPTION

[0024] The following is based on the attached Figure 1-9 The present invention is further described:

[0025] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0027] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0028] like Figure 1-3 As shown, the first embodiment of the present invention provides an automatic flocking cleaning device for automotive interior flocking products on the basis of the prior art, including a device frame 200, an electric control box 100 is installed on one side of the device frame 200, a telescopic door assembly is installed on the front side of the device frame 200, a partition is provided on the inner side of the device frame 200, and moving assemblies 500 with the same structure are arranged on the top of the device frame 200 on both sides of the partition, and the execution ends of the two moving assemblies 500 are respectively installed with outer panel clamps 400 and inner panel clamps 600, and the lower parts of the outer panel clamps 400 and the inner panel clamps 600 are respectively arranged with air hammer mechanisms 300 with the same structure, and blowing mechanisms are respectively installed on both sides of the outer panel clamps 400 and the inner panel clamps 600. The blowing mechanisms are composed of a multi-channel air pipe combination, so that the air source fan width fully covers the entire part, thereby improving the cleaning quality. At the same time, the mechanism is suitable for a variety of products and has high compatibility. A soundproof board is installed inside the equipment frame 200, and noise reduction cotton is pasted inside the soundproof board. During operation, the door panel is driven by the cylinder to block the window to achieve full sealing and noise reduction. The specific structure of the above-mentioned parts and their connection relationship will be introduced in detail below.

[0029] First, let me introduce the telescopic door assembly. Figure 1 and 4 As shown, it includes a telescopic door support frame 201 installed on the front side of the equipment frame 200, the top of the telescopic door support frame 201 is symmetrically connected to the fixing seats of the cylinders 202, the execution ends of the two cylinders 202 are respectively connected to the outer sides of the telescopic door panels 203, the outer sides of the two telescopic door panels 203 are symmetrically installed with connecting plates 204, the inner sides of the connecting plates 204 are installed with dovetail grooves 205, and the outer sides of the telescopic door support frame 201 are installed with dovetail columns 206 that cooperate with the dovetail grooves 205.

[0030] like Figure 5 As shown, the air hammer mechanism 300 includes an air hammer support frame 301 whose two ends are respectively connected to the inner side of the equipment frame 200 and the side of the partition, an air hammer annular frame 303 is installed on the air hammer support frame 301 through a support rod 302, an air hammer L-shaped support frame 305 is symmetrically installed on the air hammer annular frame 303, and a plurality of explosion valves 304 are respectively installed on the air hammer support frame 301 and the air hammer L-shaped support frame 305. Thus, high-pressure and high-frequency air is blown onto the parts in a directional manner, and the floating lint is removed by high-pressure gas and vibration, thereby improving the cleaning quality and efficiency.

[0031] like Figure 6 and 7As shown, the moving assembly 500 is fixed to the moving support plate 503 on the top of the equipment frame 200 by a support rod. The moving support plate 503 is fixed with a magnetic rodless cylinder 502 through two support frames 501. The execution end of the magnetic rodless cylinder 502 is connected to one end of the moving plate 509. The moving plate 509 can slide along the moving plate slide groove provided on the moving support plate 503. The other end of the moving plate 509 is connected to the U-shaped moving plate 507. Pulleys 508 are rotatably installed on both sides of the U-shaped moving plate 507. A moving side plate 504 is installed at the bottom of the U-shaped moving plate 507. The pulleys 508 on both sides of the U-shaped moving plate 507 can slide along the pulley groove on the moving side plate 504. The bottom of the U-shaped moving plate 507 is respectively connected to the fixed seats of two height-adjusting cylinders 505. The execution ends of the two height-adjusting cylinders 505 are connected to the fixed seats of the electric cylinder 506. Thereby, the functions of height adjustment, front and rear adjustment and rotation can be realized, which increases the adjustable space during cleaning and improves the cleaning quality.

[0032] like Figure 8 As shown, the inner plate clamp 600 includes an inner plate clamp support plate 601 connected to the execution end of the electric cylinder 506, and an inner plate limit plate 602 and two relatively arranged L-shaped inner plate clamping plates 603 are respectively installed on the inner plate clamp support plate 601, and inner plate clamping cylinders 604 installed back to back are respectively installed on the horizontal plates of the two L-shaped inner plate supporting plates 603, and the inner plate contact plate 605 is installed on the execution end of the inner plate clamping cylinder 604.

[0033] like Fig. 9 As shown, the outer panel clamp 400 includes an outer panel clamp support plate 408 connected to the execution end of the electric cylinder 506, and the outer panel clamp cylinder 401 is relatively fixed at both ends of the outer panel clamp support plate 408 through the outer panel clamp connecting plate 406, and the execution end of the outer panel clamp cylinder 401 is connected to the outer panel contact plate 405 that cooperates with the outer panel 700, and two outer panel wedge blocks 404 are symmetrically installed on the outer panel clamp support plate 408 between the two outer panel contact plates 405, and a V-shaped outer panel clamping plate 403 is symmetrically installed on the outer panel clamp support plate 408 between the two outer panel wedge blocks 404, and the outer panel wedge blocks 404 and the V-shaped outer panel clamping plate 403 are installed with a V-shaped outer panel small clamping plate 407, and the V-shaped outer panel small clamping plate 407 is arranged opposite to the adjacent V-shaped outer panel clamping plate 403, and an outer panel positioning column 402 is installed on one of the two V-shaped outer panel clamping plates 403.

[0034] Although the embodiments of the present invention have been disclosed above, they are not limited to the applications listed in the specification and the embodiments. It can be fully applied to various fields suitable for the present invention. For those familiar with the art, additional modifications can be easily realized. Therefore, without departing from the general concept defined by the claims and equivalent scope, the present invention is not limited to the specific details and the illustrations shown and described here.

Claims

1. An automatic flocking cleaning device for automotive interior flocking products, characterized in that: The invention comprises an equipment frame (200), wherein an electric control box (100) is arranged on one side of the equipment frame (200), a telescopic door assembly is arranged on the front side of the equipment frame (200), a partition is arranged on the inner side of the equipment frame (200), and moving assemblies (500) with the same structure are arranged on the top of the equipment frame (200) on both sides of the partition respectively, and the execution ends of the two moving assemblies (500) are respectively provided with an outer plate clamp (400) and an inner plate clamp (600), and the lower parts of the outer plate clamp (400) and the inner plate clamp (600) are respectively arranged with air hammer mechanisms (300) with the same structure, and the outer plate clamp (400) and the inner plate clamp (600) are respectively provided with blowing mechanisms on both sides, and a sound insulation board is arranged on the inner side of the equipment frame (200), and noise reduction cotton is pasted on the inner side of the sound insulation board.

2. The automatic flocking cleaning equipment for automotive interior flocking products according to claim 1 is characterized in that: The telescopic door assembly comprises a telescopic door support frame (201) arranged at the front side of an equipment frame (200); the top of the telescopic door support frame (201) is symmetrically connected to the fixing seats of the cylinders (202); the execution ends of the two cylinders (202) are respectively connected to the outer sides of the telescopic door panels (203); the outer sides of the two telescopic door panels (203) are symmetrically provided with connecting plates (204); the inner sides of the connecting plates (204) are provided with dovetail grooves (205); and the outer sides of the telescopic door support frame (201) are provided with dovetail columns (206) that cooperate with the dovetail grooves (205).

3. The automatic flocking cleaning equipment for automotive interior decoration products according to claim 1 or 2, characterized in that: The pneumatic hammer mechanism (300) comprises a pneumatic hammer support frame (301) whose two ends are respectively connected to the inner side of the equipment frame (200) and the side of the partition, a pneumatic hammer annular frame (303) is arranged on the pneumatic hammer support frame (301) through a support rod (302), a pneumatic hammer L-shaped support frame (305) is symmetrically arranged on the pneumatic hammer annular frame (303), and a plurality of explosion valves (304) are respectively arranged on the pneumatic hammer support frame (301) and the pneumatic hammer L-shaped support frame (305).

4. The automatic flocking cleaning equipment for automobile interior decoration products according to claim 3 is characterized in that: The moving assembly (500) is fixed to a moving support plate (503) at the top of the equipment frame (200) via a support rod. The moving support plate (503) is fixed with a magnetic rodless cylinder (502) via two support frames (501). The execution end of the magnetic rodless cylinder (502) is connected to one end of a moving plate (509). The moving plate (509) can slide along a moving plate slide groove provided on the moving support plate (503). The other end of the moving plate (509) is connected to a U-shaped moving plate (509). 7), pulleys (508) are rotatably arranged on both sides of the U-shaped movable plate (507), a movable side plate (504) is arranged at the bottom of the U-shaped movable plate (507), the pulleys (508) on both sides of the U-shaped movable plate (507) can slide along the pulley grooves on the movable side plate (504), the bottom of the U-shaped movable plate (507) is respectively connected to the fixed seats of two height adjustment cylinders (505), and the execution ends of the two height adjustment cylinders (505) are connected to the fixed seats of the electric cylinder (506).

5. The automatic flocking cleaning equipment for automotive interior flocking products according to claim 4 is characterized in that: The inner plate clamp (600) comprises an inner plate clamp support plate (601) connected to the execution end of the electric cylinder (506), the inner plate clamp support plate (601) is respectively provided with an inner plate limit plate (602) and two oppositely arranged L-shaped inner plate clamping plates (603), the transverse plates of the two L-shaped inner plate supporting plates (603) are respectively provided with inner plate clamping cylinders (604) arranged back to back, and the execution end of the inner plate clamping cylinder (604) is provided with an inner plate contact plate (605).

6. The automatic flocking cleaning equipment for automobile interior decoration products according to claim 5 is characterized in that: The outer panel fixture (400) is connected to an outer panel fixture support plate (408) of the actuator end of the electric cylinder (506), and the two ends of the outer panel fixture support plate (408) are relatively fixed with an outer panel fixture cylinder (401) through an outer panel fixture connecting plate (406), and the actuator end of the outer panel fixture cylinder (401) is connected to an outer panel contact plate (405), and two outer panel wedge blocks (405) are symmetrically arranged on the outer panel fixture support plate (408) between the two outer panel contact plates (405). 4), a V-shaped outer panel clamping plate (403) is symmetrically arranged on the outer panel clamp support plate (408) between the two outer panel wedge blocks (404), and a V-shaped outer panel small clamping plate (407) is arranged between the outer panel wedge block (404) and the V-shaped outer panel clamping plate (403), and the V-shaped outer panel small clamping plate (407) is arranged opposite to the adjacent V-shaped outer panel clamping plate (403), and an outer panel positioning column (402) is arranged on one of the two V-shaped outer panel clamping plates (403).

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