Track shoe turnover device and turnover method thereof

By designing a crawler plate flip device, the automatic flip of the crawler plate and continuous scraping of burrs is achieved using hydraulic cylinders and unidirectional bearing systems, solving the problem of inconsistent burr treatment after punching of the crawler plate, and improving processing efficiency and simplicity of operation.

CN119500862AInactive Publication Date: 2025-02-25QUANZHOU CONGQIN MACHINE MFG CO LTD

Patent Information

Application Number
CN202510100584.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-22
Publication Date
2025-02-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

After the crawler plate is punched, there are burrs on the end of the punching surface, and the prior art lacks coherent processes, resulting in cumbersome and inefficient operations such as flip, burrs removal, and burrs cleaning.

Method used

A crawler plate flip device is designed, including a punching unit and a burr treatment unit, which punches the upper formwork downward by driving the hydraulic cylinder, and automatically flips the crawler plate with a one-way bearing and gear system, and continuously scraping and cleaning the burrs are achieved through the moving plate and scraper assembly.

Benefits of technology

The track plate is punched, flipped, burr removal and burr removal are achieved, which improves processing efficiency, simplifies the operation process, and reduces the number of tools replaced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The track shoe turnover device comprises a punching unit and a burr treatment unit, the punching unit comprises a machining table, a vertical plate is fixed to the machining table, a top plate is fixed to the top of the vertical plate, a hydraulic cylinder is installed at the bottom of the top plate, an upper die plate is fixed to the extension end of the hydraulic cylinder, and a rectangular groove is formed in the machining table; and a lower template is fixed in the rectangular groove. When the movable plate moves downwards, the cylindrical rod moves towards the interior of the barrel, and the convex column slides in the curved groove, so that the cylindrical rod is driven to rotate, and burrs on the edge of the hole are scraped by the scraping blade; when the movable plate moves upwards, the piston is driven to move downwards under the elastic force of the second spring, so that the piston exhausts air in the lower cavity into the hollow plate and then exhausts the air into the triangular exhaust pipe from the hollow plate, the air blows the second sealing plate, the second sealing plate does not seal an opening of the triangular exhaust pipe any more, and in other words, the air is blown to the track shoe after being exhausted from the triangular exhaust pipe. And the scraped burrs on the track shoe are blown off from the track shoe.
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Description

Technical Field

[0001] The invention relates to the technical field of track shoe processing, and in particular to a track shoe turning device and a turning method thereof. Background Art

[0002] Track shoes are one of the chassis parts of construction machinery and are a kind of vulnerable parts of the construction machinery used. They are now commonly used in construction machinery such as excavators, bulldozers, crawler cranes, and pavers. There are many processes in the processing of track shoes, including cutting, punching, painting, welding, etc.

[0003] After the track shoe is punched, there are some burrs on the edge of the hole on the punching end surface of the track shoe. These burrs need to be cleaned. When cleaning, the track shoe needs to be turned over first, and then the burrs on the edge of the hole are scraped off with a tool. The scraped burrs are attached to the track shoe, and the scraped burrs need to be cleaned again. The track shoe can be removed only after the scraped burrs are cleaned, and then it is moved to the next process for processing. In this process, turning over, scraping burrs, and cleaning burrs after punching are all performed separately, resulting in a lack of continuity in the processing process. Each step in the process requires the replacement of tools and then the operation, which is cumbersome and inefficient. Summary of the invention

[0004] 1. Purpose of the invention In view of this, the purpose of the present invention is to propose a track shoe flipping device and a flipping method thereof, so that the punching, flipping, burr removal and burr cleaning of the track shoe are carried out continuously in one process, making the process more convenient and improving the efficiency of the process.

[0005] (II) Technical solution In order to achieve the above technical purpose, the present invention provides a track shoe turning device: It includes a punching unit and a burr processing unit. The punching unit includes a processing table, a vertical plate is fixed on the processing table, a top plate is fixed on the top of the vertical plate, a hydraulic cylinder is installed on the bottom of the top plate, an upper template is fixed on the extended end of the hydraulic cylinder, a rectangular groove is opened in the processing table, a lower template is fixed in the rectangular groove, a rotating rod is rotatably connected in the processing table, a concave clamping plate is fixed on the outer side of the rotating rod, a track shoe is arranged in the concave clamping plate, a pad is fixed in the rectangular groove, the track shoe can be placed on the lower template and the pad, and a A flipping assembly for flipping the track shoe, the burr processing unit includes a moving plate, a plurality of cylinders are fixed at the bottom of the moving plate, a cylindrical rod is slidably connected inside the cylinder, a plurality of scrapers are fixed at equal intervals along the radial direction of the outer side of the cylindrical rod, a lifting assembly for controlling the lifting of the moving plate is provided on one side of the vertical plate, the scrapers scrape off the burrs on the edges of the holes punched on the track shoe when the moving plate descends, a cleaning assembly for cleaning the scraped burrs from the track shoe is provided at the bottom of the moving plate, and the cleaning assembly is driven to work when the moving plate is lifted and lowered.

[0006] Preferably, the inner thread of the concave clamping plate is connected to a screw rod, and a pressure plate is fixed at the bottom of the screw rod, and the pressure plate clamps the track plate in the concave clamping plate, and the vertical plate is provided with a stroke groove 1 and a stroke groove 2, a connecting rod is fixed to one side of the upper template, and the connecting rod slides in the stroke groove 1, and an L-shaped rod is fixed to one side of the movable plate, and the L-shaped rod slides in the stroke groove 2.

[0007] Preferably, the flipping assembly includes a toothed plate, and a one-way bearing is fixed on the outer side of the rotating rod extending to the outer end of the processing table, and a gear is fixed on the outer ring of the one-way bearing, and the toothed plate and the gear are meshed with each other. When the toothed plate moves in two directions away from the stroke groove, the one-way bearing is not locked, and the toothed plate drives the gear and the outer ring of the one-way bearing to rotate, while the inner ring of the one-way bearing and the rotating rod do not rotate. When the toothed plate moves in two directions close to the stroke groove, the one-way bearing is locked, and the movement of the toothed plate will drive the gear, the one-way bearing and the rotating rod to rotate synchronously, thereby driving the track shoe to flip.

[0008] Preferably, the tooth plate is provided with vertical groove one, oblique groove and vertical groove two, the two ends of the oblique groove are respectively connected with vertical groove one and vertical groove two, the connecting rod is slidably fitted in vertical groove one, oblique groove and vertical groove two, two rectangular plates are fixed on the back of the vertical plate, two guide rods are fixed between the two rectangular plates, the guide rods pass through the tooth plate, and the tooth plate is slidably fitted outside the guide rods.

[0009] Preferably, the lifting assembly includes a central column fixed to the back of the vertical plate, the outer side of the central column is rotatably connected to a rotating plate, the rotating plate is provided with a slide groove 1 and a slide groove 2, the connecting rod is slidably fitted in the slide groove 1, and the L-shaped rod is slidably fitted in the slide groove 2.

[0010] Preferably, a curved groove is provided in the cylinder, a convex column is fixed on the outside of the cylindrical rod, the convex column is slidably fitted in the curved groove, a spring is provided in the cylinder, and the two ends of the spring are respectively against the inner wall of the cylinder and the top of the convex column.

[0011] Preferably, the cleaning assembly includes an air cylinder fixed in a movable plate, a sealing plug is fixed at the bottom of the air cylinder, a piston rod is sealingly slid in the sealing plug, a piston is fixed on the top of the piston rod, the piston seals and slides in the air cylinder, the piston divides the air cylinder into a lower chamber and an upper chamber, two connecting plates are fixed at the bottom of the movable plate, a hollow plate is fixed at the bottom of the connecting plate, a connecting pipe is fixed on and connected to the hollow plate, one end of the connecting pipe away from the hollow plate is fixed to the air cylinder and connected to the lower chamber, triangular exhaust pipes are fixed and connected on both sides of the hollow plate, an air intake pipe is fixed to the bottom of the air cylinder and the air intake pipe is connected to the lower chamber.

[0012] Preferably, a sealing plate 1 is rotatably connected inside the air intake pipe, a baffle for blocking the sealing plate 1 is fixed to the inner wall at the bottom of the air intake pipe, two protrusions are fixed to one side of the triangular exhaust pipe, and a sealing plate 2 for sealing the opening of the triangular exhaust pipe is rotatably connected between the two protrusions.

[0013] Preferably, a plurality of air holes are opened on the top of the air cylinder, a second spring is arranged in the air cylinder, and two ends of the second spring are respectively against the inner wall of the air cylinder and the piston.

[0014] The present invention also provides a track shoe flipping method, which uses the above flipping device and includes the following steps: Step 1: Place the track shoe on the lower template, move the track shoe to embed it into the concave clamping plate, and then rotate the screw rod so that the pressure plate presses the track shoe tightly into the concave clamping plate; Step 2: The hydraulic cylinder extends and drives the upper template to move downward, so that the upper template punches the track shoe. When the upper template moves downward, it drives the connecting rod downward. When the connecting rod moves downward, it slides in the vertical groove 1, the inclined groove, and the vertical groove 2. When the connecting rod slides in the inclined groove, it squeezes the tooth plate to drive the tooth plate to move away from the stroke groove 2. At this time, the one-way bearing is not locked, and the tooth plate drives the gear and the outer ring of the one-way bearing to rotate, while the inner ring of the one-way bearing and the rotating rod do not rotate. That is, the track shoe is always located on the lower template and directly below the upper template during this process, so that the upper template can be punched after it moves downward; Step 3: After the track shoe is punched, the hydraulic cylinder contracts and drives the upper template to move upward, and the connecting rod moves upward in the second vertical groove. At this time, the tooth plate does not move. When the connecting rod moves into the inclined groove, the tooth plate is squeezed to drive the tooth plate to move toward the second stroke groove. At this time, the one-way bearing is locked. The movement of the tooth plate will drive the gear, the one-way bearing, and the rotating rod to rotate synchronously, thereby driving the track shoe to flip. When the connecting rod moves from the inclined groove to the first vertical groove, the track shoe after punching is flipped 180°, so that the end face of the track shoe punching faces upward, and the track shoe is placed on the pad; Step 4: When the track shoe is flipped, the hydraulic cylinder continues to contract and drives the upper template to move upward, so that the connecting rod moves upward in the vertical groove 1 and the travel groove 1. At this time, the connecting rod slides in the slide groove 1 to drive the rotating plate to rotate. When the rotating plate rotates, the slide groove 2 squeezes the L-shaped rod, that is, the L-shaped rod slides in the slide groove 2, and the L-shaped rod moves down in the travel groove 2, thereby driving the moving plate to move downward; Step 5: When the moving plate moves downward, it drives the cylinder and the cylindrical rod downward, so that the cylindrical rod extends into the punched hole in the track shoe, and the scraper is located on the edge of the hole. Then the moving plate continues to move downward, so that the cylindrical rod moves into the cylinder, and the convex column slides in the curved groove, thereby driving the cylindrical rod to rotate, so that the scraper scrapes off the burrs on the edge of the hole; Step 6: When the moving plate moves downward, the piston rod first contacts the track plate, causing the piston rod to move upward and drive the piston to move upward. When the piston moves upward, negative pressure is drawn into the lower chamber. At this time, under the action of atmospheric pressure, the sealing plate 1 rotates toward the direction of the air cylinder, so that the outside air is input into the air cylinder through the air intake pipe. When the piston moves upward, the spring 2 is compressed. At this time, the sealing plate 2 covers the triangular exhaust pipe opening; Step seven: After the scraper has scraped off the burrs on the edge of the hole, the hydraulic cylinder extends and drives the movable plate to move up. When the movable plate moves up, it drives the piston to move down under the elastic force of spring 2, so that the piston discharges the air in the lower chamber. At this time, sealing plate 1 is blocked by the baffle plate, so that sealing plate 1 blocks the air intake pipe, that is, the air in the lower chamber is discharged into the hollow plate through the connecting pipe, and then discharged from the hollow plate to the triangular exhaust pipe, so that the air blows sealing plate 2 so that sealing plate 2 no longer seals the opening of the triangular exhaust pipe, that is, the air is discharged from the triangular exhaust pipe and blows onto the track plate, blowing off the burrs scraped off the track plate.

[0015] It can be seen from the above technical solutions that the present application has the following beneficial effects: 1: After the track shoe is punched, the upper template moves up in the second vertical groove first. At this time, the tooth plate does not move. When the connecting rod moves in the inclined groove, it will squeeze the tooth plate and drive the tooth plate to move toward the direction of the second stroke groove. At this time, the one-way bearing is locked, and the movement of the tooth plate will drive the gear, the one-way bearing, and the rotating rod to rotate synchronously, thereby flipping the track shoe, so that the end surface of the track shoe punching is flipped upward, thereby facilitating the subsequent cleaning of burrs on the edge of the hole. The second vertical groove set in this process enables the connecting rod to move a distance in the second vertical groove first when the upper template moves up. The track shoe does not flip during the distance the connecting rod moves in the second vertical groove. When the connecting rod moves into the inclined groove, the track shoe flips. At this time, the upper template has been away from the track shoe for a distance, so as to avoid the upper template from blocking the flipping of the track shoe when the track shoe is flipped later.

[0016] 2: When the movable plate moves downward, it drives the cylindrical rod to extend into the punched hole in the track shoe. At this time, the scraper is located on the edge of the hole. When the movable plate continues to move downward, the cylindrical rod moves into the cylinder, and the convex column slides in the curved groove, thereby driving the cylindrical rod to rotate, so that the scraper scrapes off the burrs on the edge of the hole.

[0017] 3: When the moving plate moves up, the piston is driven downward by the elastic force of spring 2, so that the piston discharges the air in the lower chamber. At this time, sealing plate 1 blocks the air intake pipe, and the air in the lower chamber is discharged into the hollow plate through the connecting pipe, and then discharged from the hollow plate into the triangular exhaust pipe, so that the air blows sealing plate 2, so that sealing plate 2 no longer seals the opening of the triangular exhaust pipe, that is, the air is discharged from the triangular exhaust pipe and blows onto the track plate, blowing off the burrs scraped off the track plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.

[0019] Figure 1 A schematic structural diagram of a track shoe turning device and a turning method thereof provided by the present invention; Figure 2 A schematic structural diagram of a track shoe turning device and a turning method thereof provided by the present invention from another perspective; Figure 3 A schematic diagram of the structure of a burr processing unit provided by the present invention; Figure 4 A schematic diagram of the back structure of a track shoe turning device and a turning method thereof provided by the present invention; Figure 5A schematic diagram of the back structure disassembly of a track shoe turning device and a turning method thereof provided by the present invention; Figure 6 A schematic diagram of the partial structure disassembly of the burr processing unit provided by the present invention; Figure 7 A schematic cross-sectional structure diagram of a burr processing unit provided by the present invention; Figure 8 This is a schematic diagram of the split structure of the triangular exhaust pipe provided by the present invention.

[0020] Description of the drawings: 100, punching unit; 101, processing table; 102, vertical plate; 103, top plate; 104, hydraulic cylinder; 105, upper template; 106, rectangular groove; 107, lower template; 108, rotating rod; 109, concave clamping plate; 110, track shoe; 111, pad; 112, pressure plate; 113, screw; 114, travel groove 1; 115, connecting rod; 116, tooth plate; 117, vertical groove 1; 118, inclined groove; 119, vertical groove 2; 120, gear; 121, rectangular plate; 122, guide rod; 123, center column; 124, rotating plate; 125, slide 1; 126, slide 2; 127, travel 1. Slot 2; 128. L-shaped rod; 129. One-way bearing; 200. Burr treatment unit; 201. Moving plate; 202. Cylinder; 203. Cylindrical rod; 204. Scraper; 205. Curved groove; 206. Boss; 208. Spring 1; 209. Air cylinder; 210. Hollow plate; 211. Connecting pipe; 212. Triangular exhaust pipe; 213. Inlet pipe; 214. Piston; 215. Sealing plug; 216. Piston rod; 217. Spring 2; 218. Air hole; 219. Sealing plate 1; 220. Baffle; 221. Boss; 222. Sealing plate 2; 223. Connecting plate; 224. Lower chamber; 225. Upper chamber. DETAILED DESCRIPTION

[0021] The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, and use. It should be understood that in all of these figures, the same or similar reference numerals indicate the same or similar parts and features. The various drawings only schematically represent the concepts and principles of the embodiments of the present disclosure, and do not necessarily show the specific dimensions and proportions of the various embodiments of the present disclosure. Specific parts in specific drawings may be exaggerated to illustrate the relevant details or structures of the embodiments of the present disclosure.

[0022] Reference Figure 1-8 : Example

[0023] A track shoe flipping device includes a punching unit 100 and a burr processing unit 200. The punching unit 100 includes a processing table 101. A vertical plate 102 is fixed on the processing table 101. A top plate 103 is fixed on the top of the vertical plate 102. A hydraulic cylinder 104 is installed at the bottom of the top plate 103. An upper template 105 is fixed at the extended end of the hydraulic cylinder 104. A rectangular groove 106 is opened in the processing table 101. A lower template 107 is fixed in the rectangular groove 106. A rotating rod 108 is rotatably connected in the processing table 101. An inner concave clamping plate 109 is fixed on the outer side of the rotating rod 108. A track shoe 110 is arranged in the inner concave clamping plate 109. A pad 111 is fixed in the rectangular groove 106. The track shoe 110 can be placed on the lower template 107. and the pad 111, a flipping assembly for flipping the track shoe 110 is arranged on one side of the vertical plate 102, and the burr processing unit 200 includes a movable plate 201, a plurality of cylinders 202 are fixed at the bottom of the movable plate 201, a cylindrical rod 203 is slidably connected inside the cylinder 202, and a plurality of scrapers 204 are fixed at equal intervals along the radial direction on the outer side of the cylindrical rod 203, a lifting assembly for controlling the lifting of the movable plate 201 is arranged on one side of the vertical plate 102, and the scraper 204 scrapes off the burrs on the edge of the hole after punching the track shoe when the movable plate 201 descends, and a cleaning assembly for cleaning the scraped burrs from the track shoe is arranged at the bottom of the movable plate 201, and the cleaning assembly is driven to work when the movable plate 201 is lifted and lowered.

[0024] Among them, the inner thread of the concave clamping plate 109 is connected with a screw rod 113, and a pressure plate 112 is fixed at the bottom of the screw rod 113. The pressure plate 112 clamps the track shoe 110 in the concave clamping plate 109. A stroke groove 114 and a stroke groove 2 127 are opened in the vertical plate 102. A connecting rod 115 is fixed on one side of the upper template 105, and the connecting rod 115 slides in the stroke groove 114. An L-shaped rod 128 is fixed on one side of the movable plate 201, and the L-shaped rod 128 slides in the stroke groove 2 127. The flip assembly includes a tooth plate 116, and a one-way bearing 129 is fixed on the outer side of the rotating rod 108 extending to the outer end of the processing table 101. A gear 120 is fixed on the outer ring of the one-way bearing 129. The tooth plate 116 and the gear 120 are meshed. When the tooth plate 116 moves away from the stroke groove 2 127, the one-way bearing 129 is not locked, and the tooth plate 116 is provided with a tooth plate 116. The movable gear 120 and the outer ring of the one-way bearing 129 rotate, the inner ring of the one-way bearing 129 and the rotating rod 108 do not rotate, and the one-way bearing 129 is locked when the tooth plate 116 moves toward the direction close to the stroke groove 2 127. The movement of the tooth plate 116 will drive the gear 120, the one-way bearing 129, and the rotating rod 108 to rotate synchronously, thereby driving the track shoe 110 to flip. A vertical groove 117, an inclined groove 118, and a vertical groove 2 119 are provided in the tooth plate 116. The two ends of the inclined groove 118 are respectively connected to the vertical groove 117 and the vertical groove 2 119. The connecting rod 115 is slidably matched in the vertical groove 117, the inclined groove 118, and the vertical groove 2 119. Two rectangular plates 121 are fixed on the back of the vertical plate 102. Two guide rods 122 are fixed between the two rectangular plates 121. The guide rods 122 penetrate the tooth plate 116, and the tooth plate 116 is slidably matched outside the guide rods 122.

[0025] When in use, the upper template 105 moves downward to punch the track shoe 110. When the upper template 105 moves downward, it drives the connecting rod 115 to slide in the vertical groove 117, the inclined groove 118, and the vertical groove 2 119. When the connecting rod 115 slides in the inclined groove 118, it squeezes the tooth plate 116 and drives the tooth plate 116 to move away from the stroke groove 2 127. At this time, the one-way bearing 129 is not locked, and the tooth plate 116 drives the gear 120 and the one-way bearing 129 when moving. The outer ring rotates, and the inner ring of the one-way bearing 129 and the rotating rod 108 do not rotate, that is, the movement of the toothed plate 116 in this process only drives the gear 120 and the outer ring of the one-way bearing 129 to rotate, and the inner ring of the one-way bearing 129 and the rotating rod 108 do not rotate, so that the track shoe 110 will not flip over in this process, that is, the track shoe 110 is always located on the lower template 107 and directly below the upper template 105 in this process, and punching can be performed when the upper template 105 moves down.

[0026] It should be noted that after the track shoe 110 is punched, the hydraulic cylinder 104 contracts and drives the upper template 105 to move upward, and the connecting rod 115 moves upward in the second vertical groove 119. At this time, the connecting rod 115 does not squeeze the tooth plate 116, so that the tooth plate 116 does not move. When the connecting rod 115 moves from the second vertical groove 119 to the inclined groove 118, the connecting rod 115 squeezes the tooth plate 116 in the inclined groove 118 and drives the tooth plate 116 to move toward the direction close to the second stroke groove 127. At this time, the one-way bearing 129 is locked, and the movement of the toothed plate 116 will drive the gear 120, the one-way bearing 129, and the rotating rod 108 to rotate synchronously, thereby driving the track shoe 110 to flip. The second vertical groove 119 provided in this process enables the connecting rod 115 to move a certain distance in the second vertical groove 119 when the upper template 105 moves upward. The track shoe 110 does not flip during the distance that the connecting rod 115 moves in the second vertical groove 119. The track shoe 110 is turned over only when the connecting rod 115 moves from the inclined groove 118 to the vertical groove 117. At this time, the upper template 105 has been away from the track shoe 110 for a distance, so as to prevent the upper template 105 from blocking the turning of the track shoe 110 when the track shoe 110 turns over. When the connecting rod 115 moves from the inclined groove 118 to the vertical groove 117, the track shoe 110 has been turned over. At this time, the bottom of the piston rod 216 has not yet contacted the track shoe 110. 7 will drive the movable plate 201 to continue to move downward, and the burrs will be processed. In this process, when the connecting rod 115 moves from the inclined groove 118 to the vertical groove 117, the track shoe 110 after punching is automatically flipped 180°, so that the punching end surface of the track shoe 110 faces upward, and the track shoe 110 is placed on the pad 111. At this time, the punching end surface of the track shoe 110 is flipped to face upward, so as to facilitate the subsequent cleaning of the burrs on the edge of the hole.

[0027] In addition, the lifting assembly includes a central column 123 fixed to the back of the vertical plate 102, and the outer side of the central column 123 is rotatably connected to a rotating plate 124, and a slide groove 125 and a slide groove 2 126 are provided in the rotating plate 124, the connecting rod 115 slides in the slide groove 125, the L-shaped rod 128 slides in the slide groove 2 126, a curved groove 205 is provided in the cylinder 202, a convex column 206 is fixed to the outer side of the cylindrical rod 203, and the convex column 206 slides in the curved groove 205, and a spring 1 208 is arranged in the cylinder 202, and the two ends of the spring 1 208 are respectively against the inner wall of the cylinder 202 and the top of the convex column 206.

[0028] In addition, the cleaning assembly includes an air cylinder 209 fixed in the movable plate 201, a sealing plug 215 is fixed at the bottom of the air cylinder 209, a piston rod 216 is sealingly slidably disposed in the sealing plug 215, a piston 214 is fixed at the top of the piston rod 216, the piston 214 seals and slides in the air cylinder 209, and the piston 214 divides the air cylinder 209 into a lower chamber 224 and an upper chamber 225, two connecting plates 223 are fixed at the bottom of the movable plate 201, a hollow plate 210 is fixed at the bottom of the connecting plate 223, a connecting pipe 211 is fixed on the hollow plate 210 and is connected to the hollow plate 210, one end of the connecting pipe 211 away from the hollow plate 210 is fixed to the air cylinder 209 and is connected to the lower chamber 224, and the hollow plate 210 Triangular exhaust pipes 212 are fixed and connected on both sides, an intake pipe 213 is fixed at the bottom of the air cylinder 209 and the intake pipe 213 is connected to the lower chamber 224, a sealing plate 219 is rotatably connected inside the intake pipe 213, a baffle 220 for blocking the sealing plate 219 is fixed to the inner wall at the bottom of the intake pipe 213, two protrusions 221 are fixed on one side of the triangular exhaust pipe 212, a sealing plate 222 for sealing the opening of the triangular exhaust pipe 212 is rotatably connected between the two protrusions 221, a plurality of air holes 218 are opened on the top of the air cylinder 209, a spring 217 is arranged inside the air cylinder 209, and the two ends of the spring 217 are respectively against the inner wall of the air cylinder 209 and the piston 214.

[0029] When in use, when the movable plate 201 moves downward, the piston rod 216 first contacts the track shoe 110, so that the piston rod 216 moves upward and drives the piston 214 to move upward. When the piston 214 moves upward, the air in the upper chamber 225 is discharged from the air hole 218, and the piston 214 will compress the spring 217, and when the piston 214 moves upward, the lower chamber 224 is evacuated into a negative pressure. At this time, under the action of atmospheric pressure, the sealing plate 1 219 rotates toward the direction close to the air cylinder 209, so that the outside air is input into the air cylinder 209 through the air inlet pipe 213. At this time, the sealing plate 222 blocks the opening of the triangular exhaust pipe 212. When the movable plate 201 moves downward and drives the cylindrical rod 203 to extend into the hole punched in the track shoe 110, the scraper 204 is located on the edge of the hole. When the movable plate 201 continues to move downward, the cylindrical rod 203 moves into the cylinder 202, and the protruding column 206 is in the curved groove 20 5, thereby driving the cylindrical rod 203 to rotate, so that the scraper 204 scrapes the burrs on the edge of the hole. After the scraper 204 scrapes the burrs on the edge of the hole, the movable plate 201 moves up, and drives the piston 214 to move down under the elastic force of the spring 217, so that the piston 214 discharges the air in the lower chamber 224. At this time, the sealing plate 1 219 is in a vertical state under the action of gravity and is blocked by the baffle 220, so that the sealing plate 1 219 blocks the air inlet pipe 213. At this time, the air in the lower chamber 224 is discharged into the hollow plate 210 through the connecting pipe 211, and then discharged from the hollow plate 210 into the triangular exhaust pipe 212, so that the air blows the sealing plate 222, so that the sealing plate 222 no longer seals the opening of the triangular exhaust pipe 212, that is, the air is discharged from the triangular exhaust pipe 212 and blows onto the track shoe 110, so that the burrs scraped off the track shoe 110 are blown off the track shoe 110. Example

[0030] A track shoe flipping method, based on the first embodiment, comprises the following steps: Step 1: Place the track shoe 110 on the lower template 107, move the track shoe 110 to embed it into the concave clamping plate 109, and then rotate the screw 113 so that the pressure plate 112 presses the track shoe 110 tightly against the concave clamping plate 109; Step 2: The hydraulic cylinder 104 extends and drives the upper template 105 to move downward, so that the upper template 105 punches the track shoe 110. When the upper template 105 moves downward, it drives the connecting rod 115 to move downward. When the connecting rod 115 moves downward, it slides in the vertical groove 117, the inclined groove 118, and the vertical groove 2 119. When the connecting rod 115 slides in the inclined groove 118, the tooth plate 116 is squeezed to drive the tooth plate 116 to move away from the stroke groove 2 127. At this time, the one-way bearing 129 is not locked, and the tooth plate 116 drives the gear 120 and the outer ring of the one-way bearing 129 to rotate, and the inner ring of the one-way bearing 129 and the rotating rod 108 do not rotate, that is, the track shoe 110 is always located on the lower template 107 and directly below the upper template 105 during this process, so that the upper template 105 can be punched after moving downward; Step 3: After the track shoe 110 is punched, the hydraulic cylinder 104 contracts and drives the upper template 105 to move upward, and the connecting rod 115 moves upward in the vertical groove 119. At this time, the tooth plate 116 does not move. When the connecting rod 115 moves into the inclined groove 118, the tooth plate 116 is squeezed to drive the tooth plate 116 to move toward the direction of the stroke groove 127. At this time, the one-way bearing 129 is locked. The movement of the tooth plate 116 will drive the gear 120, the one-way bearing 129, and the rotating rod 108 to rotate synchronously, thereby driving the track shoe 110 to flip. When the connecting rod 115 moves from the inclined groove 118 to the vertical groove 117, the track shoe 110 after punching is flipped 180°, so that the punching end surface of the track shoe 110 faces upward, and the track shoe 110 is placed on the pad 111; Step 4: When the track shoe 110 is turned over, the hydraulic cylinder 104 continues to contract and drives the upper template 105 to move upward, so that the connecting rod 115 moves upward in the vertical groove 117 and the travel groove 114. At this time, the connecting rod 115 slides in the slide groove 125 and drives the rotating plate 124 to rotate. When the rotating plate 124 rotates, the slide groove 126 squeezes the L-shaped rod 128, that is, the L-shaped rod 128 slides in the slide groove 126, and the L-shaped rod 128 moves downward in the travel groove 127, thereby driving the moving plate 201 to move downward; Step 5: When the moving plate 201 moves downward, it drives the cylinder 202 and the cylindrical rod 203 downward, so that the cylindrical rod 203 extends into the hole punched in the track shoe 110, and the scraper 204 is located on the edge of the hole. Then, the moving plate 201 continues to move downward, so that the cylindrical rod 203 moves into the cylinder 202, and the protruding column 206 slides in the curved groove 205, thereby driving the cylindrical rod 203 to rotate, so that the scraper 204 scrapes off the burrs on the edge of the hole; Step 6: When the moving plate 201 moves downward, the piston rod 216 first contacts the track shoe 110, so that the piston rod 216 moves upward and drives the piston 214 to move upward. When the piston 214 moves upward, the lower chamber 224 is evacuated to a negative pressure. At this time, under the action of atmospheric pressure, the sealing plate 1 219 rotates toward the air cylinder 209, so that the outside air is input into the air cylinder 209 through the air inlet pipe 213. When the piston 214 moves upward, the spring 217 is compressed. At this time, the sealing plate 222 blocks the opening of the triangular exhaust pipe 212. Step seven: after the scraper 204 scrapes off the burrs on the edge of the hole, the hydraulic cylinder 104 extends and drives the movable plate 201 to move upward. When the movable plate 201 moves upward, it drives the piston 214 to move downward under the elastic force of the spring 217, so that the piston 214 discharges the air in the lower chamber 224. At this time, the sealing plate 1 219 is blocked by the baffle 220, so that the sealing plate 1 219 blocks the air intake pipe 213, that is, the air in the lower chamber 224 is discharged into the hollow plate 210 through the connecting pipe 211, and then discharged from the hollow plate 210 into the triangular exhaust pipe 212, so that the air blows the sealing plate 222 so that the sealing plate 222 no longer seals the opening of the triangular exhaust pipe 212, that is, the air is discharged from the triangular exhaust pipe 212 and blows onto the track shoe 110, so that the burrs scraped off the track shoe 110 are blown off the track shoe 110.

[0031] The exemplary implementation scheme of the present disclosure is described in detail above with reference to the preferred embodiments. However, it can be understood by those skilled in the art that, without departing from the concept of the present disclosure, various modifications and variations can be made to the above-mentioned specific embodiments, and various technical features and structures proposed in the present disclosure can be combined in various ways without exceeding the protection scope of the present disclosure, which is determined by the attached claims.

Claims

1. A track shoe turning device, characterized in that: include: The punching unit (100) comprises a processing table (101), a vertical plate (102) being fixed on the processing table (101), a top plate (103) being fixed on the top of the vertical plate (102), a hydraulic cylinder (104) being installed on the bottom of the top plate (103), an upper template (105) being fixed on the extended end of the hydraulic cylinder (104), a rectangular groove (106) being opened in the processing table (101), and a lower template (107) being fixed in the rectangular groove (106), A rotating rod (108) is rotatably connected inside the processing table (101), an inner concave clamping plate (109) is fixed outside the rotating rod (108), a track shoe (110) is arranged inside the inner concave clamping plate (109), a pad (111) is fixed inside the rectangular groove (106), the track shoe (110) can be placed on the lower template (107) and the pad (111), and a flipping assembly for flipping the track shoe (110) is arranged on one side of the vertical plate (102); A burr processing unit (200) comprises a movable plate (201), a plurality of cylinders (202) being fixed at the bottom of the movable plate (201), a cylindrical rod (203) being slidably connected inside the cylindrical rod (202), a plurality of scrapers (204) being fixed at equal intervals along the radial direction of the cylindrical rod (203) on the outside thereof, a lifting component for controlling the lifting of the movable plate (201) being arranged on one side of the vertical plate (102), the scrapers (204) scraping off burrs on the edge of the hole after the track plate is punched when the movable plate (201) is lowered, a cleaning component for cleaning the scraped burrs from the track plate is arranged at the bottom of the movable plate (201), and the cleaning component is driven to work when the movable plate (201) is lifted or lowered.

2. A track shoe turning device according to claim 1, characterized in that: The inner thread of the concave clamping plate (109) is connected to a screw rod (113), and a pressure plate (112) is fixed at the bottom of the screw rod (113). The pressure plate (112) clamps the track shoe (110) in the inner concave clamping plate (109). The vertical plate (102) is provided with a first travel groove (114) and a second travel groove (127). A connecting rod (115) is fixed to one side of the upper template (105), and the connecting rod (115) is slidably fitted in the first travel groove (114). An L-shaped rod (128) is fixed to one side of the movable plate (201), and the L-shaped rod (128) is slidably fitted in the second travel groove (127).

3. A track shoe turning device according to claim 2, characterized in that: The turning assembly comprises a toothed plate (116), a one-way bearing (129) is fixed to the outer side of the rotating rod (108) extending to the outer end of the processing table (101), a gear (120) is fixed to the outer ring of the one-way bearing (129), the toothed plate (116) and the gear (120) are meshed, when the toothed plate (116) moves in a direction away from the second stroke groove (127), the one-way bearing (129) is not locked, the toothed plate (116) drives the gear (120) and the outer ring of the one-way bearing (129) to rotate, the inner ring of the one-way bearing (129) and the turning rod (108) do not rotate, when the toothed plate (116) moves in a direction close to the second stroke groove (127), the one-way bearing (129) is locked, the movement of the toothed plate (116) drives the gear (120), the one-way bearing (129) and the rotating rod (108) to rotate synchronously, and then drives the track shoe (110) to turn over.

4. A track shoe turning device according to claim 3, characterized in that: The tooth plate (116) is provided with a first vertical groove (117), an inclined groove (118) and a second vertical groove (119); the two ends of the inclined groove (118) are respectively connected to the first vertical groove (117) and the second vertical groove (119); the connecting rod (115) is slidably fitted in the first vertical groove (117), the inclined groove (118) and the second vertical groove (119); two rectangular plates (121) are fixed on the back of the vertical plate (102); two guide rods (122) are fixed between the two rectangular plates (121); the guide rods (122) penetrate the tooth plate (116); and the tooth plate (116) is slidably fitted outside the guide rods (122).

5. A track shoe turning device according to claim 4, characterized in that: The lifting assembly comprises a central column (123) fixed to the back of the vertical plate (102); the outer side of the central column (123) is rotatably connected to a rotating plate (124); a first slide groove (125) and a second slide groove (126) are provided in the rotating plate (124); the connecting rod (115) is slidably fitted in the first slide groove (125); and the L-shaped rod (128) is slidably fitted in the second slide groove (126).

6. The track shoe turning device according to claim 1, characterized in that: A curved groove (205) is provided in the cylinder (202), a convex column (206) is fixed on the outside of the cylindrical rod (203), the convex column (206) is slidably fitted in the curved groove (205), a spring (208) is provided in the cylinder (202), and two ends of the spring (208) are respectively against the inner wall of the cylinder (202) and the top of the convex column (206).

7. A track shoe turning device according to claim 6, characterized in that: The cleaning assembly comprises an air cylinder (209) fixed in the movable plate (201), a sealing plug (215) fixed at the bottom of the air cylinder (209), a piston rod (216) sealingly sliding in the sealing plug (215), a piston (214) fixed at the top of the piston rod (216), the piston (214) sealingly sliding in the air cylinder (209), the piston (214) dividing the air cylinder (209) into a lower chamber (224) and an upper chamber (225), and two A connecting plate (223), wherein a hollow plate (210) is fixed at the bottom of the connecting plate (223), a connecting pipe (211) is fixed on and connected to the hollow plate (210), one end of the connecting pipe (211) away from the hollow plate (210) is fixed to the air cylinder (209) and connected to the lower chamber (224), triangular exhaust pipes (212) are fixed on both sides of the hollow plate (210) and connected, and an air intake pipe (213) is fixed at the bottom of the air cylinder (209), and the air intake pipe (213) and the lower chamber (224) are connected.

8. The track shoe turning device according to claim 7, characterized in that: A sealing plate 1 (219) is rotatably connected inside the air intake pipe (213), a baffle (220) for blocking the sealing plate 1 (219) is fixed to the inner wall of the bottom of the air intake pipe (213), two protrusions (221) are fixed to one side of the triangular exhaust pipe (212), and a sealing plate 2 (222) for sealing the opening of the triangular exhaust pipe (212) is rotatably connected between the two protrusions (221).

9. The track shoe turning device according to claim 8, characterized in that: A plurality of air holes (218) are provided on the top of the air cylinder (209), a second spring (217) is provided in the air cylinder (209), and two ends of the second spring (217) respectively abut against the inner wall of the air cylinder (209) and the piston (214).

10. A method for turning over a track shoe, using the turning device according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: placing the track shoe (110) on the lower template (107), then moving the track shoe (110) to be embedded in the concave clamping plate (109), and then rotating the screw rod (113) so that the screw rod pressure plate (112) presses the track shoe (110) tightly against the concave clamping plate (109); Step 2: The hydraulic cylinder (104) extends and drives the upper template (105) to move downward, so that the upper template (105) punches the track shoe (110). When the upper template (105) moves downward, it drives the connecting rod (115) to move downward. When the connecting rod (115) moves downward, it slides in the vertical groove 1 (117), the inclined groove (118), and the vertical groove 2 (119). When the connecting rod (115) slides in the inclined groove (118), the tooth plate (116) is squeezed to drive the tooth plate (116) to move downward. 116) moves in a direction away from the second stroke groove (127), at which time the one-way bearing (129) is not locked, the toothed plate (116) drives the gear (120) and the outer ring of the one-way bearing (129) to rotate, and the inner ring of the one-way bearing (129) and the rotating rod (108) do not rotate, that is, the track shoe (110) is always located on the lower template (107) and directly below the upper template (105) during this process, so that the upper template (105) can be punched after moving downward; Step 3: After the track shoe (110) is punched, the hydraulic cylinder (104) contracts to drive the upper template (105) to move upward, and the connecting rod (115) moves upward in the second vertical groove (119). At this time, the tooth plate (116) does not move. When the connecting rod (115) moves into the inclined groove (118), the tooth plate (116) is squeezed to drive the tooth plate (116) to move toward the second stroke groove (127). At this time, the one-way bearing (129) is locked. The movement of the toothed plate (116) drives the gear (120), the one-way bearing (129), and the rotating rod (108) to rotate synchronously, thereby driving the track shoe (110) to flip. When the connecting rod (115) moves from the inclined groove (118) to the vertical groove (117), the track shoe (110) after punching is flipped 180 degrees, so that the punching end surface of the track shoe (110) faces upward, and the track shoe (110) rests on the pad (111). Step 4: When the track shoe (110) is turned over, the hydraulic cylinder (104) continues to contract to drive the upper template (105) to move upward, so that the connecting rod (115) moves upward in the vertical groove 1 (117) and the travel groove 1 (114). At this time, the connecting rod (115) slides in the slide groove 1 (125) to drive the rotating plate (124) to rotate. When the rotating plate (124) rotates, the slide groove 2 (126) squeezes the L-shaped rod (128), that is, the L-shaped rod (128) slides in the slide groove 2 (126), and the L-shaped rod (128) moves downward in the travel groove 2 (127), thereby driving the movable plate (201) to move downward; Step 5: When the movable plate (201) moves downward, it drives the cylinder (202) and the cylindrical rod (203) to move downward, so that the cylindrical rod (203) extends into the punched hole in the track shoe (110), and the scraper (204) is located on the edge of the hole. Then, the movable plate (201) continues to move downward, so that the cylindrical rod (203) moves into the cylinder (202), and the protruding column (206) slides in the curved groove (205), thereby driving the cylindrical rod (203) to rotate, so that the scraper (204) scrapes off the burrs on the edge of the hole; Step 6: When the moving plate (201) moves downward, the piston rod (216) first contacts the track shoe (110), so that the piston rod (216) moves upward and drives the piston (214) to move upward. When the piston (214) moves upward, the lower chamber (224) is evacuated to a negative pressure. At this time, under the action of atmospheric pressure, the sealing plate 1 (219) rotates toward the air cylinder (209), so that the outside air is input into the air cylinder (209) through the air inlet pipe (213). When the piston (214) moves upward, the spring 2 (217) is compressed. At this time, the sealing plate 2 (222) blocks the opening of the triangular exhaust pipe (212); Step 7: After the scraper (204) has scraped off the burrs on the edge of the hole, the hydraulic cylinder (104) extends to drive the movable plate (201) to move upward. When the movable plate (201) moves upward, the piston (214) is driven downward by the elastic force of the second spring (217), so that the piston (214) discharges the air in the lower chamber (224). At this time, the sealing plate (219) is blocked by the baffle (220), so that the sealing plate (219) blocks the air inlet pipe (213), that is, the lower chamber ( The air in the hollow plate (224) is discharged into the hollow plate (210) through the connecting pipe (211), and then discharged from the hollow plate (210) into the triangular exhaust pipe (212), so that the air blows the sealing plate 2 (222) so that the sealing plate 2 (222) no longer seals the opening of the triangular exhaust pipe (212), that is, the air is discharged from the triangular exhaust pipe (212) and blows onto the track shoe (110), so that the burrs scraped off the track shoe (110) are blown off the track shoe (110).

Citation Information

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