Stamping die capable of achieving automatic discharging

By designing a stamping mold that is automatically discharged, and using the coordination of the movable plate and transmission gear, the problems of manual operation and waste accumulation in traditional molds are solved, and efficient automatic discharge and material removal operations of stamping products are achieved.

CN119500883APending Publication Date: 2025-02-25SUZHOU FINE BLANKING & TOOL CO LTD
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Patent Information

Application Number
CN202411901086.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-02-25

AI Technical Summary

Technical Problem

When unloading materials at the bottom of the mold, traditional stamping molds require manual operation. If they are not taken out in time, waste will accumulate. Moreover, the space at the bottom of the mold is small when the robot takes materials, making it inconvenient to operate.

Method used

A stamping mold including upper formwork, lower formwork and movable plate is designed. Through the swing of the movable plate and the coordination of the transmission gear, the automatic discharge and transfer of stamping products are realized, making it easier to collect materials.

Benefits of technology

Automatic cutting of stamping products is realized, avoiding the problem of scrap pileup during manual operation, and through the movement of the movable plate and the coordination of the lifting plate, it is convenient for manipulators or manual material extraction operations.

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Abstract

The invention discloses a stamping die capable of achieving automatic discharging. The stamping die comprises an upper die plate, a lower die plate and a movable plate. An upper die connecting column is fixedly connected to the top end of the upper die plate, a male die is fixedly connected to the bottom end of the upper die plate, a female die is installed in the middle of the top end of the lower die plate, and a guide column is installed on the side of the top end of the lower die plate. Stamped products are transferred through the movable plate capable of swinging, in the using process, after the upper die plate completes stamping, the products fall into a material receiving groove in the top end of the movable plate through a discharging groove, then the upper die plate ascends, in the ascending process of the upper die plate, the upper die plate drives a first transmission gear to rotate anticlockwise through a driving toothed rod, and the first transmission gear drives a second transmission gear to rotate anticlockwise; a first transmission gear drives the top end of a first hinge rod to rotate by 90 degrees anticlockwise through a first rotating shaft, at the moment, the first hinge rod and a second hinge rod drive a movable plate to swing, the movable plate is made to move to the same height as the female die, and therefore product transferring is achieved, and material taking is convenient.
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Description

Technical Field

[0001] The invention relates to the technical field of stamping dies, and in particular to a stamping die capable of automatically blanking. Background Art

[0002] Molds are various dies and tools used in industrial production to produce desired products through methods such as injection molding, blow molding, extrusion, die casting, forging, smelting, and stamping. Simply put, a mold is a tool used to create a shaped object. This tool is composed of various parts, and different molds are composed of different parts. It primarily achieves the object's shape by changing the physical state of the material being molded. Known as the "mother of industry," it is a tool that, under the action of external forces, forms a blank into a part with a specific shape and size. It is widely used in blanking, die forging, cold heading, extrusion, powder metallurgy pressing, pressure casting, and compression or injection molding of products such as engineering plastics, rubber, and ceramics. Molds have a specific contour or internal cavity shape, and using a contour with a cutting edge allows the blank to be separated (punched) along the contour line.

[0003] A stamping die is a special process equipment used to process materials (metal or non-metal) into parts (or semi-finished products) during the cold stamping process. This is called a cold stamping die (commonly known as a cold die). Stamping is a pressure processing method that uses a die mounted on a press at room temperature to apply pressure to the material, causing it to separate or plastically deform, thereby obtaining the desired part.

[0004] Traditional stamping dies unload materials through the unloading hole at the bottom of the die. The conventional method is to manually remove the product at the bottom of the die. If it is not removed in time, waste will accumulate. If a robot is used to remove the material, the space at the bottom of the die is small, and it is very inconvenient for the robot to remove the material.

[0005] Therefore, how to provide a stamping die capable of automatic blanking to solve the problems existing in the prior art is of great significance to its application. Summary of the Invention

[0006] In view of this, the purpose of this application is to provide a stamping die that can automatically unload materials, so as to solve the problem that the conventional method is to manually remove the product at the bottom of the die. If it is not removed in time, waste will accumulate. If a robot is used to remove the material, the space at the bottom of the die is small, and it is very inconvenient for the robot to remove the material.

[0007] To achieve the above object, the present invention provides the following technical solutions:

[0008] A stamping die capable of automatic blanking, comprising an upper die plate, a lower die plate and a movable plate;

[0009] The top of the upper template is fixedly connected to an upper template connecting column, the bottom of the upper template is fixedly connected to a male mold, the middle of the top of the lower template is installed with a female mold, the side of the top of the lower template is installed with a guide column, the upper template is slidably connected to the guide column, and the bottom of the lower template is provided with a material discharge trough;

[0010] The front and rear sides of the bottom end of the lower template are fixedly connected with hinged plate 1, and the front and rear sides of the bottom end of the movable plate are fixedly connected with hinged plate 2. The hinged plate 1 and the hinged plate 2 are hingedly fixed by hinged rod 1 and hinged rod 2.

[0011] Preferably, the top end of the movable plate is fixedly connected to a material receiving trough, the interior of the material receiving trough is slidably connected to a lifting plate, and the material receiving trough is located directly below the material discharge trough.

[0012] Preferably, one side of each of the two hinged plates is rotatably connected to a rotating shaft 1, one end of the rotating shaft 1 is fixedly connected to the top end of the hinge rod 1, and the other end of the rotating shaft 1 is fixedly connected to a transmission gear 1.

[0013] Preferably, the front and rear sides of the upper template are fixedly connected with a driving gear rod, and the transmission gear 1 is meshedly connected with the driving gear rod.

[0014] Preferably, the two hinged plates 2 are rotatably connected with a rotating shaft 2, a rotating shaft 4 and a rotating shaft 3, the two ends of the rotating shaft 2 are respectively fixedly connected to the bottom ends of the two hinged rods 1, the two ends of the rotating shaft 3 are respectively fixedly connected to the bottom ends of the two hinged rods 2, and the top end of the hinged rod 2 is hinged to the hinged plate 1.

[0015] Preferably, the middle portion of the rotating shaft four is fixedly connected to a transmission gear four, the middle portion of the rotating shaft three is fixedly connected to a transmission gear three, and the transmission gear three is meshedly connected to the transmission gear four.

[0016] Preferably, the bottom end of the lifting plate is fixedly connected with a lifting gear rod 1 and a lifting gear rod 2, the lifting gear rod 1 is meshed with the transmission gear 2, and the lifting gear rod 2 is meshed with the transmission gear 4.

[0017] Preferably, a buffer rubber pad is provided on the top of the lifting plate, and the lengths of the hinged rod 1 and the hinged rod 2 are equal.

[0018] Preferably, the transmission gear 2, transmission gear 4 and transmission gear 3 have the same specifications.

[0019] Preferably, a limit pin 1 and a limit pin 2 are provided on the inner side of the hinge plate 1, the limit pin 1 is located at the hinge between the hinge rod 2 and the hinge plate 1, and the limit pin 2 is located at the hinge between the hinge rod 1 and the rotating shaft 1.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] 1. The present invention transfers the stamped products through a swingable movable plate. During use, after the stamping of the upper template is completed, the product falls into the receiving trough at the top of the movable plate through the material discharge trough, and then the upper template moves upward. During the upward movement of the upper template, the upper template drives the transmission gear 1 to rotate counterclockwise through the driving gear rod. The transmission gear 1 drives the top of the hinge rod 1 to rotate counterclockwise 90 degrees through the rotating shaft 1. At this time, the movable plate is driven to swing through the hinge rod 1 and the hinge rod 2, so that the movable plate moves to the same height as the die, thereby realizing product transfer and facilitating material removal.

[0022] 2. The present invention prevents products from popping out when they fall by setting a material receiving trough. When the movable plate swings upward, the hinged rod one and the hinged rod two respectively drive the rotating shaft two and the rotating shaft three to rotate counterclockwise 90 degrees. The rotating shaft two and the rotating shaft three drive the transmission gear two and the transmission gear three to rotate counterclockwise 90 degrees. The transmission gear two slides upward through the lifting gear rod one. At the same time, the transmission gear three drives the lifting gear rod two to slide upward through the transmission gear four. At this time, the lifting plate moves upward in the material receiving trough, so that the product can be pushed out of the material receiving trough, which is convenient for manual or mechanical arms to take out the material.

[0023] The above description is only an overview of the technical solution of the present application. In order to more clearly understand the technical means of the present application so that it can be implemented in accordance with the contents of the specification, and to make the above and other purposes, features and advantages of the present application more obvious and easy to understand, the following is a detailed description of the preferred embodiment of the present application in conjunction with the accompanying drawings.

[0024] Based on the detailed description of the specific embodiments of the present application in conjunction with the accompanying drawings below, those skilled in the art will become more aware of the above and other objects, advantages and features of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings required for the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without inventive work. In all drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn according to the actual scale.

[0026] Figure 1 It is a structural schematic diagram of the present invention;

[0027] Figure 2 A cross-sectional view of the present invention

[0028] Figure 3is a cross-sectional view of the present invention when in use;

[0029] Figure 4 It is a structural schematic diagram of the movable plate in the present invention.

[0030] In the figure: 1. Upper template; 2. Upper mold connecting column; 3. Guide column; 4. Driving gear rod; 5. Concave mold; 6. Lower template; 7. Hinge plate 1; 8. Transmission gear 1; 9. Rotating shaft 1; 10. Articulated rod 1; 11. Hinge plate 2; 12. Movable plate; 13. Articulated rod 2; 14. Material receiving trough; 15. Punch; 16. Material discharge trough; 17. Rotating shaft 2; 18. Transmission gear 2; 19. Transmission gear 3; 20. Lifting plate; 21. Lifting gear rod 1; 22. Transmission gear 4; 23. Rotating shaft 4; 24. Rotating shaft 3; 25. Lifting gear rod 2. DETAILED DESCRIPTION

[0031] In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all of the embodiments. In the following description, specific details such as specific configurations and components are provided only to help fully understand the embodiments of the present application. Therefore, it should be clear to those skilled in the art that various changes and modifications can be made to the embodiments described herein without departing from the scope and spirit of the present application. In addition, for clarity and brevity, the description of known functions and structures has been omitted in the embodiments.

[0032] In addition, the present application may repeat reference numerals and / or letters in different examples. This repetition is for the purpose of simplicity and clarity and does not in itself indicate the relationship between the various embodiments and / or settings discussed.

[0033] The term "and / or" in this article is only a description of the association relationship of associated objects, indicating that three relationships can exist. For example, A and / or B can mean: A exists alone, B exists alone, and A and B exist at the same time. The term " / and" in this article describes another type of association object relationship, indicating that two relationships can exist. For example, A / and B can mean: A exists alone, and A and B exist alone. In addition, the character " / " in this article generally indicates that the previous and subsequent associated objects are in an "or" relationship.

[0034] It should also be noted that, in this document, relational terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include," "comprises," or any other variations thereof are intended to cover non-exclusive inclusion.

[0035] See also Figure 1-4 , the present invention provides a technical solution of a stamping die capable of automatic blanking: comprising an upper template 1, a lower template 6 and a movable plate 12;

[0036] The top of the upper template 1 is fixedly connected to the upper mold connecting column 2, the bottom of the upper template 1 is fixedly connected to the punch 15, the middle of the top of the lower template 6 is installed with the die 5, the side of the top of the lower template 6 is installed with the guide column 3, the upper template 1 is slidably connected to the guide column 3, and the bottom of the lower template 6 is provided with a discharge chute 16;

[0037] The front and rear sides of the bottom end of the lower template 6 are fixedly connected to the hinged plate 1 7, and the front and rear sides of the bottom end of the movable plate 12 are fixedly connected to the hinged plate 2 11. The hinged plate 1 7 and the hinged plate 2 11 are hingedly fixed by the hinged rod 10 and the hinged rod 2 13.

[0038] The top of the movable plate 12 is fixedly connected to a material receiving trough 14 , and the interior of the material receiving trough 14 is slidably connected to a lifting plate 20 . The material receiving trough 14 is located directly below the material discharge trough 16 .

[0039] One side of each hinged plate 7 is rotatably connected to a rotating shaft 9, one end of which is fixedly connected to the top of a hinged rod 10, and the other end of which is fixedly connected to a transmission gear 8. The front and rear sides of the upper template 1 are fixedly connected to a driving gear rod 4, and the transmission gear 8 is meshed with the driving gear rod 4.

[0040] During the upward movement of the upper template 1, the upper template 1 drives the transmission gear 8 to rotate counterclockwise through the driving gear rod 4, and the transmission gear 8 drives the top of the hinge rod 10 to rotate 90 degrees counterclockwise through the rotating shaft 9. At this time, the movable plate 12 is driven to swing through the hinge rod 10 and the hinge rod 2 13, so that the movable plate 12 moves to the same height as the die 5, thereby realizing product transfer and facilitating material removal.

[0041] The two hinged plates 2 11 are rotatably connected with a rotating shaft 2 17, a rotating shaft 4 23 and a rotating shaft 3 24. The two ends of the rotating shaft 2 17 are respectively fixedly connected to the bottom ends of the two hinged rods 10, and the two ends of the rotating shaft 3 24 are respectively fixedly connected to the bottom ends of the two hinged rods 2 13. The top of the hinged rod 2 13 is hinged to the hinged plate 1 7. The middle part of the rotating shaft 4 23 is fixedly connected with a transmission gear 4 22, and the middle part of the rotating shaft 3 24 is fixedly connected with a transmission gear 3 19. The transmission gear 3 19 is meshed with the transmission gear 4 22. The bottom end of the lifting plate 20 is fixedly connected with a lifting gear rod 1 21 and a lifting gear rod 2 25. The lifting gear rod 1 21 is meshed with the transmission gear 2 18, and the lifting gear rod 2 25 is meshed with the transmission gear 4 22.

[0042] When the movable plate 12 swings upward, the hinged rod 10 and the hinged rod 132 respectively drive the rotating shaft 2 17 and the rotating shaft 3 24 to rotate counterclockwise 90 degrees, and the rotating shaft 2 17 and the rotating shaft 3 24 drive the transmission gear 2 18 and the transmission gear 3 19 to rotate counterclockwise 90 degrees. The transmission gear 2 18 slides upward through the lifting gear rod 1 21. At the same time, the transmission gear 3 19 drives the lifting gear rod 2 25 to slide upward through the transmission gear 4 22. At this time, the lifting plate 20 moves upward in the material receiving trough 14, so that the product can be pushed out of the material receiving trough 14, which is convenient for manual or robotic arm to take out the material.

[0043] The top of the lifting plate 20 is provided with a buffer rubber pad, the length of the hinge rod 10 and the hinge rod 2 13 are equal, and the hinge rod 10, the hinge rod 2 13, the hinge plate 1 7 and the hinge plate 2 11 form a parallelogram. By rotating any hinge rod 10, the movable plate 12 can be moved up or down. The inner side of the hinge plate 17 is provided with a limit pin 1 and a limit pin 2. The limit pin 1 is located at the hinge of the hinge rod 2 13 and the hinge plate 1 7, and the limit pin 2 is located at the hinge of the hinge rod 10 and the rotating shaft 1 9. The two limit pins can limit the position of the movable plate 12. The position of the movable plate 12 is affected by the height of the upper template 1. When the upper template 1 is in the highest position, the movable plate 12 is located on the side of the die 5. When the upper template 1 is in the lowest position, the movable plate 12 is located directly below the lower template 6. The transmission gear 2 18, the transmission gear 4 22 and the transmission gear 3 19 have the same specifications.

[0044] When in use, the workpiece is placed on the top of the die 5, and then the upper template 1 moves downward, the upper template 1 drives the punch 15 downward and punches the workpiece, and the punched product falls to the top of the lifting plate 20 in the receiving trough 14 through the discharge trough 16, and then the upper template 1 starts to move upward. During the upward movement of the upper template 1, the upper template 1 drives the transmission gear 8 to rotate counterclockwise through the driving gear rod 4, and the transmission gear 8 drives the top of the hinge rod 10 to rotate 90 degrees counterclockwise through the rotating shaft 9. At this time, the movable plate 12 is driven to swing through the hinge rod 10 and the hinge rod 2 13, so that the movable plate 12 moves to the same height as the die 5. Degrees, thereby realizing product transfer and facilitating material retrieval, when the movable plate 12 swings upward, the hinged rod 10 and the hinged rod 132 respectively drive the rotating shaft 2 17 and the rotating shaft 3 24 to rotate 90 degrees counterclockwise, and the rotating shaft 2 17 and the rotating shaft 3 24 drive the transmission gear 2 18 and the transmission gear 3 19 to rotate 90 degrees counterclockwise, and the transmission gear 2 18 slides upward through the lifting gear rod 1 21, and at the same time, the transmission gear 3 19 drives the lifting gear rod 2 25 to slide upward through the transmission gear 4 22. At this time, the lifting plate 20 ascends in the material receiving trough 14, so that the product can be ejected from the material receiving trough 14, which is convenient for manual or mechanical hands to take out the material.

[0045] The foregoing description is merely a preferred embodiment of the present invention and does not limit the scope of protection of the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any variation, modification, replacement, integration, or parameter change to these embodiments, which is within the spirit and principles of the present invention and which achieves the same functionality through conventional substitutions, without departing from the principles and spirit of the present invention, falls within the scope of protection of the present invention.

Claims

1. A stamping die capable of automatic blanking, characterized in that: It comprises an upper template (1), a lower template (6) and a movable plate (12); The top of the upper mold plate (1) is fixedly connected to an upper mold connecting column (2), the bottom of the upper mold plate (1) is fixedly connected to a male mold (15), the middle of the top of the lower mold plate (6) is equipped with a female mold (5), the side of the top of the lower mold plate (6) is equipped with a guide column (3), the upper mold plate (1) is slidably connected to the guide column (3), and the bottom of the lower mold plate (6) is provided with a material discharge trough (16); The front and rear sides of the bottom end of the lower template (6) are fixedly connected to hinged plate 1 (7), and the front and rear sides of the bottom end of the movable plate (12) are fixedly connected to hinged plate 2 (11). The hinged plate 1 (7) and hinged plate 2 (11) are hingedly fixed via hinged rod 1 (10) and hinged rod 2 (13).

2. A stamping die capable of automatic blanking as claimed in claim 1, characterized in that: The top end of the movable plate (12) is fixedly connected to a material receiving trough (14), the interior of the material receiving trough (14) is slidably connected to a lifting plate (20), and the material receiving trough (14) is located directly below the material discharge trough (16).

3. A stamping die capable of automatic blanking as claimed in claim 2, characterized in that: One side of the two hinged plates (7) is rotatably connected to a rotating shaft (9), one end of the rotating shaft (9) is fixedly connected to the top end of a hinged rod (10), and the other end of the rotating shaft (9) is fixedly connected to a transmission gear (8).

4. A stamping die capable of automatic blanking as claimed in claim 3, characterized in that: The front and rear sides of the upper mold plate (1) are fixedly connected to a driving gear rod (4), and the transmission gear 1 (8) is meshingly connected to the driving gear rod (4).

5. A stamping die capable of automatic unloading as claimed in claim 3, characterized in that: A rotating shaft 2 (17), a rotating shaft 4 (23) and a rotating shaft 3 (24) are rotatably connected between the two hinged plates 2 (11); the two ends of the rotating shaft 2 (17) are respectively fixedly connected to the bottom ends of the two hinged rods 1 (10); the two ends of the rotating shaft 3 (24) are respectively fixedly connected to the bottom ends of the two hinged rods 2 (13); and the top end of the hinged rod 2 (13) is hinged to the hinged plate 1 (7).

6. A stamping die capable of automatic blanking as claimed in claim 4, characterized in that: The middle part of the rotating shaft four (23) is fixedly connected with a transmission gear four (22), and the middle part of the rotating shaft three (24) is fixedly connected with a transmission gear three (19), and the transmission gear three (19) is meshingly connected with the transmission gear four (22).

7. A stamping die capable of automatic blanking as claimed in claim 6, characterized in that: The bottom end of the lifting plate (20) is fixedly connected with a lifting gear rod 1 (21) and a lifting gear rod 2 (25); the lifting gear rod 1 (21) is meshedly connected with the transmission gear 2 (18); and the lifting gear rod 2 (25) is meshedly connected with the transmission gear 4 (22).

8. A stamping die capable of automatic blanking as claimed in claim 7, characterized in that: A buffer rubber pad is provided at the top end of the lifting plate (20), and the lengths of the hinge rod 1 (10) and the hinge rod 2 (13) are equal.

9. A stamping die capable of automatic blanking as claimed in claim 8, characterized in that: The transmission gear 2 (18), the transmission gear 4 (22) and the transmission gear 3 (19) have the same specifications.

10. A stamping die capable of automatic blanking as claimed in claim 9, characterized in that: A limit pin 1 and a limit pin 2 are arranged on the inner side of the hinge plate 1 (7). The limit pin 1 is located at the hinge between the hinge rod 2 (13) and the hinge plate 1 (7), and the limit pin 2 is located at the hinge between the hinge rod 1 (10) and the rotating shaft 1 (9).