Cutting and chamfering equipment based on alloy copper bar machining

By designing cutting chamfer equipment that integrates clamping chucks, drive components, adjustment mechanisms and cutting chamfer mechanisms, the problem of low efficiency and consistency in the cutting chamfering process of alloy copper rods is solved, and the cutting and chamfering of copper rods is synchronized, which improves production efficiency and product quality.

CN119501583AInactive Publication Date: 2025-02-25JIUJIANG YUJIN IND & TRADE CO LTD
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Patent Information

Application Number
CN202411699571.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-02-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Traditional equipment has low efficiency and high production cost in cutting and chamfering processing of alloy copper rods, and the consistency of chamfering angle and size is difficult to guarantee, which affects product quality and consistency.

Method used

A cutting chamfering device based on alloy copper rod processing is designed, integrating clamping chucks, drive components, adjustment mechanisms and cutting chamfering mechanisms. Through synchronous cutting and chamfering operations, it reduces clamping errors and improves accuracy and consistency.

Benefits of technology

The cutting and chamfering of copper rods is achieved, which reduces the processing cycle and process conversion time, improves the consistency and accuracy of the product, and significantly improves production efficiency.

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Abstract

The invention relates to the technical field of copper bar machining, and discloses cutting and chamfering equipment based on alloy copper bar machining, which comprises a machine tool, a clamping chuck and a driving assembly arranged on the machine tool, an adjusting mechanism arranged on the machine tool, and a cutting and chamfering mechanism arranged on the adjusting mechanism, the clamping chuck is used for clamping and positioning a to-be-machined copper rod, and the driving assembly drives the clamping chuck to drive the copper rod to rotate. The adjusting mechanism comprises a first adjusting assembly and a second adjusting assembly. According to the cutting and chamfering equipment based on alloy copper bar machining, through mutual cooperation of the clamping chuck, the driving assembly, the adjusting mechanism and the cutting and chamfering mechanism, synchronous operation of cutting and chamfering of the copper bar can be achieved, on one hand, errors possibly caused by two times of clamping can be effectively reduced, and the consistency and precision of products are improved; and on the other hand, the processing period can be greatly shortened, and the process conversion and waiting time is reduced, so that the production efficiency is remarkably improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of copper rod processing, and in particular relates to a cutting and chamfering device based on alloy copper rod processing. Background Art

[0002] Alloy copper rods, as an important raw material, are widely used in many industries such as electrical, mechanical, and construction. In the processing process, cutting and chamfering are two crucial links, which are directly related to the quality and production efficiency of the product.

[0003] At present, traditional equipment generally adopts a split operation mode when cutting and chamfering alloy copper rods, that is, cutting is performed first, and then the cut alloy copper rods are transferred to another independent device for chamfering. This operation mode is not only inefficient, increases production costs and processing cycles, but also due to the errors that may be introduced during the two clamping and transfer processes, resulting in the consistency of chamfering angles and sizes being difficult to effectively guarantee, thereby affecting the quality and consistency of the final product; therefore, there are deficiencies and it cannot meet the production and use needs of manufacturers. Therefore, it is necessary to further improve it.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a cutting and chamfering device based on alloy copper rod processing is provided, in order to achieve a more practical purpose. Summary of the invention

[0005] In order to solve the above technical problems, the present invention provides a cutting and chamfering device based on alloy copper rod processing, which is achieved by the following specific technical means:

[0006] A cutting and chamfering device based on alloy copper rod processing includes a machine tool, a clamping chuck and a driving assembly arranged on the machine tool, an adjustment mechanism arranged on the machine tool, and a cutting and chamfering mechanism arranged on the adjustment mechanism;

[0007] The clamping chuck is used to clamp and position the copper rod to be processed, and the driving assembly drives the clamping chuck to drive the copper rod to rotate;

[0008] The adjustment mechanism comprises a first adjustment component and a second adjustment component, the first adjustment component drives the cutting chamfering mechanism to perform lateral adjustment, and the second adjustment component drives the cutting chamfering mechanism to perform longitudinal adjustment;

[0009] The cutting and chamfering mechanism includes an assembly frame fixedly mounted on a second adjusting component, the assembly frame is provided with a cutting component for cutting the copper rod, the cutting component is provided with a chamfering component for chamfering the copper rod, and the assembly frame is also provided with a regulating component for positionally regulating the chamfering component. The first regulating component and the second regulating component drive the cutting component and the chamfering component to synchronously cut and chamfer the copper rod.

[0010] As a further description of the above technical solution: the cutting head is driven by the first adjusting component and the second adjusting component to contact the rotating copper rod to start the cutting operation. During the cutting process, the cutting head cuts the copper rod at a stable speed and pressure to ensure the flatness and accuracy of the cutting surface. When the copper rod is cut to a certain distance, the chamfering head contacts the edge of the copper rod and starts to chamfer the copper rod. This setting can realize the simultaneous cutting and chamfering of the copper rod. On the one hand, it can effectively reduce the errors that may be introduced by double clamping and improve the consistency and accuracy of the product. On the other hand, it can greatly shorten the processing cycle, reduce the process conversion and waiting time, thereby significantly improving the production efficiency.

[0011] Furthermore, a first fixed frame is fixedly installed inside the machine tool, and the first adjusting assembly includes a first slide fixedly mounted on the first fixed frame, a first adjusting seat is slidably installed on the first slide, a first adjusting motor is arranged on the right side of the first slide, an output end of the first adjusting motor is rotatably connected to a first screw rod, the first screw rod is screwed to the first adjusting seat by a thread, and the first adjusting motor drives the first screw rod to rotate to drive the first adjusting seat to move laterally.

[0012] As a further description of the above technical solution: through this setting, the lateral adjustment of the cutting and chamfering mechanism can be achieved, so that the position of the cutting and chamfering mechanism can be accurately adjusted to meet the use requirements.

[0013] Furthermore, the second adjustment component includes a second slide seat fixedly mounted on the first adjustment seat, a second adjustment seat is slidably mounted on the second slide seat, a second adjustment motor is arranged on the front side of the second slide seat, an output end of the second adjustment motor is rotatably connected to a second screw rod, the second screw rod is screwed to the second adjustment seat by a threaded connection, and the second adjustment seat is driven to move longitudinally by the second adjustment motor to drive the second screw rod to rotate.

[0014] As a further description of the above technical solution: this arrangement enables longitudinal adjustment of the cutting and chamfering mechanism, so that the position of the cutting and chamfering mechanism can be accurately adjusted to adapt to the size and shape of the copper rod.

[0015] Furthermore, the cutting assembly includes a clamping sleeve fixedly mounted on the assembly frame, on which a cutting head for cutting the copper rod is fixedly mounted, a movable groove and a limiting groove are provided inside the cutting head, and the limiting groove is located on the upper and lower side walls of the movable groove.

[0016] As a further description of the above technical solution: during the cutting process, the cutting head cuts the copper rod at a stable speed and pressure to ensure the flatness and accuracy of the cutting surface. The setting of the movable groove is conducive to the position adjustment of the chamfering head in the chamfering assembly.

[0017] Furthermore, the chamfering assembly includes a chamfering shell slidably assembled in a movable groove, a fixed block is fixedly installed on one side of the chamfering shell, limit blocks are fixedly installed on the upper and lower sides of the chamfering shell, and the limit blocks are located in the limit grooves, a movable shaft is rotatably installed inside the chamfering shell, a connecting piece is fixedly assembled on the outer wall of the movable shaft, and the end of the connecting piece away from the movable shaft passes through the chamfering shell and is fixedly connected to the chamfering head, and the copper rod is chamfered by the chamfering head.

[0018] As a further description of the above technical solution: the copper rod can be chamfered by a chamfering cutter head. This setting can realize the simultaneous cutting and chamfering of the copper rod, which can effectively reduce the errors that may be introduced by double clamping and improve the consistency and precision of the product.

[0019] Furthermore, the regulating component includes an electric telescope fixedly mounted on the assembly frame, a piston rod is provided on one side of the electric telescope, a push plate is fixedly mounted on the end of the piston rod away from the electric telescope, and one side of the push plate extends into the movable groove and is fixedly connected to the fixed block.

[0020] As a further description of the above technical solution: when the position of the chamfering cutter head needs to be adjusted, the position of the chamfering cutter head can be adjusted by driving the electric telescopic device and using the piston rod to push the push plate and the chamfering cutter head.

[0021] Furthermore, a locking mechanism is arranged inside the chamfered shell, and the locking mechanism comprises a locking sleeve fixedly assembled inside the chamfered shell, and a locking ring fixedly assembled on the outer periphery of the movable shaft, and an inner chamber is opened inside the locking sleeve, and an electromagnet ring and a locking assembly are arranged in the inner chamber;

[0022] Wherein, a plurality of locking grooves are provided on the outer circumference of the locking ring.

[0023] As a further description of the above technical solution: by controlling the power supply of the electromagnet ring, the electromagnet ring after power supply generates a magnetic force that attracts the magnet block, thereby achieving the adsorption of the magnet block, and at the same time separating the locking assembly from the locking groove on the locking ring, thereby unlocking the chamfering cutter head, and then being able to adjust the angle of the chamfering cutter head.

[0024] Furthermore, the locking assembly includes a magnet block disposed in the inner chamber of the locking sleeve, a locking member is fixedly mounted on a side of the magnet block away from the electromagnet ring, a reset spring is sleeved around the outer periphery of the locking member, and the reset spring is located between the magnet block and the inner chamber wall of the locking sleeve;

[0025] A reinforcement ring is fixedly mounted on the outer side of the electromagnet ring, and a plurality of reinforcement sliders are fixedly mounted on the outer side of the reinforcement ring. A reinforcement groove is opened on the inner chamber wall of the locking sleeve, and the reinforcement slider is located in the reinforcement groove;

[0026] Wherein, the locking piece is used in conjunction with the locking groove.

[0027] As a further description of the above technical solution: This setting can enhance the stability and accuracy of the chamfering cutter head, effectively avoid errors caused by vibration or impact of the chamfering cutter head during processing, and further ensure the safety and reliability of the processing process.

[0028] Further, a second fixing frame is fixedly installed inside the machine tool, a mounting bracket is fixedly installed on the second fixing frame, the driving assembly includes a driving sleeve rotatably mounted on the mounting bracket, and a driving motor fixedly mounted on the second fixing frame, a driving wheel is fixedly connected to the output end of the driving motor, a driven wheel is fixedly installed on the outer periphery of the driving sleeve, and the driving wheel and the driven wheel are connected through a driving belt transmission;

[0029] Wherein, the right end of the driving sleeve passes through the mounting bracket and is fixedly connected to the clamping chuck.

[0030] As a further description of the above technical solution: the output end of the driving motor is used to drive the driving wheel to rotate, and the cooperation between the driving wheel, the driving belt, the driven wheel and the driving sleeve is utilized to drive the clamping chuck and the alloy copper rod to rotate, thereby realizing the cutting operation of the copper rod.

[0031] Furthermore, a control box for controlling the equipment is fixedly installed on the front side of the machine tool, a feeding port for feeding copper rods is opened on the left side of the machine tool, a protective cover is connected to the machine tool by a hinge, an observation window for observation and a handle for opening and closing the protective cover are fixedly installed on the protective cover, a discharge hopper is fixedly installed inside the machine tool, and a collection box for collecting the copper rods that have been cut and chamfered is provided at the bottom of the discharge hopper.

[0032] As a further description of the above technical solution: the setting of the observation window makes it easy to observe the processing process of the copper rod, which is beneficial to the processing of the copper rod. At the same time, when the copper rod is cut and chamfered, the cut and chamfered copper rod slides along the unloading hopper into the collection box for collection, further improving its practicality.

[0033] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0034] 1. This cutting and chamfering equipment based on alloy copper rod processing cooperates with each other among the clamping chuck, the driving component, the adjusting mechanism and the cutting and chamfering mechanism. The first adjusting component and the second adjusting component drive the cutting head to contact with the rotating copper rod to start the cutting operation. During the cutting process, the cutting head cuts the copper rod at a stable speed and pressure to ensure the flatness and accuracy of the cutting surface. When the copper rod is cut to a certain distance, the chamfering head contacts with the edge of the copper rod to start chamfering the copper rod. This setting can realize the synchronous operation of cutting and chamfering of the copper rod. On the one hand, it can effectively reduce the error that may be introduced by two clampings, improve the consistency and accuracy of the product, and on the other hand, it can greatly shorten the processing cycle, reduce the process conversion and waiting time, thereby significantly improving the production efficiency.

[0035] 2. This cutting and chamfering equipment based on alloy copper rod processing cooperates with the regulating component and the locking mechanism. The regulating component can be used to adjust the position of the chamfering cutter head, and the locking mechanism can be used to unlock and lock the chamfering cutter head, thereby adjusting the angle of the chamfering cutter head and ensuring the accuracy of the chamfering angle and size.

[0036] 3. This cutting and chamfering equipment based on alloy copper rod processing cooperates with the cutting and chamfering mechanism and the locking mechanism. The electromagnet ring is powered off through program control, and the elastic force of the reset spring drives the magnet block and the locking piece to reset, and the locking piece is reinserted into the locking groove on the locking ring to achieve locking and fixation of the movable shaft and the chamfering cutter head, thereby enhancing the stability and precision of the chamfering cutter head, effectively avoiding errors caused by vibration or impact of the chamfering cutter head during processing, further ensuring the safety and reliability of the processing process, and through this setting, the chamfering cutter head can still maintain stable performance during high-speed and high-efficiency processing, thereby ensuring the quality and reliability of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0038] Figure 1 It shows a schematic diagram of an overall three-dimensional structure provided according to an embodiment of the present invention;

[0039] Figure 2A schematic diagram of the opening structure of the protective cover provided in an embodiment of the present invention is shown;

[0040] Figure 3 A schematic diagram of the internal structure of a machine tool provided according to an embodiment of the present invention is shown;

[0041] Figure 4 A schematic diagram of the installation structure of the clamping chuck and the driving assembly provided in an embodiment of the present invention is shown;

[0042] Figure 5 It shows a schematic diagram of the installation structure of the adjustment mechanism and the cutting and chamfering mechanism provided in an embodiment of the present invention;

[0043] Figure 6 A top view of a cutting and chamfering mechanism provided according to an embodiment of the present invention is shown;

[0044] Figure 7 It shows a schematic diagram of the overall structure of a cutting and chamfering mechanism provided according to an embodiment of the present invention;

[0045] Figure 8 A schematic diagram of a local structure of a cutting and chamfering mechanism provided according to an embodiment of the present invention is shown;

[0046] Fig. 9 A schematic diagram of a partial structure of a chamfering assembly provided according to an embodiment of the present invention is shown;

[0047] Fig.10 A schematic diagram of the installation structure of a movable shaft and a chamfering cutter head provided according to an embodiment of the present invention is shown;

[0048] Fig.11 A schematic diagram of the internal structure of a chamfering assembly provided according to an embodiment of the present invention is shown;

[0049] Fig.12 A partial structural schematic diagram of a locking mechanism provided according to an embodiment of the present invention is shown;

[0050] Fig.13 The embodiment of the present invention provides Fig.11 Enlarged schematic diagram of part A in the middle.

[0051] Legend:

[0052] 10. Machine tool; 11. Feed inlet; 12. Protective cover; 121. Observation window; 122. Handle; 13. First fixing frame; 14. Second fixing frame; 141. Mounting bracket; 15. Discharge hopper; 16. Collection box;

[0053] 20. Control chassis;

[0054] 30. Clamping chuck;

[0055] 40. driving assembly; 41. driving sleeve; 42. driving motor; 43. driving wheel; 44. driven wheel; 45. driving belt;

[0056] 50. Adjustment mechanism; 51. First adjustment assembly; 511. First slide seat; 512. First adjustment seat; 513. First adjustment motor; 514. First screw rod; 52. Second adjustment assembly; 521. Second slide seat; 522. Second adjustment seat; 523. Second adjustment motor; 524. Second screw rod;

[0057] 60. Cutting and chamfering mechanism; 61. Assembly frame; 62. Cutting assembly; 621. Clamping sleeve; 622. Cutting head; 6221. Movable slot; 6222. Limiting slot; 63. Chamfering assembly; 631. Chamfering shell; 632. Fixing block; 633. Limiting block; 634. Movable shaft; 6341. Connecting piece; 635. Chamfering head; 64. Control assembly; 641. Electric telescopic device; 642. Piston rod; 643. Push plate;

[0058] 70. Locking mechanism; 71. Locking sleeve; 711. Reinforcement groove; 72. Locking ring; 721. Locking groove; 73. Electromagnet ring; 74. Locking assembly; 741. Magnet block; 742. Locking piece; 743. Return spring; 744. Reinforcement ring; 745. Reinforcement slider. DETAILED DESCRIPTION

[0059] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0060] See also Figures 1 to 13A cutting and chamfering device based on alloy copper rod processing includes a machine tool 10, a clamping chuck 30 and a driving assembly 40 arranged on the machine tool 10, and also includes an adjusting mechanism 50 arranged on the machine tool 10, and a cutting and chamfering mechanism 60 arranged on the adjusting mechanism 50; the clamping chuck 30 is used to clamp and position the copper rod to be processed, and the clamping chuck 30 is driven by the driving assembly 40 to drive the copper rod to rotate; the adjusting mechanism 50 includes a first adjusting assembly 51 and a second adjusting assembly 52, and the cutting and chamfering mechanism 60 is driven by the first adjusting assembly 51 to perform lateral adjustment, and the cutting and chamfering mechanism 60 is driven by the second adjusting assembly 52 to perform longitudinal adjustment; the cutting and chamfering mechanism 60 includes an assembly frame 61 fixedly assembled on the second adjusting assembly 52, and a cutting assembly 62 for cutting the copper rod is arranged on the assembly frame 61, and a chamfering assembly 63 for chamfering the copper rod is arranged on the cutting assembly 62, and the assembly frame 61 is also provided with a chamfering assembly 63 for chamfering the copper rod. A regulating component 64 is provided for regulating the position of the chamfering component 63. The first regulating component 51 and the second regulating component 52 drive the cutting component 62 and the chamfering component 63 to synchronously cut and chamfer the copper rod; the first regulating component 51 and the second regulating component 52 drive the cutting head 622 to contact the rotating copper rod to start the cutting operation. During the cutting process, the cutting head 622 cuts the copper rod at a stable speed and pressure to ensure the flatness and accuracy of the cutting surface. When the copper rod is cut to a certain distance, the chamfering head 635 contacts the edge of the copper rod to start chamfering the copper rod. This setting can realize the synchronous cutting and chamfering of the copper rod. On the one hand, it can effectively reduce the error that may be introduced by the double clamping, improve the consistency and accuracy of the product, and on the other hand, it can greatly shorten the processing cycle, reduce the process conversion and waiting time, thereby significantly improving the production efficiency.

[0061] See also Figures 2 to 4 A second fixed frame 14 is fixedly installed inside the machine tool 10, and a mounting bracket 141 is fixedly installed on the second fixed frame 14. The driving assembly 40 includes a driving sleeve 41 rotatably mounted on the mounting bracket 141, and a driving motor 42 fixedly mounted on the second fixed frame 14. A driving wheel 43 is fixedly connected to the output end of the driving motor 42, and a driven wheel 44 is fixedly installed on the periphery of the driving sleeve 41. The driving wheel 43 and the driven wheel 44 are connected by a driving belt 45; wherein the right end of the driving sleeve 41 passes through the mounting bracket 141 and is fixedly connected to the clamping chuck 30; the driving wheel 43 is driven to rotate by the output end of the driving motor 42, and the cooperation between the driving wheel 43, the driving belt 45, the driven wheel 44 and the driving sleeve 41 is utilized to drive the clamping chuck 30 and the alloy copper rod to rotate, thereby realizing the cutting operation of the copper rod.

[0062] See also Figures 2 to 3 , Figure 5A first fixed frame 13 is fixedly installed inside the machine tool 10, and a first adjusting component 51 includes a first slide 511 fixedly assembled on the first fixed frame 13, and a first adjusting seat 512 is slidably installed on the first slide 511. A first adjusting motor 513 is arranged on the right side of the first slide 511, and the output end of the first adjusting motor 513 is rotatably connected to a first screw rod 514, and the first screw rod 514 is screwed with the first adjusting seat 512 by a thread. The first adjusting motor 513 drives the first screw rod 514 to rotate and drives the first adjusting seat 512 to move laterally; the output end of the first adjusting motor 513 drives the first screw rod 514 to rotate, and drives the first adjusting seat 512 to move laterally, so as to realize the lateral adjustment of the cutting chamfering mechanism 60, so that the position of the cutting chamfering mechanism 60 can be accurately adjusted to meet the use requirements.

[0063] See also Figures 2 to 3 , Figure 5 The second adjusting component 52 includes a second slide 521 fixedly mounted on the first adjusting seat 512, a second adjusting seat 522 is slidably mounted on the second slide 521, a second adjusting motor 523 is arranged on the front side of the second slide 521, an output end of the second adjusting motor 523 is rotatably connected to a second screw rod 524, the second screw rod 524 is screwed to the second adjusting seat 522 by a thread, and the second adjusting motor 523 drives the second screw rod 524 to rotate and drives the second adjusting seat 522 to move longitudinally; the output end of the second adjusting motor 523 drives the second screw rod 524 to rotate and drives the second adjusting seat 522 to move longitudinally, thereby realizing the longitudinal adjustment of the cutting chamfering mechanism 60, so that the position of the cutting chamfering mechanism 60 can be accurately adjusted to adapt to the size and shape of the copper rod.

[0064] See also Figures 5 to 8 The cutting assembly 62 includes a clamping sleeve 621 fixedly mounted on the assembly frame 61, and a cutting head 622 for cutting the copper rod is fixedly mounted on the clamping sleeve 621. A movable groove 6221 and a limiting groove 6222 are provided inside the cutting head 622, and the limiting groove 6222 is located on the upper and lower side walls of the movable groove 6221; during the cutting process, the cutting head 622 cuts the copper rod at a stable speed and pressure to ensure the flatness and accuracy of the cutting surface. The setting of the movable groove 6221 is beneficial to the position adjustment of the chamfering head 635 in the chamfering assembly 63.

[0065] See also Figures 6 to 10The chamfering assembly 63 includes a chamfering shell 631 slidably assembled in the movable groove 6221, a fixed block 632 is fixedly installed on one side of the chamfering shell 631, and limit blocks 633 are fixedly assembled on the upper and lower sides of the chamfering shell 631, and the limit blocks 633 are located in the limit groove 6222, and a movable shaft 634 is rotatably installed inside the chamfering shell 631, and a connecting piece 6341 is fixedly assembled on the outer wall of the movable shaft 634, and the end of the connecting piece 6341 away from the movable shaft 634 passes through the chamfering shell 631 and is fixedly connected to the chamfering cutter head 635, and the copper rod is chamfered by the chamfering cutter head 635; when the copper rod is cut to a certain distance, the chamfering cutter head 635 contacts with the edge of the copper rod and starts to chamfer the copper rod. Through this setting, the cutting and chamfering of the copper rod can be synchronized, which can effectively reduce the error that may be introduced due to the double clamping, and improve the consistency and precision of the product.

[0066] See also Figures 6 to 8 The regulating component 64 includes an electric telescopic device 641 fixedly mounted on the assembly frame 61, a piston rod 642 is provided on one side of the electric telescopic device 641, a push plate 643 is fixedly mounted on the end of the piston rod 642 away from the electric telescopic device 641, one side of the push plate 643 extends into the movable groove 6221 and is fixedly connected to the fixed block 632; when the position of the chamfering cutter head 635 needs to be adjusted, the electric telescopic device 641 is driven, and the piston rod 642 is used to push the push plate 643 and the chamfering cutter head 635 to move, so that the position of the chamfering cutter head 635 can be adjusted.

[0067] See also Figures 9 to 13 A locking mechanism 70 is provided inside the chamfering shell 631, and the locking mechanism 70 includes a locking sleeve 71 fixedly assembled inside the chamfering shell 631, and a locking ring 72 fixedly assembled on the periphery of the movable shaft 634. An inner chamber is provided inside the locking sleeve 71, and an electromagnet ring 73 and a locking assembly 74 are provided in the inner chamber; wherein, a plurality of locking grooves 721 are provided on the periphery of the locking ring 72; by controlling the power supply of the electromagnet ring 73, the electromagnet ring 73 after power supply generates a magnetic force that attracts the magnet block 741, thereby realizing the adsorption of the magnet block 741, and at the same time separating the locking assembly 74 from the locking grooves 721 on the locking ring 72, thereby realizing the unlocking of the chamfering cutter head 635, and then being able to adjust the angle of the chamfering cutter head 635.

[0068] See also Figures 9 to 13The locking assembly 74 includes a magnet block 741 disposed in the inner chamber of the locking sleeve 71, a locking member 742 is fixedly installed on the side of the magnet block 741 away from the electromagnet ring 73, a reset spring 743 is sleeved on the outer periphery of the locking member 742, and the reset spring 743 is located between the magnet block 741 and the inner chamber wall of the locking sleeve 71; a reinforcement ring 744 is fixedly assembled on the outer side of the electromagnet ring 73, and a plurality of reinforcement sliders 745 are fixedly installed on the outer side of the reinforcement ring 744, and a reinforcement slider 745 is provided on the inner chamber wall of the locking sleeve 71. The reinforcing slide block 745 is located in the reinforcing slide block 711; wherein the locking member 742 is used in conjunction with the locking groove 721; by inserting the locking member 742 into the locking groove 721 on the locking ring 72, the movable shaft 634 and the chamfering cutter head 635 can be locked and fixed, thereby enhancing the stability and accuracy of the chamfering cutter head 635, effectively avoiding errors caused by vibration or impact of the chamfering cutter head 635 during processing, and further ensuring the safety and reliability of the processing.

[0069] See also Figures 1 to 3 A control box 20 for controlling the equipment is fixedly mounted on the front side of the machine tool 10, a feed port 11 for feeding copper rods is provided on the left side of the machine tool 10, a protective cover 12 is connected to the machine tool 10 by a hinge, an observation window 121 for observation and a handle 122 for opening and closing the protective cover 12 are fixedly mounted on the protective cover 12, a discharge hopper 15 is fixedly mounted inside the machine tool 10, and a collection box 16 for collecting the copper rods that have been cut and chamfered is provided at the bottom of the discharge hopper 15; the setting of the observation window 121 facilitates the observation of the processing process of the copper rod, which is beneficial to the processing of the copper rod, and at the same time, when the copper rod is cut and chamfered, the copper rod with the good cutting and chamfering slides along the discharge hopper 15 into the collection box 16 for collection, and the equipment automatically resets to prepare for the next operation.

[0070] The specific usage and function of this embodiment are as follows:

[0071] Working principle: When in use, the alloy copper rod to be processed is placed along the feed port 11 on the left side of the machine tool 10, and the clamping chuck 30 is driven to fix and clamp the alloy copper rod through program control to make it firmly positioned; at the same time, the first screw rod 514 is driven to rotate through the output end of the first adjustment motor 513, and the first adjustment seat 512 is driven to move horizontally to achieve horizontal adjustment of the cutting and chamfering mechanism 60, and the second screw rod 524 is driven to rotate through the output end of the second adjustment motor 523, and the second adjustment seat 522 is driven to move longitudinally to achieve longitudinal adjustment of the cutting and chamfering mechanism 60, so that the position of the cutting and chamfering mechanism 60 can be accurately adjusted to adapt to the size and shape of the copper rod;

[0072] At this time, through the control of the program, the driving motor 42 is driven to generate kinetic energy to start running, and the output end of the driving motor 42 is used to drive the driving wheel 43 to rotate, and the cooperation between the driving wheel 43, the driving belt 45, the driven wheel 44 and the driving sleeve 41 is used to drive the clamping chuck 30 and the alloy copper rod to rotate, and at the same time, the first adjustment component 51 and the second adjustment component 52 drive the cutting head 622 to contact with the rotating copper rod to start the cutting operation. During the cutting process, the cutting head 622 cuts the copper rod at a stable speed and pressure to ensure the flatness and accuracy of the cutting surface. When the copper rod is cut to a certain distance, the chamfering head 635 contacts the edge of the copper rod and starts to chamfer the copper rod. This setting can realize the synchronous operation of cutting and chamfering the copper rod. On the one hand, it can effectively reduce the error that may be introduced by the double clamping, improve the consistency and accuracy of the product, and on the other hand, it can greatly shorten the processing cycle, reduce the process conversion and waiting time, thereby significantly improving the production efficiency.

[0073] In addition, when the angle or position of the chamfering cutter head 635 needs to be adjusted, the electric telescopic device 641 is driven, and the piston rod 642 is used to push the push plate 643 and the chamfering cutter head 635 to move, so that the position of the chamfering cutter head 635 can be adjusted, and the electromagnet ring 73 is powered on and controlled. The electromagnet ring 73 after powering on generates a magnetic force that attracts the magnet block 741, thereby achieving the adsorption of the magnet block 741, and at the same time, the locking piece 742 is separated from the locking groove 721 on the locking ring 72, so that the chamfering cutter head 635 is unlocked, and the angle of the chamfering cutter head 635 can be adjusted. The accuracy of the chamfering angle and size is ensured; and when the chamfering cutter head 635 is adjusted, the electromagnet ring 73 is powered off through program control. At this time, based on the elastic force of the reset spring 743, the magnet block 741 and the locking member 742 are reset, and the locking member 742 is reinserted into the locking groove 721 on the locking ring 72, so as to lock and fix the movable shaft 634 and the chamfering cutter head 635, thereby enhancing the stability and accuracy of the chamfering cutter head 635, effectively avoiding errors caused by vibration or impact of the chamfering cutter head 635 during the processing, and further ensuring the safety and reliability of the processing;

[0074] After the copper rod is cut and chamfered, it slides along the discharge hopper 15 into the collection box 16 for collection. At the same time, the equipment automatically resets and prepares for the next operation. Through program control, the equipment can perform multiple operations continuously to improve production efficiency.

[0075] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A cutting and chamfering device based on alloy copper rod processing, comprising a machine tool (10), a clamping chuck (30) and a driving assembly (40) arranged on the machine tool (10), characterized in that: It also includes an adjustment mechanism (50) arranged on the machine tool (10), and a cutting and chamfering mechanism (60) arranged on the adjustment mechanism (50); The clamping chuck (30) is used to clamp and position the copper rod to be processed, and the driving assembly (40) drives the clamping chuck (30) to drive the copper rod to rotate. The adjustment mechanism (50) comprises a first adjustment component (51) and a second adjustment component (52); the first adjustment component (51) drives the cutting chamfering mechanism (60) to perform lateral adjustment, and the second adjustment component (52) drives the cutting chamfering mechanism (60) to perform longitudinal adjustment; The cutting and chamfering mechanism (60) comprises an assembly frame (61) fixedly assembled on the second adjusting assembly (52); the assembly frame (61) is provided with a cutting assembly (62) for cutting the copper rod; the cutting assembly (62) is provided with a chamfering assembly (63) for chamfering the copper rod; the assembly frame (61) is also provided with a regulating assembly (64) for position regulating the chamfering assembly (63); the first regulating assembly (51) and the second regulating assembly (52) drive the cutting assembly (62) and the chamfering assembly (63) to synchronously cut and chamfer the copper rod.

2. The cutting and chamfering equipment based on alloy copper rod processing according to claim 1 is characterized in that: A first fixed frame (13) is fixedly installed inside the machine tool (10); the first adjustment assembly (51) comprises a first slide seat (511) fixedly mounted on the first fixed frame (13); a first adjustment seat (512) is slidably installed on the first slide seat (511); a first adjustment motor (513) is arranged on the right side of the first slide seat (511); an output end of the first adjustment motor (513) is rotatably connected to a first screw rod (514); the first screw rod (514) is screwed to the first adjustment seat (512) via a thread; the first adjustment motor (513) drives the first screw rod (514) to rotate, thereby driving the first adjustment seat (512) to move laterally.

3. The cutting and chamfering equipment based on alloy copper rod processing according to claim 2 is characterized in that: The second adjustment assembly (52) comprises a second slide seat (521) fixedly mounted on the first adjustment seat (512); a second adjustment seat (522) is slidably mounted on the second slide seat (521); a second adjustment motor (523) is arranged on the front side of the second slide seat (521); an output end of the second adjustment motor (523) is rotatably connected to a second screw rod (524); the second screw rod (524) is screwed to the second adjustment seat (522) via a thread; the second adjustment motor (523) drives the second screw rod (524) to rotate, thereby driving the second adjustment seat (522) to move longitudinally.

4. The cutting and chamfering equipment based on alloy copper rod processing according to claim 1 is characterized in that: The cutting assembly (62) comprises a clamping sleeve (621) fixedly mounted on an assembly frame (61); a cutting head (622) for cutting the copper rod is fixedly mounted on the clamping sleeve (621); a movable groove (6221) and a limiting groove (6222) are provided inside the cutting head (622); and the limiting groove (6222) is located on the upper and lower side walls of the movable groove (6221).

5. The cutting and chamfering equipment based on alloy copper rod processing according to claim 4 is characterized in that: The chamfering assembly (63) includes a chamfering shell (631) slidably assembled in a movable groove (6221), a fixed block (632) is fixedly installed on one side of the chamfering shell (631), and limit blocks (633) are fixedly assembled on the upper and lower sides of the chamfering shell (631), and the limit blocks (633) are located in the limit groove (6222), a movable shaft (634) is rotatably installed inside the chamfering shell (631), and a connecting piece (6341) is fixedly assembled on the outer wall of the movable shaft (634), and the end of the connecting piece (6341) away from the movable shaft (634) passes through the chamfering shell (631) and is fixedly connected to the chamfering cutter head (635), and the copper rod is chamfered by the chamfering cutter head (635).

6. The cutting and chamfering equipment based on alloy copper rod processing according to claim 5 is characterized in that: The regulating assembly (64) comprises an electric telescopic device (641) fixedly mounted on an assembly frame (61); a piston rod (642) is provided on one side of the electric telescopic device (641); a push plate (643) is fixedly mounted on one end of the piston rod (642) away from the electric telescopic device (641); one side of the push plate (643) extends into the movable groove (6221) and is fixedly connected to the fixed block (632).

7. The cutting and chamfering equipment based on alloy copper rod processing according to claim 5 is characterized in that: A locking mechanism (70) is arranged inside the chamfered shell (631), and the locking mechanism (70) comprises a locking sleeve (71) fixedly mounted inside the chamfered shell (631), and a locking ring (72) fixedly mounted on the outer periphery of the movable shaft (634); an inner chamber is provided inside the locking sleeve (71), and an electromagnet ring (73) and a locking assembly (74) are arranged in the inner chamber; Wherein, a plurality of locking grooves (721) are formed on the outer periphery of the locking ring (72).

8. The cutting and chamfering equipment based on alloy copper rod processing according to claim 7 is characterized in that: The locking assembly (74) comprises a magnet block (741) arranged in the inner chamber of the locking sleeve (71); a locking member (742) is fixedly mounted on the side of the magnet block (741) away from the electromagnet ring (73); a return spring (743) is sleeved on the outer periphery of the locking member (742); and the return spring (743) is located between the magnet block (741) and the inner chamber wall of the locking sleeve (71); A reinforcement ring (744) is fixedly mounted on the outer side of the electromagnet ring (73), a plurality of reinforcement sliders (745) are fixedly mounted on the outer side of the reinforcement ring (744), a reinforcement groove (711) is opened on the inner chamber wall of the locking sleeve (71), and the reinforcement sliders (745) are located in the reinforcement groove (711); Wherein, the locking member (742) is used in conjunction with the locking groove (721).

9. The cutting and chamfering equipment based on alloy copper rod processing according to claim 1 is characterized in that: A second fixed frame (14) is fixedly installed inside the machine tool (10), a mounting bracket (141) is fixedly installed on the second fixed frame (14), the driving assembly (40) comprises a driving sleeve (41) rotatably mounted on the mounting bracket (141), and a driving motor (42) fixedly mounted on the second fixed frame (14), a driving wheel (43) is fixedly connected to the output end of the driving motor (42), a driven wheel (44) is fixedly installed on the outer periphery of the driving sleeve (41), and the driving wheel (43) and the driven wheel (44) are connected to each other by a driving belt (45); Wherein, the right end of the driving sleeve (41) passes through the mounting bracket (141) and is fixedly connected to the clamping chuck (30).

10. The cutting and chamfering equipment based on alloy copper rod processing according to claim 1 is characterized in that: A control box (20) for controlling the equipment is fixedly mounted on the front side of the machine tool (10); a feed port (11) for feeding copper rods is provided on the left side of the machine tool (10); a protective cover (12) is connected to the machine tool (10) via a hinge; an observation window (121) for observation and a handle (122) for opening and closing the protective cover (12) are fixedly mounted on the protective cover (12); a discharge hopper (15) is fixedly mounted inside the machine tool (10); and a collection box (16) for collecting the copper rods that have been cut and chamfered is provided at the bottom of the discharge hopper (15).

Citation Information

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