Forming machine structure of three-color product

By installing IMR equipment on the one-injection master mold side of the two-color molding machine, the forming process of three-color products is realized, and the problems of long forming cycle, limited pattern and high cost of traditional three-color injection molding machines are solved, and a more efficient and economical forming process is achieved.

CN119502240APending Publication Date: 2025-02-25MITAC PRECISION TECH(KUNSHAN) CORP
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Patent Information

Application Number
CN202311108215.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-08-24
Publication Date
2025-02-25

AI Technical Summary

Technical Problem

When forming a three-color injection molding machine, the molding cycle is long, the pattern is limited, and the cost is high.

Method used

Design a molding machine structure for a three-color product, including a one-injection mold, an IMR equipment and a two-injection mold. By installing IMR equipment on the mother mold side of the injection mold, the pattern foil is accurately positioned and pressed into the mother model cavity by using a foil film and a foil feeding device, and combining the high temperature and high pressure of the injection plastic raw material, the transfer of the pattern is achieved.

Benefits of technology

The three-color product forming process is realized on a two-color machine, shortening the forming cycle, meeting the printing of complex patterns, and reducing equipment investment and production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a three-color product forming machine structure, which comprises a first injection mold, a second injection mold and a third injection mold, the first injection mold is provided with a first injection female mold and a first injection male mold, a first injection product is formed by closing the first injection mold, and a film pressing frame is arranged on one side of a female mold core of the first injection female mold and is used for pressing a foil on a foil film, so that the foil is tightly attached into a cavity of the female mold core; the IMR equipment comprises a foil film and a foil feeding device, the foil film is arranged between the female die core and the film pressing frame, pattern foil is arranged on the foil film, and the pattern foil is formed on the surface of an injection product after being fed into the foil film by the foil feeding device; the secondary injection mold is provided with a secondary injection female mold and a secondary injection male mold, and the secondary injection female mold and the secondary injection male mold are closed to form a secondary injection product. The double-color forming machine has the beneficial effects that the IMR equipment is mounted on the side of the primary injection female mold of the double-color forming machine, so that pattern foil is pressed into a cavity of a female mold core under the action of a film pressing frame after being fed to a foil film by a foil feeding device, and the secondary injection product is formed; printing of complex patterns of three-color products formed on the two-color machine can be achieved, the equipment investment is low, the production cost is saved, and the forming period can be shortened.
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Description

[Technical field]

[0001] The invention relates to the technical field of mold mechanisms, in particular to a molding machine structure for three-color products. [Background technology]

[0002] IMR (In-Moudg Decoration by Roller) is a technology that prints decorative and functional patterns on foil using a high-precision printer. The foil is then fed into a special molding mold for precise positioning using a high-precision foil feeding device. The pattern on the foil is then transferred to the surface of the plastic product through the high temperature and high pressure of the injected plastic raw material.

[0003] A three-color injection molding machine usually has an injection molding machine and three injection pipes. After the mold is closed, the raw materials can be injected into the same mold one by one or at the same time. Figure 1 The three-color product shown in the figure requires three consecutive injections of raw materials when it is molded using a traditional three-color injection molding machine, which makes the molding cycle of the product longer. In addition, the three-color injection molding machine has certain limitations on the patterns that can be molded for three-color products, and the cost of molding products using a three-color machine is higher.

[0004] In view of this, it is necessary to provide a three-color product molding machine structure to solve the above problems. [Summary of the invention]

[0005] The technical problem to be solved by the present invention is that a three-color product is molded by a traditional three-color injection molding machine, but when the product is molded by the traditional three-color injection molding machine, three consecutive injection molding of raw materials must be completed, which makes the molding cycle of the product longer, and the pattern molded by the three-color injection molding machine for the three-color product has certain limitations, and the cost of using the three-color machine to mold the product is high. Therefore, the present invention provides a molding machine structure for a three-color product to solve the above problems.

[0006] The solution of the present invention to solve the technical problem is: a three-color product forming machine structure, comprising:

[0007] A one-shot mold, wherein the one-shot mold is provided with a one-shot female mold and a one-shot male mold, wherein the one-shot female mold and the one-shot male mold are combined to form a one-shot product, and a film pressing frame is provided on one side of the female mold core of the one-shot female mold to form the product, wherein the film pressing frame is used to press the foil on the foil film so that the foil is tightly attached to the mold cavity of the female mold core;

[0008] IMR equipment, the IMR equipment includes a foil film and a foil feeding device, the foil film is arranged in the middle of the mother mold and the film pressing frame, the foil film is provided with a pattern foil printed by a printer, the foil feeding device feeds the pattern foil onto the foil film in the first shot mold for precise positioning, and then presses it into the mold cavity of the mother mold through the film pressing frame, and finally transfers the pattern foil on the foil film to the surface of the first shot product formed simultaneously with it through the high temperature and high pressure of the injected plastic raw material;

[0009] The two-shot mold is provided with a two-shot female mold and a two-shot male mold. After the three-color product is simultaneously molded into a one-shot product and a pattern foil in the one-shot mold, the two-shot female mold and the two-shot male mold are combined to form a two-shot product.

[0010] Preferably, the film pressing frame is made of S136 or 8407 steel.

[0011] Preferably, the printing machine used for printing the pattern foil is a high-precision printing machine, and the foil feeding device is a high-precision foil feeding device.

[0012] The beneficial effect of the present invention is that, by installing the IMR device on the one-shot mother mold side of the two-color molding machine, the pattern foil is sent to the foil film by the foil feeding device for positioning, and then pressed into the mold cavity of the mother mold core under the action of the film pressing frame, which can realize the production process of molding three-color products on the two-color machine. Compared with the three-color injection molding machine, this structure only needs to perform two moldings when molding the product, which can shorten the molding cycle of the product, and can meet the printing of complex patterns, and the equipment investment is low, saving production costs.

Brief Description of the Drawings

[0013] Figure 1 It is a well-known three-color product.

[0014] Figure 2 It is a structural schematic diagram of a molding machine structure of a three-color product of the present invention.

[0015] Figure 3 It is a structural schematic diagram of the present invention in which the pressing film frame presses the pattern foil into the cavity in the mother mold core.

[0016] Figure 4 It is a structural schematic diagram of the two-shot mold in the present invention.

[0017] Figure 5 It is a structural schematic diagram of a product formed by the forming machine in the present invention. [Specific implementation method]

[0018] To further illustrate the technical means and effects of the present invention, the following is a detailed description in conjunction with the embodiments of the present invention and the accompanying drawings.

[0019] The present invention provides a three-color product forming machine structure, comprising:

[0020] A one-shot mold 20, wherein the one-shot mold 20 is provided with a one-shot female mold 101 and a one-shot male mold 102, wherein the one-shot female mold 101 and the one-shot male mold 102 are combined to form a one-shot product, and a film pressing frame 104 is provided on one side of the female mold core 103 of the one-shot female mold 101 to form the product, wherein the film pressing frame 104 is used to press the foil on the foil film 111 so that the foil is tightly attached to the cavity of the female mold core 103;

[0021] The IMR device 30 includes a foil film 111 and a foil feeding device 112. The foil film 111 is arranged in the middle of the mother mold core 103 and the film pressing frame 104. The foil film 111 is provided with a pattern foil 132 printed by a printer. Figure 2 As shown, the foil feeding device 112 feeds the pattern foil 132 onto the foil film 111 in the first injection mold 20 for precise positioning. Figure 3 As shown, the film pressing frame 104 is pressed into the cavity of the mother mold core 103, and finally the pattern foil 132 on the foil film 111 is transferred to the surface of the first shot product 131 formed simultaneously therewith by the high temperature and high pressure of the injected plastic raw material;

[0022] The two-shot mold 40 is provided with a two-shot female mold 121 and a two-shot male mold 122. After the three-color product is simultaneously molded into a one-shot product 131 and a pattern foil 132 in the one-shot mold 20, the two-shot female mold 121 and the two-shot male mold 122 are combined to form a two-shot product 133.

[0023] The film pressing frame 104 is made of S136 or 8407 steel.

[0024] The printing machine used for printing the pattern foil 132 is a high-precision printing machine, and the foil feeding device 112 is a high-precision foil feeding device.

[0025] The beneficial effect of the present invention is that, by installing the IMR device 30 on the one-shot mother mold 101 side of the two-color molding machine, the pattern foil 132 is sent to the foil film 111 by the foil feeding device 112 for positioning, and then is pressed into the cavity of the mother mold core 103 under the action of the film pressing frame 104, which can realize the production process of molding three-color products on the two-color machine. Compared with the three-color injection molding machine, this structure only needs to be molded twice when molding the product, which can shorten the molding cycle of the product, and can meet the printing of complex patterns, and the equipment investment is low, saving production costs.

[0026] It should be pointed out that the present invention is not limited to the above-mentioned implementation modes, and any simple modifications, equivalent changes and modifications made to the above-mentioned embodiments by any technician familiar with the profession based on the technical solution of the present invention fall within the protection scope of the present invention.

Claims

1. A three-color product forming machine structure, characterized in that: include: A one-shot mold, wherein the one-shot mold is provided with a one-shot female mold and a one-shot male mold, wherein the one-shot female mold and the one-shot male mold are combined to form a one-shot product, and a film pressing frame is provided on one side of the female mold core of the one-shot female mold to form the product, wherein the film pressing frame is used to press the foil on the foil film so that the foil is tightly attached to the mold cavity of the female mold core; IMR equipment, the IMR equipment includes a foil film and a foil feeding device, the foil film is arranged in the middle of the mother mold and the film pressing frame, the foil film is provided with a pattern foil printed by a printer, the foil feeding device feeds the pattern foil onto the foil film in the first shot mold for precise positioning, and then presses it into the mold cavity of the mother mold through the film pressing frame, and finally transfers the pattern foil on the foil film to the surface of the first shot product formed simultaneously with it through the high temperature and high pressure of the injected plastic raw material; The two-shot mold is provided with a two-shot female mold and a two-shot male mold. After the three-color product is simultaneously molded into a one-shot product and a pattern foil in the one-shot mold, the two-shot female mold and the two-shot male mold are combined to form a two-shot product.

2. A three-color product forming machine structure as claimed in claim 1, characterized in that: The film pressing frame is made of S136 or 8407 steel.

3. A three-color product forming machine structure as claimed in claim 1, characterized in that: The printing machine used for printing the pattern foil is a high-precision printing machine, and the foil feeding device is a high-precision foil feeding device.

Citation Information

Patent Citations

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    CN102756451A

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