Conveyor with conveying surface width adjusting and overturning functions
By designing a conveyor with the function of adjusting the width of the conveyor surface and flipping, the problem that existing conveyors cannot adapt to workpieces of different specifications and cannot achieve workpiece flips, and efficient workpiece transportation and processing are achieved.
Patent Information
- Application Number
- CN202510090449.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2025-02-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The conveyor surface width of existing conveyors is usually fixed, which cannot adapt to workpiece transportation of different specifications, and cannot achieve the workpiece flip operation, resulting in inefficient workpiece processing.
A conveyor with the function of adjusting the width of the conveying surface and turning the flip is designed, including a driving mechanism, a conveying mechanism, a width adjustment mechanism and a compression mechanism, and the adjustment of the conveying surface width and the flip of the workpiece are achieved through the control assembly and the transmission assembly.
It realizes efficient transportation and flip of workpieces of different specifications, improves processing efficiency, and ensures the stability and safety of workpieces during flipping.
Smart Images

Figure CN119503416A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a conveyor with the functions of adjusting the width of a conveying surface and flipping, belonging to the technical field of logistics transportation. Background Art
[0002] Some workpieces need to be turned over during the production process to facilitate subsequent processing. This turning process is completed by a turning conveyor, which is mainly used to turn the product 180° on the conveyor line. The existing turning conveyor structure consists of two parts: the pressing part and the turning part. The action can be realized by electric, pneumatic and hydraulic systems. my country's utility model patent application number is CN201820071538.5, which discloses a battery loading and flipping conveying device, which includes a first conveying mechanism and a second conveying mechanism extending along the Z-axis direction, and a loading and flipping mechanism is set above the first conveying mechanism and the second conveying mechanism. The loading and flipping mechanism loads the battery sent by the first conveying mechanism and flips it 180° and then places it on the second conveying mechanism for transportation; the loading and flipping mechanism includes a movable guide rail, a mounting frame and a flipping frame. The movable guide rail is set above the first conveying mechanism and the second conveying mechanism and extends along the X-axis direction. The mounting frame is slidably connected to the movable guide rail through a sliding member. The mounting frame is driven by a telescopic driving mechanism to reciprocate along the X-axis direction, and is driven by a lifting driving mechanism to reciprocate along the Y-axis direction. The flipping frame is rotatably arranged in the mounting frame for clamping the battery, and the flipping frame is driven by a flipping driving mechanism to drive the battery to flip 180°. Although the utility model can achieve a 180° flip, the action process of this flipping and conveying device is relatively complicated, requiring repeated lifting, translation, pressing and flipping. The feeding and discharging actions are not continuous, resulting in a slow flipping speed, affecting production efficiency. In addition, it is not suitable for the punching and wiring processing needs of PCB boards. Summary of the invention
[0003] The present invention proposes a conveyor with adjustable conveying surface width and flipping functions, the purpose of which is to solve the problem that the conveying surface width of the existing conveyor is usually fixed, cannot adapt to the transportation of workpieces of different specifications, and cannot realize the flipping operation of the workpiece, thereby resulting in low workpiece processing efficiency.
[0004] The technical solution adopted by the present invention is a conveyor with the functions of adjusting the width of the conveying surface and flipping, including a driving mechanism, a conveying mechanism, a width adjustment mechanism and a clamping mechanism; the driving mechanism is connected to the width adjustment mechanism, the conveying mechanism is installed on the width adjustment mechanism, and the conveying mechanism is used to transport workpieces; the clamping mechanism fixes the workpieces on the conveying mechanism, and the driving mechanism controls the width adjustment mechanism to flip.
[0005] Furthermore, the width adjustment mechanism includes a control component, a guide component, a transmission component, and a first fixed plate, a movable plate, and a second fixed plate that are arranged in sequence at intervals. The control component is connected to the guide component, and the guide component is connected to the transmission component. The control component drives the guide component to rotate, and the guide component rotates while driving the movable plate along the guide component to approach or move away from the second fixed plate.
[0006] Furthermore, the guide assembly includes two groups of guide parts with the same structure, the guide parts include a lead screw, a nut, a bearing seat, a first optical axis, a second optical axis, and a first linear bearing and a second linear bearing, the first linear bearing, the second linear bearing and the nut are installed on the movable plate, the bearing seat is installed on the first fixed plate and the second fixed plate, the lead screw passes through the bearing seat on the first fixed plate, the nut on the movable plate, and the bearing seat on the second fixed plate; the first optical axis passes through the bearing seat on the first fixed plate, the first linear bearing on the movable plate, and the bearing seat on the second fixed plate; the second optical axis passes through the bearing seat on the first fixed plate, the second linear bearing on the movable plate, and the bearing seat on the second fixed plate.
[0007] Furthermore, the control component includes a second motor, a second motor seat, a second motor pulley, a second drive belt, and a second drive pulley; wherein the second motor seat is installed on the first fixed plate, the second motor is installed on the second motor seat, the second motor pulley is installed on the second motor shaft end, the second drive pulley and the second motor pulley are transmitted through the second drive belt, and the second drive pulley is sleeved on one end of the screw; the transmission component includes a first drive pulley, a second drive pulley and a transmission belt, the first drive pulley and the second drive pulley are installed on the other end of the screw, and the first drive pulley and the second drive pulley are transmitted through the transmission belt.
[0008] Furthermore, guide rails are provided at the bottom of the first fixed plate and the second fixed plate, and width adjustment in place sensors are installed on the guide rails. A width adjustment in place detection plate is installed on the bottom of the movable plate, and the width adjustment in place sensor is used to detect the position of the width adjustment in place detection plate.
[0009] Furthermore, the transmission assembly is also provided with a tensioning assembly, which includes a tensioning wheel, a wheel bracket, a tensioning bolt, and a tensioning bracket; the tensioning bracket is installed on the second fixed plate, one end of the tensioning bolt passes through the tensioning bracket and is fixed to the bottom end of the wheel bracket, the tensioning wheel is installed on the tensioning wheel bracket, the tensioning wheel is located below the transmission belt, and the friction between the tensioning wheel and the transmission belt is controlled by rotating the tensioning bolt.
[0010] Furthermore, the driving mechanism includes a first motor, a first reducer, a first motor seat, a first coupling, a first bearing seat, a first rotating shaft and a first rotating shaft seat, wherein the first reducer is installed on the first motor seat, the first motor is connected to the first reducer, the first rotating shaft passes through the first bearing seat and is fixedly connected to the first rotating shaft seat, the first coupling fixedly connects the first reducer and the first rotating shaft, and the first rotating shaft seat is installed on the first fixed plate.
[0011] Furthermore, the width adjusting mechanism is equipped with a flipping detection mechanism for monitoring the flipping angle of the width adjusting mechanism, the flipping detection mechanism includes a second rotating shaft passing through the second bearing seat and fixedly connected to the second rotating shaft seat, the second rotating shaft seat is installed on the second fixed plate; a first detection plate is provided at the end of the second rotating shaft, and a first in-place detection sensor, a second in-place detection sensor, a first overtravel detection sensor, and a second overtravel detection sensor are installed on the second bearing seat, the first in-place detection sensor is used to detect the first detection plate rotating into position, the second in-place detection sensor is used to detect the first detection plate rotating into position, the first overtravel detection sensor is used to detect the first detection plate rotating into position, the second overtravel detection sensor is used to detect the first detection plate rotating into position, the first overtravel detection sensor is used to detect the first detection plate rotating into position, and the second overtravel detection sensor is used to detect the first detection plate rotating into position.
[0012] Furthermore, the clamping mechanism includes a photoelectric position sensor, a clamping cylinder, a clamping plate, a limit cylinder, a limit bending plate, an entry end photoelectric detection sensor, and an outflow end photoelectric detection sensor, wherein the entry end photoelectric detection sensor and the outflow end photoelectric detection sensor are respectively installed on both ends of the conveying mechanism, the photoelectric position sensor is installed on the second fixed plate, the clamping cylinder and the limit cylinder are symmetrically installed on the second fixed plate and the movable plate, respectively, the limit bending plate is installed on the limit cylinder, and the clamping plate is installed on the clamping cylinder. After the photoelectric position sensor detects the position of the workpiece, the limit cylinder drives the limit bending plate to move to the front of the workpiece to stop the workpiece from continuing to move, and the clamping cylinder drives the clamping plate to move to clamp and fix the workpiece.
[0013] Furthermore, the conveying mechanism includes a power component and a transport component; the power component drives the transport component to move, and the transport component is used to transport the workpiece.
[0014] Furthermore, the power assembly includes a third motor, a third motor seat and a third motor pulley; the third motor is respectively mounted on the second fixed plate and the movable plate through the third motor seat, and the third motor shaft end is connected to the third motor pulley; the conveying assembly includes a first transport assembly and a second transport assembly arranged relatively to each other, the first transport assembly includes a first reversing wheel, a first transmission wheel, a first support wheel and a first round belt, the first round belt is wound around the first reversing wheel, the first transmission wheel, the third motor pulley and the first support wheel, the second transport assembly includes a second reversing wheel, a second transmission wheel, a second support wheel and a second round belt, the second round belt is wound around the second reversing wheel, the second transmission wheel and the second support wheel; the first reversing wheel is connected to the driving gear, the driving gear and the driven gear are mounted on the gear seat and mesh with each other, the gear seat is respectively mounted on the second fixed plate and the movable plate, the third motor drives the third motor pulley to rotate, the third motor pulley drives the first round belt to move, and the first round belt and the second round belt are driven to move in the same direction through the transmission cooperation between the driving gear and the driven gear.
[0015] The present invention discloses a conveyor with the functions of adjusting the width of a conveying surface and flipping, and its beneficial effects are that a driving mechanism controls a width adjusting mechanism to flip, which facilitates the processing of workpieces and shortens the processing time; a clamping mechanism clamps and fixes the workpiece to prevent the workpiece from slipping or falling off during the flipping process, thereby ensuring the stability of the processing; a control component controls the movement of a movable plate, thereby adjusting the width of the conveying surface to adapt to different workpiece sizes, thereby improving the conveying efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0017] Figure 1 Shown is a schematic diagram of the main structure of the present invention; Figure 2 The figure is a schematic diagram of the structure of the present invention from a rear view at a first angle; Figure 3 The figure is a second angle schematic diagram of the rear view of the structure of the present invention; Figure 4 The figure is a schematic diagram of the structure of the present invention when viewed from the bottom at a first angle; Figure 5 The figure is a schematic diagram of the structure of the present invention viewed from a second angle from bottom; Figure 6 Shown is a schematic diagram of the structure of the pressing mechanism and the conveying mechanism in the present invention; Figure 7The figure shows a side view of the pressing mechanism and the conveying mechanism on the second fixed plate in the present invention; Figure 8 The figure shows an enlarged schematic diagram of the flip-in-place detection mechanism structure in the present invention; Fig. 9 Shown is an enlarged schematic diagram of the tensioning component structure in the present invention.
[0018] As shown in the figure: 1. first fixed plate; 2. movable plate; 3. second fixed plate; 4. lead screw; 5. nut; 6. bearing seat; 7. first optical axis; 8. second optical axis; 9. first linear bearing; 10. second linear bearing; 11. second motor; 12. second motor seat; 13. second motor pulley; 14. second drive belt; 15. second drive pulley; 16. first transmission pulley; 17. second transmission pulley; 18. transmission belt; 19. guide rail; 20. width adjustment sensor; 21. width adjustment detection plate; 22. tensioning wheel; 23. wheel bracket; 24. tensioning bolt; 25. tensioning bracket; 26. first motor; 27. first reducer; 28. first motor seat; 29. first coupling; 30. first bearing seat; 31. first rotary shaft; 32. first rotary shaft seat; 33. second rotary shaft ; 34. Second bearing seat; 35. Second rotating shaft seat; 36. First detection plate; 37. First in-position detection sensor; 38. Second in-position detection sensor; 39. First overtravel detection sensor; 40. Second overtravel detection sensor; 41. Third motor; 42. Third motor seat; 43. Third motor pulley; 44. Photoelectric position sensor; 45. Clamping cylinder; 46. Pressing plate; 47. Limiting cylinder; 48. Limiting bending plate; 49. Entry end photoelectric detection sensor; 50. Outflow end photoelectric detection sensor; 51. First reversing wheel; 52. First transmission wheel; 53. First supporting wheel; 54. First round belt; 55. Second reversing wheel; 56. Second transmission wheel; 57. Second supporting wheel; 58. Second round belt; 59. Driving gear; 60. Driven gear; 61. Gear seat; 62. Workpiece. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] In order to further understand the content of the present invention, this technical solution is further explained below in conjunction with specific implementation methods.
[0021] Example 1: Figures 1 to 7 As shown, this embodiment provides a conveyor with the functions of adjusting the width of the conveying surface and flipping, including a driving mechanism, a conveying mechanism, a width-adjusting mechanism and a clamping mechanism; the driving mechanism is connected to the width-adjusting mechanism, the conveying mechanism is installed on the width-adjusting mechanism, and the conveying mechanism is used to transport the workpiece 62 to be processed to a specified position; the clamping mechanism fixes the workpiece 62 on the conveying mechanism, and the driving mechanism controls the width-adjusting mechanism to flip to a set angle.
[0022] As a specific implementation of this embodiment, the width adjustment mechanism includes a control component, a guide component, a transmission component, and a first fixed plate 1, a movable plate 2, and a second fixed plate 3 that are arranged in sequence. The control component is connected to the guide component, and the guide component is connected to the transmission component. The control component drives the guide component to rotate; while the guide component rotates, the movable plate 2 approaches or moves away from the second fixed plate 3 along the guide component.
[0023] Among them, the guide assembly includes two groups of guide parts with the same structure, and the two groups of guide parts are arranged in parallel. The guide parts include a lead screw 4, a nut 5, a bearing seat 6, a first optical axis 7, a second optical axis 8, a first linear bearing 9, and a second linear bearing 10. The first linear bearing 9, the second linear bearing 10 and the nut 5 are installed on the movable plate 2, and the bearing seat 6 is installed on the first fixed plate 1 and the second fixed plate 3. The lead screw 4 passes through the bearing seat 6 on the first fixed plate 1, the nut 5 on the movable plate 2, and the bearing seat 6 on the second fixed plate 3; the first optical axis 7 passes through the bearing seat 6 on the first fixed plate 1, the first linear bearing 9 on the movable plate 2, and the bearing seat 6 on the second fixed plate 3; the second optical axis 8 passes through the bearing seat 6 on the first fixed plate 1, the second linear bearing 10 on the movable plate 2, and the bearing seat 6 on the second fixed plate 3.
[0024] Wherein, the control component includes a second motor 11, a second motor seat 12, a second motor pulley 13, a driving belt 14, and a second driving pulley 15; wherein the second motor seat 12 is installed on the first fixed plate 1, the second motor 11 is installed on the second motor seat 12, the second motor pulley 13 is installed on the shaft end of the second motor 11, the second driving pulley 15 and the second motor pulley 13 are transmitted through the driving belt 14, and the second driving pulley 15 is sleeved on one end of the screw 4; the transmission component includes a first transmission pulley 16, a second transmission pulley 17 and a transmission belt 18, the first transmission pulley 16 and the second transmission pulley 17 are installed at the other end of the screw 4, and the first transmission pulley 16 and the second transmission pulley 17 are transmitted through the transmission belt 18.
[0025] The second motor 11 drives the second motor pulley 13 to rotate, and the second motor pulley 13 drives the second drive pulley 15 to rotate, thereby driving one of the lead screws 4 to rotate, and the other lead screw 4 is rotated through the transmission assembly. While the lead screw 4 rotates, the moving plate 2 moves linearly along the lead screw 4, so that the moving plate 2 approaches the second fixed plate 3 or moves away from the second fixed plate 3. To ensure the stability of movement, the first optical axis 7 and the second optical axis 8 sequentially penetrate the first fixed plate 1, the moving plate 2 and the second fixed plate 3. By moving the moving plate 2 close to or away from the second fixed plate 3, the purpose of adjusting the width of the conveying surface is achieved to adapt to the transportation of workpieces 62 of different specifications.
[0026] As a specific implementation of this embodiment, the conveying mechanism includes a power component and a transport component; the power component drives the transport component to move, and the transport component is used to transport the workpiece 62. Among them, the power component includes a third motor 41, a third motor seat 42 and a third motor pulley 43; the third motor 41 is respectively installed on the second fixed plate 3 and the movable plate 2 through the third motor seat 42, and the shaft end of the third motor 41 is connected to the third motor pulley 43; the transport component includes a first transport component and a second transport component that are arranged oppositely, the first transport component includes a first reversing wheel 51, a first transmission wheel 52, a first support wheel 53 and a first round belt 54, the first round belt 54 is wound around the first reversing wheel 51, the first transmission wheel 52, the third motor pulley 43 and the first support wheel 53, the second transport component includes a second reversing wheel 51, a first transmission wheel 52, a first support wheel 53 and a first round belt 54, The first reversing wheel 51 is connected with the driving gear 59, the driving gear 59 and the driven gear 60 are mounted on the gear seat 61 and mesh with each other, and the gear seat 61 is respectively mounted on the second fixed plate 3 and the movable plate 2. The third motor 41 drives the third motor pulley 43 to rotate, and the third motor pulley 43 drives the first round belt 54 to move. Through the transmission cooperation between the driving gear 59 and the driven gear 60, the first round belt 54 and the second round belt 58 are driven to move in the same direction. The workpiece 62 is located between the first round belt 54 and the second round belt 58 and drives the workpiece 62 to move. The first support wheel 53 and the second support wheel 57 press and support the workpiece 62. The third motor 41 drives the third motor pulley 43 to rotate, and the third motor pulley 43 drives the first round belt 54 to move, thereby making the first round belt 54 and the second round belt 58 move in the same direction.
[0027] As a specific implementation of this embodiment, the clamping mechanism includes a photoelectric position sensor 44, a clamping cylinder 45, a clamping plate 46, a limit cylinder 47, a limit bending plate 48, an entry end photoelectric detection sensor 49, and an outflow end photoelectric detection sensor 50, wherein the entry end photoelectric detection sensor 49 and the outflow end photoelectric detection sensor 50 are respectively installed at both ends of the conveying mechanism, the photoelectric position sensor 44 is installed on the second fixed plate 3, the clamping cylinder 45 and the limit cylinder 47 are respectively symmetrically installed on the second fixed plate 3 and the movable plate 2, one end of the limit bending plate 48 is installed on the output end of the limit cylinder 47, and one end of the clamping plate 46 is installed on the output end of the clamping cylinder 45, and the other ends of the limit bending plate 48 and the clamping plate 46 both extend between the movable plate 2 and the second fixed plate 3. After the photoelectric position sensor 44 detects the position of the workpiece 62, the limit cylinder 47 drives the limit bending plate 48 to move to the front of the workpiece 62 to block the workpiece 62 from moving further, and the clamping cylinder 45 drives the clamping plate 46 to move to clamp and fix the workpiece 62. When the workpiece 62 enters the conveying mechanism, the entry end photoelectric detection sensor 49 detects the entry signal. When the photoelectric position sensor 44 detects the position of the workpiece 62, the limit cylinder 47 retracts and drives the limit bending plate 48 to drop above the first round belt 54. The limit bending plate 48 prevents the workpiece 62 from moving forward. Then the clamping cylinder retracts and drives the clamping plate 46 to drop. When the end of the clamping plate 46 contacts the upper surface of the workpiece 62, the workpiece 62 is supported by the first support wheel 53, the second support wheel 57 and the second round belt 58 below, thereby completing the clamping and fixing of the workpiece 62. Then the driving mechanism drives the width adjusting mechanism to flip, and after the workpiece 62 completes the relevant processing, the driving mechanism drives the width adjusting mechanism to flip in the opposite direction, and after the relevant processing is completed, the driving mechanism drives the width adjusting mechanism to reset, and the limiting cylinder 47 and the clamping cylinder extend respectively, thereby separating the limiting bending plate 48 and the clamping plate 46 from the workpiece 62, and the conveying mechanism conveys the processed workpiece 62 away. When the outflow end photoelectric detection sensor 50 detects the outflow signal, it indicates that the workpiece 62 has left the conveying mechanism.
[0028] Example 2: Figures 1 to 7As shown, on the basis of Example 1, a guide rail 19 is provided at the bottom of the first fixed plate 1 and the second fixed plate 3, a width adjustment sensor 20 is installed on the guide rail 19, a width adjustment detection plate 21 is installed at the bottom of the movable plate 2, and the width adjustment sensor 20 is used to detect the position of the width adjustment detection plate 21. The driving mechanism includes a first motor 26, a first reducer 27, a first motor seat 28, a first coupling 29, a first bearing seat 30, a first rotating shaft 31 and a first rotating shaft seat 32, wherein the first reducer 27 is installed on the first motor seat 28, the first motor 26 is connected to the first reducer 27, the first rotating shaft 31 passes through the first bearing seat 30 and is fixedly connected to the first rotating shaft seat 32, the first coupling 29 fixes the first reducer 27 and the first rotating shaft 31, and the first rotating shaft seat 32 is installed on the first fixed plate 1.
[0029] The first motor 26 drives the width adjustment mechanism to flip. When the first motor 26 rotates forward, the width adjustment mechanism rotates clockwise. When the first motor 26 rotates reversely, the width adjustment mechanism rotates counterclockwise. In this embodiment, by providing a width adjustment in place detection plate 21 and a width adjustment in place sensor 20, when the width adjustment in place sensor 20 detects the position of the width adjustment in place detection plate 21, it indicates that the moving plate 2 has moved into place, thereby achieving precise control and precise displacement.
[0030] Example 3: Figures 1 to 8As shown, on the basis of Example 1, a flipping detection mechanism for monitoring the flipping angle of the width adjusting mechanism is installed on the width adjusting mechanism, and specifically, a flipping detection mechanism is provided on the second fixed plate 3. The flipping detection mechanism comprises a second rotating shaft 33 that passes through the second bearing seat 34 and is fixedly connected to the second rotating shaft seat 35, and the second rotating shaft seat 35 is installed on the second fixed plate 3; a first detection plate 36 is provided at the end of the second rotating shaft 33, and a first in-position detection sensor 37, a second in-position detection sensor 38, a first overtravel detection sensor 39, and a second overtravel detection sensor 40 are installed on the second bearing seat 34, the first in-position detection sensor 37 is used to detect the first detection plate 36 rotating forward in position, the second in-position detection sensor 38 is used to detect the first detection plate 36 rotating backward in position, the first overtravel detection sensor 39 is used to detect the first detection plate 36 rotating forward overtravel, and the second overtravel detection sensor 40 is used to detect the first detection plate 36 rotating backward overtravel. When the driving mechanism drives the width adjusting mechanism to flip clockwise, the flip-in-place detection mechanism also flips accordingly. Specifically, the first detection plate 36 flips accordingly. When the first detection plate 36 moves to the first in-place detection sensor 37, the first in-place detection sensor 37 feeds back a forward rotation in-place signal, indicating that the driving mechanism drives the width adjusting mechanism to flip accurately. If the first detection plate 36 continues to rotate clockwise and passes the first in-place detection sensor 37 and is detected in position by the first over-travel detection sensor 39, it indicates that the driving mechanism has not flipped accurately. The first over-travel detection sensor 39 feeds back a forward rotation over-travel signal, and the driving mechanism stops driving immediately. Similarly, the driving mechanism When the mechanism drives the width adjusting mechanism to flip counterclockwise, the flip-in-place detection mechanism also flips accordingly. Specifically, the first detection plate 36 flips accordingly. When the first detection plate 36 moves to the second in-place detection sensor 38, the second in-place detection sensor 38 feeds back a reverse in-place signal, indicating that the driving mechanism drives the width adjusting mechanism to flip accurately. If the first detection plate 36 continues to rotate counterclockwise and passes the second in-place detection sensor 38 and is detected by the second over-travel detection sensor 40, it indicates that the driving mechanism has not flipped accurately. The second over-travel detection sensor 40 feeds back a reverse over-travel signal. At this time, the driving mechanism immediately stops driving to ensure safe operation.
[0031] Example 4: Figures 1 to 9As shown, on the basis of Example 1, the transmission assembly is further provided with a tensioning assembly, which includes a tensioning wheel 22, a wheel bracket 23, a tensioning bolt 24, and a tensioning bracket 25; the tensioning bracket 25 is installed on the second fixed plate 3, one end of the tensioning bolt 24 passes through the tensioning bracket 25 and is fixed to the bottom end of the wheel bracket 23, the tensioning wheel 22 is installed on the tensioning wheel 22 bracket, the tensioning wheel 22 is located below the transmission belt 18, and the friction between the tensioning wheel 22 and the transmission belt 18 is controlled by rotating the tensioning bolt 24. Specifically, the tensioning bolt 24 is rotated to move the tensioning bolt 24 upward, the tensioning bolt 24 lifts the tensioning bracket 25, the tensioning wheel 22 contacts the transmission belt 18, and the transmission belt 18 is gradually lifted to achieve the tensioning of the transmission belt 18; similarly, the tensioning bolt 24 is rotated in the opposite direction, the tensioning bolt 24 moves downward, so that the tensioning wheel 22 is separated from the transmission belt 18, and the tensioned state is released.
[0032] Example 5: Figures 1 to 9 As shown, this embodiment is a combination of embodiments 1-4, and each electrical component is controlled and operated by a PLC controller, and the details are not repeated here.
[0033] Taking Example 5 as an example, Figures 1 to 9As shown, in this embodiment, both the front and back sides of the workpiece 62 need to be processed. This embodiment takes the drilling operation on the workpiece 62 as an example. The working process of the present invention is specifically as follows: according to the specifications of the workpiece 62, the second motor 11 indirectly drives the moving plate 2 to move linearly along the lead screw 4, thereby completing the adjustment of the width of the conveying surface. During the process, the position feedback is performed through the width adjustment detection plate 21 and the width adjustment sensor 20 to achieve precise control. The third motor 41 drives the third motor pulley 43 to rotate, and the third motor pulley 43 drives the first round belt 54 to move, thereby making the first round belt 54 and the second round belt 58 move in the same direction to realize the conveying of the workpiece 62. Specifically, in the initial state, the clamping cylinder extends and the limit cylinder 47 extends. When the workpiece 62 enters the conveying mechanism, the workpiece 62 is in the gap between the first round belt 54 and the second round belt 58, and the photoelectric detection sensor 49 at the entry end of the workpiece 62 detects an entry signal. When the photoelectric position sensor 44 detects the position of the workpiece 62, the limit cylinder 47 retracts and drives the limit bending plate 48 to descend to above the first round belt 54. The limit bending plate 48 prevents the workpiece 62 from moving forward. Then the clamping cylinder retracts and drives the clamping plate 46 to descend. When the end of the clamping plate 46 contacts the upper surface of the workpiece 62, the workpiece 62 is supported by the first support wheel 53, the second support wheel 57 and the second round belt 58 at this time, thereby completing the clamping and fixing of the workpiece 62 to ensure the stability of the workpiece 62 during the flipping process. Then the driving mechanism drives the width adjustment mechanism to flip, and after the workpiece 62 completes the front drilling process, the driving mechanism drives the width adjustment mechanism to flip in the opposite direction, and after the workpiece 62 completes the back drilling process, the driving mechanism drives the width adjustment mechanism to reset, and the limit cylinder 47 and the clamping cylinder extend respectively, so that the limit bending plate 48 and the clamping plate 46 are separated from the workpiece 62, and the limit bending plate 48 and the clamping plate 46 release the workpiece 62, and the conveying mechanism conveys the workpiece 62 after processing. When the outflow end photoelectric detection sensor 50 detects the outflow signal, it indicates that the workpiece 62 has been separated from the conveying mechanism, that is, when the outflow end photoelectric detection sensor 50 cannot detect the workpiece 62, it indicates that the workpiece 62 has been separated from the equipment. When the first motor 26 drives the width adjustment mechanism to flip, the first motor 26 drives the width adjustment mechanism to rotate clockwise when it rotates forward, and drives the width adjustment mechanism to rotate counterclockwise when it rotates reversely. The first in-place detection sensor 37, the second in-place detection sensor 38, the first over-travel detection sensor 39, and the second over-travel detection sensor 40 are respectively used to detect the position of the first detection plate 36, that is, the width adjustment mechanism or the flip angle of the workpiece 62. The first in-place detection sensor 37, the second in-place detection sensor 38, the first over-travel detection sensor 39, and the second over-travel detection sensor 40 respectively feed back a forward rotation in-place signal, a reverse rotation in-place signal, a forward rotation over-travel signal, and a reverse rotation over-travel signal. When the first in-place detection sensor 37 or the second in-place detection sensor 38 detects a forward rotation in-place signal or a reverse rotation in-place signal, the first motor 26 stops rotating, and the equipment performs the next preset drilling action.When the first overtravel detection sensor 39 or the second overtravel detection sensor 40 detects a forward overtravel or reverse overtravel signal, the equipment stops urgently to ensure safe operation. During the process, tensioning operation is performed with the help of the tensioning assembly as needed.
[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A conveyor with the function of adjusting the conveying surface width and flipping, characterized in that: The invention comprises a driving mechanism, a conveying mechanism, a width adjustment mechanism and a clamping mechanism; the driving mechanism is connected to the width adjustment mechanism, the conveying mechanism is installed on the width adjustment mechanism, and the conveying mechanism is used to transport a workpiece (62); the clamping mechanism fixes the workpiece (62) on the conveying mechanism, and the driving mechanism controls the width adjustment mechanism to flip, the width adjustment mechanism comprises a control component, a guide component, a transmission component, and a first fixed plate (1), a movable plate (2), and a second fixed plate (3) arranged in sequence, the control component is connected to the guide component, the guide component is connected to the transmission component, the control component drives the guide component to rotate, and the guide component drives the movable plate (2) to move closer to or away from the second fixed plate (3) along the guide component while rotating; The clamping mechanism comprises a photoelectric position sensor (44), a clamping cylinder (45), a clamping plate (46), a limit cylinder (47), a limit bending plate (48), an inlet end photoelectric detection sensor (49), and an outlet end photoelectric detection sensor (50), wherein the inlet end photoelectric detection sensor (49) and the outlet end photoelectric detection sensor (50) are respectively mounted at both ends of the conveying mechanism, the photoelectric position sensor (44) is mounted on the second fixed plate (3), the clamping cylinder (45) and the limit cylinder (47) are mounted on the second fixed plate (3), and the clamping cylinder (45) and the limit cylinder (47) are mounted on the second fixed plate (3). The cylinder (47) is symmetrically mounted on the second fixed plate (3) and the movable plate (2), respectively; the limit bending plate (48) is mounted on the limit cylinder (47); and the clamping plate (46) is mounted on the clamping cylinder (45); after the photoelectric position sensor (44) detects the position of the workpiece (62), the limit cylinder (47) drives the limit bending plate (48) to move to prevent the workpiece (62) from moving further, and the clamping cylinder (45) drives the clamping plate (46) to move to clamp and fix the workpiece (62).
2. A conveyor with conveying surface width adjustment and turnover function according to claim 1, characterized in that: The guide assembly comprises two groups of guide parts with the same structure, wherein the guide parts comprise a lead screw (4), a nut (5), a bearing seat (6), a first optical axis (7), a second optical axis (8), a first linear bearing (9), and a second linear bearing (10); the first linear bearing (9), the second linear bearing (10), and the nut (5) are mounted on the movable plate (2); the bearing seat (6) is mounted on the first fixed plate (1) and the second fixed plate (3); the lead screw (4) passes through the bearing seat (6) on the first fixed plate (1), the nut (5) on the movable plate (2), and the bearing seat (6) on the second fixed plate (3); the first optical axis (7) passes through the bearing seat (6) on the first fixed plate (1), the first linear bearing (9) on the movable plate (2), and the bearing seat (6) on the second fixed plate (3); and the second optical axis (8) passes through the bearing seat (6) on the first fixed plate (1), the second linear bearing (10) on the movable plate (2), and the bearing seat (6) on the second fixed plate (3).
3. A conveyor with conveying surface width adjustment and turnover function according to claim 2, characterized in that: The control component comprises a second motor (11), a second motor seat (12), a second motor pulley (13), a second drive belt (14), and a second drive pulley (15); wherein the second motor seat (12) is mounted on the first fixing plate (1), the second motor (11) is mounted on the second motor seat (12), the second motor pulley (13) is mounted on the shaft end of the second motor (11), the second drive pulley (15) and the second motor pulley (13) are driven by the second drive belt (14), and the second drive pulley (15) is sleeved on one end of the lead screw (4); and the transmission component comprises a first drive pulley (16), a second drive pulley (17), and a transmission belt (18), wherein the first drive pulley (16) and the second drive pulley (17) are mounted on the other end of the lead screw (4), and the first drive pulley (16) and the second drive pulley (17) are driven by the transmission belt (18).
4. The conveyor with the function of adjusting the conveying surface width and flipping according to claim 1, characterized in that: The width adjustment mechanism is provided with a flipping detection mechanism for monitoring the flipping angle of the width adjustment mechanism. The flipping detection mechanism comprises a second rotating shaft (33) passing through a second bearing seat (34) and fixedly connected to a second rotating shaft seat (35), wherein the second rotating shaft seat (35) is installed on a second fixed plate (3); a first detection plate (36) is provided at the end of the second rotating shaft (33); a first in-position detection sensor (37), a second in-position detection sensor (38), a first overtravel detection sensor (39), and a second overtravel detection sensor (40) are installed on the second bearing seat (34); the first in-position detection sensor (37) is used to detect that the first detection plate (36) is in position when it is rotated forward; the second in-position detection sensor (38) is used to detect that the first detection plate (36) is in position when it is reversed; the first overtravel detection sensor (39) is used to detect that the first detection plate (36) is in overtravel when it is rotated forward; and the second overtravel detection sensor (40) is used to detect that the first detection plate (36) is in overtravel when it is reversed.
5. The conveyor with the function of adjusting the conveying surface width and flipping according to claim 1, characterized in that: A guide rail (19) is provided at the bottom of the first fixed plate (1) and the second fixed plate (3), a width adjustment in place sensor (20) is installed on the guide rail (19), a width adjustment in place detection plate (21) is installed on the bottom of the movable plate (2), and the width adjustment in place sensor (20) is used to detect the position of the width adjustment in place detection plate (21).
6. The conveyor with the function of adjusting the conveying surface width and flipping according to claim 1, characterized in that: The transmission assembly is further provided with a tensioning assembly, the tensioning assembly comprising a tensioning wheel (22), a wheel bracket (23), a tensioning bolt (24), and a tensioning bracket (25); the tensioning bracket (25) is mounted on the second fixing plate (3); one end of the tensioning bolt (24) passes through the tensioning bracket (25) and is fixed to the bottom end of the wheel bracket (23); the tensioning wheel (22) is mounted on the tensioning wheel (22) bracket; the tensioning wheel (22) is located below the transmission belt (18); and the friction between the tensioning wheel (22) and the transmission belt (18) is controlled by rotating the tensioning bolt (24).
7. A conveyor with conveying surface width adjustment and turnover function according to any one of claims 1 to 6, characterized in that: The conveying mechanism includes a power component and a transport component; the power component drives the transport component to move.
8. The conveyor with conveying surface width adjustment and turnover function according to claim 7, characterized in that: The power assembly comprises a third motor (41), a third motor seat (42) and a third motor pulley (43); the third motor (41) is respectively mounted on the second fixed plate (3) and the movable plate (2) via the third motor seat (42); the shaft end of the third motor (41) is connected to the third motor pulley (43); the transport assembly comprises a first transport assembly and a second transport assembly which are arranged opposite to each other; the first transport assembly comprises a first reversing wheel (51), a first transmission wheel (52), a first support wheel (53) and a first round belt (54); the first round belt (54) is wound around the first reversing wheel (51), the first transmission wheel (52), the third motor pulley (43) and the first support wheel (53); the second transport assembly comprises a second reversing wheel (55), a second A transmission wheel (56), a second support wheel (57) and a second round belt (58), wherein the second round belt (58) is wound around a second reversing wheel (55), a second transmission wheel (56) and a second support wheel (57); the first reversing wheel (51) is connected to a driving gear (59); the driving gear (59) and a driven gear (60) are mounted on a gear seat (61) and mesh with each other; the gear seat (61) is mounted on a second fixed plate (3) and a movable plate (2) respectively; the third motor (41) drives the third motor pulley (43) to rotate; the third motor pulley (43) drives the first round belt (54) to move; and the first round belt (54) and the second round belt (58) are driven to move in the same direction through the transmission cooperation between the driving gear (59) and the driven gear (60).
Citation Information
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