Glue removing machine for alloy resistor plate

By designing an alloy resistor sheet degluing machine, using an automated material extraction mechanism and degluing mold, the automatic degluing of alloy resistor sheet is achieved, solving the high cost and low efficiency problems caused by manual operation and improving production efficiency.

CN119503431APending Publication Date: 2025-02-25GUOBANG ELECTRONIC TECH (JIANGSU) CO LTD
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Patent Information

Application Number
CN202411647285.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-02-25

AI Technical Summary

Technical Problem

The degluing process of alloy resistors mainly relies on manual operations, resulting in high cost and unstable production efficiency, which is limited by personnel fatigue.

Method used

An alloy resistor sheet degluing machine is designed, using an automated material pickup mechanism and a degluing mold, and simulates manual operation principles through multiple material claws to realize automatic degluing of sheets.

Benefits of technology

This greatly improves the working efficiency of glue removal, reduces costs, and avoids the decline in production efficiency caused by artificial fatigue.

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Abstract

The invention relates to an alloy resistor plate degumming machine which is provided with a rack, a degumming mold is arranged in the middle of the rack, the two sides of the degumming mold are each provided with a material taking mechanism and a material changing bin assembly, and the material taking mechanisms are used for moving plates between the degumming mold and the material changing bin assemblies. During use, the material claws of the material taking mechanism grab a plate and move and place the plate into the degumming mold, degumming is achieved through downward pressing of the degumming mold, after degumming of the mold is completed, the material taking mechanism moves to the material changing bin assembly, the four material claws fixedly simulate the index finger and the thumb of a worker to grab a material piece, the plate cannot be damaged, and the degumming efficiency is greatly improved; according to the material changing bin assembly, the two material changing bins are arranged on the supporting base, the material changing bin mechanism can move the two material changing bins to conduct discharging and discharging, the jacking mechanism can adapt to the height of the clamping jaw, a material plate on the uppermost portion in the material changing bins is jacked to the height suitable for grabbing of the clamping jaw, use is convenient, and the glue removing efficiency is greatly improved through mutual cooperation of the mechanisms.
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Description

Technical Field

[0001] The invention relates to the technical field of alloy resistor manufacturing, in particular to an alloy resistor plate material degumming machine. Background Art

[0002] The material of alloy resistors is mainly copper alloy, which has the characteristics of low resistance, high stability, high power, etc. During processing, the sheet materials need to be punched, packaged, debonded, sandblasted, printed, cut and electroplated in sequence. In the debonding process, multiple cutting molds are needed to remove the residual glue on the periphery of the product in stages. At present, the debonding of alloy resistors is generally done by manually operating a press machine to debond the sheet materials, which is costly and the production efficiency is unstable, which is reduced due to the fatigue of the personnel. Summary of the invention

[0003] In view of the above problems, the purpose of the present invention is to provide an alloy resistor plate material debonding machine, which can automatically debond the alloy resistor plate material and greatly improve the work efficiency.

[0004] In order to solve the above technical problems, the first technical solution adopted by the present invention is as follows: an alloy resistor plate degumming machine, comprising a frame, a degumming mold is arranged in the middle of the frame, and a material taking mechanism and a silo assembly are arranged on both sides of the degumming mold, wherein the material taking mechanism is used to move the material plate between the degumming mold and the silo assembly.

[0005] The material taking mechanism comprises a moving module mounted on a frame, the moving module is provided with a base plate, the base plate is provided with two contraction cylinders, each of the contraction cylinders is provided with a pair of material claws, the material claws are mounted on the linear guide rails of the contraction cylinders, the material claws are provided with sheet material fixing grooves at the inner corners, and the four sheet material fixing grooves can be combined into a large groove after the material claws are closed, the debonding mold comprises an upper mold base, a lower mold base and a stripping plate, the stripping plate is mounted on the upper mold base, the lower mold base is provided with a material plate groove, and the upper mold base is provided with a mold driving cylinder.

[0006] The silo assembly has a support seat, a silo changing mechanism is provided on the support seat, two silo assemblies are provided on the silo mechanism, a top plate assembly is provided in the silo assembly, the silo mechanism includes a silo changing track provided on the support seat, a silo changing slider and a silo changing cylinder are provided on the silo track, the two silo assemblies are mounted on the silo changing slider and can reciprocate along the silo track driven by the silo changing cylinder, the top plate assembly includes a top plate and a lifting motor, the top plate is provided in the silo assembly, and the lifting motor can push the top plate up and down.

[0007] In the above technical solution, the sheet material fixing groove is rectangular, and four of the sheet material fixing grooves can be assembled into a large rectangular groove at the center position of the base plate.

[0008] In the above technical solution, an adjusting slider is provided in the linear guide rail, and the material claw is mounted on the adjusting slider by bolts.

[0009] In the above technical solution, a photoelectric sensor is provided on the upper part of the substrate.

[0010] In the above technical solution, the moving module includes a moving bracket, on which a moving track and a moving motor are provided. The substrate is mounted on a moving slider on the moving track and can move along the moving track with the moving slider when driven by the moving motor.

[0011] In the above technical solution, an observation slot is provided on one side of the silo assembly.

[0012] In the above technical solution, a material changing bin frame is provided on the top plate, and an adjustment handle is provided on one side of the material changing bin frame.

[0013] In the above technical solution, a photoelectric sensor is provided on one side of the silo, and the sensor head of the photoelectric sensor faces the inside of the silo.

[0014] In the above technical solution, both sides of the upper die seat and the lower die seat are connected by guide columns. The upper die seat can be lifted and lowered along the guide columns under the drive of the mold driving cylinder. Limit columns are provided around the upper die seat and the lower die seat.

[0015] To sum up, the technical solution of the present invention has the following beneficial effects compared with traditional technical means: the material picking mechanism of the present invention simulates the principle and trajectory of manual operation, and completes the grabbing of sheet metal through multiple material claws. When in use, the material claws of the material picking mechanism grab the sheet metal and move it into the mold, and then start the oil cylinder of the degumming mold on the frame, and realize degumming by pressing down the degumming mold. After the degumming of the mold is completed, the material picking mechanism takes out the degummed sheet and puts it into the hopper assembly to complete the degumming process. The four material claws are fixed to simulate the manual index finger and thumb to grab the sheet metal, which will not damage the sheet metal, and cooperate with the moving module to realize automatic degumming.

[0016] The silo assembly is provided with two material changing silos on the support seat. The material changing silo mechanism can move the two material changing silos to discharge and unload materials, while the lifting mechanism can adapt to the height of the clamping claws and lift the uppermost material plate in the material changing silo to a height suitable for the clamping claws to grasp. It is easy to use, and the efficiency of degumming is greatly improved by the cooperation of several mechanisms. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The foregoing and other objects, features and advantages of the present invention will become more apparent from the following detailed description taken in conjunction with the accompanying drawings.

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0019] Figure 2 for Figure 1 A partial enlarged schematic diagram of

[0020] Figure 3 It is a schematic diagram of the main structure of the present invention;

[0021] Figure 4 It is a three-dimensional schematic diagram of the material taking mechanism in the present invention;

[0022] Figure 5 It is a three-dimensional schematic diagram of the material taking mechanism in the present invention from another direction;

[0023] Figure 6 for Figure 4 A partial enlarged schematic diagram of

[0024] Figure 7 It is a three-dimensional structural schematic diagram of the debonding mold in the present invention;

[0025] Figure 8 This is a schematic diagram of the main structure of the degumming mold in the present invention.

[0026] Fig. 9 It is a three-dimensional structural schematic diagram of the silo assembly in the present invention;

[0027] Fig.10 is a schematic diagram of a top plate assembly in the present invention;

[0028] Fig.11 It is a schematic diagram of the alloy resistor sheet;

[0029] The numbers are as follows: 100, frame; 200, degumming mold; 210, upper mold base; 220, lower mold base; 221, material plate slot; 230, stripping plate; 240, mold driving cylinder; 250, guide column; 260, limit column; 300, material taking mechanism; 310, moving module; 311, moving bracket; 312, moving track; 313, moving motor; 314, moving slider; 320, base plate; 330, retracting cylinder; 331, linear guide rail; 332. Adjusting slider; 340. Material claw; 341. Sheet material fixing slot; 350. Photoelectric sensor; 400. Material bin assembly; 410. Support seat; 420. Material changing bin mechanism; 421. Material changing bin track; 422. Material changing bin slider; 423. Material changing bin cylinder; 430. Material bin; 431. Observation slot; 440. Top plate assembly; 441. Top plate; 442. Lifting motor; 443. Material changing bin chassis; 444. Adjusting handle; 500. Material plate. DETAILED DESCRIPTION

[0030] The following is an ideal embodiment of the present invention. Through the following description, relevant staff can make various changes and modifications without departing from the technical concept of the present invention. The technical scope of the present invention is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.

[0031] The present invention will be further described with reference to the following drawings:

[0032] like Figures 1 to 9 As shown, a debonding machine for alloy resistor plate material has a frame 100, a debonding mold 200 is arranged in the middle of the frame 100, and a material taking mechanism 300 and a silo assembly 400 are arranged on both sides of the debonding mold 200. The material taking mechanism 300 is used to move a material plate 500 between the debonding mold 200 and the silo assembly 400.

[0033] The material taking mechanism 300 includes a moving module 310 mounted on the frame 100, the moving module 310 is provided with a base plate 320, the base plate 320 is provided with two retracting cylinders 330, each of the retracting cylinders 330 is provided with a pair of material claws 340, the material claws 340 are mounted on the linear guide rail 331 of the retracting cylinder 330, the inner corners of the material claws 340 are provided with sheet material fixing grooves 341, and the four sheet material fixing grooves 341 can be combined into a large groove after the material claws 340 are closed. The degumming mold 200 includes an upper mold base 210, a lower mold base 220 and a stripping plate 230, the stripping plate 230 is mounted on the upper mold base 210, the lower mold base 220 is provided with a material plate groove 221, and the upper mold base 210 is provided with a mold driving cylinder 240.

[0034] The silo assembly 400 has a support base 410, on which a silo changing mechanism 420 is disposed, on which two silos 430 are disposed, and a top plate assembly 440 is disposed in the silo assembly 400, wherein the silo changing mechanism 420 includes a silo changing track 421 disposed on the support base 410, on which a silo changing slider 422 and a silo changing cylinder 423 are disposed, and the two silos 430 are mounted on the silo changing slider 422 and can reciprocate along the silo changing track 421 driven by the silo changing cylinder 423, and the top plate assembly 440 includes a top plate 441 and a lifting motor 442, wherein the top plate 441 is disposed in the silo 430, and the lifting motor 442 can push the top plate 441 to rise and fall.

[0035] The plate fixing groove 341 is rectangular, and four plate fixing grooves 341 can be assembled into a large rectangular groove at the center position of the base plate 320 .

[0036] The linear guide rail 331 is provided with an adjusting slider 332 , and the material claw 340 is mounted on the adjusting slider 332 by bolts.

[0037] A photoelectric sensor 350 is disposed on the substrate 320 .

[0038] The moving module 310 includes a moving bracket 311, on which a moving track 312 and a moving motor 313 are provided. The base plate 320 is mounted on a moving slider 314 on the moving track 312 and can move along the moving track with the moving slider when driven by the moving motor.

[0039] An observation slot 431 is provided on one side of the silo 430 .

[0040] A material exchange bin bottom frame 443 is disposed on the top plate 441 , and an adjustment handle 444 is disposed on one side of the material exchange bin bottom frame 443 .

[0041] A photoelectric sensor is provided on one side of the silo 430 , and the sensor head of the photoelectric sensor faces the silo body of the silo 430 .

[0042] Both sides of the upper die base 210 and the lower die base 220 are connected by guide columns 250. The upper die base 210 can be lifted and lowered along the guide columns 250 under the drive of the mold driving cylinder 240. Limiting columns 260 are provided around the upper die base 210 and the lower die base 220.

[0043] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A machine for removing glue from alloy resistor plates, comprising a frame, characterized in that: A degumming mold is provided in the middle of the frame, and a material taking mechanism and a silo assembly are provided on both sides of the degumming mold. The material taking mechanism is used to move the material plate between the degumming mold and the silo assembly. The material taking mechanism includes a moving module mounted on a frame, a base plate is provided on the moving module, two retracting cylinders are provided on the base plate, a pair of material claws are provided on each of the retracting cylinders, the material claws are mounted on the linear guide rails of the retracting cylinders, the inward corners of the material claws are provided with sheet material fixing grooves, and the four sheet material fixing grooves can be combined into a large groove after the material claws are closed. The debonding mold includes an upper mold base, a lower mold base and a stripping plate, the stripping plate is mounted on the upper mold base, the lower mold base is provided with a material plate groove, the upper mold base is provided with a mold driving cylinder, and the material The bin assembly comprises a support seat, on which a material changing bin mechanism is provided, on which two material changing bin assemblies are provided, and inside which a top plate assembly is provided, and the material changing bin mechanism comprises a material changing bin track arranged on the support seat, on which a material changing bin slider and a material changing bin cylinder are provided, the two material changing bin assemblies are mounted on the material changing bin slider and can reciprocate along the material changing bin track driven by the material changing bin cylinder, and the top plate assembly comprises a top plate and a lifting motor, the top plate is arranged inside the material changing bin assembly, and the lifting motor can push the top plate to rise and fall.

2. The alloy resistor sheet material degumming machine according to claim 1, characterized in that: The plate material fixing groove is rectangular, and four of the plate material fixing grooves can be assembled into a large rectangular groove at the center position of the base plate.

3. The alloy resistor sheet material degumming machine according to claim 1, characterized in that: An adjusting slide block is arranged in the linear guide rail, and the material claw is mounted on the adjusting slide block through bolts.

4. The alloy resistor sheet material degumming machine according to claim 1, characterized in that: A photoelectric sensor is arranged on the upper part of the substrate.

5. The alloy resistor sheet material debonding machine according to claim 1, characterized in that: The moving module comprises a moving bracket, on which a moving track and a moving motor are arranged. The substrate is mounted on a moving slider on the moving track and can move along the moving track with the moving slider under the driving of the moving motor.

6. The alloy resistor sheet material debonding machine according to claim 1, characterized in that: An observation slot is provided on one side of the silo assembly.

7. The alloy resistor sheet material debonding machine according to claim 1, characterized in that: A material changing bin bottom frame is arranged on the top plate, and an adjusting handle is arranged on one side of the material changing bin bottom frame.

8. The alloy resistor sheet material debonding machine according to claim 1, characterized in that: A photoelectric sensor is provided on one side of the silo, and the sensor head of the photoelectric sensor faces the silo body.

9. The alloy resistor sheet material debonding machine according to claim 1, characterized in that: Both sides of the upper die seat and the lower die seat are connected by guide columns. The upper die seat can be lifted and lowered along the guide columns under the drive of the die driving cylinder. Limiting columns are arranged around the upper die seat and the lower die seat.