Spreading system for scattered stacked metal smelting blank ingots

Abstract

The invention provides a spreading system for scattered stacked metal smelting blank ingots, and relates to the field of spreading of scattered stacked metal smelting blank ingots, the spreading system comprises a supporting mechanism, the supporting mechanism comprises a first supporting frame, a connecting frame, an adjusting roller and a driving part, one side of the supporting mechanism is provided with a tipping bucket stock bin, and the other side of the supporting mechanism is provided with a second supporting frame; and a baffle assembly is arranged on one side of the tipping bucket stock bin and comprises a bearing frame, a tipping bucket baffle and a baffle telescopic oil cylinder, one side of the tipping bucket stock bin is fixedly connected with one side of the top end of the tipping bucket jacking oil cylinder, and a second supporting frame is arranged at the bottom of the tipping bucket stock bin. According to the tipper hopper, materials in the hopper can slide to the position close to the tipper hopper baffle along with continuous rising of the tipper hopper jacking oil cylinder, the adjusting roller rotates to be matched with the baffle telescopic oil cylinder to control the opening and closing angle of the tipper hopper baffle, and therefore the materials are slowly released, the materials stacked in a scattered mode are spread, a traditional manual operation mode is avoided, and the tipper hopper is convenient to use. And the phenomenon that workers are injured is reduced.

Description

Technical Field

[0001] The invention relates to the technical field of spreading scattered and piled metal smelting blank ingots, and in particular to a spreading system for spreading scattered and piled metal smelting blank ingots. Background Art

[0002] With the continuous improvement of my country's industrial capacity, the use of various metals and alloys has increased dramatically, playing an important role in the automotive industry, metallurgical industry, shipbuilding industry and other industries. In the work, it is necessary to sort out the scattered metal ingot materials and stack them.

[0003] In the prior art, materials are mostly sorted manually. Since the weight of the materials is generally large, the labor intensity is high when working manually, and there is a risk of falling, workers are easily injured while working, and scattered materials are prone to collapse during manual handling, and the risk of workers being injured is high in this process. Summary of the invention

[0004] The object of the present invention is to provide a system for spreading randomly stacked metal smelting ingots, so as to solve the problem raised in the above background technology that since the mass of the materials is generally large, the labor intensity is high during manual work, and there is a risk of falling, workers are easily injured while working, and the randomly stacked materials are prone to collapse during manual handling, and the risk of workers being injured in the process is relatively high.

[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: comprising: a supporting mechanism, the supporting mechanism comprising a first supporting frame, a connecting frame, an adjusting roller and a driving member, a tipping bucket silo is arranged on one side of the supporting mechanism, a baffle assembly is arranged on one side of the tipping bucket silo, the baffle assembly comprises a bearing frame, a tipping bucket baffle and a baffle telescopic cylinder, one side of the tipping bucket silo is fixedly connected to one side of the top end of the tipping bucket lifting cylinder, a second supporting frame is arranged at the bottom of the tipping bucket silo, a buffer assembly is arranged on the top of the second supporting frame, and the buffer assembly comprises a fixing plate, a buffer damping spring and a pad.

[0006] As a preferred embodiment, the top of the first support frame is fixedly connected to the bottom of the connecting frame, and one side of the connecting frame is rotatably connected to one side of the tipping bucket silo.

[0007] As a preferred implementation, the inner wall of one side of the connecting frame is rotatably connected to the outer walls at both ends of the adjusting roller via bearings.

[0008] As a preferred embodiment, one side of the adjusting roller is fixedly connected to the output end of the driving member, and one side of the tipping bucket silo is fixedly connected to one side of the bearing frame.

[0009] As a preferred embodiment, the inner wall of the bearing frame is rotatably connected to the outer walls at both ends of the dump bucket baffle through bearings, and one side of the dump bucket baffle is fixedly connected to one end of the baffle telescopic cylinder.

[0010] As a preferred embodiment, the other end of the baffle telescopic cylinder is fixedly connected to one side of the tipping bucket silo, and the second support frame is located at the bottom of the tipping bucket silo away from the first support frame.

[0011] As a preferred implementation, the top of the second support frame is fixedly connected to the bottom of the fixed plate, and the top of the fixed plate is fixedly connected to the bottom of the buffer damping spring.

[0012] As a preferred embodiment, the top of the buffer damping spring is fixedly connected to the bottom of the pad, and the top of the pad is movably connected to the bottom of the tipping bucket silo.

[0013] Compared with the prior art, the advantages and positive effects of the present invention are: 1. In the present invention, when there is material inside the bucket silo, the bucket lifting cylinder is started, and the top of the bucket lifting cylinder is slowly lifted. With the continuous rise of the bucket lifting cylinder, the material inside the hopper will slide to a position close to the bucket baffle. At this time, the driving member is started to drive the adjusting roller to rotate slowly, and the baffle telescopic cylinder is started at the same time. The rotation of the adjusting roller cooperates with the baffle telescopic cylinder to control the opening and closing angle of the bucket baffle, thereby slowly releasing the material, and then spreading the scattered and stacked material, which is convenient for the release of the material, avoids the traditional manual operation method, and reduces the phenomenon of workers being injured.

[0014] 2. The present invention squeezes the pad when the tipping bucket silo falls, and further squeezes the buffer damping spring, thereby leaving a buffer for dumping materials. The setting of the buffer damping spring prevents the tipping bucket silo from being subjected to a large impact force. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A schematic diagram of lifting a spreading system for randomly stacking metal smelting blank ingots provided by the present invention; Figure 2 A schematic diagram of the fall of a spreading system for randomly stacking metal smelting ingots provided by the present invention; Figure 3 A schematic diagram of a buffer assembly for a system for randomly stacking metal smelting ingots provided by the present invention; Figure 4 A schematic diagram of a support mechanism for a spreading system for randomly stacking metal smelting ingots provided by the present invention.

[0016] Legend: 1. Support mechanism; 101. First support frame; 102. Connecting frame; 103. Adjusting roller; 104. Driving member; 2. Tipping bucket silo; 3. Baffle assembly; 301. Bearing frame; 302. Tipping bucket baffle; 303. Baffle telescopic cylinder; 4. Tipping bucket lifting cylinder; 5. Second support frame; 6. Buffer assembly; 601. Fixed plate; 602. Buffer damping spring; 603. Pad. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0018] See also Figure 1-Figure 4 The present invention provides a technical solution: comprising: a support mechanism 1, the support mechanism 1 comprising a first support frame 101, a connecting frame 102, an adjusting roller 103 and a driving member 104, a tipping bucket silo 2 is arranged on one side of the support mechanism 1, a baffle assembly 3 is arranged on one side of the tipping bucket silo 2, the baffle assembly 3 comprises a bearing frame 301, a tipping bucket baffle 302 and a baffle telescopic cylinder 303, one side of the tipping bucket silo 2 is fixedly connected to one side of the top end of the tipping bucket lifting cylinder 4, a second support frame 5 is arranged at the bottom of the tipping bucket silo 2, a buffer assembly 6 is arranged on the top of the second support frame 5, and the buffer assembly 6 comprises a fixing plate 601, a buffer damping spring 602 and a pad 603.

[0019] In one embodiment, the top of the first support frame 101 is fixedly connected to the bottom of the connecting frame 102 , and one side of the connecting frame 102 is rotatably connected to one side of the tipping bucket silo 2 .

[0020] Specific: Save a lot of manpower, reduce workers' labor intensity, and reduce the risk of injury.

[0021] In one embodiment, the inner wall of one side of the connecting frame 102 is rotatably connected to the outer walls at both ends of the adjusting roller 103 through bearings.

[0022] Specifically, the height of the adjusting roller 103 can be adjusted by adding or removing gaskets to adapt to various types of materials.

[0023] In one embodiment, one side of the adjusting roller 103 is fixedly connected to the output end of the driving member 104 , and one side of the tipping bucket silo 2 is fixedly connected to one side of the bearing frame 301 .

[0024] Specifically, the regulating roller 103 can reduce the size of the material outlet and control the speed at which the material is discharged from the tipping bin 2 ; on the other hand, when only a small amount of material is left, the rotation of the regulating roller 103 can tip the last material into the tipping bin 2 .

[0025] In one embodiment, the inner wall of the bearing frame 301 is rotatably connected to the outer walls at both ends of the bucket baffle 302 through bearings, and one side of the bucket baffle 302 is fixedly connected to one end of the baffle telescopic cylinder 303 .

[0026] Specifically, starting the baffle extension cylinder 303 can drive the dump bucket baffle 302 to rotate.

[0027] In one embodiment, the other end of the baffle telescopic cylinder 303 is fixedly connected to one side of the tipping bucket silo 2 , and the second support frame 5 is located at the bottom of the tipping bucket silo 2 away from the first support frame 101 .

[0028] Specifically: the adjusting roller 103 rotates to cooperate with the baffle extension and retracting cylinder 303 to control the opening and closing angle of the dump baffle 302 .

[0029] In one embodiment, the top of the second support frame 5 is fixedly connected to the bottom of the fixing plate 601 , and the top of the fixing plate 601 is fixedly connected to the bottom of the buffer damping spring 602 .

[0030] Specifically: when the tipping bucket silo 2 falls, the pad 603 is squeezed, and then the buffer damping spring 602 is squeezed, so as to leave a buffer for dumping materials.

[0031] In one embodiment, the top of the buffer damping spring 602 is fixedly connected to the bottom of the pad 603 , and the top of the pad 603 is movably connected to the bottom of the tipping bucket silo 2 .

[0032] Specifically: the buffer damping spring 602 is provided to prevent the tipping bucket silo 2 from being subjected to a large impact force.

[0033] Working principle: When there is material inside the bucket silo 2, the bucket lifting cylinder 4 is started, and the top of the bucket lifting cylinder 4 is slowly lifted. As the bucket lifting cylinder 4 continues to rise, the material inside the hopper will slide to a position close to the bucket baffle 302. At this time, the driving member 104 is started to drive the adjusting roller 103 to rotate slowly, and the baffle telescopic cylinder 303 is started at the same time. The adjusting roller 103 rotates to cooperate with the baffle telescopic cylinder 303 to control the opening and closing angle of the bucket baffle 302, thereby slowly releasing the material, and then spreading the scattered materials. When the bucket silo 2 falls, the pad 603 is squeezed, and then the buffer damping spring 602 is squeezed, thereby leaving a buffer for dumping the material.

[0034] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A spreading system for randomly stacking metal smelting ingots, characterized in that: include: A support mechanism (1), the support mechanism (1) comprising a first support frame (101), a connecting frame (102), an adjusting roller (103) and a driving member (104); a tipping bucket silo (2) is arranged on one side of the support mechanism (1); a baffle assembly (3) is arranged on one side of the tipping bucket silo (2); the baffle assembly (3) comprises a bearing frame (301), a tipping bucket baffle (302) and a baffle telescopic cylinder (303); one side of the tipping bucket silo (2) is fixedly connected to one side of the top end of a tipping bucket lifting cylinder (4); a second support frame (5) is arranged at the bottom of the tipping bucket silo (2); a buffer assembly (6) is arranged at the top of the second support frame (5); the buffer assembly (6) comprises a fixing plate (601), a buffer damping spring (602) and a pad (603).

2. A spreading system for randomly stacking metal smelting ingots according to claim 1, characterized in that: The top of the first support frame (101) is fixedly connected to the bottom of the connecting frame (102), and one side of the connecting frame (102) is rotatably connected to one side of the tipping bucket silo (2).

3. A spreading system for randomly stacking metal smelting ingots according to claim 2, characterized in that: An inner wall on one side of the connecting frame (102) is rotatably connected to outer walls at both ends of the adjusting roller (103) via bearings.

4. A spreading system for randomly stacking metal smelting ingots according to claim 3, characterized in that: One side of the adjusting roller (103) is fixedly connected to the output end of the driving member (104), and one side of the tipping bucket silo (2) is fixedly connected to one side of the bearing frame (301).

5. The system for spreading scattered metal smelting ingots according to claim 1, characterized in that: The inner wall of the bearing frame (301) is rotatably connected to the outer walls at both ends of the bucket baffle (302) via bearings, and one side of the bucket baffle (302) is fixedly connected to one end of the baffle telescopic cylinder (303).

6. A spreading system for randomly stacking metal smelting ingots according to claim 5, characterized in that: The other end of the baffle telescopic cylinder (303) is fixedly connected to one side of the tipping bucket silo (2), and the second support frame (5) is located at the bottom of the tipping bucket silo (2) away from the first support frame (101).

7. The spreading system for randomly stacking metal smelting ingots according to claim 1, characterized in that: The top of the second support frame (5) is fixedly connected to the bottom of the fixed plate (601), and the top of the fixed plate (601) is fixedly connected to the bottom of the buffer damping spring (602).

8. A spreading system for randomly stacking metal smelting ingots according to claim 7, characterized in that: The top of the buffer damping spring (602) is fixedly connected to the bottom of the pad (603), and the top of the pad (603) is movably connected to the bottom of the tipping bucket silo (2).

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